Machineries Check List

PM & INSPECTION Check List for CPS
Note :- PM 1=250h,750h,1250h... PM 2=500h,1500h PM 3=1000h

M/No_________________ Hour/Meter _______________ Date _____/_____/______ Standard Time
PM 1 Item
No. Operation Description
Description
√
MECHANICAL SYSTEM INSPECTIONS
Washing the machine
Check leaks if any
Check coolant level and top up if necessary
Check the condition and tension of fan drive belt
Check the radiator fins for contamination or blockage
Check fuel pipes and replace if required
Clean fuel strainer, fuel tank breather ⃝
Check fuel shut off mounting and tighten the mounting
screw
Clean filling screen of the fuel tank
Checking, Adjust the throttle lever if required
adjusting and
1 Clean air filter element in reverse direction with clean dry
cleaning
operations air pressure
Check conditions of hoses and replace if required ⃝
ELECTRICAL SYSTEMS INSPECTIONS
Check battery electrolyte level and its secific gravity
Check battery terminals
Keep the battery post clean and apply Vaseline on it to
prevent acid fog from corrosion
Check wiring harness and connections and tighten if
required
Check charging system ⃝
Check starting system ⃝
Check the operation of the lights and gauges
Lubrication Change engine oil Engine oil
and Change engine oil filter oil filter
2
replacement Change fuel / water separator element Fuel filter
operations
Name of Technician ______________ Name of in charge ______________
Inspector's:Name ______________ Sig. ______________
Planning Cell:Name ______________ Sig. ______________
Note :- PM 1=250h,750h,1250h,…. PM 2=500h,1500h PM 3=1000h
PM 2 Item
Description
√
MECHANICAL SYSTEMS INSPECTIONS
Washing the machine
Check leaks if any
Check the condition and tension of fan drive belt
Check sealing of radiator
Check the radiator fins for contamination or blockage
Check dipstick clamping and correct if required
Check conditions of hoses and replace if required
screw
Clean fuel strainer, fuel tank breather ⃝
Check fuel pipes and replace if required ⃝
1
Adjust the throttle lever if required ⃝
Clean air filter element in reverse direction with clean dry
air pressure ⃝
Adjust valve lashes as recommended ⃝
Adjust the speed control level if required ⃝
required
Check charging system
Check starting system
Change engine oil Engine oil
Lubrication
and change engine oil filter oil filter
2 change fuel / water separator element
replacement Fuel filter
operations
Note :- PM 1=250h,750h,1250h,….. PM 2=500h,1500h PM 3=1000h

PM 3 Item
√ Description
Washing the machine
Check leaks if any
Clean fuel tank and its filling screen
Clean and check fuel injector nozzles
Clean fuel strainer, fuel tank breather
Check fuel pipes and replace if required
Check fuel left pump diaphragm
screw
Check leakage and replace hoses if required
Check operating parameters and record ⃝
Check dipstick clamping and correct if required
Check the condition and tension of radiator drive belt ⃝
Checking, Check the radiator fins for contamination or blockage
adjusting and
1 Check sealing of radiator ⃝
cleaning
operations Check conditions of hoses and replace if required ⃝
Adjust the throttle lever if required ⃝
Adjust valve lashes as recommended
Clean air filter element in reverse direction with clean dry
air pressure
Adjust the speed control level if required
required
Change engine oil Engine oil
Lubrication change engine oil filter oil filter
and
2 change fuel / water separator element Fuel filter
replacement
operations
Change the coolant Coolant
or CPS
h PM 3=1000h
_____ Standard Time _____________
Item Part No Qty Rem. Qty Remark
INSPECTIONS
INSPECTIONS
SAE 15W40 20 lts

LF3959 1 Pcs
FF5052 1 Pcs
FS1275 1 Pcs
charge _______________ Sig. _________
or CPS
0h PM 3=1000h
_____ Standard Time _____________
S INSPECTIONS
INSPECTIONS
SAE 15W40 20 lts

LF3959 1 Pcs
FF5052 1 Pcs
FS1275 1 Pcs
charge _______________ Sig. _________
or CPS
0h PM 3=1000h
_____ Standard Time _____________
S INSPECTIONS
INSPECTIONS
SAE 15W40 20 lts
LF3959 1 Pcs
FF5052 1 Pcs
FS1275 1 Pcs
9.9 lts
charge _______________ Sig. _________
PM & INSPECTION Check List for Loader SEM 659C
Not :- PM 1=250h,750h,1250h,1750h... PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
M/No_________________ Hour/Meter _______________ Date _____/_____/______ Standard Time _____________
PM 1 Item
Description
√
Walk around and visually inspect all the systems weather
there are abnormal or leakage
Visually inspect engine fan
Check the engine drive belt, air conditioning compressor
belt for tension and damage
Check coolant level
Check the engine air inlet system
Clean radiator fins
Clean filling screen of the engine oil tank
Clean engine cylinder head
Clean air filter
Check transmission oil level
Check transmission control system, make adjustment if
necessary
Check the oil level of front and rear axle
Check fuel level, drain the water and the sediment from
the fuel pre-filter
Check the tightening torque of the engine and
transmission mounting bolts ⃝
Check hydraulic oil level
Checking,
adjusting and Check and tight the retaining nuts of the steering wheel ⃝
1
cleaning Check oil level of brake booster
operations Check the operating capacity of service brake and parking
brake
Check the clearance between the parking brake shoe and
brake drum at the first 50 service hours, make adjustment
if necessary
Apply grease to every driveshaft according to the Machine
Lubricating Map attached on the machine ⃝
Tight all driveshaft connecting bolts ⃝
Check the tightening torque of rims connecting bolts at the
first 50 service ⃝
Check work tool, front and rear frames, stress welding
seams, and retaining bolts for cracks or loose
Check battery electrolyte level and its specific gravity
adjusting and
1
cleaning
operations

required
Lubrication Change engine oil Engine oil SAE 15W40 26 lts
and change engine oil filter Oil filter W014200411 1 pcs
2
replacement change fuel pre-filter Fuel filter D00-305-03+A 1 pcs
operations
Name of Technician ______________ Name of in charge _______________ Sig. _________
Not :- PM 1=250h,750h,1250h… PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
PM 2 Item
# Operations Description
Description
√
Visually inspect engine fan and drive belt
Check coolant level
Clean radiator fins
Clean air filter
transmission mounting bolts
Check fuel level, Drain the water and the Sediment from
the fuel pre-filter
necessary
Tight all driveshaft connecting bolts
Check hydraulic oil level ⃝
Tighten connecting bolts between frame and front, rear
Checking, axle
adjusting and
1 Check and tight the retaining nuts of the steering wheel
cleaning ⃝
operations
Clean the screen of the air booster breather
Check oil level of the brake booster ⃝
Check the operating capacity of service brake and parking
brake ⃝
if necessary ⃝
first 50 service ⃝
Check the retaining bolts of frame hinge pin for loose

Checking,
adjusting and
1 cleaning
operations

Lubricating Map attached on the machine
prevent acid fog from corrosion ⃝
Check battery terminals ⃝
Check the operation of the lights and gauges ⃝
required
Change engine oil Engine oil SAE 15W40 26 lts
Change engine oil filter Oil filter W014200411 1 pcs
Lubrication and Change fuel filter Fuel filter W010514190 2 pcs
2 replacement
operations Change fuel pre-filter Fuel filter D00-305-03+A 1 pcs
Change air filter element Air filter W014200770 1 pcs
Change oil tank breather element Air breather W380000010A 1 pcs
Not :- PM 1=250h,750h,1250h... PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
PM 3 Item
Description
√
Check the bearings of the engine tension pulley and the
fan shaft bearing case
Check coolant level
Clean air filter
Clean radiator fins
Adjust engine valve lash

necessary
Clean transmission, torque converter breather
Tighten connecting bolts between frame and front, rear

axle

Checking,
adjusting and Check and tight the retaining nuts of the steering wheel
1
cleaning
operations Check the oil level of front and rear axle
Clean fuel tank
Check oil level of the brake booster
the fuel pre-filter
brake
if necessary
first 50 service
required
Change engine oil ⃝ Engine oil SAE 15W40 26 lts
Change engine Oil filter Oil filter W014200411 1 pcs
Change fuel filter ⃝ Fuel filter W010514190 2 pcs
Change oil tank breather element ⃝ Air breather W380000010A 1 pcs
Change differential oil Gear oil SAE 85W140 70 lts
Lubrication and Change fuel pre-filter ⃝ Fuel filter D00-305-03+A 1 pcs
2 replacement Change the oil for the transmission, torque converter and
radiator
Gear oil SAE 50W 35 lts
operations
Change transmission suction screen and return screen
Trans. Filter W42000008 1 pcs
Change pilot hydraulic system oil filter element Hyd. Oil filter 1 pcs
Change the hydraulic tank return element (upper element
on the oil tank)
Hyd. Oil filter 1 pcs
Change the lubricating oil of the axles Gear oil SAE 85W140 10*4 lts
Not :- PM 1=250h,750h,1250h… PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
PM 4 Item
Description
Item Part No Item code Qty Remark
√
Check coolant level
Clean radiator fins
Check the bearings of the engine tension pulley and the
fan shaft bearing case
Check the engine shock absorber
Clean fuel tank
the fuel pre-filter
Check the flexibility of steering system, replace steering
lines if necessary
Check the sealing of distribution valve and power cylinder
by measuring the cylinder natural subsidence
Check and tight the retaining nuts of the steering wheel
necessary
Checking, Tighten connecting bolts between frame and front, rear
adjusting and axle
1
cleaning
operations Check the oil level of front and rear axle
brake
Check the operation of service brake system lines and
parking brake system. If necessary, remove and inspect
the abrasion of disc, and replace brake lines

if necessary
Clean the seals and springs of brake booster, replace the

brake oil, check the sensitivity of each brake

first 50 service


required
Change engine oil ⃝ Engine oil SAE 15W40 26 lts
Change engine Oil filter Oil filter W014200411 1 pcs
Change air filter ⃝ Air filter W014200770 1 pcs
Change hydraulic oil, clean hydraulic tank ⃝ Hyd. oil SAE 10W 180 lts
Change fuel pre-filter ⃝ Fuel filter D00-305-03+A 1 pcs
Change differential oil Gear oil SAE 85W140 70 lts
Replace the oil for the transmission, torque converter and
Lubrication and radiator Gear oil SAE 50W 35 lts
replacement Replace transmission suction screen and return screen
Tran. filter W42000008 1 pcs
operation
Replace the hydraulic tank return element (upper element
on the oil tank)
Hyd. Filter 1 pcs
Replace the lubricating oil of the axles Gear oil SAE 85W140 10*4 lts
Change oil tank breather (filling screen) Breather 1 pcs
Change fuel tank breather (filling screen) Breather 1 pcs
Change coolant and coolant filter, Clean cooling system Coolant
Change fuel filter Fuel filter W010514190 2 pcs
PM & INSPECTION Check List for Loader XG953 III
Not :- PM 1=250h,750h,1250h,1750h,2250h... PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

PM 1 Item
No. Operation Description Item Part No QTY. REM. QTY Remark
Description
√
Check transmission oil level ⃝
necessary
Check the tightening torque of the engine and transmission
mounting bolts ⃝
Check and tight the retaining nuts of the steering wheel ⃝
Check oil level of brake booster
Check coolant level
Walk around and visually inspect all the systems weather there
are abnormal or leakage ⃝
Checking, adjusting
1 and cleaning Check the clearance between the parking brake shoe and brake
operations drum at the first 50 service hours, make adjustment if necessary
⃝
Check the tightening torque of rims connecting bolts at the first
50 service ⃝
Keep the battery post clean and apply Vaseline on it to prevent
acid fog from corrosion ⃝
Clean radiator fins
Check work tool, front and rear frames, stress welding seams,
and retaining bolts for cracks or loose
Check the engine drive belt, air conditioning compressor belt for
tension and damage
Check the operating capacity of service brake and parking brake
Change engine oil Engine oil 15W40 28 lts

Lubrication and change engine oil filter Oil filter W0142003411 1 pcs
2 replacement
operations change fuel pre-filter Fuel filter D00-305-03+A 1 pcs

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

PM 2 Item
# Operations Description Item Part No QTY REM. Qty Remark
√ Description
Check coolant level
necessary ⃝
Check and tight the retaining nuts of the steering wheel ⃝
Check fuel level, Drain the water and the Sediment from the fuel
pre-filter
are abnormal or leakage ⃝
Visually inspect engine fan and drive belt ⃝
Check the clearance between the parking brake shoe and brake
drum at the first 50 service hours, make adjustment if necessary
⃝
Checking, adjusting 50 service
⃝
1 and cleaning
operations Keep the battery post clean and apply Vaseline on it to prevent
acid fog from corrosion ⃝
Clean engine cylinder head ⃝
Clean radiator fins ⃝
mounting bolts
Check the oil level of front and rear
tension and damage

Tighten connecting bolts between frame and front, rear axle
Change engine oil Engine oil 15W40 28 lts
Lubrication and Change fuel filter Fuel filter W010514190 2 pcs
2 replacement
operations Change fuel pre-filter Fuel filter D00-305-03+A 1 pcs
Change air filter element Air filter 1 pcs
Change oil tank breather element Breather 1 pcs

PM 3 Item
# Operations Description Item Part No QTY REM. Qty Remark
√ Description
necessary
are abnormal or leakage

50 service
acid fog from corrosion
Clean radiator fins
Checking, adjusting
1 and cleaning Check the tightening torque of the engine and transmission
operations mounting bolts
tension and damage

Check coolant level
pre-filter
Check the bearings of the engine tension pulley and the fan shaft
bearing case
Fasten all the retaining bolts of the battery, clean the top of the
battery
Clean fuel tank
Change engine oil and oil filter ⃝ Engine oil 15W40 28 lts
Change fuel filter ⃝ Fuel filter W010514190 2 pcs
Change oil tank breather element ⃝ Breather 1 pcs
Lubrication and Replace the oil for the transmission, torque converter and
2 replacement radiator
operations Change differential oil Gear oil SAE 85W140 40lts
Replace transmission suction screen and return screen Tran. filter 1 pcs
Initially replace pilot hydraulic system oil filter element Hyd filter 1 pcs
Replace the hydraulic tank return element (upper element on the
Hyd filter 1 pcs
oil tank)
Replace the lubricating oil of the axles Gear oil SAE 85W140 6*4lts

PM 4 Item
# Operations Description Item Part No QTY REM. QTY Remark
√ Description
necessary
are abnormal or leakage

50 service
acid fog from corrosion
Clean radiator fins
mounting bolts
Checking, adjusting
1 and cleaning Check the engine drive belt, air conditioning compressor belt for
operations tension and damage

Check the bearings of the engine tension pulley and the fan shaft
bearing case
Fasten all the retaining bolts of the battery, clean the top of the
battery
pre-filter
Check coolant level
Clean the seals and springs of brake booster, replace the brake
oil, check the sensitivity of each brake
Clean fuel tank
Check the engine shock absorber
Check the operation of service brake system lines and parking
brake system. If necessary, remove and inspect the abrasion of
disc, and replace brake lines
Check the flexibility of steering system, replace steering lines if
necessary
Check the generator, starting motor, cleanup the turbocharger
Check the sealing of distribution valve and power cylinder by

measuring the cylinder natural subsidence
Change engine oil ⃝ Engine oil 15W40 28 lts
Change air filter ⃝ Air filter 1 pcs
Change hydraulic oil ⃝ Hyd. Oil SAE 10W 200lts
Replace the oil for the transmission, torque converter and
radiator
Change differential oil Gear oil SAE 85W140 40lts
Lubrication and Replace transmission suction screen and return screen Tran. Filter 1 pcs
replacement Replace the hydraulic tank return element (upper element on the
operation Hyd. filter 1 pcs
oil tank)
Replace the lubricating oil of the axles Gear oil SAE 85W140 6*4lts
Change oil tank breather (filling screen) Breather 1 pcs
Change fuel tank breather (filling screen) Breather 1 pcs
Change coolant and coolant filter, Clean cooling system Replace

Coolant
the coolant every two years if the service hours do not occur first
Change fuel filter Fuel filter W010514190 2 pcs

PM & INSPECTION Check List for HYUNDAI EXCAV
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3
M/No_________________ Hour/Meter _______________ Date _____/___
PM 1
√
Attachment pins & bushing ⃝
Checking, adjusting
Check and clean battery ⃝
1 and cleaning
operations
check and clean aircon and heater fresh air filter
⃝
Change engine oil
Lubrication and
2 Change engine oil filter
replacement operations
Replace air breather element
Name of Technician ______________ Name of in charge _______________

PM 2
√
Checking, adjusting Check & clean air cleaner element (primary)

⃝
1 and cleaning
operations Check & clean radiator and oil cooler
⃝
Replace prefilter
Lubrication and Replace fuel filter element

2
replacement operations Replace air cooler
Replace corrosion register


PM 3
√
Checking, adjusting
1 and cleaning Check & clear swing reduction gear grease
operations
⃝
Change swing reduction gear case
Change swing gear and pinion grease
Lubrication and Replace hydraulic oil return filter

2
replacement operations Drail filter cartridge
Replace pilot line filter element
Change travel reduction gear case

PM 4
√
Checking, adjusting
1 and cleaning Check and clean hydraulic oil suction strainer
operations
⃝
Change hydraulic oil

Lubrication and
2
Change radiator coolant


5000 HR
√
Lubrication and
1 Change hydraulic oil
⃝
Replace aircon & heater fresh filter
2 As required Replace aircon & heater recirculation filter
Replace air cleaner element (primary, safety)

for HYUNDAI EXCAVATOR 800
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
Item Description Item Part No Item code Qty Remark
of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
of in charge _______________ Sig. _________
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

______________ Date _____/_____/______
of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
of in charge _______________ Sig. _________

PM & INSPECTION Check List for HYUNDAI EXCAVATOR
Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=100
M/No_________________ Hour/Meter _______________ Date _____/_____/______ Standar
PM 1
√
All visual inspectionn around the machine ⃝
Check , Add hydraulic oil level
Check, clean air cleaner element (primary)
Check, add swing reduction gear oil
Check, adjust track tension
Checking, adjusting Check, Add coolant level

1 and cleaning Check, adjust fan belt tension
operations
Check all parts for any leakages
check and tight bolts and nuts
Lubricate Attachment pins & bushing
Check and clean battery electrolyte ⃝
check and clean aircon and heater fresh air filter

⃝
Change engine oil
Change engine oil filter
Lubrication and Change Pre-fuel filter
2
Change secondary fuel filter
Replace Haydraulic tank breather

M/No_________________ Hour/Meter _______________ Date _____/_____/______ Standa
PM 2
√
Check & clean air cleaner element (primary) ⃝
All visual inspection around the machine
Checking, adjusting
1 and cleaning
operations
Checking, adjusting
1 and cleaning Check all parts for any leakages
operations Check and clean battery electrolyte
Check and tight bolts and nuts
Check, Add coolant level
Check & clean radiator and oil cooler ⃝
Change engine oil
Lubrication and Change fuel prefilter
2
replacement operations Change fuel filter element
Change air Cleaner
Change corrosion register

PM 3
√
Check & add swing reduction gear grease
Checking, adjusting Check, adjust track tension
and cleaning Check all parts for any leakages
Check & clean radiator and oil cooler
1 Check, Add coolant level ⃝
Change engine oil
Change swing reduction gear oil
Change fuel prefilter
Change fuel filter element
Lubrication and Change air Cleaner
2
Lubrication and
2
Change swing gear and pinion grease
Replace hydraulic oil return filter
Change Drain filter cartridge
Replace pilot line filter element
Change travel reduction gear oil

PM 4
√
Checking, adjusting Check all parts for any leakages
1 and cleaning Check and clean battery electrolyte
operations Check and tight bolts and nuts
Check, Add coolant level
Check and clean hydraulic oil suction strainer ⃝
Change engine oil
Change fuel prefilter
Lubrication and Change fuel filter element
2
replacement operations Change air Cleaner
Change hydraulic oil
Change Radiator coolant

5000 HR
√
Check all parts for any leakages
Checking ,adjusting
1 and cleaning
Check, Add coolant level ⃝
Change engine oil
Lubrication and
2 Change fuel prefilter
Change fuel filter element
Replace air cleaner element (primary, safety)
for HYUNDAI EXCAVATOR 480LC-9S
PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
____ Date _____/_____/______ Standard time_____________
Item Description Item Part No QTY REM.Qty Remark
Engine oil 15W40 38 lts

Oil filter 11NB-70110 1 pcs
Fuel filter 11NB-20310 1 pcs
Breather 31EH-00480 1 pcs
Name of in charge _______________ Sig. _________

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
___ Date _____/_____/______ Standard time_____________
Item Description Item Part No QTY REM. Qty Remark

Air filter 1 pcs
Corr. Register 11NB-70210 1 pcs

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Gear oil 85W140 10 lts
Air filter 1 pcs
Grease
Hyd. Filter 31N8-01510 1 pcs
Filter cartridge 31N8-01360 1 pcs
Pilot filter 31Q6-20340 1 pcs

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Air filter 1 pcs
Hyd. Oil SAE 10W 262 lts
Coolant 50 lts

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Air filter 1 pcs
PM 1
√
Check the tension of the fan belt, air condition
compressor belt and generator belt ⃝
Check and adjust the service brake and the
parking brake ⃝
check welds and bolts on the implements,
Checking, adjusting front/rear frame and underframe, and see if the
1 and cleaning weld are cracked and the bolts are loose. ⃝
operations
Check battery electrolyte level and new
electrolyte to the batteries.clean the battery
exterior and coat the fittings with vaseline ⃝
clean the filters of engine oil,diesel oil and
hydraulic oil
Lubrication and Renew the engine oil
2
replacement operations Adjust the tension of the fan belt

PM 1
√
parking brake ⃝
operations
hydraulic oil
2

PM 1
√
⃝
compressor belt and generator belt
parking brake ⃝
operations Check battery electrolyte level and new
hydraulic oil
2

PM 1
√
parking brake ⃝
operations
Checking, adjusting
1 and cleaning
operations
hydraulic oil
2
M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______
of in charge _______________ Sig. _________

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
______________ Date _____/_____/______

of in charge _______________ Sig. _________
PM & INSPECTION Check List for Bulldozer D8R
M/No_________________ Hour/Meter _______________ Date _____/_____/_
PM 1
√
Walk-around inspection ⃝
Check, Adjust the tension of the fan belt, air

conditioner, compressor belt and Alternater belt
Check, Add winch oil level ⃝

Lubricate winch Fairlead rollers ⃝
Check/Add Final drive oil level
Lubricate fan drive Pulley and idler
Check/Add equilizer bar end pins oil level
Checking, adjusting
Check/Add coolant level
1 and cleaning
operations Test braking system
Drain fuel tank water and sediment
Check hydraulic system oil level
Check pivot shaft oil level
Check Transmission system oil level
Check and clean air filter
Lubricate angle blade manual tilt brace
Lubricate ripper linkage and cylinder bearings
Check battery electrolyte level ⃝
Check/Adjust track
Change engine oil
Lubrication and
2 Change engine oil filter

PM 2
√
⃝
Check, Add winch oil level
Lubricate winch Fairlead rollers
Checking, adjusting Check/Add coolant level
1 and cleaning Test braking system
operations Drain fuel tank water and sediment
Check pivot shaft oil level
Check hydraulic system oil level ⃝
Check recoil spring compartement oil level
Check/Adjust track
Check Transmission system oil level ⃝
Check battery electrolyte level
Change engine oil
Clean/change pre-fuel filter
Lubrication and Change secondery fuel system
2
replacement operations Change/Clean fuel tank cap filter and strainer
Change hydraulic oil filter
Change Transmission oil filter
Change/Clean Winch oil and breather

PM 3
√


Test braking system
Checking, adjusting Drain fuel tank water and sediment
1 and cleaning Check pivot shaft oil level
operations Check and clean air filter
Lubricate ripper linkage and cylinder bearings ⃝
Check battery electrolyte level
Lubricate lift cylinder yoke bearings
Clean transmission breather
Inspect Rollover protective stracture and falling
object protective structure
Check hydraulic system oil level ⃝
Check recoil spring compartement oil level ⃝
Check/Adjust track
Change engine oil
Lubrication and Change engine oil filter
2
replacement operations Change/Clean transmission oil and screen
Change/Clean winch oil and breather

PM 4
√


Checking, adjusting
1 and cleaning
operations
Checking, adjusting Test braking system
1 and cleaning Drain fuel tank water and sediment
operations Check pivot shaft oil level
Check Transmission system oil level
Check battery electrolyte leve
Check recoil spring compartement oil level ⃝
Check/Adjust track ⃝
Inspect radiator guard pin joint ⃝
Inspect Track roller frame guides
Change engine oil
Lubrication and Change engine oil filter
2
replacement operations Change hydraulic oil
Change final drive oil
Check List for Bulldozer D8R
PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
er _______________ Date _____/_____/______
Item Description Item Part No Qty Rem.Qty Remark

Oil filter 1R-0716 1 pcs

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
er _______________ Date _____/_____/______

Pre-fuel filter 326-1642 1 pcs
Fuel filter 1R-0749 1 pcs
Fuel tank filter 1 pcs
Hyd. Filter 132-8875 1 pcs
Trans. Filter 1R-0741 1 pcs
Breather 1 pcs

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
er _______________ Date _____/_____/______

Oil screen 1 pcs
Breather 1 pcs

PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
er _______________ Date _____/_____/______

Hyd. Oil SAE 10W 72 lts
PM & INSPECTION Check List for DAEWOO
M/No_________________ Hour/Meter _______________ Date _____/_____/__
PM 1
√
Dry type air cleaner-clean ⃝
Checking, Drt type air cleaner element-replace ⃝
adjusting and valve clerance check or adjustement ⃝
1
cleaning Engine oil filter change ⃝
operations
Fuil filter drain
Lubrication Renew the engine oil

and
2
replacement
Adjust the tension of the fan belt
operations
PM & INSPECTION Check List for Loader XG953II

PM 2
√
Checking,
Tighten the coupling boltes between the front axle and
adjusting and rear axle trunnion and the frames ⃝
1 cleaning Check and adjust the clearance of parking brake ⃝
operations
check the disc-type brake ⃝
Lubrication and Renew the oil in the transmission and clean the strainers in
2 replacement the oil sump
operations Renew the engine oil
Name of Technician ______________ Name of in charge __

PM 3
√
clean the hydraulic oil tank and filter ⃝
clean the breathers of transmission and torque converter
Checking, check and clean the brake booster

adjusting and Lift the frame and turn the wheel to check the sensitivity
1
cleaning of the brake
operations
clean the fuel tank and the strainers
chake all kindes of gages and meters
Make maintenance to diesel engine according to the
manual of the diesel engine
Change gear oil in the front and rear axle ⃝
Lubrication and
2 replacement change the oil in the hydraulic system ⃝
operations
Replace the the bracke flud ⃝

PM 4
√
Overhaul the engine according to the manual of the diesel
engine ⃝
Overhaul the transmission and torque convertor
Dismantle and check the axles differential and the final

drives
Checking, Dismantle and check the steering mechanism and the load-
adjusting and relife valve
1
cleaning
Check the seals of the distributor valve and the working
operations
cylinders by measuring the free-lowering of the working
cylinders. Measure the pressure of the cylinder and the
distributor valve.
Check welds and bolts on the implements front and rear

frames and subordinated frame and see if the welds are
cracked and the bolts are loose
Check welds of the rim and revise the distortion
Check the flexibility of the steering system
ck List for DAEWOO
500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description
me of in charge _______________ Sig. _________
List for Loader XG953III

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description

500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h
__________ Date _____/_____/______
Item
Description
PM & INSPECTION Check List for zoom line16 T
M/No_________________ Hour/Meter _______________ Date _____/_____/______
PM 1 Item
Description
√
Check the tension of the fan belt, air condition compressor
belt and generator belt ⃝
Check and adjust the service brake and the parking brake
⃝
Checking, check welds and bolts on the implements, front/rear frame
adjusting and and underframe, and see if the weld are cracked and the
1 bolts are loose.
cleaning ⃝
operations Check battery electrolyte level and new electrolyte to the
batteries.clean the battery exterior and coat the fittings
with vaseline ⃝
clean the filters of engine oil,diesel oil and hydraulic oil

Lubrication
and Renew the engine oil
2
replacement Adjust the tension of the fan belt
operations
PM & INSPECTION Check List for Loader XG953III

PM 2 Item
Description
√
Checking,
Tighten the coupling boltes between the front axle and
adjusting and rear axle trunnion and the frames ⃝
1 cleaning Check and adjust the clearance of parking brake ⃝
operations
check the disc-type brake ⃝
Lubrication and Renew the oil in the transmission and clean the strainers in
2 replacement the oil sump
operations Renew the engine oil
PM 3 Item
Description
√
Check Engine for Oil leakage

Check filter(Lub.& Fuel) condition(by cutting)
Sample for oil testing
Check for any leakage around engine
Check T/M Oil Level
Check filter condition(by cutting)
Sample for oil testing
Check T/M for Oil leakage
Check Oil level of Hydraulic System
Checking, Check filters condition(by cutting)
adjusting and Check Hydraulic system for any leakage
1
cleaning Check Final Drive Oil level
operations
Check Final Drive for Oil leakage
Check function of all grease points
Check condition of all joints,pivets & pins
Check water(ELC) level & leakage
Check fan for cracks/loose bolts
Check water manifold
Check radiator core, clean, passing of air
Check function of cooling system
Clean condenser
Clean evaporator (cabin)
Change engine oil
Change Engine oil filter
Change outer air filter
Change the secondary fuel filter
Lubrication and Change transmission Oil filter
2 replacement
operations Change transmission oil
Change hydrauilc oil case drain filter
Change Hy.Fun pump case drain filter
Change Steering Pump case drain filter
Change Steering & Implement pilot filter
PM 4 Item
Description
√
Overhaul the engine according to the manual of the diesel
engine ⃝
Overhaul the transmission and torque convertor
Dismantle and check the axles differential and the final

drives
Checking, Dismantle and check the steering mechanism and the load-
adjusting and relife valve
1
cleaning
Check the seals of the distributor valve and the working
operations
cylinders by measuring the free-lowering of the working
cylinders. Measure the pressure of the cylinder and the
distributor valve.
Check welds and bolts on the implements front and rear

frames and subordinated frame and see if the welds are
cracked and the bolts are loose
Check welds of the rim and revise the distortion
Check the flexibility of the steering system

Machineries Check List

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PM & INSPECTION Check List for CPS

Note :- PM 1=250h,750h,1250h... PM 2=500h,1500h PM 3=1000h

PM & INSPECTION Check List for CPS

Note :- PM 1=250h,750h,1250h,….. PM 2=500h,1500h PM 3=1000h

Item Part No Qty Rem. Qty Remark

SAE 15W40 20 lts

Item Part No Qty Rem. Qty Remark

SAE 15W40 20 lts

Item Part No Qty Rem. Qty Remark

Check wiring harness and connections and tighten if

Check the retaining bolts of frame hinge pin for loose

Apply grease to every driveshaft according to the Machine

Check transmission control system, make adjustment if

Clean transmission, torque converter breather

Tighten connecting bolts between frame and front, rear

Tight all driveshaft connecting bolts

Check the clearance between the parking brake shoe and

Clean the seals and springs of brake booster, replace the

Check the tightening torque of rims connecting bolts at the

Apply grease to every driveshaft according to the Machine

ELECTRICAL SYSTEMS INSPECTIONS

Not :- PM 1=250h,750h,1250h,1750h,2250h... PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Change engine oil Engine oil 15W40 28 lts

Name of Technician ______________ Name of in charge _______________ Sig. _________

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Check the retaining bolts of frame hinge pin for loose

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Check the tightening torque of rims connecting bolts at the first

Check the retaining bolts of frame hinge pin for loose

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Check the tightening torque of rims connecting bolts at the first

Check the retaining bolts of frame hinge pin for loose

Check the sealing of distribution valve and power cylinder by

Change coolant and coolant filter, Clean cooling system Replace

Change fuel filter Fuel filter W010514190 2 pcs

Name of Technician ______________ Name of in charge _______________ Sig. _________

PM & INSPECTION Check List for HYUNDAI EXCAV

Checking, adjusting Check & clean air cleaner element (primary)

Lubrication and Replace fuel filter element

Replace corrosion register

PM & INSPECTION Check List for HYUNDAI EXCAV

Lubrication and Replace hydraulic oil return filter

PM & INSPECTION Check List for HYUNDAI EXCAV

Not :- PM 1=250h,750h,1250h,1750h,2250h,2750h,3250,3750h PM 2=500h,1500h,3500h PM 3

Change hydraulic oil

Name of Technician ______________ Name of in charge _______________

PM & INSPECTION Check List for HYUNDAI EXCAV

Replace aircon & heater fresh filter

2 As required Replace aircon & heater recirculation filter

Replace air cleaner element (primary, safety)

Name of Technician ______________ Name of in charge _______________

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

Item Description Item Part No Item code Qty Remark

of in charge _______________ Sig. _________

for HYUNDAI EXCAVATOR 800

M 2=500h,1500h,3500h PM 3=1000h,3000h PM 4=2000H,4000h

Item Description Item Part No Item code Qty Remark

Name of Technician ______ Name of in charge _ Sig. ___

Name of Technician ______ Name of in charge _ Sig. ___

Name of Technician Name of in charge _

Name of Technician Name of in charge _

of in charge _______ Sig. _

of in charge _______ Sig. _

of in charge _______ Sig. _

of in charge _______ Sig. _

of in charge _______ Sig. _

of in charge _______ Sig. _

of in charge _______ Sig. _

Name of in charge _______ Sig. _

me of in charge _______ Sig. _

Name of in charge _______ Sig. _

me of in charge _______ Sig. _