Sunteți pe pagina 1din 8

SKF Results Reporter

Web-enabled data management and reporting system


SKF Results Reporter
Adaptable and accessible technology to improve reliability
SKF Results Reporter is a data management
and reporting system that provides a
complete solution for organisations of all
sizes. Available in modular packages, from a
ground level reporting tool to a fully-enabled
web portal for data mining and analysis,
you can select the combination that will best
meet the needs of your business. Figure 1.
Level III provides
This flexibility allows Results Reporter to plant summary
benefit any organisation, from the small, information at a
glance.
stand-alone site to the multi-national
company with assets at locations all over
the world. The end result is a consistent,
familiar single portal that lets you view
the whole reliability picture. Personnel
can collect information at one site, analyse
it at another and view the information
from many locations, making reliability
management easier for you. SKF can deliver
full capabilities to your staff to manage the
information or provide full analysis service
and recommend actions to imrove reliability.
Figure 2.
Status impact on
Results Reporter is a valuable tool for the
operations can
analyst who reviews collected data and also be viewed
makes recommendations. Maintenance, in Level III.
operations, engineering and management
personnel use the reports for targeted
decision making and appropriate action.

Results Reporter gives you the capability


to stay organised and in control of your
reliability programme, at any time, from
anywhere, optimising your resources and
maximising your results.

Comprehensive capabilities
Reliability data can be analysed in a variety
of ways and presented in-depth or in
summary form to meet the requirements Figure 3.
In-depth data
of users with varying needs. Results
detail can be
Reporter produces uniform, easy-to-read accessed via
graphs, charts and reports with just a few Level III.
keystrokes.

With actionable reliability information at


your fingertips, you have the power to work
proactively rather than reactively.

SKF Results Reporter


www.skf.com/cm
2
Figure 5. Summary of failure modes is available throughout.

Figure 4. This represents a typical summary of Mean Time Between Exception


presented in Level I.

Continuous improvement
To operate a world-class reliability programme you need
to constantly review and analyse the effectiveness of your
programme over a wide range of criteria. Results Reporter uses
historical data and feedback to enable learning and improve
reliability.
Figure 6. Summary of failure by machine type is available throughout.
Results Reporter lets you recommend maintenance tasks
based on data that has been collected and analysed. The
continuous improvement loop is completed as the system allows
you to identify particular problem areas and opportunities
for improvement, by use of Mean Time Between Exception
(MTBE) (Figure 4), fault summary (Figure 5), machinery
template analysis (Figure 6) and percent exceptions by condition
monitoring technique (Figure 7). Additional reports include
detailed cost analysis, cost analysis summary and compliance
reporting.

Do the right thing at the right time


Accessible at anytime via a dedicated web portal, Results
Reporter is an excellent solution for organisations with personnel
at remote locations from the assets being monitored, or for
companies that want to outsource some of their analysis needs,
yet maintain effective control of their reliability programme.
Figure 7. Summary of failure detection by technique is available throughout.

SKF Results Reporter


www.skf.com/cm
3
Different levels meet different needs
SKF Results Reporter makes it easy to classify, store, analyse, view and report asset information from your Preventive or Predictive
Maintenance Programmes. Results Reporter builds from level to level to expand your capability to have consistent, standardised data
to facilitate quick, accurate decision making for an individual asset, a complete facility or multiple sites throughout the organisation.

Plant/Site Results Reporter – Level I


The starting point for Results Reporter is a site Results Reporter Level I gives you access to an asset database (individual or
that has some form of structured maintenance multiple assets) where the day-to-day information, such as classifications
management, and sees the benefit of embracing and scheduling is stored. Status and exceptions are entered by the analyst
condition monitoring as a means to increasing with the output being a summary and/or exception report.
reliability.

Plant/Site Plant/Site

Site workstations Assets Site workstations Assets

Work order

Raw
Computerized Maintenance Computerized Maintenance
Management System (CMMS) Management System (CMMS) condition
monitoring
data

Level I

Reporting/Exceptions

Analyst workstation with


asset database

Results Reporter – Level II Plant/Site


Results Reporter Level II provides access to a web-
enabled central repository database, hosted by SKF
at www.ResultsReporter.com, where the output of
the asset database (data from all systems, locations Site workstations Assets
and industries) can be analysed and comparisons
Work order
made with other asset databases. Data in the
central database can be searched, interrogated and
compared either by your internal staff or a trained Computerized Maintenance
Raw
SKF analyst. This makes it an excellent tool for Management System (CMMS) condition
Reliability
monitoring
benchmarking purposes. data
data

Level I
Level II
Reporting/Exceptions

History or plant status


Condition monitoring reliability Analyst workstation with
and analysis database asset database

SKF Results Reporter


www.skf.com/cm
4
Results Reporter – Plant/Site
Level III Web portal
The Results Reporter Level III Feed back
module further expands capabilities
Level III Site workstations Assets
by providing a portal window at www.ResultsReporter.com
www.ResultsReporter.com for Work order
viewing all the information collated
within the central database. The
Raw
information can be viewed at Computerized Maintenance
condition
Reliability Management System (CMMS)
varying depth of detail and in monitoring
data
different formats. This portal data
also provides a vehicle to facilitate Level I
continuous improvement of asset Level II
reliability. It gives the user access Reporting/Exceptions
to further information, by allowing
feedback from site, to assist in History or plant status
Condition monitoring reliability
improving asset reliability. and analysis database
Analyst workstation with
asset database

Complete Results Plant/Site


Reporter system Web portal
Each level is useful separately Feed back
but when combined, the Results
Level III Site workstations Assets
Reporter system provides full www.ResultsReporter.com
capability to analyse and report Work order
on collected data; develop your
own reliability data which can be
Raw
integrated in to your Computerized Computerized Maintenance
condition
Reliability Management System (CMMS)
Maintenance Management System monitoring
data
(CMMS) for improved efficiency data
and reliability; and monitor your Level I
plant’s status and condition from Level II
workstations or via the Internet at Reporting/Exceptions
any time and location convenient
to the user. History or plant status
Condition monitoring reliability Analyst workstation with
and analysis database asset database

SKF Results Reporter graphics legend


When all levels are combined, Results Reporter forms a complete
system and closes the loop for continuous improvement.
Plant/Site Level I Level II Level III

SKF Results Reporter


www.skf.com/cm
5
SKF Results Reporter capability builds level by level
Level I takes you from the plant hierarchy through the exception reporting process. Standardised structure and easy-to-use drop-
down menus provides consistency in the way data is recorded, displayed and reported.

Figure 8a. Level I – Assets are structured as “Parents” and “Children”.

Figure 8b. Level I – Easy-to-use data entry screens.

Level II gives you full data viewing and benchmarking capbilities. This allows you to focus on problems to continually improve
reliability.

Figure 9a. Level II – Fully configurable queries enable reliability


statistical analysis.

Figure 9b. Level II – Comprehensive results are presented for further analysis.

SKF Results Reporter


www.skf.com/cm
6
SKF Results Reporter accessible 24/7

Figure 10. Level III – Plant health data is available anytime and
anywhere you choose.

SKF Results Reporter case studies


Graphical reporting allows quick problem Formatted reports provide
recognition comprehensive information and save
Customer problem
time
The Senior Installation Manager responsible for an offshore platform Customer problem
wanted information to be readily accessible to quickly assess status Monthly reports produced in a word processing program by
of any sub system. an analyst were time consuming and lacked consistency for
historical data analysis and root cause problem solving.
Applying Results Reporter
The sea water cooling system was comprised of three pumps and Applying Results Reporter
required two pumps to be in efficient working order at all times to The Results Reporter Level I program produces
deliver adequate oil production levels. This required both detail and comprehensive, consistent information in a variety of
summary information. With one redundant pump, the analysis of report formats - automatically.
all three pumps was typically not deemed critical because when one
pump needed repair, the other pump was engaged to take over and Customer benefits
maintain production.
Using this feature, the company’s condition monitoring
When the manager routinely reviewed the mimic diagram in Results engineer reduced the time spent producing monthly
Reporter, he noted immediately that two pumps were in alarm at reports by approximately 25%. Additionally, all content of
the same time. Quick recognition of these alarm conditions allowed the reports including comments and recommendations
repairs to be prioritised and made at a convenient time, minimising is stored within a database so that a complete collated
consequential downtime, production losses and reduced profits. history is always available. This then allows fault trends
to be analysed methodically and easily to drive root cause
Customer benefits analysis, problem solving and improve reliability.
If both of these pumps had failed and production was reduced to
50%, the resulting cost was estimated at 35,000 barrels of oil per
day in lost production.

SKF Results Reporter


www.skf.com/cm
7
SKF Results Reporter

System requirements
Level I
Microsoft Access™ 2003 or Microsoft Access 2003
Runtime license (installed from the SKF Results
Reporter CD-ROM)

Levels II and III (Prerequisites for use)


• Internet connection
• Internet Explorer version 5 or higher
• JavaScript/Java and cookies enabled in Internet Explorer
• Best viewed in XVGA 1024 x 768 screen resolution
• Adobe® Acrobat® Reader® 5 or higher and Microsoft® Word® or Word Viewer®

Computer hardware
Computer hardware
Recommended requirements Minimum requirements
requirements
Operating system Windows XP (Service Pack 2) Windows XP (Service Pack 2)
Processor Pentium IV Pentium II or higher
RAM 1 GB 256 MB
Hard drive disk space
200 MB 100 MB
(available)
CD drive One (1) required One (1) required
XVGA display (1024 x 768) with SVGA display (800 x 600) with
Video display
16-bit colour 256 colours
Printer Colour Optional
USB port (available) One (1) USB 2.0 One (1) USB 2.0

Ordering information
For further information on SKF Results Reporter, please contact your local SKF Reliability Systems representative.

SKF Asset Management Services


Wellheads Road • Farburn Industrial Estate • Dyce • Aberdeen AB21 7HG United Kingdom
Telephone: +44 (0) 1224 723321 • FAX: +44 (0) 1224 723341
Web Site: www.skf.co.uk/aberdeen
The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission
is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can
be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained
herein. SKF reserves the right to alter any part of this publication without prior notice.
• SKF is a registered trademark of the SKF Group.
• All other trademarks are the property of their respective owners.
AMS10004 (4-07) • Copyright © 2007 by SKF Group. ALL RIGHTS RESERVED.

S-ar putea să vă placă și