Dana® Spicer ® Trailer Suspension

RF Air Ride Models

Illustrated Parts List SUIP-0004 February 2005

For the most current information, visit the Roadranger web site at www.roadranger.com
 Table of Contents

Table of Contents
Introduction ...................................................... 2
Model Listing.............................................. 2
Model Identification .................................... 2
Trailer Suspension ...................................... 3
Trailer Axles ................................................ 3
Air Ride Fixed Suspension Parts Explode ......... 4
Parts Identification ............................................ 5
Spicer Service Trailer Axles............................... 6
Left & Right Hand Hanger Brackets................... 7
Hanger Bracket Bolt Patterns............................. 8
Air Bag Mounting Plate Bolt Patterns................ 9
Wheel End Explode ......................................... 10
Wheel End Parts Identification ........................ 11

1
 Introduction

Introduction
Dana Corporation, Commercial Vehicle Systems Division,
presents this publication to aid in maintenance and
overhaul of Dana Trailer Suspension.
Instructions contained cover the models listed below.

Model Listing
The following models are included in this publication:
RF Air Ride Trailer Suspension Module.

Model Identification
DANA ID TAG

AXLE ID TAG LOCATION

SERIAL#: 02-11060-59 WIP#: 264525

RIDE & CONTROL SYSTEMS
MONTGOMERY, ALABAMA

PART#: RF20PW6HX167DAXXAA 1

DECRIPTION:

8/01/03

DANA IDENTIFICATION TAG

RF MODEL ID TAG LOCATION

2
 Introduction

Trailer Suspension

Suspension Type
RS–Trailing Arm Slider Trailer
RF–Trailing Arm Fixed Trailer
GAW Rating
20–20,000 lb per Axle
23–23,000 lb per Axle
25–25,000 lb per Axle
30–30,000 lb per Axle
Track Width
N–71-1/2" (Narrow)
W–77-1/2" (Wide)
S–Special (see CPO)
Ride Height
4–14" Ride Height
5–15" Ride Height
6–16" Ride Height
7–17" Ride Height
8–18" Ride Height
9–19" Ride Height
Wheel End Option
A–STD Iron
B–STD Aluminum
C–LMS Iron
D–LMS Aluminum
X–None
Z–Other
RF 20 D W 6 H X 167 D A A X A X X
Assembly Variations
(Can be up to 4 Characters)
Dock Height Support System
A–w/ Dock Lock - Height Control Valve
B–w/ Dock Lock - No Height Control Valve
C–w/ Dock Lock, Manual Dump - Height Control Valve
D–w/ Dock Lock, Manual Dump - No Height Control Valve
Spindle Type E–w/ Dock Lock, Auto. Dump - Height Control Valve
D–D22 F–w/ Dock Lock, Auto. Dump - No Height Control Valve
P–P22 (3.25-12) G–No Dock Lock, Manual Dump - Height Control Valve
S–P22 (3.48-12) H–No Dock Lock, Manual Dump - No Height Control Valve
I–No Dock Lock, Auto. Dump - Height Control Valve
J–No Dock Lock, Auto. Dump - No Height Control Valve
K-With height valve only
Z-Other
Brake Chamber Option
A–Type 30/30 STD
B–Type 30/30 Long Stroke
X–None
Z–Other
Slider Rail Configuration (RS)
B–Binkley Rail
Air System Option
H–Hutch Rail
A–Fully Installed System (Tanks, Valves, Tubing)
T–TTMA Rail
B–Air Tank Mounting Brackets Only
Hanger Style (RF)
X–None
W–Winged Weld-on
Z–Other
X–Wingless Weld-on
Y–Bolt-On ABS/Tire Management System (TMS) Option
A–2S1M Fully Installed, No TMS Prep
B–4S2M Fully Installed, No TMS Prep
Brake Type C–w/2 Sensors Only, No TMS Prep
167–16-1/2" x 7" Shoes D–w/4 Sensors Only, No TMS Prep
168–16-1/2" x 8-5/8" Shoes E–2S1M Fully Installed, w/TMS Prep
ADB–Air Disc 22.5" F–4S2M Fully Installed, w/TMS Prep
XXX–None G–w/2 Sensors Only, w/TMS Prep
Brake Adjuster
H–w/4 Sensors Only, w/TMS Prep
Spider Style A–Spicer
X–No ABS, No TMS Prep
D–DAP Spider B–Brunner
Y–w/TMS Prep Only
S–SAP Spider C–Gunite
2–Other
T–Torque Plate (ADB Only) X–None
287UX078

Trailer Axles

D22 AX 5 03 AXXXX
Axle Model Application Specific
(/Nominal Capacity/Bearing Combination/Spindle Type)
D10 / 10000# / 28995 25580 / Friction Welded Spindle Wheel End Configuration
D14 / 15000# / 567 528 / Friction Welded Spindle 00–w/Spider or Flanges, No Brakes, Hubs or Drums
D22 / 22500# / HM-218248 HM-212049 / Friction Welded Spindle 01–w/Brakes, Hubs and Drums
P22 / 22500# / HM-518445 HM-518445 / Friction Welded Spindle 02–w/Spiders or Flanges and Hubs and Drums, No Brakes
T24 / 25000# / 594-A 594-A / Friction Welded Spindle 03–w/Brakes, No Hubs and Drums
K30 / 30000# / 769 740 / Pressed-In Spindle 04–w/Hubs, No Spiders, Flanges or Brakes
A45 / 45000# / 787 7680 / Integral Spindle 05–No Spiders or Flanges, No Brakes, Hubs or Drums
A65 / 65000# / 896 6580 / Intrgral Spindle

Wall Thickness
Axle Type 3 - 3/8" Nominal Wall Thickness, 5-3/4" OD Tube
AX–Straight Tube Axle Assembly 4 - 7/16" Nominal Wall Thickness, 5-3/4" OD Tube
AU–Bent Tube Axle Assembly 5 - 7/16" Nominal Wall Thickness
LS–LMS Single Anchor 6 - 5/8" Nominal Wall Thickness
LD–LMS Double Anchor 7 - 3/4" Nominal Wall Thickness
287UX079

3
 Parts Identification

Air Ride Fixed Suspension Parts Explode

Pivot Bolt Hardware

4d
4b

4b 29
4a 4c 32
28

4c 15
27

16
1
2

3
2
1
6

31

30

Item 5 explode Item 16 explode

Item 5 explode (Std. Shock Assembly) (Shock Assembly w/shock restraint) (Ride Height Control Valve Assy.)

10 13 14
7 17
12
20
6 19
10 19 21
11 18 26
25
10
24
10
23
9 25
24
9 13
9 26
9
8
8
22

4
 Parts Identification

Parts Identification
Item Part Name Qty per Axle Part Number Notes
Pivot Bushing Kit 1 SR1JA112 includes items 1 - 4d
Pivot Bolt Socket Tool 1 SR1TL100 not illustrated
Alignment Hardware Kit 1 SR1JA113 includes items 1, 2, 4a - 4d
1 Alignment Washer 4 SR1HS100
2 Suspension Bushing Spacer 4 SR1HS105 was SR1HS102
3 Bushing, Pivot 2 SR1HD100-2
Pivot Bolt Kit SR1JA103 Includes items 4a - 4d
4a Locknut, Pivot 2 SR1HN302
4b Washer, Hardened 4 SR1HN301
4c Washer 4 SR1HN304
4d Pivot Bolt 2 SR1HM100 9.75”
5 Shock Assembly Kits
20K & 23K GAWR SR1JA102 Includes items 6-10, SR1VJ100
25K GAWR SR1JA120 Includes items 6-10, SR1VJ101
6 Shock Absorber - NSS 2 Order kit listed above
20K & 23K SR1VJ100
25K SR1VJ101
7 Upper Shock Bolt 2 M10HM303 3.50””
8 Lower Shock Bolt 2 M10HM301 9.00”
9 Washer 6 M10HN301
10 Locknut 4 M10HN300
Shock Strap Kit 1 SR1JA118 includes items 9 - 14
11 Cable, Shock Restraint 2 SR1FJ100 for use with shock strap
12 Sleeve 2 SR1YV100 for use with shock strap
13 Washer, Hardened 4 M10HN305 3/4” I.D.; 2” O.D.
14 Upper Shock Bolt 2 M10HM302 for use with Shock Strap; 4.50”
15 Hanger Bracket see page 9
Ride Height Valve Mounting Kit SR1JA500 use w/valve SR1PS100, includes
items 18-20
16 Ride Height Control Assembly-NSS 1
17 Ride Height Valve 1 SR1PS100
18 Bolt 2 500396-24
19 Flat Washer 4 500365-19
20 Locknut 2 500608-1
21 Bracket, Height Control Valve, Upper 1 SR1CK507 for use with weld on hanger brackets
Bracket, Height Control Valve, Upper 1 SR1CK527 for use with bolt on hanger brackets
22 Bracket, Height Control Valve, Lower 1 SR1CK305
23 Ride Height Control Valve Linkage-NSS 1 N/A Included in linkage kit below
24 Shoulder Bolt-NSS 2 N/A Included in linkage kit below
25 Flat Washer-NSS 2 N/A Included in linkage kit below
26 Locknut-NSS 2 N/A Included in linkage kit below

NSS = Not Sold Separately

5
 Parts Identification

Item Part Name Qty per Axle Part Number Notes

Linkage Kit
• 14” - 15” ride height w/8.25” 1 SR1QT101-1 for use with weld on hangers
centerline
• 16” - 17” ride height w/8.00” 1 SR1QT101-2 for use with weld on hangers
centerline
• 18” - 19” ride height w/7.75” 1 SR1QT101-3 for use with weld on hangers
centerline
Linkage Kit for Bolt On Hangers
• 14” - 15” ride height w/4.75” 1 SR1QT101-4 for use with bolt on hangers
centerline
• 16” - 17” ride height w/4.50” 1 SR1QT101-5 for use with bolt on hangers
centerline
• 18” - 19” ride height w/4.25” 1 SR1QT101-6 for use with bolt on hangers
centerline
Air Spring Kit 1 SR1JA119 includes items 27, 29 (one of ea.),
30-32
27 Air Spring 1 SR1VA104
28 Mounting Plate, Air Spring, Top See page 9 for bolt patterns listed
below
• For weld-on hangers SR1CK517 Bolt Pattern #1
• For bolt-on hangers SR1CK526 Bolt Pattern #2
• For bolt-on hangers SR1CK528 Bolt Pattern #3
29 Locknut - Airbag 2 SR1HN306 Flanged Style 3/4” - 16 UNC, see note
30 Locknut - Airbag 1 SR1HN305 Flanged Style 1/2” - 13 UNC, see note
31 Cap Plug 2 SR1HF100
32 Plug, Pipe 1 SR1HF102 1/4-18 Thread
NSS = Not Sold Separately
Note: Earlier models used an individual locknut and lockwasher. These parts are replaced by a flanged locknut. Do NOT use lockwashers with
the flanged locknuts.

Spicer Service Trailer Axles

Spicer Assy. Part Brake Dock Spicer

Wall Size Lining ABS
Number Information Lock Camshaft

D22AX423A77X001 .460” wall DAP FC 16.5x7 Silver Supreme X X 975726 - LH

975727 - RH

D22AX323A77X001 .375” wall DAP FC 16.5x7 Silver Supreme X X 975726 - LH

975727 - RH

P22AX423A77X001 .460” wall DAP FC 16.5x7 Silver Supreme X X 975726 - LH

975727 - RH

P22AX323A77X001 .375” wall DAP FC 16.5x7 Silver Supreme X X 975726 - LH

975727 - RH

6
 Left & Right Hand Hanger Brackets

Left & Right Hand Hanger Brackets

Left Hand Hanger Brackets Weld On Right Hand Hanger Brackets Weld On
Ride Height Ride Height
Part # Part # Notes
(inches) (inches)
SR1CK510-1 14” - 15” SR1CK511-1 14” - 15”
SR1CK510-2 16” - 17” SR1CK511-2 16” - 17”
SR1CK510-3 18” - 19” SR1CK511-3 18” - 19”
SR1CK518-1 14” - 15” Winged see note 1
SR1CK518-2 16” - 17” Winged see note 2
Left Hand Hanger Brackets Bolt On SR1CK518-3 18” - 19” Winged see note 3
Ride Height Bolt Pattern
Part #
(inches) (see page 9)
SR1CK514-1 14” - 15” Winged 1
Right Hand Hanger Brackets Bolt On
SR1CK514-2 16” - 17” Winged 1 Ride Height Bolt Pattern
Part #
(inches) (see page 9)
SR1CK514-3 18” - 19” Winged 1
SR1CK522-1 14” - 15” Winged 2 SR1CK515-1 14” - 15” Winged 1
SR1CK522-2 16” - 17” Winged 2 SR1CK515-2 16” - 17” Winged 1
SR1CK522-3 18” - 19” Winged 2 SR1CK515-3 18” - 19” Winged 1
SR1CK524-1 14” - 15” Winged no holes SR1CK523-1 14” - 15” Winged 2
SR1CK524-2 16” - 17” Winged no holes SR1CK523-2 16” - 17” Winged 2
SR1CK524-3 18” - 19” Winged no holes SR1CK523-3 18” - 19” Winged 2
SR1CK530-1 14” - 15” Winged 3 SR1CK525-1 14” - 15” Winged no holes
SR1CK530-2 16” - 17” Winged 3 SR1CK525-2 16” - 17” Winged no holes
SR1CK530-3 18” - 19” Winged 3 SR1CK525-3 18” - 19” Winged no holes
Note 1: NSS, service with part numbers SR1CK507 and SR1CK531-1 14” - 15” Winged 3
SR1CK511-1. SR1CK531-2 16” - 17” Winged 3
Note 2: NSS; service with part numbers SR1CK507 and SR1CK531-3 18” - 19” Winged 3
SR1CK511-2.
Note 3: NSS; service with part numbers SR1CK507 and
SR1CK511-3.

7
 Hanger Bracket Bolt Patterns

Hanger Bracket Bolt Patterns

BOLT PATTERN #1
SR1CK514/SR1CK515
5.69
4.87
9x Ø .69 2.64 .37

Frame 5.44
bracket
2.82
14.75

4.25
7.31

6.51
8.26
9.51

BOLT PATTERN #2
SR1CK522/SR1CK523

6.14
9x Ø .69 5.32
2.44
.81

Frame 5.27
Bracket
2.65
14.75

4.42

7.48

6.94
8.69
9.94

BOLT PATTERN #3
SR1CK530 / SR1CK531

3.60 4.87
.79
9x Ø .56

Frame
Bracket 5.27

14.75

7.48

6.51
9.51

8
 Air Bag Mounting Plate Bolt Patterns

Air Bag Mounting Plate Bolt Patterns

Bolt Pattern #1 (Weld On)

SR1CK517
5.50
2.75

2X Ø 1.09

1.38
7.00

9.25

Bolt Pattern #2 (Bolt On)

SR1CK526
5.50
2X Ø.69
2.75
2X Ø1.09

1.38 1.25
7.00 2.50

9.25

Bolt Pattern #3 (Bolt On)

SR1CK528

2X Ø.56 5.50
2X Ø1.09 2.75

1.38 1.25
7.00
3.63

9.25

9
 Wheel End Explode

Wheel End Explode

15
3A
19

16

18
17

Single Anchor Pin

Shoe and lining assembly for both single & dual anchor pin

1 3

4
5
6
7 8
5
4 9 14A 14B
10

14 11

14C
14D
10A
12 13

10
 Wheel End Parts Identification

Wheel End Parts Identification

Note: The parts listed in the Wheel End Equipment section of this parts book now belong to the Bendix Spicer Foundation Brake LLC.
Note: Bendix Spicer Foundation Brake LLC integrates the braking systems expertise from Bendix Commercial Vehicle Systems and the Knorr-
Bremse Group with the axle and brake integration capability of Dana Corporation, resulting in a powerful, long-term joint venture part-
nership between the organizations. Bendix Spicer Foundation Brake, formed in 2004, combines and expands the complementing tech-
nologies of both companies, making available a comprehensive range of wheel-end brake products. Bendix Spicer Foundation Brake is
headquartered in Elyria, Ohio, with engineering operations in both Elyria and Kalamazoo, Mich. For more information, call 1-866-610-
9709.
To order service parts for brake products, contact Bendix Spicer Foundation Brake LLC Customer Service at 1-800-AIRBRAKE.
Item Part Name Qty Part Number Notes
1 RH Camshaft, 28 spline 1 975727
LH Camshaft, 28 spline 1 975726 not shown
2 “ES” Washer - Cam Head 1 806380
3 Spider Assy - DAP/SAP 1 NSS Welded
Cam Bushing Kit 1 127808 includes items 4, 5, & 13
4 Grease Seal 2 79903
5 Camshaft Bushing 2 1003000 Bronze 1.50” ID, 1.25” length
6 Lockwasher 4 90414 Spicer # 500357-13
7 Hex Bolt 4 M10HN306 was 38540
8 Camshaft Bracket Assembly - RH 1 975495 Gussetted
Camshaft Bracket Assembly - LH 1 975494 Gussetted (not shown)
9 Washer 1 43943
10 Brake Adjuster see chart below
10A Anchor Bracket Strap 1 815803
11 Outer Washer AR 35428 .060 Thick
12 Washer AR 23570 .031 Thick
13 Snap Ring 1 804017
14 Air Chamber Assembly 1 M10WR303-260 MGM Chamber
1 M10WR303-263
14A Washer 2 NSS included in item 14
14B Bolt 2 NSS included in item 14
14C Cotter Pin 1 NSS included in item 14
14D Clevis Pin 1 NSS included in item 14
Dual Anchor Pin Shoe and Lining Assy per Wheel End
15 Shoe Assembly 2 M16WN154-24X 16.5 x 7 XLII; FMSI 4707 Spicer Silver
16 Cam Roller 2 M16WJ104 Spicer # 32-1425
17 Roller Retainer Spring 2 808058
18 Brake Return Spring 1 150WJ129 White in color; Spicer # 19-853
19 Shoe Retaining Spring 2 M16WJ100 Blue in color; Spicer # 19-856
Anchor Pin 2 M16WJ105 Not illustrated; Spicer # 15-542
Single Anchor Pin Shoe and Lining Assy per Wheel End
15 Shoe Assembly 2 975292 EES450
16 Cam Roller 2 806234
17 Roller Retainer Spring 2 808058
18 Brake Return Spring 1 818272
19 Shoe Retaining Spring 2 819725

11
 Wheel End Parts Identification

Brake Adjusters
Adjuster Part # Length Teeth
815994 5.5 28
975940 6 28

12
 Dana® Spicer ®
RF Series Air Ride
Trailer Suspension Module
Illustrated Parts List SUIP-0004 February 2005

Copyright Eaton and Dana Corporation,

2003. EATON AND DANA CORPORATION
hereby grants its customers, vendors, or
distributors permission to freely copy,
reproduce and/or distribute this document
The Roadranger® System is an unbeatable combination of the best
in printed format. THIS INFORMATION IS
NOT INTENDED FOR SALE OR RE-
products from Eaton and Dana – partnering to provide you the most
SALE, AND THIS NOTICE MUST REMAIN advanced, most trouble-free drivetrain in the industry. And it's backed by
ON ALL COPIES. the Roadrangers – the most experienced, most expert, most accessible
drivetrain consultants in the business.
For spec'ing or service assistance, call 1-800-826-HELP (4357) 24 hours
a day, 7 days a week, (Mexico: 01-800-826-HELP (4357)) for more time
on the road. Or visit our web site at www.roadranger.com.

SUIP-0004
Printed in USA For the most current information, visit the Roadranger web site at www.roadranger.com