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© 2005 IEEE. Reprinted, with permission, from IEEE Transactions on Power Electronics 2005.
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Fig. 2. The level-shifted self-driven scheme for bridge-type symmetrical converter: (a) level-shifted self-driven circuit and (b) operation principle of level-shifted
self-driven circuit.
Fig. 3. Proposed ZVS full-bridge and its control strategy: (a) power stage and (b) control strategy.
is coupled from the power stage, b) there is extra body diode in Fig. 3(b). For each leg of the primary side, the control is asym-
conduction loss, and c) there is large amount of conduction loss metrical. But for the main transformer, the voltage is still sym-
due to the low driving voltage during dead time. These issues metrical. Therefore, this control has the same transient response
prevent the level-shifted self-driven concept from being used in performance as the phase-shifted and other symmetrical PWM
high-frequency applications. controls. The detailed operation principle is illustrated in Fig. 4.
In order to overcome these issues, a self-driven zero-voltage- In stage 1 and are on and is off. The
switching (ZVS) full-bridge is proposed. The power stage is energy is transferred from the primary side to the output, which
shown in Fig. 3(a). By simply rearranging the control strategy, is the same as in the conventional phase-shifted full-bridge
it becomes very suitable for self-driven capability as well as (PS-FB).
achieving ZVS. The analysis shows that the self-driven quality In stage 2 turns off at and the reflected
can save driving loss and body diode conduction loss. The output current discharges and charges the output capacitor of
experimental results verify the analysis and reveal that this and , respectively. Given a suitable dead time, ZVS can
self-driven full-bridge is very promising for high-frequency be achieved. This stage is the same as the ZVS realization of the
applications. leading leg of the conventional PS-FB.
In stage 3 , the energy stored in the leakage inductor
of the transformer freewheels through and .
II. OPERATION PRINCIPLE OF THE POWER STAGE In stage 4 turns off at . The leakage inductor
of the transformer resonates with the output capacitors of
To make the bridge-type symmetrical converter more suitable and . At certain load conditions, energy stored in the leakage
for being self-driven, the control strategy is changed, as shown inductor is high enough to achieve ZVS for . This stage is
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Fig. 4. Operation stages of the proposed circuit.
the same as the ZVS realization of the lagging leg of the con-
ventional PS-FB.
From , another half period starts, and the operation prin-
ciple is same except for polarity changes.
From the description of the operation principles, it is obvious
that this asymmetrical control strategy still achieves ZVS for the
primary switches, which is very important for high-frequency
applications.
the steady state gate drive voltage is used to quantify the ringing,
which is
(1)
across the gate capacitor, C , by Laplace transformation, as Fig. 10. Asymmetrical half bridge with the proposed driver scheme.
follows:
(5)
where
(6)
C
(7)
C Fig. 11. SR gate voltage when parasitic inductance and resistance are
considered.
(8)
C
(13)
Fig. 12. Turn-on equivalent circuit with L and R : (a) turn-on equivalent where is the minimum load current required to achieve
circuit and (b) the simplified circuit.
ZVS for Q4. However, because of and , not all the gate
capacitor energy can be recovered. In Fig. 15(a), there are four
energy storage components and to get an analytical solution
becomes extremely complicated. As an alternative method, it
was simulated using the SABER simulation tool to analyze the
turn-off loss savings. The simulation was set up with the fol-
lowing conditions: 1 MHz, 48 V,
70 A, 4 nH; the primary devices are Hitachi’s
HAT2175, which has a C of 185 pF; C 1 nF, and there are
two ST160NF02L synchronous rectifiers in parallel. Fig. 15(b)
shows the turn-off losses of the self-driven circuit versus a con-
ventional external voltage driver for one leg of the current dou-
bler. The simulation was run while varying the gate drive re-
Fig. 13. Gate voltage overshoot versus (a) R and (b) t . sistor and the gate drive transformer leakage inductor .
According to Fig. 15, the turn-off gate drive loss has similar re-
lationship with and as compared to the turn-on case.
Fig. 17. (a) Equivalent circuit and (b) key waveforms during S1 turn-off.
Fig. 18. Body diode conduction loss compared with the conventional
phase-shifted FB converter.
For the falling edge of the gate signal, the delay time in
fact may help to reduce the body diode conduction period. On drops to zero at . At the same time, S1 is turned off if the
the other hand, too much delay time will cause severe shoot delay time is zero. However, the current through S1 continues
through problem. The following analysis gives the maximum to flow until the current through the transformer secondary side
falling edge delay time. Firstly, assuming and are all winding changes its polarity from to at . From
zero, the gate voltage of an SR exactly follows with no to , the body diode of S1 conducts the current and the body
delay, as shown in Fig. 17(a). diode conduction loss for S1 can be calculated as
When Q3 is turned off at , the transformer leakage inductor
begins to resonate with C until the voltage at point B (14)
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Fig. 19. Prototype of the (a) proposed self-driven ZVS FB and (b) its efficiency curve.
Fig. 20. Circuit waveforms: (a) ZVS condition for the primary switches and (b) the transformer primary current I , the voltage at point B V , and the gate
signal for the synchronous rectifier V .
where is the body diode forward voltage drop, typically Fig. 18 shows the total body diode conduction loss compar-
0.7 V. fs is the converter switching frequency ison between a phase-shifted FB converter with external driven
scheme and the proposed circuit. A typical gate dead time of
20 ns is set for the external driver. The transformer leakage in-
(15)
ductance is the variable. Both systems run at 1 MHz, 70 A load
current.
(16)
V. EXPERIMENTAL RESULTS
(17) A 1.2-V/70 A 1-MHz prototype is built to verify the analysis.
C The components are listed as follows. Primary switch: Si4850.
The delay time between and SR gate, when positive, helps Secondary switch: ST160NF02LA*2 for each branch of a cur-
to reduce , therefore reduces the body diode conduction loss. rent doubler. Transformer: nine-layer (2 oz), Philips EI-14 core.
In order to avoid severe shoot through problems, the delay time Inductor: 150 nH, nine-layer (2 oz), Philips EI-18 core. Output
must be less than . However, varies according to the dif- capacitor: 4*ESRE 270 uF. Gate resistance: 0.5 . Gate trans-
ferent load current . The possibility of shoot through at light former: TDK EE9.5. Gate MOSFET: Si3900.
load exists. Fortunately, the inclusion of the tiny gate MOSFET The prototype picture is shown in Fig. 19(a). Fig. 19(b) shows
as showed in Fig. 7 helps to prevent this from happening. The the efficiency comparison. Including the driver loss, the pro-
SR gate will clamp to ground as soon as touches zero at time posed self-driven ZVS full-bridge can achieve 81.7% efficiency.
in Fig. 17, no matter how much delay time is there. There is an efficiency improvement of 4.7% as compared with
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Fig. 21. Gate voltage waveforms during a duty change: (a) with the conventional driver scheme in Fig. 5 and (b) with the proposed driver scheme in Fig. 7.
the conventional phase-shifted full-bridge with an external a very promising candidate for high frequency, high current
driver. Fig. 20(a) shows the ZVS condition of the primary dc-dc conversion applications.
switches. Fig. 20(b) shows the gate signal for the synchronous
rectifier. The waveform of the gate signal follows the voltage at
ACKNOWLEDGMENT
point B and is very clean.
Fig. 21 demonstrates the different experimental results The authors would like to thank Dr. K. Yao for his valuable
achieved with the conventional driver scheme (Fig. 5) and the discussions.
proposed driver scheme (Fig. 7), respectively. It is obvious
that the secondary-side gate signal of the conventional driver REFERENCES
cannot go back to the zero level when the primary-side signal
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can solve this problem. Additionally, compared with the diode future microprocessors,” in Proc. IEEE APEC’98, 1998, pp. 145–150.
paralleled with the gate of SRs, the tiny MOSFET can help [2] Y. Panov and M. Jovanovic, “Design and performance evaluation of
low-voltage/high-current dc/dc on-board modules,” in Proc. 14th Annu.
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dates for 48 V VRM,” in Proc. 17th Annu. IEEE APEC’02, vol. 2, 2002,
A new method of self-driven synchronous rectification is pp. 699–705.
[5] P. Alou et al., “A new driving scheme for synchronous rectifiers: Single
proposed in this paper. The self-driven circuit has gate drive winding self-driven synchronous rectification,” IEEE Trans. Power
loss saving properties, a fast driving speed, and can hold syn- Electron., vol. 16, no. 6, pp. 803–811, Nov. 2001.
chronous rectifiers on at the correct gate drive voltage, where [6] L. Xiao and R. Oruganti, “Soft switched PWM DC/DC converter with
synchronous rectifiers,” in Proc. 18th Int. Telecommunications Energy
the state-of-the-art self-driven gate drive circuit cannot. The Conf. (INTELEC’96), 1996, pp. 476–484.
proposed self-driven circuit is used in conjunction with a com- [7] X. Xia and G. Gang, “Self-Driven synchronous rectification circuit for
plementary-controlled full bridge circuit with a current-doubler low output voltage dc–dc converters,” U.S. Patent 627 540, Aug. 14,
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secondary, which has ZVS property, an important feature for
[8] X. Xie et al., “Self-driven synchronous rectifier by retention of gate
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[10] R. Watson and F. C. Lee, “Analysis, design, and experimental results of
Due to the parasitic components in the gate drive path, this a 1-kW ZVS-FB-PWM converter employing magamp secondary-side
paper analyzed the gate voltage ringing, the gate drive loss control,” IEEE Trans. Ind. Electron, vol. 45, no. 5, pp. 806–814, Oct.
saving, the gate drive delay, and the body diode conduction loss 1998.
[11] Y. Ren, M. Xu, Y. Meng, and F. C. Lee, “A novel quasiresonant phase-
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is experimentally verified. The proposed circuit is potentially 2003, pp. 420–425.
35
Ming Xu received the B.S. degree in electrical Fred C. Lee (S’72–M’74–SM’87–F’90) received
engineering from Nanjing University of Aeronautics the B.S. degree in electrical engineering from the
and Astronautics, Nanjing, China, in 1991 and the National Cheng Kung University, Taiwan, R.O.C.,
M.S. and Ph.D. degrees in electrical engineering in 1968 and the M.S. and Ph.D. degrees in electrical
from Zhejiang University, Hangzhou, China, in 1994 engineering from Duke University, Durham, NC, in
and 1997, respectively. 1971 and 1974, respectively.
he is currently a Research Assistant Professor at He is a University Distinguished Professor with
the Center for Power Electronics Systems (CPES), Virginia Polytechnic Institute and State University
Virginia Polytechnic Institute and State University, (Virginia Tech), Blacksburg, and prior to that he was
Blacksburg. His research interests include high-fre- the Lewis A. Hester Chair of Engineering at Virginia
quency power conversion, distributed power system, Tech. He directs the Center for Power Electronics
power factor correction techniques, low voltage high current conversion Systems (CPES), a National Science Foundation engineering research center
techniques, high-frequency magnetics, and modeling and control of converters. whose participants include five universities and over 100 corporations. In
He holds two U.S. patents, seven Chinese patents, 18 invention disclosures, addition to Virginia Tech, participating CPES universities are the University
and seven U.S. patents pending. He has published one book and approximately of Wisconsin-Madison, Rensselaer Polytechnic Institute, North Carolina A&T
80 technical papers in journals and conferences. State University, and the University of Puerto Rico-Mayaguez. He is also
the Founder and Director of the Virginia Power Electronics Center (VPEC),
one of the largest university-based power electronics research centers in
the country. VPEC’s Industry-University Partnership Program provides an
effective mechanism for technology transfer, and an opportunity for industries
Yuancheng Ren received the B.S. and M.S. degrees to profit from VPEC’s research results. VPEC’s programs have been able to
in electrical engineering from Zhejiang University, attract world-renowned faculty and visiting professors to Virginia Tech who, in
Hangzhou, China, in 1997 and 2000, respectively, turn, attract an excellent cadre of undergraduate and graduate students. Total
and is currently pursuing the Ph.D. degree in power sponsored research funding secured by him over the last 20 years exceeds
electronics at the Center for Power Electronics $35 million. His research interests include high-frequency power conversion,
Systems (CPES), Virginia Polytechnic Institute and distributed power systems, space power systems, power factor correction
State University, Blacksburg. techniques, electronics packaging, high-frequency magnetics, device charac-
His research interests include low-voltage power terization, and modeling and control of converters. He holds 30 U.S. patents,
management, high-frequency high-density power and has published over 175 journal articles in refereed journals and more than
supplies, modeling and control for converters, and 400 technical papers in conference proceedings.
design for distribute-power systems. He holds one Dr. Lee received the Society of Automotive Engineering’s Ralph R. Teeter
U.S. patent and has four U.S. patents pending. Education Award (1985), Virginia Tech’s Alumni Award for Research Excel-
lence (1990), and its College of Engineering Dean’s Award for Excellence in
Research (1997), in 1989, the William E. Newell Power Electronics Award, the
highest award presented by the IEEE Power Electronics Society for outstanding
achievement in the power electronics discipline, the Power Conversion and In-
Jinghai Zhou received the B.S. and M.S. degrees telligent Motion Award for Leadership in Power Electronics Education (1990),
in electrical engineering from Zhejiang University, the Arthur E. Fury Award for Leadership and Innovation in Advancing Power
Hangzhou, China, in 1995 and 1998, respectively, Electronic Systems Technology (1998), the IEEE Millennium Medal, and
and is currently pursuing the Ph.D. degree at the honorary professorships from Shanghai University of Technology, Shanghai
Center for Power Electronics Systems (CPES), Railroad and Technology Institute, Nanjing Aeronautical Institute, Zhejiang
Virginia Polytechnic Institute and State University, University, and Tsinghua University. He is an active member in the professional
Blacksburg. community of power electronics engineers. He chaired the 1995 International
His research interests include high-frequency Conference on Power Electronics and Drives Systems, which took place in
power conversion, distributed power system, low Singapore, and co-chaired the 1994 International Power Electronics and Motion
voltage high current conversion techniques, high-fre- Control Conference, held in Beijing. During 1993-1994, he served as President
quency magnetics, and electronic ballast for HID of the IEEE Power Electronics Society and, before that, as Program Chair
lamps. He holds two U.S. pending patents. He has published over 10 technical and then Conference Chair of IEEE-sponsored power electronics specialist
papers in journals and conferences. conferences.
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