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ness processes, advanced technology, and worldwide, with more than 6,500 centrifugal
installed base support. Dresser-Rand busi- units currently in operation.
ness processes enable faster cycle times
for all project phases. When it comes to
the total cost of ownership, you can count POWER GENERATION
on Dresser-Rand technology to deliver Dresser-Rand specializes in gas turbine
optimum performance, as well as product generator sets up to 34 MW (ISO rated).
ommitment upgrades and services that extend the life A variety of standard designs is available
to meet individual applications within
to value of your equipment. Combine our innovation,
technology and business processes with our the oil and gas, cogeneration, and
total life cycle support, and it’s easy to see standby markets.
why Dresser-Rand provides the value you During the past 40 years, gas turbine units
Dresser-Rand’s gas turbine designs need for that competitive edge. have played an increasingly important role
exemplify client value: their modular in the generation of electrical power. They
concept allows short change-out are dominant in the offshore industry and
COMPRESSION are used extensively throughout the world
times and reduced life cycle costs. Dresser-Rand has been designing gas in general power applications. Now they
turbine–driven centrifugal compressors for dominate the rapidly expanding cogenera-
half a century, and has delivered more than tion market. Dresser-Rand has won inter-
1,000 mechanical drive gas turbine pack- national recognition in this thriving activity,
ages. DATUM® centrifugal compressors having delivered approximately 1,500
are used in critical services throughout the generator sets in more than 60 countries
world for applications in the oil, gas, petro- around the world.
chemical and process industries where high
reliability and availability are mandatory. In
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CASE STUDY:
North Sea: “Sleipner” a major success.
Dresser-Rand completed two of the Based on Dresser-Rand’s satisfactory
largest orders ever placed for gas performance on this first contract, the
turbine–powered equipment in the North award for the equipment on the “T”
Sea. Statoil awarded the contracts to platform was negotiated with Statoil.
Dresser-Rand on the basis of a very This included one D-R gas turbine generator
competitive solution. Critical technical set, two VFD motor-driven recompression
features included: low weight, minimum trains and three D-R gas turbine–driven
dimensions and superior arrangements compressor sets for pipeline and CO2 gas
for inspection and maintenance. The first stripping and reinjection in the North Sea.
contract placed by Statoil for the “A” The equipment was delivered on schedule
platform covered two 21 MW D-R gas and to the satisfaction of the client.
turbine generator sets and five D-R gas
turbine/compressor units for recompression,
pipeline and reinjection duties.
E
MECHANICAL DRIVE APPLICATIONS GENERATOR SETS AND
OFFSHORE/ONSHORE AUXILIARY EQUIPMENT
For more than 60 years, Dresser-Rand Dresser-Rand generator packages are
has been a world leader in rotating equip- designed to fulfill the needs of clients in
xperience in ment solutions: designing, manufacturing,
and servicing a wide range of field-proven
many markets; these include oil and gas,
industrial, continuous-duty systems, and
mechanical drive centrifugal compressors. Since the mid- standby plant applications. Dresser-Rand’s
1900s, we have built—and in many cases breadth of expertise includes systems incor-
installed—more than 6,500 centrifugal porating our proprietary heavy-duty turbines
compressors for applications as diverse and as well as General Electric higher-powered
challenging as LNG, ethylene, refining, fertil- aeroderivative engines.
izers, natural gas production, gas transmis-
Generators are selected to match clients’
sion, gas storage, gas reinjection, and gas electrical system characteristics and any
lift for enhanced oil production. special requirements such as motor-start-
Decades of experience in supplying hun- ing capability, voltage dip limitations, etc.
dreds of gas turbine–powered compression The smaller turbines have integral speed
systems to the oil and gas industry have reduction gearboxes. Where necessary, a
given us special insight into our clients’ pri- freestanding gear is included in the higher-
orities. Long-term relationships with oil and powered packages.
gas companies around the world have given Turbine, gearbox and generator are nor-
us extensive experience in complying with mally aligned on a fabricated steel base,
the industry’s exacting specifications together with auxiliary equipment, to provide
in health, safety and environment (HSE), a well-integrated unit. Auxiliary systems are
QA/QC requirements, rules and regulations, designed to comply with site environmental
and classification requirements. conditions and any specific limitations on
In addition to gas turbine–driven power noise level, exhaust emissions, space and
generation and compression, including float- weight. Optional equipment includes:
ing as well as fixed-foundation production
■ Intake
and exhaust systems to suit the
facilities, Dresser-Rand provides a full range
application/specifications
of solutions that may be required within a
■ PLC-based unit control systems
project, including:
Assembly of VECTRA 40G power turbines at ■ Acoustic enclosures
Drammen, Norway. ■ Motor-driven compression packages
■ Fire protection
(both centrifugal and reciprocating)
■ Gas detection
■ Waste heat recovery (steam, thermal
fluid, water/glycol) ■ Generator controls
■ Drilling power ■ Auxiliary motor control centers
■ Emergency power ■ UPC batteries and chargers
■ Essential services ■ Unit switch gear
■C
apabilities for difficult and unusual fuels ■M
odularized control and
(sour gas, low-caloric-value gas) electrical systems
■ Operation and maintenance services ■ Air start systems
■ Waste heat recovery systems
■S
team turbine–driven generator
packages for combined cycle/
cogeneration applications
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VECTRA 40G power turbine
CASE STUDY:
Nigerian FPSO: D-R takes position in expanding market.
Dresser-Rand has completed one of drive 25 MW electrical generators, and
the largest orders ever placed for its were load tested in Norway. The other
gas turbines, as six VECTRA 40G power three gas turbines drive triple casing
turbines (plus one spare) will supply gas re-injection compressor trains with a
power and compression to a Nigerian discharge pressure of 7,200 PSI (490 bars),
FPSO (floating production, storage and and one of these trains was tested at full
offloading) vessel. Located offshore load and full pressure on D-R’s test stand
Nigeria, it is the largest FPSO project in the in Le Havre, France. All six power turbines
world, giving D-R a unique position in this met project specifications.
expanding market.
Each of the power turbines was packaged
at Dresser-Rand’s plant in Drammen,
Norway. Three of the gas turbine packages
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As one of the world’s leading providers of 1.5 MW to 34 MW. This broad product
compression solutions, we have the experi- range includes features offering specific
T
ence, global resources and commitment to advantages for most applications:
do whatever it takes to meet your needs.
■ Turbine
thermal efficiencies
Dresser-Rand will analyze all of the param-
up to 42 percent
eters of your particular application, then
use a creative, flexible approach to develop ■ Simplicity and robustness
a solution that is superior in value and ■ High reliability and availability
he right driver gives you the lowest total life cycle cost
by minimizing operating expenses and maxi-
■ Modular designs
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STANDBY POWER SYSTEMS Most environmental regulations require
For many telecommunication centers, that all continuous-duty units be low-NOX
airports and hospitals, standby power is installations, of which the preferred
mandatory. For banks, computer centers, method is DLE. Even when we produce
oil platforms and many others, protection non-DLE packages, we build with DLE
against blackouts is also necessary. These retrofit in mind.
types of clients require maximum reliability
with the absolute minimum of disturbance
MAINTAINING LOW LIFE CYCLE COST 1400 kW KG2 generator set package
to their normal businesses.
At Dresser-Rand, our concept of service for a North Sea production platform.
goes far beyond supplying spare parts
and providing on-site assistance. D-R
aims to be our clients’ partner for gas
turbine solutions, starting with assistance
at the conceptual design stage and
providing support throughout the life of
the equipment. D-R packages are carefully
designed to save time and money, and
to maximize availability.
For example, consider our lightweight, A borescope inspection rapidly
determines the condition of critical
three-point mount, patented torque-tube turbine internal components.
baseplate design; specifically for offshore
use. All auxiliary system modules are
conveniently located below the main deck
North Sea: Two KG2-3E generator sets provide
emergency power onboard the Troll oil platform.
on either side of the torque tube, where
Four 21 MW D-R gas turbines provide base they are readily available to the operator.
load power and compression. This means it is not necessary to enter
the gas turbine acoustic enclosure for
With 99.3 percent start reliability, a full load preventive maintenance. Dresser-Rand’s
throw-on capacity, and minimized mainte- emphasis is on user-friendly solutions to
nance, the KG2 turbine is ideal for emer- help clients achieve maximum availability
gency power supply, onshore and offshore. and minimum life cycle cost for their
The KG2 standby generator set has been rotating equipment.
System modules located beneath a
specifically designed to meet these require- torque tube skid for easy maintenance.
ments for power from 1 MW to 10 MW
(single and multiple units).
In addition to the KG2, we can offer any
other gas turbines in D-R’s product range
for standby and peaking duty up to 34 MW.
ENVIRONMENTAL FOCUS
D-R is committed to addressing critical
environmental concerns while continuing to
improve operational efficiencies. Dresser-
Rand’s emission control system for NOX and
CO includes DLE, water injection and steam
injection. For example, our DLE solutions for Dresser-Rand’s patented torque tube baseplate allows auxiliary modules to
be conveniently located below the main deck, permitting unrestricted access.
the VECTRA 40G can reduce NOX emissions
by approximately 80 percent. Effective noise
abatement systems are also a priority.
7
The new test facility located in Le Havre,
France, allows full load testing of compressor
trains, together with their gas turbine or
electric motor drivers up to 150 MW.
W orldwide
presence
D-R equipment is found worldwide
and so is our support. Dresser-Rand
employees use their OEM expertise to pro-
vide unmatched dedication and reliable
technical support, 24 hours a day.
Test capabilities include:
■ String testing
■ Generator set full-load testing
■ Package testing with contract equipment
■ Generator set load-response testing
Our manufacturing and repair capabilities
are also drawing on local resources ■ Parallel testing of generator sets
as well as D-R’s worldwide presence ■C
ompressor full-load/full-pressure
and experience. hydrocarbon testing
D-R’s ISO-certified, state-of-the-art manu- ■G
as turbine dynamometer load
facturing facility in Kongsberg, Norway, is testing (proprietary units only)
equipped to build in the performance ■ Noise and vibration testing
and reliability you expect from every D-R ■ Acoustic enclosure integrity testing
product. D-R has installed more than ■ Fire-extinguishing testing
2,100 gas turbine packages in more
■ Auxiliary system module testing
than 60 countries and is well prepared
to meet your expectations. ■ Control panel testing
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VECTRA 40G power turbine
9
P roduct services
to help you get
the most from
Dresser-Rand has many ways to help you get the most from your equipment invest-
ment by increasing its longevity, availability, safety, reliability, efficiency and perfor-
mance. D-R offers a comprehensive range of services and solutions including parts,
upgrades, revamps, reapplications, rerates, repairs, field services, controls and
condition monitoring, and customized training. Our dedicated teams of profession-
als have the experience and vision to help you select the approach that provides
maximum benefit to your specific equipment, facility and operating requirements.
your equipment In addition, as an OEM we have complete access to the original design specifica-
tions of our equipment and understand the full implications of any changes, so your
system’s integrity is maintained. D-R’s state-of-the-art technology and total solu-
tions capabilities can be applied to all makes and models of rotating equipment.
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FIELD SOLUTIONS Reliability and and automatic start, unit warm-up and
Dresser-Rand provides complete field instal- Maintenance Improvement cool-down, local and remote control, gas
lation, commissioning, maintenance, client ■ Condition-based maintenance programs turbine fuel control, compressor surge con-
training and repair services for all rotating ■ Reliability engineering services trol, vibration and temperature monitoring,
equipment and control systems. These train sequencing and machinery protection
■ Field engineering services
services can extend to non-Dresser-Rand are all integrated in the DI-Tronics system.
■ Site audits
nameplate equipment as well. Our dedi- Solutions can be configured with single,
cated teams around the world can help you turnkey Projects duplex or triple redundant PLC controllers
develop cost-effective, field-proven solutions ■ Engineering based on service criticality.
for repairs, overhauls, upgrades, rerates and ■ Procurement All critical parameters are continuously
virtually any other challenge. D-R’s “on- ■ Construction monitored for signal failure or alarm and
site, on-time” pledge means we’ll be there shutdown conditions. A fail-safe approach
■ Installation
when you need us, 24 hours a day, 365 is utilized to provide maximum protection
days a year. ■ Commissioning,
startup
for personnel and machinery in the event of
and acceptance
machinery, control system, field device, or
Training
electrical failures.
■ Formal classroom instruction
The user-friendly operator interface
■ Hands-on, skills-based labs
features full-color graphic- and text-
■ Video training programs
based screens, real-time and historical
■ Computer-based training trending, report generation, as well
Project Services as alarm, shutdown/event logging
■ Installation, commissioning capabilities, and global access remote
and startup web-based connectivity.
■ Overhauls,
refurbishment and Many operations have substantially reduced
revamp projects their maintenance budgets and personnel,
■ Emergency repairs leaving a shortage of in-plant knowledge.
RECON products are designed to help you
Long-Term Service Agreements reduce average maintenance costs by 50
■ Long-term maintenance crews DRESSER-RAND CONTROL to 80 percent in the first year. RECON
■ Comprehensive maintenance agreements SYSTEMS AND REMOTE provides comprehensive, knowledge-based,
remote condition monitoring solutions that
■ Contract operations and maintenance CONDITION MONITORING
not only provide you with the information
Dresser-Rand provides custom-engineered
Remanufactured Equipment you need to ensure your equipment is
control systems that meet clients’ needs
■ Refurbishment, upgrades running reliably and cost effectively, but
and specifications. Drawing from our
and reapplication of client-owned also to help facilitate more informed
unmatched rotating equipment experi-
or surplus equipment decisions about upgrades, maintenance
ence, Dresser-Rand provides technologically
and outages. RECON’s web-based services
Technical Consulting advanced control systems that achieve
leverage D-R’s OEM knowledge and may
and Field Crews new levels of reliability and operational
be fully integrated with the control solution,
■ Field consulting efficiency. Moreover, the D-R standard
operated in a standalone environment
■ OEM-trained field service representatives systems are client-maintainable without
or integrated within D-R’s equipment
■ Trained craft labor significant investment. Our state-of-the-art
maintenance services.
PLC-based DI-Tronics™ control system can
be configured to monitor and protect an
entire turbine-compressor system. Manual
11
For a complete list of
products and services, visit:
www.dresser-rand.com
or contact the following:
Dresser-Rand
Corporate Headquarters
West8 Tower, Suite 1000
10205 Westheimer Road
Houston, Texas 77042
Tel: (Int'l +1) 713-354-6100
Fax: (Int'l +1) 713-354-6110
E-mail: info@dresser-rand.com
Regional Headquarters
The Americas
West8 Tower, Suite 1000
10205 Westheimer Road
Houston, Texas 77042
Tel: (Int'l +1) 713-354-6100
Fax: (Int'l +1) 713-354-6110
E-mail: info@dresser-rand.com
Asia-Pacific
Dresser-Rand Asia Pacific Sdn Bhd
Unit 8-1, 8th Floor
Bangunan Malaysian Re
17 Lorong Dungun
Damansara Heights
50490 Kuala Lumpur, Malaysia
Tel: (Int'l +60) 3-2093-6633
Fax: (Int'l +60) 3-2093-2622
Wellsville Operations:
37 Coats Street
P.O. Box 592
Wellsville, NY 14895
Phone: (Int’l +1) 716-593-1234
Fax: (Int’l +1) 716-593-5815
©2006 Dresser-Rand.
Printed in U.S.A.
This brochure comprises a general overview of the Dresser-Rand products described herein. It is solely for
informational purposes, does not represent a warranty or guarantee of the information contained herein, and
is not to be construed as an offer to sell or solicitation to buy. Contact Dresser-Rand for detailed design and
Form 85209-08 engineering information suitable to your specific applications. Dresser-Rand reserves the right to modify its
products and related product information at any time without prior notice.