DISEMBER'08 JANUARY'09 FEBRUARY'09 MARCH'09

FACTORS DOWNTIME DOWNTIME DOWNTIME DOWNTIME

TOTAL HR PERCENTAGE TOTAL HR PERCENTAGE TOTAL HR PERCENTAGE TOTAL HR PERCENTAGE
(min) (hr) (min) (hr) (min) (hr) (min) (hr)
machine 2356 39.3 2182.25 1.8 2713 45.2 2109.75 2.1 6419 107.0 2388.88 4.5 6602 110.0 2000.00 5.5
feeder 48 0.8 2182.25 0.0 222 3.7 2109.75 0.2 860 14.3 2388.88 0.6 105 1.8 2000.00 0.1
set up 486 8.1 2182.25 0.4 983 16.4 2109.75 0.8 1657 27.6 2388.88 1.2 3432 57.2 2000.00 2.9
quality 430 7.2 2182.25 0.3 349 5.8 2109.75 0.3 576 9.6 2388.88 0.4 1265 21.1 2000.00 1.1
material 275 4.6 2182.25 0.2 196 3.3 2109.75 0.2 754 12.6 2388.88 0.5 1097 18.3 2000.00 0.9
manufacturing 40 0.7 2182.25 0.0 50 0.8 2109.75 0.0 530 8.8 2388.88 0.4 40 0.7 2000.00 0.0 `
others 152 2.5 2182.25 0.1 35 0.6 2109.75 0.0 188 3.1 2388.88 0.1 0 0.0 2000.00 0.0

DOWNTIME BY FACTOR
120.0 6.0
110.0
5.5

100.0 5.0

4.5
80.0 4.0

60.0 57.2 3.0

2.9
DOWNTIME (hr)

2.1

%
40.0 2.0
1.8

1.2 21.1
1.1 18.3
20.0 0.9 1.0
0.8
0.6 0.5
0.4 0.4
0.3
0.3 0.4 DECEMBER'08
0.21.8 0.2 0.7 0.0
0.1
0.0
0.2
0.0
0.0 0.1
0.1 (DOWNTIME)
0.0 0.0
0.0 0.0
JANUARY'09 (DOWNTIME)
machine

set up

manufacturing
feeder

material
quality

others
FEBRUARY'09(DOWNTIME)
MARCH(DOWNTIME)
DISEMBER(PERCENTAGE)
FACTORS JANUARY'09(PERCENTAG
E)
FEBRUARY(PERCENTAGE)
MARCH(PERCENTAGE)

DISEMBER'08
Note:highest downtime for machine in December due to some major issues and m/c problem contributed by DEK, MSF,MV2F & MSR .
DEK-1.Motherboard card error 2.cleaner paper problem 3.printing misalignment 4.solder alignment 5.solder bridging
MSF-1.transfer motor driver alarm 2.transfer error 3.feeder pickup problem 4.throws out pickup error 5.board stuck 6.part recognition error 7.interlock error
MV2F-1.feeder pick up problem 2.origin off 3.transfer movement error 4.part recognition & pick up problem 5.component alignment
MSR-1.IC tray pick up problem 2.missing comp and alignment 3.feeder pick up problem 4.

JANUARY'09
Note:highest downtime for machine in January due to some major issues and m/c problem contributed by DEK, MSF,MV2F, MSR & MPAV
DEK-1.camera XY position error 2.solder alignment(PMF090109SI4] top side) 3.solder printing problem 4.cleaner problem(Line D) PML090119-01 5.fiducial problem(fiducial not found)
MSF-1.down due to drive alarm 2.under tech pickup error 3.under tech due to adjust GDIODE wrong polarity 4.IC throw out 5.adjust IC alignment 6.part recognition & transfer error 7.eprom throw out feeder pick up problem 8.pick up problem
MV2F-1.down power supply fail 2.feeder pickup problem 3.reel stuck error 4.under engineering due to service nozzle 5.pickup problem
MSR-1.under tech due to not meet uph 2.pick up error
MPAV-1.IC pick up problem

FEBRUARY'09
Note:highest downtime for machine in February due to some major issues and m/c problem contributed by DEK, MSF,MV2F, MSR & MPAV
DEK-1.fiducial not found 2.conveyer board stuck 3.load program&searching fiducial 4.squeegee pressure error 5.solder alignment 6.solder bridging 7.DEK down due to monitor problem(Recovery done - stopping line C & B due to ahead) 8.camera position error 9.adjust conveyor 10.hang (camera axis position
MSF-1.IC alignment 2.feeder problem 3.pickup error 4.adjusting BGA misalignment 5.transfer error 6.under technician to increase UPH 7.adjust IC alignment 8.under tech teach comp 9.PCB stuck & transfer error 10.vacuum missed 11.transfer time up 12.shade mark error 13.under tech setting cong mount 14.u
MV2F-1.feeder pick up problem 2.pallet stuck on conveyor 3.down due driver alarm error 4.pickup error, change feeder & reel stuck 5.fine tune head axis movement 6.bad nozzle 7.adjust resnet alignment & missing 8.shade mark error 9.chip dimension error 10.reel stuck 11.rp alignment 12.down (Line C)
MSR-1.trouble stop 2.under tech due to missing component 3.pick up problem nozzle faulty 4.cassette error & origin off 5.pickup error 6.cassette error
MPAV-1.IC throw out 2.IC tray pick up problem 3.adjust IC alignment 4.conveyer time out 5.cannot meet UPH

March'09
DEK-1.shade mark error 2.fiducial problem 3.cleaner paper problem 4.solder printing bridging/alignment 5.insufficient solder 6.cleaning unit wiper paper sensor 7.board sensor broken 8.solvent not function 9.machine communication error – card 0, axis 123 fatal error 10.under setup/calibration by engineering 11
MSF-1.adjust IC alignment 2.adjust connector alignment 3.transfer error 4.IC recognition 5.TZ axis error 6.BGA alignment 7.pick up problem (Z7533, Z149, Z63, Z75) 8.E-CAP component feeder problem 9.cassette error 10.drive alarm error 11.nozzle error 12.board stuck 13.theta motor burn 14.vacuum miss 15
MV2F-1.transfer error 2.sensor problem 3.under engineering due to evaluation feeder 4.under tech due to throw out 5.head axis alarm error 6.pick up problem 7.safety stop –feeder unit 8.vacuum miss 9.component not mount due to cross board 10.detection error 11.bad nozzle 12.head servo motor off error 13
MSR-1.trouble stop 2.pick up error 3.cassette error 4.IC throw out 5.fiducial mark error 6.stop line - service nozzle 7.component alignment 8.
MPAV-1.down due to conveyor problem 2.IC tray pick up problem 3.board stuck board stuck
s position error) 11.solder bridging & adjust support block 12.down due to position error [card faulty] 13.change squeegee due to insufficient 14.adjust printing alignment 15.under tech due to check cleaner paper & solvent 16.down due to auto cleaning paper problem
mount 14.under tech due to led throw out 15.MSFBGA recognition error/ throw out 16.centre course error 17.
e C)

neering 11.squeegee bad calibration 12.camera is not in position

um miss 15.
ff error 13.