6/8/2019 3406E Generator Set Engine 9NN00001-UP(SEBP3975 - 15) - Documentation

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Product: GEN SET ENGINE

Mode l: 3406E GEN SET ENGINE 9NN
C onfiguration: 3406E Ge ne rator Se t Engine 9NN00001-UP

Testing and Adjusting

3406E and 3456 Generator Sets
Media Number -RENR2303-06 Publication Date -01/12/2012 Date Updated -05/12/2012

i04355289

Finding Top Center Position for No. 1 Piston

SMCS - 1105-531

Table 1
Needed Tools

A 9S-9082 Engine Turning Tool

B 5P-7305 Engine Turning Tool

C 5P-7306 Shaft Housing

The No. 1 piston at top center (TC) on the compression stroke is the starting point of all timing procedures.

Note: Some engines have two threaded holes in the flywheel. These holes are in alignment with the holes with plugs in
the left and right front of the flywheel housing. The two holes in the flywheel are at a different distance from the center of
the flywheel. This distance ensures that the timing bolt cannot be put in the wrong hole.

Illustration 1 g01386416
Locating Top Center (Left Side Of Engine)
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6/8/2019 3406E Generator Set Engine 9NN00001-UP(SEBP3975 - 15) - Documentation
Locating Top Center (Left Side Of Engine)

(1) Timing bolt

(2) Location to install timing bolt

(3) Cover

Illustration 2 g02510296
Locating Top Center (Right Side Of Engine)

(4) Location for timing bolt

(B) 5P-7305 Engine Turning Tool

(C) 5P-7306 Shaft Housing

1. Timing bolt (1) is a cover bolt. The timing bolt can be installed in either the left side of the engine at location (2) or
in the right side at location (4) . Remove both bolts (1) and cover (3) from the flywheel housing. Remove the plug
from the timing hole in the flywheel housing.

2. For the left side of the engine, put timing bolt (1) (longer bolt) through the timing hole in the flywheel housing.
Tooling (A) and a 1/2 inch drive ratchet wrench are used in order to turn the engine flywheel in the direction of
normal engine rotation. Normal engine rotation is counterclockwise. Normal engine rotation is viewed from the
flywheel end of the engine. Turn the engine flywheel until the timing bolt engages with the threaded hole in the
flywheel.

3. For the right side of the engine, put timing bolt (1) (longer bolt) through the timing hole in the flywheel housing.
Tooling (B) , tooling (C) , and a 1/2 inch drive ratchet wrench are used to turn the flywheel in the direction of
normal engine rotation. Normal engine rotation is counterclockwise. Normal engine rotation is viewed from the
flywheel end of the engine. Turn the engine flywheel until the timing bolt engages with the threaded hole in the
flywheel.

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Illustration 3 g02510317
Using 9S-9082 Engine Turning Tool

(1) Timing bolt

(A) 9S-9082 Engine Turning Tool

Note: If the flywheel is turned beyond the point of engagement, the flywheel must be turned in the opposite
direction approximately 45 degrees. Then turn the flywheel in the direction of normal rotation until the timing bolt
engages with the threaded hole. The procedure will eliminate the backlash that will occur when the No. 1 piston is
put on the top center.

4. Remove the front valve mechanism cover from the engine.

5. The inlet and exhaust valves for the No. 1 cylinder are fully closed if the No. 1 piston is on the compression
stroke. Also, the rocker arms can be moved by hand when the No. 1 piston is on the compression stroke. If the
rocker arms cannot be moved and the valves are slightly open, the No. 1 piston is on the exhaust stroke.

Note: After the actual stroke position is identified, and the other stroke position is needed, remove the timing bolt from
the flywheel. The flywheel is turned 360 degrees in a counterclockwise direction. The timing bolt is reinstalled.

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