REVISIONS

REV DESCRIPTION DATE ECO No.

1 INITIAL RELEASE 03/05/18 -----
2 YAW SERVO SHT 12, CLERICAL FIX SHT 10 03/08/18 171110
3 LABELED CABLE SIDES, SHT 10 07/12/18 176122

GMC 507 AND

GO AROUND SWITCH
SHEET 4 PITCH AND YAW
DAMPER SERVOS
INSTALLATION
SHEETS 11-12
SONALERT TABLE OF CONTENTS
INSTALLATION PLAN VIEW 1
SHEET 4
NOTES 2
WEIGHT AND BALANCE AND MODEL SPECIFIC INFORMATION 2
GFC 500 CONFIGURATION 3
INSTRUMENT PANEL INSTALLATION LIMITATIONS 4
SONALERT INSTALL 4
GSA 28 SERVO WITH CAPSTAN ASSEMBLY DETAILS 5
CONTINUOUS TRAVEL GSA 28 SERVO ASSEMBLY DETAILS 6
SERVO INSTALLATION HARDWARE DETAILS 7
CONTROL WHEEL SWITCH
AND COIL CORD INSTALLATION ROLL SERVO INSTALLATION 8-10
SHEET 4 PITCH SERVO INSTALLATION 11-12

PITCH TRIM YAW DAMPER SERVO INSTALLATION 12

SERVO INSTALLATION PITCH TRIM SERVO INSTALLATION 13-14
SHEET 13-14
WIRE ROUTING 15
PARTS LIST 16
ROLL SERVO INSTALLATION
SHEETS 8-10

PITCH AND YAW

DAMPER SERVOS
INSTALLATION
SHEETS 11-12

PITCH TRIM
SERVO INSTALLATION DRAWN BY: DATE: TITLE GFC 500 INSTALL MANUAL ADDENDUM
SHEET 13-14
FS 68.00 FS 179 FS 233.50 RYAN EGGEN 03/05/18 TEXTRON AVIATION BONANZA S35, V35, V35A, & V35B

TOLERANCE
SIZE DWG. NO. 190-02291-08 REV. 3
UNLESS NOTED OTHERWISE
SCALE: NONE SHT. 1 OF 16
NOTES: 23. MS21044-XXX SELF-LOCKING NUTS ARE FOR ONE TIME USE ONLY AND MUST BE REPLACED IF REMOVED.

1. ELECTRICAL EQUIPMENT AND SUPPORTING BRACKETS SHALL BE ELECTRICALLY BONDED. THE SURFACE PREPARATION SHALL
BE PER SAE ARP 1870, SECTION 5. THE ELECTRICAL BOND SHALL ACHIEVE A DIRECT CURRENT (DC) RESISTANCE OF 2.5
MILLIOHMS OR LESS BETWEEN EACH FAYING SURFACE AND AIRCRAFT STRUCTURE. COMPLIANCE SHALL BE VERIFIED USING A
CALIBRATED MILLIOHMMETER. ELECTRICAL EQUIPMENT INCLUDES METAL CONNECTORS WITH SHIELDS. ELECTRICAL BOND
OF EQUIPMENT SHALL BE PERFORMED WITH THE HARNESS DISCONNECTED.
2. ENSURE AREA UNDERNEATH EACH PIECE OF HARDWARE IS SPOTFACED A MINIMUM OF 1/8" GREATER THAN THE HARDWARE
RADIUS WHEN PREPARING FOR ELECTRICAL BOND PER NOTE 1.
3. UNLESS OTHERWISE NOTED, TORQUE ALL FASTENERS PER THE BONANZA MODEL 35 SERIES MAINTENANCE MANUAL.
4. PROTECT EXPOSED ALUMINUM SURFACES BY APPLYING CHEMICAL CONVERSION COATING, MIL-DTL-5541 TYPE I CLASS 3,
FOLLOWED BY EPOXY PRIMER MIL-PRF-23377 TYPE I, CLASS N. RESTORE ORIGINAL FINISH TO EXTERIOR SURFACES AND
EXPOSED HARDWARE.
24. COTTER PINS ARE FOR ONE TIME USE ONLY AND MUST BE REPLACED IF REMOVED.
25. ADJUST BRIDLE CABLE ROLLER FORE OR AFT TO PROHIBIT THE ROLL BRIDLE CABLE FROM CONTACTING THE AIRCRAFT STRUCTURE AS IT
PENETRATES THE FUSELAGE.
26. POSITION CABLE CLAMP SUCH THAT THERE IS NO INTERFERENCE WITH THE CLAMP OR CABLE END AND THE PULLEY/BRACKET ON THE
CENTER OF THE WING SPAR.
27. OUTBOARD END OF ROLL BRIDLE CABLE AND CABLE CLAMP ARE LOCATED IN LEFT WHEEL WELL.
28. PLACE SERVO ASSEMBLY IN POSITION SHOWN. ADJUST SERVO VERTICALLY TO ENSURE THE ELEVATOR CABLE DOES NOT CONTACT THE
SERVO CAPSTAN THROUGH OUT THE ELEVATOR TRAVEL, TIGHTEN SERVO TO BRACKETS.
29. WITH ELEVATOR FULL UP, POSITION THE CABLE CLAMP .5 - 1.0 INCH FROM AFT SIDE OF F.S. 179.

5. THE FOLLOWING PARTS MAY BE SUBSTITUTED FOR AIRCRAFT S/N D-7311: 30. MATCH DRILL F.S. 207 BULKHEAD AS SHOWN WITH 2X Ø.177 HOLES. ASSEMBLE PITCH CABLE ROLLER WITH LOWER ELEVATOR CABLE
UNDER 147-00139-00 ROLLER.
115-02900-10 FOR 115-02900-00 147-00138-10 FOR 147-00138-00
115-02901-10 FOR 115-02901-00 147-00139-10 FOR 147-00139-00 31. ADJUST YAW DAMPER SERVO VERTICALLY TO OBTAIN .125 - .5 INCH OF CLEARANCE FROM RUDDER CABLE AND LOWER CABLE GUARD PIN.
115-02902-10 FOR 115-02902-00 233-20072-10 FOR 233-20072-00
115-02903-10 FOR 115-02903-00 233-20073-10 FOR 233-20073-00 32. COUNTERSINK BRACKETS AS NEEDED TO ACCEPT THE DIMPLED STRINGER MATERIAL AND ALLOW THE BRACKET TO SIT FLAT ON THE
115-02904-10 FOR 115-02904-00 233-20074-10 FOR 233-20074-00 STRINGER. IT IS ACCEPTABLE TO USE MS20470AD4 OR MS20470AD5 IF NEEDED.
115-02905-10 FOR 115-02905-00 233-20075-10 FOR 233-20075-00
115-02910-10 FOR 115-02910-00

6. SEE 190-02291-00 INSTALLATION MANUAL FOR ADDITIONAL SONALERT DETAILS. IF INSTALLED, THE SONALERT MUST BE IN
THE GLARESHIELD IN A LOCATION THAT WILL BE FREE FROM OBSTRUCTION. DRILL 1.25" HOLE, INSERT THE SONALERT BODY, SERVO CABLE TENSION CHART
P/N 013-00636-00, THROUGH THE HOLE AND THREAD ON THE KNURLED NUT.

7. STANDARD HARDWARE IS NOT CALLED OUT IN PARTS LIST.

8. USE 161-04725-00 PLACARDS, TRIM TO FIT. FIELD FABRICATED PLACARDS MAY BE USED, SEE 190-02291-00 INSTALLATION 20
MANUAL FOR REQUIREMENTS.

CABLE TENSION, LBS

9. FASTENER LOCATION SHOWN IS TYPICAL. LOCATE FASTENERS AS REQUIRED TO MAINTAIN A MINIMUM OF 2X DIAMETER
DISTANCE FROM THE EDGES OF THE MATERIAL AND 4X DIAMETER DISTANCE BETWEEN FASTENER LOCATIONS.
LE
CAB
10. ASSEMBLE AND TIGHTEN CASTLE NUT UNTIL EITHER LOCK WASHER IS FULLY COMPRESSED OR 20 IN-LBS OF TORQUE IS YAW
REACHED. INSERT COTTER PIN INTO HOLE ON SHAFT OF SERVO. SECURE IN PLACE WITH COTTER PIN IN ACCORDANCE WITH B LES
10 L CA
AC 43.13-1B. ROL
H AND
PITC
11. POSITION OF CABLE RETENTION PINS VARY, SEE SPECIFIC SERVO DETAIL FOR STANDOFF INSTALLATIONS.

12. SEE 190-02291-00 INSTALLATION MANUAL FOR GROUND STUD BUILD UP.

13. PITCH SERVO AND ROLL SERVO CABLE RIGGING TENSION 15 +3, -0 LBS AT 70°. CORRECT TO CABLE TENSION CHART FOR
TEMPERATURE. 0

14. TENSION PITCH TRIM CABLE PER THE BEECHCRAFT BONANZA MODEL 35 SERIES MAINTENANCE MANUAL. 40 50 60 70 80 90 100
TEMPERATURE, °F
15. YAW SERVO CABLE RIGGING TENSION 18 +3, -0 LBS AT 70°. CORRECT TO CABLE TENSION CHART FOR TEMPERATURE, NOT TO
EXCEED 25 LBS.

16. PRIOR TO ASSEMBLY, CLEAN CABLE AND CLAMPS TO REMOVE ANY GREASE OR RESIDUE. INITIALLY TORQUE NUTS TO 35 IN-LB MODEL SPECIFIC INFORMATION EQUIPMENT LOCATION
THEN TIGHTEN AS NEEDED TO ALIGN HOLES FOR COTTER PINS. ALLOWABLE TORQUE RANGE IS 35 TO 40 IN-LB. AFTER EQUIPMENT EQUIPMENT ARM
TENSIONING, APPLY TORQUE SEAL TAMPER INDICATOR AT INTERSECTION OF CABLE AND CLAMPS.
TRIM SYSTEM RUN TIME (STOP TO STOP) 21-25 SECONDS GMC 507 68
17. THROUGHOUT THE FULL RANGE OF THE CONTROL SURFACE, MAINTAIN A MINIMUM OF 90° OF CABLE WRAP AROUND THE
FLIGHT DIRECTOR COMMAND BAR GO ROLL SERVO 114
CAPSTAN TO NOT ALLOW THE BALL TO EXIT. 7°
AROUND PITCH UP ATTITUDE PITCH SERVO 194
18. AFTER SERVO INSTALLATION, OPERATE CONTROL SYSTEM THROUGH COMPLETE RANGE OF TRAVEL AND VERIFY THERE IS NO ESP ROLL INDICES 45° LEFT AND RIGHT
YAW SERVO 193
BINDING AND/OR RESTRICTIONS CAUSED BY THE INSTALLATION. MAINTAIN A MINIMUM OF 1/8 INCH CLEARANCE BETWEEN
SEE INSTALLATION MANUAL, 190-02291-00 FOR POST-INSTALL CHECKOUT PITCH TRIM SERVO 228
CABLES AND ADJACENT STRUCTURE.

19. SEE 190-02291-00 INSTALLATION MANUAL FOR INSTALLATION DETAILS.

20. PART OF 011-04755-00 SUB-ASSY, CONN KIT, GSA28.

21. PART OF 011-02951-10 SUB-ASSY, CAPSTAN KIT, 1/16" SPIRAL, 5 GROOVE, GSA28.

22. PART OF 011-02951-11 SUB-ASSY, CONTINUOUS TRAVEL KIT, GSA28.

SIZE DWG. NO. 190-02291-08 REV. 3
SCALE: NONE SHT. 2 OF 16
NOTES:
NOTE A THROUGH D ARE USED FOR TROUBLESHOOTING PURPOSES ONLY.
(A) AP DISC INPUT AND TO/GA INPUT ARE TO READ THE STATE OF THE SWITCH. WITH THE SWITCHES NOT DEPRESSED, THIS LINE SHOULD
READ OPEN OR OPEN/HIGH. WITH THE SWITCH DEPRESSED, THE RESPECTIVE LINE SHOULD READ LOW.
(B) TRIM INPUT IS TO READ THE DIRECTION THAT THE SWITCH IS BEING PRESSED. WITH THE TRIM SWITCH NOT PRESSED, THIS LINE WILL
SHOW A SINGLE DASH "-". WITH THE TRIM SWITCH DEPRESSED IN THE NOSE DOWN POSITION, THIS LINE SHOULD READ “NOSE DOWN” AND
WITH THE TRIM SWITCH DEPRESSED IN THE NOSE UP POSITION, THIS LINE SHOULD READ “NOSE UP”.
(C) TEST TRIM MOVEMENT IS USED TO VERIFY THAT THE TRIM MOVES THE CORRECT DIRECTION WITH THE APPROPRIATE INPUT. SELECTING
THIS LINE AND THEN SELECTING NOSE UP SHOULD CAUSE THE TRIM TO MOVE IN THE NOSE UP DIRECTION. SELECTING THIS LINE AND
THEN SELECTING NOSE DOWN SHOULD CAUSE THE TRIM TO MOVE IN THE NOSE DOWN DIRECTION.
(D) ANNUNCIATIONS IS USED TO TEST THE GMC 507 ANNUNCIATORS AS WELL AS THE SONALERT OUTPUT. PUSHING AND HOLDING THE KNOB
WHILE THIS ROW IS HIGHLIGHTED WILL CAUSE ALL OF THE MODE ANNUNCIATORS (WHITE ARROWS ABOVE EACH MODE BUTTON) ON THE
GMC 507 TO ILLUMINATE AND THE SONALERT OUTPUT TO BE DRIVEN LOW (CAUSING A TONE IN THE SONALERT) FOR APPROXIMATELY ONE
SECOND.
(E) THIS ROW IS UTILIZED WHEN INSTALLING A NEW GMC 507, OR IF THE G5 HAS BEEN RECALIBRATED IN PITCH AND ROLL. REFER TO THE GFC
500 AFCS PART 23 AML STC MAINTENANCE MANUAL, P/N 190-02291-01 FOR INSTRUCTIONS.
(F) THIS ROW IS UTILIZED WHEN INSTALLING A NEW GMC 507 TO CALIBRATE THE GMC 507 IF IT IS NOT INSTALLED IN A PANEL WHICH IS
PERPENDICULAR TO THE DIRECTION OF FLIGHT. REFER TO THE GFC 500 AFCS PART 23 AML STC MAINTENANCE MANUAL, P/N 190-02291-01
FOR INSTRUCTIONS.
(G) EXPERT CONFIGURATION IS NOT ADJUSTED FOR THIS AIRFRAME.
(H) SET THIS FIELD TO “ENABLED” FOR DUAL G5 INSTALLATIONS.
SET THIS FIELD TO “DISABLED” FOR G5 ADI-ONLY INSTALLATIONS THAT HAVE AN EXTERNAL CDI CONNECTED TO THE NAVIGATOR.
(I) IF THE AIRCRAFT DOES NOT HAVE OPTIONAL YAW DAMPER INSTALLED, THESE FIELDS WILL NOT APPEAR.
(J) IF THE AIRCRAFT DOES NOT HAVE OPTIONAL PITCH TRIM INSTALLED, SELECT “NONE” FOR SERVO TYPE.

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 3 OF 16
 SONALERT NUT (REF)
PART OF 013-00636-00

GLARESHIELD (REF)

SONALERT INSTALLATION
AREA

TRIM AND DISCONNECT

SWITCHES
(REF) 19 013-00636-00 (REF)
SONALERT

GMC 507 (REF)

19

SONALERT INSTALLATION 6

COIL CORD GO AROUND SWITCH

19 (REF) (REF) 19

INSTRUMENT PANEL INSTALLATION LIMITATIONS

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 4 OF 16
 011-04755-00 CONNECTOR KIT (REF)
115-02757-00
SERVO PLATE TORQUE CONNECTOR JACKSCREWS
2X MS21051L3 NUTPLATE TO 4-6 IN-LBS
4X MS20426AD3-5 RIVET

011-02927-11
SERVO (REF)
2X MS21044N3 LOCKING NUT

115-02757-00
SERVO PLATE (REF)

2X NAS1149F0332P WASHER

DETAIL A 4X ENLARGE COUNTERSINK DIAMETER

GSA 28 SERVO PLATE AS NEEDED TO ALLOW RIVET HEAD TO
BE INSTALLED FLUSH
MODIFICATION

11 21 4X 233-00075-00 CABLE RETENTION PIN

TORQUE TO 7 ±1 IN-LB

21 4X 212-00030-04 WASHER

4X 211-A0020-14 SCREW
21 TORQUE TO 7 ±1 IN-LB

2X MS24694-S52 SCREW

117-00545-10 CAPSTAN 21

212-00043-31 WASHER (QTY AS NEEDED FOR PROPER FIT OF COTTER PIN) 21

212-00018-08 WASHER 21

231-00037-06 COTTER PIN 10 21

210-00050-01 NUT 10 21

DETAIL C
21 115-00842-30 CABLEGUARD TOP RING DETAIL B GSA 28 SERVO PLATE
GSA 28 SERVO PLATE AND CABLE GUARD STANDOFF LOCATIONS
CABLE GUARD ASSEMBLY

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 5 OF 16
 011-04755-00 CONNECTOR KIT (REF)

011-02927-11
SERVO (REF)

22 117-00079-11 MOUNTING BLOCK

22 2X 211-A0020-44 SCREW

22 233-00074-10 PULLEY

22 2X 382-00002-02 BEARING

22 212-20052-00 WASHER

22 232-00015-07 E-RING

115-01737-20, CABLE GUARD BASE RING, GSA28 22

3X 211-A0060-26 SCREW 22

117-00545-20 CAPSTAN 22

212-00043-31 WASHER (QTY AS NEEDED FOR PROPER FIT OF COTTER PIN) 22

212-00018-08 WASHER 22

210-00050-01 NUT 22 10

231-00037-06 COTTER PIN 22 10

5X 233-00075-00 CABLE RETENTION PIN 22

TORQUE TO 7 ±1 IN-LB

115-00842-20 CABLEGUARD TOP 22

5X 212-00030-04 WASHER 22
5X 211-A0020-14 SCREW
22
TORQUE TO 7 ±1 IN-LB
DETAIL D
GSA 28 CONTINUOUS TRAVEL
SERVO ASSEMBLY
SIZE DWG. NO. 190-02291-08 REV. 3
SCALE: NONE SHT. 6 OF 16
 2X MS21044N3 LOCKING NUT

SERVO ASSEMBLY (REF)

4X MS21044N3 LOCKING NUT

2X AN3-5A BOLT
TORQUE TO 35±5 IN-LBS
2
6X NAS1149F0316P WASHER

SERVO BRACKET (REF)

2X AN3-4A BOLT
TORQUE TO 35±5 IN-LBS
2 SERVO ASSEMBLY (REF)

SERVO BRACKET (REF)

DETAIL E
GSA 28 SERVO INSTALLATION
DETAIL F
GSA 28 CONTINUOUS TRAVEL
SERVO INSTALLATION

8X NAS1149F0316P WASHER

4X AN3-4A BOLT
TORQUE TO 35±5 IN-LBS SIZE DWG. NO. 190-02291-08 REV. 3
2
SCALE: NONE SHT. 7 OF 16

STEP 1: POSITION AND CLAMP AFT ROLL SERVO BRACKET , 115-02900-00 TO REAR SPAR IN
APPROXIMATE LOCATION SHOWN IN VIEW G-G, SHT 9, MAKING SURE TO AVOID THE
ROW OF RIVETS ABOVE AND THE FORMED EDGE OF THE INSPECTION HOLE BELOW THE
BRACKET.
STEP 2: ASSEMBLE SERVO AS SHOWN IN DETAIL B, SHT 5, AND LOOSELY SECURE TO FWD ROLL
BRACKET, 115-02901-00 USING HARDWARE CALLED OUT IN DETAIL E, SHT 7.
STEP 3: USING HARDWARE CALLED OUT IN DETAIL E, SHT 7, LOOSELY ATTACH THE
SERVO ASSEMBLY TO THE AFT ROLL BRACKET, 115-02900-00.
STEP 4: ADJUST POSITION OF THE ASSEMBLY TO:
· ALLOW THE INBOARD EDGE OF THE FORWARD BRACKET TO ATTACH TO THE
CLAMP ON THE SEAT STRUT, DETAIL H, SHT 9.
· ALLOW THE FORWARD OUTBOARD EDGE OF THE FORWARD BRACKET TO ATTACH
TO THE FRAME AT F.S. AT 112.00 AS SHOWN IN VIEW J-J, SHT 10.
· PLACE THE CAPSTAN CENTERED VERTICALLY ON THE AILERON CABLE AND THE
CAPSTAN GROOVES PARALLEL WITH THE AILERON CALBE, VIEW J-J, SHT 10.
· ALLOW BETWEEN .125 AND .35 INCH FROM THE CABLE RETENTION PIN TO THE
AILERON CABLE, VIEW K-K, SHT 10.
STEP 5: WITH THE ASSEMBLY ADJUSTED PER STEP 4, DRILL 3X THROUGH THE AFT
BRACKET, 115-02900-00 AS SHOWN IN VIEW G-G, SHT 9, AND INSTALL
HARDWARE.
STEP 6: DRILL 2X THROUGH THE FWD BRACKET, 115-02901-00 AND FRAME AT F.S. 112
AS SHOWN IN VIEW J-J, SHT 10, AND INSTALL HARDWARE.

STEP 7: SECURE FWD BRACKET, 115-02901-00 TO SEAT STRUT WITH HARDWARE

SHOWN IN DETAIL H, SHT 9.

AFT SPAR
(REF)

AFT ROLL BRACKET

115-02900-00
(REF) MS27039-0822
SCREW

2X NAS1149FN832P
WASHER
SEAT STRUT NAS43HT3-64
(REF) SPACER

FWD ROLL BRACKET 147-00138-00

115-02901-00 ROLLER

H G G 115-02901-00 BRACKET
CLAMP AND HARDWARE
SEE DETAIL H, SHT 9
K BRIDLE CABLE ROLLER
(REF)

DETAIL M
25
AILERON
CABLE
(REF)

FWD MS21044N08
NUT
K F.S. 112
(REF) DETAIL M
BRIDLE CABLE ROLLER 25

J J
ADHERE
"ROLL SERVO (1P281)"
TO TOP OF 115-02901-00 SIZE DWG. NO. 190-02291-08 REV. 3
IN APPROXIMATE LOCATION ROLL SERVO INSTALL
LOOKING DOWN
8 SCALE: NONE SHT. 8 OF 16
 ROW OF RIVETS ON SPAR
(REF)

REAR SPAR
(REF)

AILERON CABLE
(REF)

MS27039-808
SCREW

115-02900-00 NAS1149F0832P
FWD ROLL BRACKET
AFT ROLL BRACKET WASHER
115-02901-00
(REF) MS21919WDG8
CLAMP

SEAT STRUT
1.6" (REF)
(REF)
INSPECTION HOLE ON SPAR
(REF)

NAS1149F0832P
PILOT SIDE WASHER
FUSELAGE WALL
(REF) MS21044N08
NUT

DETAIL H
SEAT STRUT CLAMP

DRILL 3X .177 HOLES AND INSTALL 5.1" (REF)

3X MS27039-0808 SCREWS
6X NAS1149F0832P WASHERS
3X MS21044N08 NUTS
2 9

BOTTOM SKIN
VIEW G-G (REF)
AFT ROLL BRACKET INSTALLATION
LOOKING AFT

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 9 OF 16
 ROLL SERVO .005 MIN GAP AFTER
CAPSTAN TORQUE APPLIED
(REF) FWD ROLL BRACKET
.13-.35 INCH
115-02901-00
(REF)
MS17825-3
CASTELLATED NUT (REF)
TORQUE TO 35-40 IN-LB
F.S. 112 AILERON CABLE
AILERON CABLE (REF) (REF)
(REF)

ROLL SERVO
(REF) MS24665-132
UP COTTER PIN (REF)

DRILL 2X .177 HOLES AN3-6

BOLT (REF) NAS1149F0363P
2X MS27039-0808 SCREWS
WASHER (REF)
4X NAS1149F0832P WASHERS FWD
ROLL SERVO
2X MS21044N08 NUTS
(REF)
2 9
SECTION L-L 16
TYPICAL CABLE CLAMP ASSEMBLY
VIEW K-K

VIEW J-J
LOOKING AFT

LONG SIDE
BRIDLE CABLE 101
233-20072-00 CABLE (REF)
WRAP 1 TURN
K A
27
2X 117-00930-00 CABLE CLAMP
2X AN3-6 BOLT
2X NAS1149F0363P WASHER
2X MS17825-3 NUT D OUTBOARD 2X 117-00931-00 CABLE CLAMP
2X MS24665-132 COTTER PIN 2X AN3-6 BOLT
SHORT SIDE 2X NAS1149F0363P WASHER
16 26 BRIDLE CABLE 101 2X MS17825-3 NUT
233-20072-00 2X MS24665-132 COTTER PIN
WRAP 1 TURN FWD
16 27

L L

L G L
APPROXIMATE LOCATION OF 17
AILERON SERVO CABLE BALL WITH
.125-.25 INCH AILERONS IN NEUTRAL POSITION
CABLE
(REF) ROLL SERVO CABLE INSTALL
INSTALL CABLE GUARD PINS IN LOCATIONS A, D, G, & K
13 18

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 10 OF 16
 PITCH SERVO
011-02927-11

PITCH/YAW BRACKET 2
115-02903-00
F.S. 207
(REF)
PITCH/YAW BRACKET 1
115-02902-00

P P
SHT 12

9.9
GROUND POINT FOR
(REF) 10.1
PITCH AND YAW DAMPER
SERVOS 2 12

PITCH SERVO INSTALLATION

LOOSELY ATTACH THE PITCH SERVO TO PITCH/YAW BRACKETS 1 & 2 USING
HARDWARE CALLED OUT IN DETAIL E, SHT 7. REMOVE 6X EXISTING RIVETS,
MATCH DRILL Ø.128
115-02902-00, INSTALL 6X
MS20470AD4-X RIVETS
9 32 REMOVE 8X EXISTING RIVETS,
MATCH DRILL Ø.128
115-02903-00, INSTALL 8X
PITCH SERVO MS20470AD4-X RIVETS
011-02927-11 9 32
(REF)

PITCH/YAW BRACKET 1
PITCH/YAW BRACKET 2
115-02902-00
BRIDLE CABLE 102 115-02903-00
(REF)
233-20073-00 (REF)
WRAP APPROX 1.5 TURNS
2X 117-00930-00 CABLE CLAMP APPROXIMATE LOCATION OF ADHERE
2X AN3-6 BOLT FWD SERVO CABLE BALL WITH "PITCH SERVO (2P281)"
2X NAS1149F0363P WASHER A CONTROL COLUMN IN NEUTRAL TO 115-02902-00
2X MS17825-3 NUT POSITION IN APPROXIMATE LOCATION
2X MS24665-132 COTTER PIN 8
16 29 FWD

BRIDLE CABLE 102

233-20073-00 (REF)
E WRAP APPROX 1.5 TURNS

CL
L SHT 10 L SHT 10
PITCH SERVO INSTALLATION
LOOKING DOWN BETWEEN F.S. 179 & 207
18 28
J
L L
ELEVATOR CABLE 2X 117-00930-00 CABLE CLAMP
(REF) 2X AN3-6 BOLT
2X NAS1149F0363P WASHER
PITCH SERVO CABLE INSTALL 2X MS17825-3 NUT
INSTALL CABLE GUARD PINS IN LOCATIONS A, J & E 2X MS24665-132 COTTER PIN
13 18 16 SIZE DWG. NO. 190-02291-08 REV. 3
SCALE: NONE SHT. 11 OF 16
 PITCH CABLE ROLLER
LOWER ELEVATOR CABLE ASSEMBLY
(REF) SEE DETAIL N
30
BULKHEAD 2X NAS1149F0363P
F.S. 207 WASHER F.S. 207
(REF) AN3-26 (REF)
2X .40 2X NAS1149FN832P
BOLT 147-00139-00
WASHER
ROLLER 2
2X MS21044N08
NUT
MS24665-132
COTTER PIN
2X MS17825-3
NUT PITCH/YAW BRACKET 2
115-02903-00
CL (REF)

115-02910-00
VIEW P-P ROLLER BRACKET
PITCH CABLE ROLLER INSTALL 9 ADHERE "YAW DAMPER
MATCH DRILL F.S. 207 FROM 115-02910-00 BRACKET SERVO (4P281)" TO SIDE OF
BULKHEAD F.S. 207
115-02903-00
(REF)
FWD 8

2X NAS1149FN832P
WASHER
2X MS27039-0808
SCREW
PITCH SERVO
011-02927-11
(REF)
DETAIL N
PITCH CABLE ROLLER ASSEMBLY 18
PITCH/YAW BRACKET 1 YAW DAMPER SERVO
115-02902-00 011-02927-11
(REF) 31

BRIDLE CABLE 103

233-20074-00
WRAP 1.5 TURNS APPROXIMATE LOCATION OF
2X 117-00931-00 CABLE CLAMP SERVO CABLE BALL WITH
2X AN3-6 BOLT RUDDER PEDALS IN NEUTRAL FWD
2X NAS1149F0363P WASHER A POSITION
2X MS17825-3 NUT K
2X MS24665-132 COTTER PIN D
16
BRIDLE CABLE 103
233-20074-00 (REF) CL
WRAP 1.5 TURNS

YAW DAMPER SERVO INSTALLATION

LOOKING DOWN BETWEEN F.S. 179 & 207
L SHT 10 L SHT 10 ADD YAW DAMPER SERVO TO PITCH/YAW BRACKET 2, 115-02903-00
USING HARDWARE CALLED OUT IN DETAIL E, SHT 7

L G FWD L
RUDDER CABLE 2X 117-00931-00 CABLE CLAMP
(REF) 2X AN3-6 BOLT
2X NAS1149F0363P WASHER
YAW SERVO CABLE INSTALL 2X MS17825-3 NUT
INSTALL CABLE GUARD PINS IN LOCATIONS A, D, G, & K 2X MS24665-132 COTTER PIN
15 18 16 SIZE DWG. NO. 190-02291-08 REV. 3
SCALE: NONE SHT. 12 OF 16
 PITCH TRIM INSTALLATION REQUIRES REMOVAL AND REPLACEMENT OF THE AFT ELEVATOR TRIM TAB CABLE, SEE MANUFACTURER'S IPC FOR MORE INFORMATION.

RH STRINGER LH STRINGER
LH SIDE OF FUSELAGE STRINGER
(REF) (REF)
FIRST ONE UP FROM BOTTOM
(REF)
F.S. 233
PITCH TRIM BRACKET 2 (REF)
115-02905-00

PITCH TRIM BRACKET 1 MATCH DRILL Ø.098

115-02904-00 THROUGH 115-02905-00 AND
1.9 STRINGER, INSTALL 4X
MS20470AD3-X RIVETS
PITCH TRIM SERVO 9
011-02927-11

REMOVE 5X EXISTING RIVETS,

MATCH DRILL Ø.098
115-02904-00, INSTALL 5X
MS20426AD3-X RIVETS
MAINTAIN MINIMUM 2D EDGE
DISTANCE
PITCH TRIM SERVO INSTALLATION 9 32 FWD

SECURE THE PITCH TRIM SERVO TO PITCH TRIM BRACKETS 1 & 2 USING
HARDWARE CALLED OUT IN DETAIL F, SHT 7.
CL ADHERE
"PITCH TRIM SERVO (3P281)"
TO TOP OF 115-02905-00
IN APPROXIMATE LOCATION
8
PITCH TRIM SERVO INSTALLATION 18
LOOKING DOWN BETWEEN F.S. 207 & 233

PITCH TRIM INSTALLATION INSTRUCTIONS

STEP 1: POSITION THE ELEVATOR TRIM SO THE TAB IS ALIGNED WITH THE RUDDERVATOR AND DO NOT MOVE UNTIL INSTALLATION IS COMPLETE.

STEP 2: ASSEMBLE PITCH TRIM SERVO TO 2 BRACKETS AS SHOWN ABOVE.

STEP 3: INSTALL PITCH TRIM SERVO ASSEMBLY IN AIRCRAFT AS SHOWN ABOVE.

STEP 4: DISCONNECT 2X PITCH TRIM TURN BUCKLES NEAR F.S. 207, SHOWN ON SHEET 14.

STEP 5: USING GUIDANCE FROM THE MANUFACTURER'S MAINTENANCE MANUALS AND IPC, *REMOVE THE ELEVATOR TRIM TAB ACTUATOR DRUM.

STEP 6: **REMOVE THE ELEVATOR TRIM TAB DRUM CABLE PIN AND CABLE FROM THE DRUM.

STEP 7: POSITION THE NEW PITCH TRIM CABLE EXTENSION ON THE DRUM AS SHOWN IN PITCH TRIM CABLE EXTENSION LENGTH DETAIL, SHT 14. SECURE IN PLACE WITH THE ELEVATOR TRIM TAB DRUM CABLE PIN.

STEP 8: WRAP THE PITCH TRIM CABLE EXTENSION ON THE DRUM WITH THE SAME WRAPPING THAT THE REMOVED CABLE HAD AND REINSTALL THE ELEVATOR TRIM TAB ACTUATOR ASSEMBLY.

STEP 9: WRAP THE PILOT SIDE OF THE PITCH TRIM CABLE EXTENSION AROUND THE PITCH TRIM SERVO AS SHOWN ON SHT 14 AND INSTALL CABLE RETENTION PINS AND CABLEGUARD TOP AS SHOWN IN DETAIL D, SHT 6.

STEP 10: CONNECT THE PITCH TRIM CABLE EXTENSION TO THE TURN BUCKLES.

STEP 11: TENSION AND VERIFY RIGGING AND TRAVEL OF SYSTEM IN ACCORDANCE WITH THE AIRCRAFT MAINTENANCE MANUAL.

*DO NOT TO MOVE THE ELEVATOR TRIM TAB ACTUATOR JACK SCREW WHILE DISASSEMBLED.
**NOTE THE WRAPPING OF THE CABLE ON THE ELEVATOR TRIM TAB ACTUATOR DRUM BEFORE REMOVING EXISTING CABLE.
SIZE DWG. NO. 190-02291-08 REV. 3
SCALE: NONE SHT. 13 OF 16
 PIN CABLE TO ELEVATOR DRUM
PITCH TRIM SERVO AT THIS POINT
(REF)

CABLE EXTENSION 104

233-20075-00
2X TURNBUCKLE BARREL ELEVATOR TRIM TAB (REF)
(REF) ACTUATOR DRUM PIN
(REF)

57.75 INCH
ELEVATOR TRIM TAB COPILOT SIDE
CABLE EXTENSION 104
ACTUATOR DRUM
(PITCH TRIM)
(REF)
233-20075-00
FWD
76.13 INCH
ELEVATOR TRIM TAB SYSTEM PILOT SIDE

011-02927-11
PITCH TRIM SERVO
(REF)

PITCH TRIM BRACKET 2

115-02905-00 (REF)

INBOARD
PITCH TRIM CABLE EXTENSION
LENGTH DETAIL
FWD

PITCH TRIM BRACKET 1

WRAP FORWARD CABLE ON
115-02904-00 (REF)
INBOARD GROOVE, AND AFT ON
THE OUTBOARD GROOVE
AS SHOWN

PITCH TRIM CABLE WRAP SIZE DWG. NO. 190-02291-08 REV. 3

14 18
SCALE: NONE SHT. 14 OF 16
 GROUND POINT FOR SECURE HARNESS TO BRACKET
ROLL SERVO, MS27039-0808 SCREW
WIRES ON UNDERSIDE SECURE HARNESS TO BRACKET 2X NAS1149F0832P WASHERS
MS27039-0808 SCREW MS21919WDG8 CLAMP
2 12
2X NAS1149F0832P WASHERS MS21044N08 NUT
MS21919WDG8 CLAMP
MS21044N08 NUT

GROUND POINT FOR

PITCH AND YAW DAMPER
ENSURE HARNESS PROTECTION PER SERVOS
UP AC43.13-1B, CHAPTER 11, SECTION 11,
SEE 11-146(c) 2 12

ROUTE ON PILOT SIDE WALL

INBOARD WITH EXISTING HARNESS

FWD

YAW DAMPER
PITCH SERVO SERVO CONNECTOR
(REF) 4P281 20

ROLL SERVO
YAW DAMPER SERVO
CONNECTOR PITCH SERVO
(REF)
1P281 CONNECTOR
20 2P281
20 ROUTE ON PILOT SIDE
WITH EXISTING HARNESS

ROLL SERVO WIRE ROUTING

FWD

CL

GROUND POINT FOR

PITCH TRIM SERVO
PITCH AND YAW DAMPER SERVO WIRE ROUTING
LOOKING DOWN
2 12
ROUTE ON PILOT SIDE
OF FUSELAGE WITH EXISTING
HARNESS

UP

PITCH TRIM SERVO

INBOARD CONNECTOR
3P281
FWD
20

PITCH TRIM SERVO SIZE DWG. NO. 190-02291-08 REV. 3

WIRE ROUTING
SCALE: NONE SHT. 15 OF 16
 1 BEST SOURCE NAS43HT3-64 SPACER, 1", STEEL 21
1 GARMIN 233-20075-00 CABLE EXT 104 (PITCH TRIM) 20
1 GARMIN 233-20074-00 BRIDLE CABLE 103 (YAW) 19
1 GARMIN 233-20073-00 BRIDLE CABLE 102 (PITCH) 18
1 GARMIN 233-20072-00 BRIDLE CABLE 101 (ROLL) 17
1 GARMIN 147-00139-00 ROLLER 2 16
1 GARMIN 147-00138-00 ROLLER 15
4 2 GARMIN 117-00931-00 BRIDLE CABLE CLAMP, .156 14
6 GARMIN 117-00930-00 BRIDLE CABLE CLAMP, .125 13
1 GARMIN 115-02910-00 ROLLER BRACKET 12
1 GARMIN 115-02905-00 PITCH TRIM BRACKET 2 11
1 GARMIN 115-02904-00 PITCH TRIM BRACKET 1 10
1 GARMIN 115-02903-00 PITCH/YAW BRACKET 2 9
1 GARMIN 115-02902-00 PITCH/YAW BRACKET 1 8
1 GARMIN 115-02901-00 FWD ROLL BRACKET 7
1 GARMIN 115-02900-00 AFT ROLL BRACKET 6
1 2 GARMIN 115-02757-00 GSA28 PLATE 5
1 1 2 GARMIN 011-04755-00 SUB-ASSY, CONN KIT, GSA 28 4
1 GARMIN 011-02951-11 GSA 28, CONTINUOUS TRAVEL KIT 3
1 2 GARMIN 011-02951-10 GSA 28, CAPSTAN KIT, 1/16" SPIRAL, 5 GROOVE 2
1 1 2 GARMIN 011-02927-11 GSA28, UNIT ONLY 1
BASE OPTION
TRIM OPTION

YAW OPTION

ITEM
VENDOR PART NUMBER DESCRIPTION

SIZE DWG. NO. 190-02291-08 REV. 3

SCALE: NONE SHT. 16 OF 16