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Type 1
When the solenoid is installed, make an adjustment of the pinion clearance. The adjustment can be made with the starting
motor removed.
Illustration 1 g01429959
Connection for checking pinion clearance
Typical example
1. Install the solenoid without connector (1) from the MOTOR connections (terminal) on the solenoid to the motor.
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6/8/2019 3406E Generator Set Engine 9NN00001-UP(SEBP3975 - 15) - Documentation
2. Connect a battery, that has the same voltage as the solenoid, to the "SW" terminal (2) .
4. Temporarily, connect a wire from the solenoid connection (terminal), which is marked "MOTOR", to the ground
connection (terminal). The pinion will shift to the crank position and the pinion will stay there until the battery is
disconnected.
Illustration 2 g01429960
Typical example
(5) Pinion
5. Push the pinion toward the end with the commutator in order to remove free movement.
7. In order to adjust the pinion clearance, remove the plug and turn the shaft nut (4) .
8. After the adjustment is completed, install the plug over the nut (4) and install the connector (1) between the
MOTOR terminal on the solenoid and the motor starter.
Type 2
The solenoid position on the starting motor controls the pinion clearance. If the solenoid position is correct, the pinion
clearance is correct. Do the following procedure to adjust the solenoid position.
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6/8/2019 3406E Generator Set Engine 9NN00001-UP(SEBP3975 - 15) - Documentation
Illustration 3 g01429964
Solenoid Assembly
Typical example
(8) Bolts
1. Check the distance (B) between the intermediate housing (6) and the solenoid mounting bracket (7) . Use calipers
to check distance (B) .
2. If the distance (B) is not correct, loosen bolts (8) and move the solenoid until distance (B) is correct. The solenoid
mounting bracket (7) has elongated holes.
3. Tighten the bolts (8) to 12 ± 3 N·m (9 ± 2 lb ft) after the adjustment is correct.
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