Documente Academic
Documente Profesional
Documente Cultură
.
Read operation instructions first
Observe safety instructions.
..
Reference documents:
Operation instructions (Assembly, operation, commissioning) for actuator
Manual (Operation and setting) AUMATIC AC 01.1/ACExC 01.1 Profibus DP
Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA
(addresses from page 46).
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1. General notes regarding safety 4
1.2. Range of application 5
1.3. Warnings and symbols 5
3. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1. Introduction 8
3.2. Parameter setting 8
3.3. Configuring the Profibus DP interface of the AUMATIC 8
3.4. Communication start-up 9
3.5. AUMA user parameters (AUMA specific parameters) 10
3.5.1 Process representation input (user parameter 1) 10
3.5.2 Settable (user definable) signals (user parameters 2 to 8 and 11 to 34) 10
3.5.3 Alarm contacts/collective fault signal (user parameter 9) 12
3.5.4 Percent/per mil coding for transmission values (user parameter 10) 13
3.6. Profibus DP-V1 services (option) 14
2
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Page
6. Corrective actions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
6.1. Fault indications and warning indications 36
6.2. Diagnostics 36
6.3. Troubleshooting 36
6.3.1 Measuring the Profibus signals using an oscilloscope 39
7. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
1. Safety instructions
1.1. General notes regarding safety
Standards/directives AUMA products are designed and manufactured in compliance with recog-
nised standards and directives. This is certified in a declaration of incorpora-
tion and a declaration of conformity.
The end user or the contractor must ensure that all requirements with
.
respect to assembly, electrical connection, and commissioning at the place
of installation are met. They include among others:
Standards and directives such as: EN 60079 “Electrical apparatus for
explosive gas atmospheres"
Part 14: Electrical installations in hazardous areas (other than mines).
.
Part 17: Inspection and maintenance of electrical installations in hazard-
ous areas (other than mines).
Applicable configuration directives for fieldbus applications.
Safety instructions/ All personnel working with this device must be familiar with the safety and
warnings warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to
avoid personal injury or property damage.
Commissioning Prior to commissioning, it is important to check that all settings are in com-
pliance with the requirements of the application. Incorrect settings might
present a danger to the application, e.g. cause damage to the valve or the
installation.
The manufacturer will not be held liable for any consequential damage. Such
risk lies entirely with the user.
Safe operation
.Prerequisites for safe and smooth operation:
.
Correct transport, proper storage, mounting and installation, as well as
careful commissioning.
.
Exclusively operate the device if it is in perfect condition while observing
these instructions.
.
Immediately inform about any faults and damage and allow for corrective
measures.
Observe recognised rules for occupational health and safety.
Protective measures The end user or the contractor are responsible for implementing required
protective measures on site, such as enclosures, barriers, or personal
safety equipment for the staff.
4
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
AUMA actuator controls are exclusively designed for the operation of AUMA
actuators.
..
The following applications are not permitted, e.g.:
motor activation
pump activation
NOTICE Potentially hazardous situation. Failure to observe this warning may result in
property damage.
Information The term Information preceding the text indicates important notes and
information.
ò Step by step
Provides a detailed description of each step for setting/viewing the parame-
ter.
5
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Master devices control the data traffic on the bus. A master is allowed to
send messages without an external request. Masters are also called ‘active
devices’ in the Profibus protocol.
6
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
The master reads the input information cyclically from the slaves and writes
the output information cyclically to the slaves. In addition to this
cyclic data transfer of the process representation, Profibus DP also provides
powerful functions for diagnostics and commissioning purposes. The data
traffic is monitored through the monitoring functions on the master and slave
side.
..
2.3. Transfer mode
.
2.4. Bus access
..
Token-passing between the masters and polling between master and
slave.
Mono-master or multi-master systems are possible.
Master and slave devices: max. 126 stations connected to one bus
.
2.5. Communication
.
Peer-to-peer (process data exchange [DATA EX]) or Multicast (control
commands to all slaves).
Cyclic master-slave process data exchange (DATA EX) or acyclic mas-
ter-master data transfer.
.
2.6. Functionality
..
Cyclic process data exchange (DATA EX) between DP master and DP
slaves.
.
Dynamic activation or de-activation of individual DP-slaves.
Checking the configuration of the DP slaves
Synchronisation of inputs and/or outputs.
..
2.7. Protection functions
..
All messages are transmitted with Hamming Distance HD=4.
Watchdog timer at DP slaves.
Access protection for the inputs/outputs of the DP slaves
.
Process data exchange (DATA EX) monitoring with configurable timer
interval at the master.
Adjustable failure behaviour.
..
2.8. Device types
.
DP master class 2 (DPM2), e.g. programming/configuration tools.
DP master class 1 (DPM1), e.g. central controllers such as PLC, PC.
DP slave, e.g. AUMA Profibus DP devices. Devices with binary or ana-
logue inputs/outputs, actuators, valves.
7
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
3. Commissioning
3.1. Introduction
Afterwards, the user can configure and program the device at the Profibus
DP for the programming software of the process control system.
This information is then stored in the controls (DP master) and sent to the
actuators (DP slaves) each time communication is started.
The control is executed via the process representation input and output
bytes.
If a configuration with consistent data is chosen, special functional elements
for the control of the Profibus DP slaves must be used with some PLCs.
During configuration, the number of input and output bytes reserved for
each device in the controls’ memory is selected. Additionally it is determined
if the data is processed consistently or non-consistently.
8
The following configurations are possible with AUMA Profibus DP actuators:
Table 1
Number of input bytes Number of output bytes
1 1
2 1
2 2
4 4
4 6
6 1
6 2
6 4
6 6
8 4
8 6
12 4
12 6
16 8
20 8
20 12
22 8
24 8
All these configurations (except 1 In, 1 Out) can be selected as consistent or non-consistent
The number of input bytes states how many of the maximum of 24 bytes the
DP slave sends to the DP master.
The number of output bytes states how many of the maximum of 12 bytes
the DP master sends to the DP slave.
If, for example, the configuration with 8 bytes input is selected, only the first
8 bytes are sent from the DP slave to the DP master. In this case, the mas-
ter does not have access to the bytes 9 to 12.
This way, the DP master saves memory space since it only has to reserve 8
input bytes for the actuator.
The data of the AUMA actuators should be consistently processed by the
DP master. This ensures that the value of a 2-byte variable (position trans-
mitter, analogue customer input) does not change after the reading out the
first byte and, thus, does not distort the value.
If a master does not offer the possibility to use consistent configurations by
means of the process control system, a non-consistent configuration can be
chosen. The values for the position transmitter and the analogue customer
inputs can then be transferred in 1 byte format (Parameter 10 = 0).
When the DP master is switched on, it first sends a parameter and configu-
ration telegram to each DP slave. If parameter and configuration are correct,
the DP slave enters the ‘Data Exchange’ mode to exchange process data
between the controls and the slave. Then, the DP master can control the DP
slave and read its current state via the process representation.
If communication is interrupted (e.g. through the switching off of the slave or
the breaking of the Profibus cable), it is resumed automatically by the DP
master when the cause of the fault is eliminated.
9
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
The AUMA specific parameters are set by means of the GSD file.
.
Designation in GSD file:
ExtUserPrmData = 2 “Configuration Bit 5.0"
.
to ExtUserPrmData = 8 ”Configuration Bit 5.6"
(bit 5.7 is intended for collective fault signals, refer to page 12)
.
ExtUserPrmData = 11 “Configuration Bit 6.0"
to ExtUserPrmData = 18 ”Configuration Bit 6.7"
.
ExtUserPrmData = 19 “Configuration Bit 7.0"
to ExtUserPrmData = 26 ”Configuration Bit 7.7"
ExtUserPrmData = 27 “Configuration Bit 8.0"
to ExtUserPrmData = 34 ”Configuration Bit 8.7"
10
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
11
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Value in GSD file Text in GSD file Indication in display Signals (collective fault signal)
Prm_Text_Ref = 0 Fault group 1 Fault ind.
FAULT GROUP 1
Not ready for operation Remote
Prm_Text_Ref = 1 Fault group 2 Fault without torque fault
FAULT GROUP 2
Not ready for operation Remote
Prm_Text_Ref = 2 Fault group 3 FAULT GROUP 3 Fault ind.
Prm_Text_Ref = 3 Fault group 4 FAULT GROUP 4 Fault without torque fault
Prm_Text_Ref = 4 Fault group 5 Fault ind.
FAULT GROUP 5 Not ready for operation Remote
Warning
Prm_Text_Ref = 5 Fault group 6 Fault without thermal fault
FAULT GROUP 6
Not ready for operation Remote
Prm_Text_Ref = 6 Fault group 7 Fault without torque fault + without thermal
FAULT GROUP 7 fault
Not ready for operation Remote
Prm_Text_Ref = 7 Fault group 8 FAULT GROUP 8 Fault without thermal fault
Prm_Text_Ref = 8 Fault group 9 Fault without torque fault + without thermal
FAULT GROUP 9 fault
Prm_Text_Ref = 9 Fault group 10 Fault without thermal fault
FAULT GROUP 10 Not ready for operation Remote
Warnings
12
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
3.5.4 Percent/per mil coding for transmission values (user parameter 10)
This parameter is used to change over the coding of the analogue Profibus
DP transmission values between 0 and 100 %, or 0 and 1,000 ‰.
13
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Apart from the cyclic DP-V0 process data exchange, the Profibus DP-V1
services can establish an additional acyclic communication via the fieldbus.
An AUMATIC with activated Profibus DP-V1 service grants access to the
contents of the electronic name plate, the operating data and the most
important operation parameters.
Access to the data of all actuators connected by the Profibus DP network is
therefore enabled, which may be important for preventive maintenance or
uniform parameter setting.
Integration into the process con- Different options are available for simple integration of the AUMATIC opera-
trol system tion parameters into the DCS.
..
For further information refer to
Device integration with DTM (Device Type Manage) manual
Device integration with EDD (Electronic Device Description) for Simatic
PDM (Process Device Manager) manual
14
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Via the process representation input, the master (controls) can read the
state of the slave (actuator).
With AUMA user parameter 1 (page ), a selection can be made from 4 dif-
ferent process representation arrangements.
Running OPEN
Closed position
Loss of phase
Not ready ind.
Open position
LSO (WOEL)
TSO (DOEL)
Thermal faut
Warning ind.
LSC (WSR)
TSC (DSR)
Fault ind.
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 6: Physical operation Byte 7: Options part 1 Byte 8: Options part 2
Byte 5: Configurable byte 1 (configurable byte 2) (configurable byte 3) (configurable byte 4)
(Torque fault (CLOSE))
(Intermed. pos. 4)
(Intermed. pos. 3)
(Intermed. pos. 2)
(Intermed. pos. 1)
(DP1 dig. input 4)
(DP1 dig. input 3)
(DP1 dig. input 2)
(DP1 dig. input 1)
(Operation pause)
(Actuator moving)
(Runs fom Local)
(Closed position)
(Not ready ind.)
(Loss of phase)
(Open position)
Reserved
(Fault 3)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 9: DP1 An1 Byte 10: DP1 An1 Byte 11: E6 (Torque) Byte12: E6 (Torque)
P-Feedback E4 loss
Selector not remote
Feedback E2 loss
Emergency mode
Internal feedback
Wrong command
Emcy stop active
Setpoint E1 loss
Internal warning
Actuator locked
Torque E4 loss
Operation time
Loss of phase
Thermal fault
Internal fault
Config. fault
Clear state
Starts/run
--
--
--
--
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte 19: Reserved Byte 20: Reserved
DP1 Analogue input 2 DP1 Analogue input 2 Reserved for Reserved for
high byte low byte future extensions future extensions
Byte 21: Reserved Byte 22: Reserved Byte 23: Additional data Byte 24: Reserved
In intermed. position
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
15
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Grey bits are collective signals. They contain the results of a disjunction
(OR operation) of other information.
Wahlschalter Fern
Fehlermeldungen
Wahlschalter Ort
Nicht bereit Fern
Phasenausfall
Thermofehler
Endlage AUF
Endlage ZU
Faehrt AUF
Faehrt ZU
WOEL
Ist Soll
DOEL
WSR
DSR
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 6: Physikalische Fahrt
Byte 5: Konfigurierbares Byte 1 (Konfigurierbares Byte 2) Byte 11: E6 (Drehmoment) Byte12: E6 (Drehmoment)
(Taktstrecke betreten)
(Faehrt mit Handrad)
(Wahlschalter Fern)
(Proportionalfahrt)
(Nicht bereit Fern)
Drehmoment Drehmoment
(Phasenausfall)
(Endlage AUF)
(DOEL-Fehler)
(Antrieb fährt)
(Endlage ZU)
(DSR-Fehler)
(Fahrpause)
(Störung 3)
High-Byte Low-Byte
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 7: Optionen Teil 1 Byte 8: Optionen Teil 2
(Konfigurierbares Byte 3) (Konfigurierbares Byte 4) Byte 9: DP1 An1 Byte 10: DP1 An1
(DP1 dig. Eingang 4)
(DP1 dig. Eingang 3)
(DP1 dig. Eingang 2)
(DP1 dig. Eingang 1)
(Zwischenstellung 4)
(Zwischenstellung 3)
(Zwischenstellung 2)
(Zwischenstellung 1)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte13: Nicht bereit Fern Byte14: Fehlermeldungen
Wahlschalter n. FERN
Falsches Kommando
Konfigurationsfehler
Antrieb verriegelt
Externer Betrieb
NOT-Fahrt aktiv
Thermo Fehler
Clear Zustand
Phasenausfall
Interne Fehler
DOEL Fehler
DSR Fehler
High-Byte Low-Byte
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte15: Warnungsmeldungen Byte16: Warnungsmeldungen
Teil 1 Teil 2 Byte 19: Reserviert Byte 20: Reserviert
SigBr. Prozessistwert E4
SigBr. Drehmoment E6
SigBr. PAR1 An In2
SigBr. LWL-Modul
SigBr. Sollpos. E1
SigBr. Sollpos. E2
Interne Warnung
Stellzeitwarnung
reserviert reserviert
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 21: Reserviert Byte 22: Reserviert Byte 23: Zusatzdaten Byte 24: Reserviert
In Zwischenstellung
Zwischenstellung 8
Zwischenstellung 7
Zwischenstellung 6
Zwischenstellung 5
16
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Grey bits are collective signals. They contain the results of a disjunction
(OR operation) of other information.
(Proportional operation)
(Torque fault (CLOSE))
(Operation pause)
(Runs fom Local)
(Closed position)
(Actuator runs)
(Not ready ind.)
(Loss of phase)
(Open position)
(Fault 3)
(--)
Actual position high-byte Actual position low-byte
(positioner) (positioner)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 9: DP1 An1 Byte 10: DP1 An1 Byte 17: DP1 An2 Byte 18: DP1 An2
DP1 Analogue input DP1 Analogue input DP1 Analogue input 2 DP1 Analogue input 2
high byte low byte high byte low byte
Torque Torque
high byte low byte
(--)
(--)
(--)
(--)
(--)
(--)
(--)
(--)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte1: Logical signals Byte 2: Actuator signals Byte13: Not ready ind. Byte14: Fault signals
Torque fault (CLOSE)
Emergency mode
Local sw. position
Wrong command
Emcy stop active
Setpoint reached
Running CLOSE
Actuator locked
Running OPEN
Closed position
Loss of phase
Thermal fault
Not ready ind.
Open position
Loss of phase
Internal fault
LSO (WOEL)
Config. fault
TSO (DOEL)
Warning ind.
Thermal faut
LSC (WSR)
TSC (DSR)
Clear state
Fault ind.
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Feedback. E2 loss
Internal feedback
Setpoint E1 loss
Internal warning
--
--
--
Intermed. Pos. 5
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Reserved for
Byte 21: Reserved Byte 22: Reserved future extensions
--
--
--
17
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Grey bits are collective signals. They contain the results of a disjunction
(OR operation) of other information.
(Proportional operation)
(Remote sw. position)
(Torque fault (OPEN))
(Operation pause)
(Actuator moving)
(Runs fom Local)
(Closed position)
(Not ready ind.)
(Loss of phase)
(Open position)
(Fault 3)
(--)
Actual position high-byte Actual position low-byte
(positioner) (positioner)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 7: Options part 1 Byte 8: Options part 2
(configured byte 3) (configured byte 4) Byte 9: DP1 An1 Byte 18: DP1 An1
(Intermed. pos. 4)
(Intermed. pos. 3)
(Intermed. pos. 2)
(Intermed. pos. 1)
(DP1 dig. input 4)
(DP1 dig. input 3)
(DP1 dig. input 2)
(DP1 dig. input 1)
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte1: Logical signals Byte 2: Actuator signals Byte 11: E6 (Torque) Byte12: E6 (Torque)
Remote sw. position
Local sw. position
Setpoint reached
Running CLOSE
Running OPEN
Closed position
Torque Torque
Open position
Loss of phase
Not ready ind.
LSO (WOEL)
TSO (DOEL)
Warning ind.
Thermal faut
LSC (WSR)
TSC (DSR)
Fault ind.
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
Byte 17: DP1 An2 Byte 18: DP1 An2 Byte13: Not ready ind. Byte14: Fault signals
Torque fault (CLOSE)
Emergency mode
Wrong command
Emcy stop active
Loss of phase
Thermal fault
Internal fault
Config. fault
low byte
Clear state
high byte
--
--
--
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
P-Feedback E4 loss
Feedback. E2 loss
Internal feedback
Channel 2 active
Internal warning
Setpoint E1 loss
Torque E6 loss
Intermed. Pos. 5
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Reserved for
Byte 21: Reserved Byte 22: Reserved future extensions
--
--
--
18
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
4.1.5 Signal description within process representation input arrangement 1 (default process representa-
tion)
19
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
20
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
21
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Byte 8: Options part 2 The contents of Options Part 2 (byte 8) are provided for future extensions
(configurable byte 4) and may be defined within the GSD file via the AUMA user parameters 27 to
34 (page 10).
22
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
.
A failure operation can be initiated in case of bus communication loss.
Conditions:
.
The failure behaviour is activated (FAILURE BEHAVIOUR M1510
parameter is selected).
The source for initiation (FAILURE SOURCE M1514 parameter) is set
..
to: BUSINTERFACE.
Sources for initiation (failure sources) for a failure operation are:
The connection to the master is interrupted.
The master goes into Clear state and sends:
– either global control telegrams with the content Clear.
– Or data telegrams of the length 0 (DP fail safe mode).
NOTICE The failure operation can only be set off when the watchdog function is acti-
vated in the master.
As soon as the cause for triggering the failure mode is eliminated (connec-
tion restored, master in Operate state), the operation commands from the
master can be executed again at once.
23
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
24
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Byte 15:
Warning signals part 1 Table 9
The two data bytes 15 and 16 contain Bit Designation Value Short description
warning signals. The warning signals Signal loss of the actual process value
serve only information purposes and P-Feedback 1 E4 (only if PID controller is available and
0 active).
do not interrupt or cancel an opera- E4 loss
tion (as opposed to faults). 0 No loss of signal
1
1 —
0
Loss of signal of the analogue input 1 of
Anlog In1 1 the parallel interface (only for Profibus
2 DP in combination with parallel interface).
I/O1 loss
0 No loss of signal
Loss of signal of the analogue input 2 of
Analog In2 1 the parallel interface (only for Profibus
3 DP in combination with parallel interface).
I/O1 loss
0 No loss of signal
The internal diagnostics of the AUMATIC
have detected a warning (the exact cause
Internal 1
4 can be determined on the diagnosis page
warning D3 of the display).
0 No warning
Indicates that the position transmitter has
not been adjusted to the limit end posi-
tions yet.
1 To adjust the actuator: Move the actuator
5 Internal feedback manually to the end positions OPEN or
CLOSED using the push buttons on the
local controls.
0 No reference operation
Indicates an exceeding of the set limits of
1 the starts/run monitoring, signal is de-
6 Starts/run leted automatically.
0 No warning
Indicates that the set operating time for
an operation from one end position to the
1 other has been exceeded, the next new
7 operation command deletes this
Operation time
indication.
0 No warning
25
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Byte 16:
Warning signals part 2 Table 10
The warning signals part 2 contain Bit Designation Value Short description
the wire break signals of the different 1
A signal loss has occurred for the torque
inputs. 0 Torque E6 loss measuring.
0 No warning
1 Presence of FO cable interruption
1 Fiber optic loss1)
0 No loss of signal
A signal loss has occurred for the actual
1
2 Feedback E2 loss position.
0 No loss of signal
A signal loss has occurred for the nomi-
1
3 Setpoint E1 loss nal position.
0 No loss of signal
1
4 —
0
1
5 —
0
A signal loss has occurred in the ana-
1
6 Analog In2 DP1 loss logue input 2.
0 No loss of signal
A signal loss has occurred in the ana-
1
7 Analog In1 DP1 loss logue input 1.
0 No loss of signal
1) Only for Profibus DP with FO loop topology
26
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Bytes 19 to 22: Reserved The contents of bytes 19 to 22 are reserved for future extensions.
Byte 24: Reserved The contents of byte 24 are reserved for future extensions.
27
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
The master (controls) can control the slave (actuator) via the process repre-
sentation output.
Byte 5: Additional commands Byte 6: Operation commands for multiport valve function1)
LOCAL-OFF/REMOTE
Intermed. pos. 8
Intermed. pos. 7
Intermed. pos. 6
Intermed. pos. 5
Intermed. pos. 4
Intermed. pos. 3
Intermed. pos. 2
Intermed. pos. 1
Off sw. position
Channel 1
Channel 2
Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit Bit
7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
28
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
1
6 —
0
1
7 —
0
.
nal is given.
For operation commands via the Remote SETPOINT bit:
A position transmitter (potentiometer, RWG, MWG) is required in the
.
actuator for sending operation commands via the Remote SETPOINT
bit.
.
If the setpoint is 0 percent/per mil, the actuators runs to the end position
CLOSED; it runs to the end position OPEN for 100 percent/1000 per mil.
.
If the setpoint exceeds the limit 100 or 1000, the actuator stops and sig-
nals Wrong command
To avoid placing too much strain on the mechanics, the reversing of
direction is delayed. The standard setting in the factory for the reversing
prevention time is 300 ms.
Bits 4, 5, 6, 7
Bits 4 through 7 are not used and must be set to 0.
Table 13
Condition Value byte 3 Value byte 4
(High-Byte) (Low-Byte)
AUMA user parameter:
Format of analogue indica- 0 Setpoint 0...100
tions = 0
AUMA user parameter:
Format of analogue indica- Setpoint 0...1000 Setpoint 0...1000
tions = 1
29
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
..
Precondition:
ENABLE LOCAL MODE parameter is set to:
..
BUS, or
BUS, AUTO LOCAL, or
BUS, AUTO REMOTE, or
BUS, AUTO
The ENABLE LOCAL MODE parameter also determines the behaviour in
case of bus failure.
For further information, please refer to the AUMATIC AC 01.1 Profibus DP
manual (operation and setting).
30
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
.
.
Information Only a transition between these bits causes a change-over. This means,
the change-over is initiated by 0 ® 1 transition.
.
If the bit for channel changing is set, the addition of the second bit does
not have any effect.
Transition from one channel to the other is supported, i.e. bits can be
changed simultaneously (e.g. channel A: 1 ® 0 and channel B: 0 ® 1).
The change-over is only performed if the bits in the process representation are
set accordingly and both fieldbus interfaces communicate with the master.
.
Precondition:
ENABLE LOCAL MODE parameter is set to:
BUS, AUTO LOCAL II
The ENABLE LOCAL MODE parameter also determines the behaviour in
case of bus failure.
For bit 6 = 1 (AUMATIC changes to REMOTE) the AC mode is always
REMOTE, independently from the actual selector switch position.
For bit 6 = 0 (selector switch positions LOCAL and OFF are enabled), the
AC mode depends on the actual selector switch position. Only the LOCAL
and OFF modes are possible.
Information Observe during commissioning and maintenance: Any control from
REMOTE via the system cannot be interrupted or blocked locally via
the selector switch position.
For further information, please refer to the “Manual (operation and setting)
AUMATIC AC 01.1 Profibus DP”.
31
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Byte 6: Operation commands Bits 0 – 7 allow the direct selection of 8 intermediate positions via fieldbus
for multiport valve func- commands. Hereby the selected intermediate position is approached
tion(option) directly, without stopping in another intermediate position.
In this case, the actuator continues running until the selected intermediate
position has been reached. Example: Operation from position 5 to 7 without
stopping at position 6.
For further information, please refer to the AUMATIC AC 01.1 Profibus DP
manual (operation and setting).
Table 16
Bit Designation Value Short description
Actuator is to approach intermediate po-
1 sition 1.
0 Intermed. pos.1
0 No command
Actuator is to approach intermediate po-
1 sition 2.
1 Intermed. pos.2
0 No command
Actuator is to approach intermediate po-
1 sition 3.
2 Intermed. pos.3
0 No command
Actuator is to approach intermediate po-
1 sition 4.
3 Intermed. pos.4
0 No command
Actuator is to approach intermediate po-
1 sition 5.
4 Intermed. pos.5
0 No command
Actuator is to approach intermediate po-
1 sition 6.
5 Intermed. pos.6
0 No command
Actuator is to approach intermediate po-
1 sition 7.
6 Intermed. pos.7
0 No command
Actuator is to approach intermediate po-
1 sition 8.
7 Intermed. pos.8
0 No command
Bytes 7 to 16 The contents of bytes 7 to 16 are reserved for future extensions and should
be set to 0.
32
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
V1: LED system OK (green) Shows the correct voltage supply to the Profibus DP board.
V2: LED DATA EX (green) If the LED is illuminated, the Profibus DP interface has entered the ‘Data
Exchange’ state. Controlling the actuator by the DP master and reading the
actuator state can be performed in this state only.
V3: LED CAN STATE (red) Is illuminated or blinking: Communication to logic is faulty
Is not illuminated: Communication with logic is in order.
Regular single blinking of the LED during operation indicates correct func-
tion of the Profibus DP board.
V16, V19, V22, V25 LEDs of the digital customer inputs (option); they are illuminated when
+ 24 V are applied to the inputs.
33
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
5.2. Connections:
These signals are freely available inputs, which the microcontroller transmits
into the process representation input (OPTIONS part 1, bits 4 to 7). The
inputs are galvanically isolated and internally connected to 0 V via pull-down
resistors. In an unconnected state, a logical zero is transmitted. To set an
input to logical one, + 24 V DC must be applied.
Table 19: Analogue inputs
Table 19
Pin Description
3 AN1: Analogue signal (0 – 20 mA)
4 GND (System ground)
5 AN2: Analogue signal (0 – 20 mA)
6 GND (System ground)
External 0/4 – 20mA sensors for transmitting the measured values via the
Profibus DP can be connected to these inputs.
34
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
35
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
6. Corrective actions
6.1. Fault indications and warning indications
6.2. Diagnostics
6.3. Troubleshooting
Actuator cannot be controlled
via Profibus DP
Change to the DE
DP1 BUS STATUS
diagnotic page
Profibus DP No communication
communication between
correct slave and master
2 yes no
DP1 BUS STATUS indicates:
BAUD SEARCH
No baud rate
found yes
no
DP1 BUS STATUS indicates:
WAIT PRM
- Check master
- Check wiring
- Check bus connection yes
no
DP1 BUS STATUS indicates:
Parameter data in- WAIT CFG
correct. Correct
parameters in the
master.
Parameters not yet yes
sent. Send no
DP1 BUS STATUS indicates:
parameters. DP FAULT
Possibly the
wrong GSD file
was used.
Incorrect configuration 3
data.
Correct configuration
in the master,
configuration data
not yet sent:
Send configuration
data
36
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Profibus DP
communication
correct
Slave is
yes Operation in
no
via local Fail Safe state
controls possible?
Other faults:
Master does (torque, thermal,
Check all other programmed
not give operation or internal faults)
slaves at the Profibus.
command or incorrect logic board,
motor controls and If necessary, switch off
operation command
motor Autoclear-Funktion
Profibus DP board in the master. Send
GC OPERATE telegram
Check programming
of controls
37
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Check Profibus DP
board
no
yes
LED V4: STATE blinking
Program on the
Profibus DP board
is executed
Check connection of
logic and Profibus
1
DP board. If necessary
exchange board
Check programming
38
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
S1
X1 X2
N/A
N/A
P/B
P/B
X3
39
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
7. Technical data
Device types DP master class 1, e.g. central controllers such as PLC, PC, ...
DP master class 2, e.g. programming/configuration tools
DP slave, e.g. devices with digital and/or analogue inputs/outputs such as actuators,
sensors
Number of devices 32 devices without repeater, with repeater expandable to 126
Bus access Token-passing between the masters and polling for slaves.
Mono-master or multi-master systems are possible.
Supported Profibus DP functions Cyclic data exchange, sync mode, freeze mode, fail-safe mode
40
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
41
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
42
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
43
Actuator controls AC 01.1/ACExC 01.1
AUMATIC Manual
Notes
44
Actuator controls AC 01.1/ACExC 01.1
Manual AUMATIC
Index
A F R
Alarm contact 12 Failure behaviour 23 Range of application 5
Failure operation 23 Redundant bus connection 30,35
B
Failure source 23 Remote operation 28
Basic functions 7
Faults 24,36
Bus access 7 S
Functionality 7
Bus failure 30 Safety instructions 4
H Selector switch 20,23
C
Handwheel 21 Signals 19
Collective fault signal 12
Signals via fieldbus 15
Commissioning 8 L
Source for initiation 23
Communication 7 Limit seating 19
Stepping mode 19,21
Component redundancy 30,35
M
Configuration 24 T
Measuring the Profibus signals 39
Corrective actions 36 Technical data 40
Motor protection 20,24
Transfer mode 7
D
O Troubleshooting 36
Dead band 19
Operating time 25 Type of seating 24
Dead time 19,21
Device types 7 P W
Diagnostics 36 Parameter setting 8 Warnings 19,36
E Pause time 21
Percent/per mil change-over 13
Enable local controls 30
Phase loss 24
Error variable 19
Process representation 15,28
Process representation input 10
Protective functions 7
45
AUMA worldwide
46
AUMA JAPAN Co., Ltd. DW Controls Co., Ltd.
JP-210-0848 Kawasaki-ku, Kawasaki-shi KR-153-803 Seoul Korea
Kanagawa Tel +82 2 2113 1100
Tel +91 80 2839 4655 Fax +82 2 2113 1088/1089
Fax +81 44 366 2472 sichoi@actuatorbank.com
mailbox@auma.co.jp www.actuatorbank.com
www.auma.co.jp
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AUMA ACTUATORS (Singapore) Pte Ltd. TH-10120 Yannawa Bangkok
SG-569551 Singapore Tel +66 2 2400656
Tel +65 6 4818750 Fax +66 2 2401095
Fax +65 6 4818269 sunnyvalves@inet.co.th
sales@auma.com.sg www.sunnyvalves.co.th/
www.auma.com.sg
Top Advance Enterprises Ltd.
AUMA Actuators Middle East W.L.L. TW- Jhonghe City Taipei Hsien (235)
AE- 15268 Salmabad 704 Tel +886 2 2225 1718
Tel +973 17877377 Fax +886 2 8228 1975
Naveen.Shetty@auma.com support@auma-taiwan.com.tw
www.auma-taiwan.com.tw
PERFECT CONTROLS Ltd.
HK- Tsuen Wan, Kowloon
Tel +852 2493 7726
Australia
Fax +852 2416 3763 BARRON GJM Pty. Ltd.
joeip@perfectcontrols.com.hk AU-NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413
info@barron.com.au
www.barron.com.au
2009-01-22
47
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P.O.Box 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250
riester@auma.com
www.auma.com