Manual Crane Calculation

PROJECT AL QUSAIS (DM-07)
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CLIENT NATIONAL CENTRAL COOLING CO.

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STRUCTURAL DESIGN CALCULATIONS
FOR
MANUAL CRANE CALCULATION
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20/12/2010 MOHD.YOUSEF R.SALEM APPROVAL 00

DATE PREPARED CHECKED ISSUED FOR REVISION
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Table of Contents page
1. SCOPE 3
2. DESIGN DATA 3
2.1 Codes and Standards: 3
2.2 Materials 3
3. LOADS 3
3.1 Load Combinations 4
4. APPENDIX - 1: STAAD INPUT ………………..…………………………...6
5. APPENDIX - 2: STAAD SKETCHES ……………………………...……....15
6. APPENDIX - 3:STAAD OUTPUT……………………………………….. ..50
7. DESIGN OF BASE PLATE & ANCHOR BOLT..……………………….. 66
8. DISPLACEMENT CHECK………………………..……………………….71
9. WELD CONNECTION CALCULATION...................................................76
10. STAAD OUTPUT...........................................................................................83
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1.0 SCOPE
This document covers the Structural Design calculations for the proposed mono rail support beam
proposed, at various locations.
2.0 DESIGN DATA
2.1 Codes and Standards:

AISC – LRFD (LOAD RESISTANCE FACTOR DESIGN.)
2.2 DESIGN PHILOSOPHY :
Modeling and analysis for main and secondary steel work is based on linear elastic theory.
Modeling: Space (3-D) model have been prepared using STAAD-Pro.
Analysis: Elastic Global Static Analysis.
The aim of structural design is to be provide, with due regard to economy, a support steel work capable of
fulfilling its intended function and sustaining the specified loads for its intended life.
The design of member shall be based on LRFD / Ultimate strength design and load factors shall be
considered.
2.3 Materials
Materials for Structural steel shall be as per project specification.
3.0 LOADS
 Dead Load- Weight of materials forming the permanent part of the structure
 Live load- Mono rail capacity –Safe Working Load (1.5Tons)
 Wind load is not considered (Jibb crane is located inside the Building).
 Seismic load is not considered (Seismic is not applicable)
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3.1 Impact Factor
Impact Factor 1.25 is applied. (As per AISC – ASD section – 5.4.2 factor is only
1.2). However, it was revisited the design with factor 1.25 as per your request.
3.2 Crane runway Horizontal forces
a. Transverse Force - 20 %. (As per AISC – section A-4.2)
b. Longitudinal Force – 10 %. (As per AISC – section A-4.2)
3.3 Load Combinations

SERVICE LIMIT STATE AISC - LRFD
1.0 DL + 1.0 LL 1.4 DL + 1.6 LL
Where DL is the dead load, LL is the live load.
3.3.1 Deflection
All members of structural steel framing system should satisfy the following deflection criteria at service
loads.
For beams : L/360 (For Simply supported)
: L/180 (For Cantilever)
Where L -span of beam
However, Conservatively we checked Cantilever monorail for = Span / 360
The mono rail beam is analysed in STAAD PRO as an overhung beam. The Live load is considered as a
moving load.
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4 APPENDIX - 1: STAAD INPUT
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4. STAAD INPUT
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 25-July-08
END JOB INFORMATION
***JIBB CRANE SUPPORT BEAM******
***ENGINEER BY P.KAVITHA
***CHECKED BY B.SIVASANKER
***APPROVED BY NGR
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 20 0; 2 1.5 20 0; 3 0 20 1.5; 4 1.5 20 1.5; 5 0 24 0; 6 1.5 24 0;
7 0 24 1.5; 8 1.5 24 1.5; 9 0 28.2 1.5; 10 1.5 28.2 1.5; 11 1.5 28.2 0;
12 0 28.2 0; 13 0 29.7 1.5; 14 1.5 29.7 1.5; 15 1.5 29.7 0; 16 0 29.7 0;
17 0 28.2 3; 18 1.5 28.2 3; 20 0 26.8 1.5; 21 0 26.8 0; 27 1.5 26.8 1.5;
28 1.5 26.8 0; 30 0.75 29.7 0; 31 0.75 29.7 1.5; 32 0.75 29.445 3;
33 0.75 29.445 2.5; 34 0 22.5 1.5; 35 1.5 22.5 1.5; 36 1.5 22.5 0; 37 0 22.5 0;
38 0 25.4 1.5; 39 1.5 25.4 1.5; 40 1.5 25.4 0; 41 0 25.4 0;
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MEMBER INCIDENCES
1 1 37; 2 3 34; 3 2 36; 4 4 35; 5 7 8; 6 8 6; 7 6 5; 8 5 7; 9 9 10; 10 10 11;
11 11 12; 12 12 9; 13 5 41; 14 7 38; 15 6 40; 16 8 39; 17 13 31; 18 14 15;
19 15 30; 20 16 13; 21 16 12; 22 13 9; 23 15 11; 24 14 10; 26 9 17; 27 10 18;
29 20 9; 30 21 12; 34 17 20; 43 27 10; 44 28 11; 48 18 27; 57 30 16; 58 31 14;
59 30 31; 60 31 33; 73 33 32; 74 14 32; 75 13 32; 76 21 20; 77 20 27; 78 27 28;
79 28 21; 80 34 7; 81 35 8; 82 34 35; 83 36 6; 84 35 36; 85 37 5; 86 36 37;
87 37 34; 88 38 20; 89 39 27; 90 38 39; 91 40 28; 92 39 40; 93 41 21; 94 40 41;
95 41 38; 96 17 18; 97 4 34; 98 34 8; 99 8 38; 100 38 27; 101 27 9; 102 2 37;
103 37 6; 104 6 41; 105 41 28; 106 28 12;
DEFINE MATERIAL START
ISOTROPIC MATERIAL1
E 2.05e+008
POISSON 0.3
DENSITY 77
DAMP 8.44924e-038
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
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END DEFINE MATERIAL
CONSTANTS
BETA 135 MEMB 74
BETA 225 MEMB 75
BETA 90 MEMB 1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 93
MATERIAL MATERIAL1 MEMB 1 TO 4 10 12 TO 24 26 27 29 30 43 44 57 TO 59 74 75 -
80 81 83 85 88 89 91 93 96
MATERIAL MATERIAL1 MEMB 9 11
MATERIAL STEEL MEMB 5 TO 8 34 48 59 60 73 76 TO 79 82 84 86 87 90 92 94 95 -
97 TO 106
MEMBER PROPERTY EUROPEAN
17 19 57 58 TABLE ST IPE240
74 75 TABLE ST L90X90X8
9 TO 12 18 20 26 27 96 TABLE ST IPE200
MEMBER PROPERTY BRITISH
1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 -
93 TABLE ST UC152X152X23
MEMBER PROPERTY EUROPEAN
34 48 97 TO 106 TABLE ST L70X70X6
5 TO 8 76 TO 79 82 84 86 87 90 92 94 95 TABLE ST IPE140
MEMBER PROPERTY BRITISH
59 60 73 TABLE ST UC203X203X71
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SUPPORTS
1 TO 4 PINNED
MEMBER TRUSS
34 48 74 75 97 TO 106
MEMBER OFFSET
59 60 START 0 -0.255 0
59 END 0 -0.255 0
74 75 END 0 0.255 0
MEMBER RELEASE
5 7 9 11 77 79 82 86 90 94 96 END MY MZ
5 7 9 11 77 79 82 86 90 94 96 START MY MZ
LOAD 1 SELFWEIGHT
SELFWEIGHT Y -1
LOAD 2 DEAD LOAD
JOINT LOAD
11 12 FY -0.5
9 10 FY -1.5
LOAD 3 LIVE LOAD
JOINT LOAD
11 12 FY -1
9 10 FY -3
**********
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***POSITION 1
JOINT LOAD
32 FY -18.75
32 FX 3.75
32 FZ 1.875
LOAD 4 LIVE LOAD
JOINT LOAD
11 12 FY -1
9 10 FY -3
***POSITION 2
JOINT LOAD
33 FY -18.75
33 FX 3.75
33 FZ 1.875
LOAD 5 LIVE LOAD
JOINT LOAD
11 12 FY -1
9 10 FY -3
***POSITION 3
MEMBER LOAD
60 CON GY -18.75 0.3
60 CON GX 3.75 0.3
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60 CON GZ 1.875 0.3
LOAD 6 LIVE LOAD
JOINT LOAD
11 12 FY -1
9 10 FY -3
***POSITION 4
MEMBER LOAD
59 CON GY -18.75 0.3
59 CON GX 3.75 0.3
59 CON GZ 1.875 0.3
***FOR BASE PLATE AND ANCHOR BOLT DESIGN AND DISPLACEMENT
LOAD COMBINATION 100
1 1.1 2 1.0 3 1.0
1 1.0 2 1.0 4 1.0
1 1.0 2 1.0 5 1.0
1 1.0 2 1.0 6 1.0
*********AISC - LRFD FOR MEMBER DESIGN
1 1.4 2 1.6 3 1.6
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1 1.4 2 1.6 4 1.6
1 1.4 2 1.6 5 1.6
1 1.4 2 1.6 6 1.6
PERFORM ANALYSIS PRINT STATICS CHECK
LOAD LIST 1 TO 6
PRINT SUPPORT REACTION
LOAD LIST 100 TO 103
PRINT JOINT DISPLACEMENTS
LOAD LIST 104 TO 107
PRINT MEMBER FORCES
PARAMETER
CODE LRFD
RATIO 1 MEMB 1 TO 24 26 27 29 30 34 43 44 48 57 TO 60 73 TO 95
DFF 360 MEMB 1 TO 24 26 27 29 30 34 43 44 48 57 TO 60 73 TO 95
FYLD 250000 MEMB 1 TO 24 26 27 29 30 34 43 44 48 57 TO 60 73 TO 95
*** COLUMNS
LZ 2.5 MEMB 1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 93
LY 2.5 MEMB 1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 93
UNT 2.5 MEMB 1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 93
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UNB 2.5 MEMB 1 TO 4 13 TO 16 21 TO 24 29 30 43 44 80 81 83 85 88 89 91 93
*** BEAMS
LZ 1.5 MEMB 5 TO 12 17 TO 20 26 27 57 58 76 TO 79 82 84 86 87 90 92 94 95
LY 1.5 MEMB 5 TO 12 17 TO 20 26 27 57 58 76 TO 79 82 84 86 87 90 92 94 95
UNT 1.5 MEMB 5 TO 12 17 TO 20 26 27 57 58 76 TO 79 82 84 86 87 90 92 94 95
UNB 1.5 MEMB 5 TO 12 17 TO 20 26 27 57 58 76 TO 79 82 84 86 87 90 92 94 95
***
CHECK CODE MEMB 1 TO 24 26 27 29 30 34 43 44 48 57 TO 60 73 TO 96
FINISH
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5 APPENDIX - 2: STAAD SKETCHES
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3D VIEW – STEEL WORK
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WHOLE STRUCTURE - STEEL WORK
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STEEL WORK GENERAL ARRANGEMENT
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DESIGN RATIO AS PER AISC – LRFD
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WHOLE STRUCTURE - CRANE BEAM ARRANGEMENT
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CRANE BEAM NUMBER / SECTION
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CRANE LOAD AT POSITION 1 (LOAD CASE - 3)
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BENDING MOMENT DIAGRAM (DL+LL) POSITION 1 (MZ)
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BENDING MOMENT DIAGRAM (DL+LL) POSITION 1 (MY)
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SHEAR FORCE DIAGRAM (DL+LL) POSITION 1 (FZ)
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SHEAR FORCE DIAGRAM (DL+LL) POSITION 1 (FY)
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DESIGN RATIO AS PER AISC – LRFD
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6 APPENDIX - 3: STAAD OUTPUT
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6.1 SUPPORT REACTION
A Horizontal Vertical Horizontal

Node L/C Fx kN Fy kN Fz kN
1 1 SELFWEIGHT 0.004 3.546 0.003
2 DEAD LOAD 0.001 0.509 0
3 LIVE LOAD -0.015 -7.733 -1.135
4 LIVE LOAD -0.011 -8.634 -0.984
5 LIVE LOAD -0.004 -9.904 -0.774
6 LIVE LOAD 0.01 -12.811 -0.333
100 -0.011 -3.324 -1.131
101 -0.007 -4.579 -0.981
102 0 -5.85 -0.771
103 0.014 -8.757 -0.33
104 -0.019 -6.595 -1.81
105 -0.011 -8.036 -1.57
106 -0.001 -10.069 -1.234
107 0.021 -14.72 -0.528
2 1 SELFWEIGHT -0.002 3.5 0.002
2 DEAD LOAD 0 0.491 0
3 LIVE LOAD 2.434 -20.823 0.197
4 LIVE LOAD 1.48 -13.672 0.047
5 LIVE LOAD 0.143 -3.652 -0.163
6 LIVE LOAD -2.739 18.005 -0.604
100 2.432 -16.481 0.199
101 1.478 -9.681 0.048
102 0.142 0.339 -0.162
103 -2.741 21.996 -0.603
104 3.891 -27.63 0.317
105 2.365 -16.19 0.076
106 0.227 -0.157 -0.26
107 -4.385 34.494 -0.965
3 1 SELFWEIGHT 0.007 6.309 -0.002
2 DEAD LOAD 0.002 1.491 0
3 LIVE LOAD 0.042 -2.504 -1.135
4 LIVE LOAD 0.037 -1.604 -0.984
5 LIVE LOAD 0.031 -0.333 -0.774
6 LIVE LOAD 0.017 2.574 -0.333
100 0.052 5.927 -1.136
101 0.047 6.197 -0.985
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102 0.04 7.467 -0.775

103 0.026 10.374 -0.335
104 0.081 7.212 -1.817
105 0.073 8.653 -1.576
106 0.063 10.685 -1.24
107 0.041 15.337 -0.535
4 1 SELFWEIGHT -0.009 6.355 -0.003
2 DEAD LOAD -0.003 1.509 0
3 LIVE LOAD -6.21 57.81 0.197
4 LIVE LOAD -5.256 50.66 0.047
5 LIVE LOAD -3.92 40.639 -0.163
6 LIVE LOAD -1.038 18.983 -0.604
100 -6.223 66.309 0.193
101 -5.268 58.523 0.043
102 -3.932 48.503 -0.167
103 -1.05 26.846 -0.608
104 -9.953 103.807 0.31
105 -8.427 92.366 0.07
106 -6.289 76.334 -0.266
107 -1.677 41.683 -0.972
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6.2 STAAD.PRO CODE CHECKING - (LRFD 3RD EDITION)
ALL UNITS ARE - KN METE (UNLESS OTHERWISE NOTED)
MEMBER TABLE RESULT/ CRITICAL COND/ RATIO/ LOADING/
FX MY MZ LOCATION
=======================================================================
1 ST UC1 52X152X2 PASS LRFD-H1-1B-T 0.124 104
7.38 T -0.05 4.53 2.50
2 ST UC1 52X152X2 PASS LRFD-H1-1B-C 0.134 104
6.43 C 0.20 4.54 2.50
26.24 C 0.05 2.41 2.50
86.17 C 0.20 -0.78 2.50
5 ST IPE140 PASS LRFD-H1-1B-T 0.004 104
0.62 T 0.00 -0.05 0.75
6 ST IPE140 PASS LRFD-H1-1B-C 0.097 107
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0.01 C 0.00 1.73 0.00
0.19 C 0.00 -0.05 0.75
0.01 C 0.00 3.22 1.50
9.42 T 0.00 -0.09 0.75
0.04 T 0.00 2.09 0.00
3.81 C 0.00 -0.09 0.75
0.05 C -0.01 3.65 1.50
8.16 T -0.10 1.44 1.40
19.72 C 0.34 1.46 1.40
21.97 C 0.14 0.79 1.40
66.81 C 0.40 -0.49 1.40
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3.15 C 0.38 -23.23 0.75
4.44 T 1.12 0.44 1.50
3.96 T -2.54 9.67 0.75
7.85 T 1.05 -1.48 0.00
14.68 T -0.94 1.48 0.00
29.87 C 2.73 1.49 0.00
13.38 C 2.67 0.88 0.00
35.85 C 6.23 -0.33 0.00
0.27 C -0.01 1.20 0.00
0.01 T 0.00 0.81 0.00
29.56 C 2.44 1.36 1.40
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10.30 T -0.91 1.77 1.40
34 ST L70X70X6 PASS COMPRESSION 0.006 107
0.36 C 0.00 0.00 2.05
43.32 C 3.35 0.01 1.40
14.15 C 1.46 1.07 1.40
48 ST L70X70X6 PASS COMPRESSION 0.023 104
1.35 C 0.00 0.00 2.05
0.11 C -3.40 10.73 0.00
12.11 C 2.47 -20.65 0.00
10.82 C -5.25 42.89 1.50
16.68 C -7.33 41.45 0.00
73 ST UC2 03X203X7 PASS SHEAR-Y 0.106 104
16.68 C -2.44 10.23 0.00
74 ST L90X90X8 PASS TENSION 0.031 104
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9.76 T 0.00 0.00 1.68
75 ST L90X90X8 PASS TENSION 0.039 104
12.25 T 0.00 0.00 1.68
0.10 C 0.00 2.17 1.50
2.91 T 0.00 -0.05 0.75
0.15 C 0.00 1.21 0.00
1.06 C 0.00 -0.05 0.75
24.68 C -0.18 2.12 1.50
86.30 C -0.19 -0.59 1.50
0.35 T 0.00 -0.05 0.75
29.13 C -0.04 1.13 1.50
0.02 T 0.00 2.75 0.00
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11.71 T 0.06 2.08 1.50
0.10 C 0.00 -0.05 0.75
0.02 T 0.00 5.18 1.50
32.97 C -0.65 1.42 1.40
66.65 C -0.88 -0.55 1.40
1.34 T 0.00 -0.05 0.75
23.13 C -0.36 0.73 1.40
0.03 T 0.00 1.42 0.00
12.46 T 0.23 1.30 1.40
0.48 C 0.00 -0.05 0.75
0.04 T 0.00 2.66 1.50
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0.00 T 0.00 -0.09 0.75
************** END OF TABULATED RESULT OF DESIGN **************
NODE DISPLACEMENT DETAIL SUMMARY
1. Load 100 is Deal load + Live load Position 1
JOINT DISPLACEMENT (CM RADIANS) STRUCTURE TYPE = SPACE
JOINT LOAD X-TRANS Y-TRANS Z-TRANS X-ROTAN Y-ROTAN Z-ROTAN
1 100 0.0000 0.0000 0.0000 0.0022 0.0003 0.0000
101 0.0000 0.0000 0.0000 0.0019 0.0003 0.0000
102 0.0000 0.0000 0.0000 0.0015 0.0001 0.0000
103 0.0000 0.0000 0.0000 0.0007 -0.0002 0.0001
2 100 0.0000 0.0000 0.0000 -0.0002 0.0003 0.0000
101 0.0000 0.0000 0.0000 0.0001 0.0003 0.0000
102 0.0000 0.0000 0.0000 0.0005 0.0001 0.0000
103 0.0000 0.0000 0.0000 0.0012 -0.0002 -0.0001
3 100 0.0000 0.0000 0.0000 0.0022 0.0003 -0.0001
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101 0.0000 0.0000 0.0000 0.0019 0.0003 -0.0001
102 0.0000 0.0000 0.0000 0.0015 0.0001 0.0000
103 0.0000 0.0000 0.0000 0.0007 -0.0002 0.0000
4 100 0.0000 0.0000 0.0000 -0.0001 0.0003 -0.0001
101 0.0000 0.0000 0.0000 0.0001 0.0003 -0.0001
102 0.0000 0.0000 0.0000 0.0005 0.0001 0.0000
103 0.0000 0.0000 0.0000 0.0012 -0.0002 0.0000
5 100 -0.0269 0.0032 0.5631 0.0006 0.0008 0.0001
101 -0.0132 0.0035 0.4917 0.0005 0.0006 0.0000
102 0.0057 0.0037 0.3925 0.0004 0.0003 0.0000
103 0.0468 0.0041 0.1849 0.0002 -0.0002 -0.0001
6 100 -0.0269 0.0089 0.0025 0.0002 0.0008 0.0001
101 -0.0132 0.0052 0.0584 0.0002 0.0006 0.0000
102 0.0057 -0.0002 0.1372 0.0003 0.0003 0.0000
103 0.0468 -0.0118 0.3011 0.0003 -0.0002 -0.0001
7 100 0.0869 -0.0065 0.5631 0.0006 0.0008 -0.0003
101 0.0737 -0.0063 0.4917 0.0005 0.0006 -0.0003
102 0.0548 -0.0064 0.3925 0.0004 0.0003 -0.0002
103 0.0137 -0.0069 0.1849 0.0002 -0.0002 -0.0001
8 100 0.0871 -0.0370 0.0025 0.0002 0.0008 -0.0003
101 0.0738 -0.0328 0.0584 0.0002 0.0006 -0.0003
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102 0.0549 -0.0274 0.1372 0.0003 0.0003 -0.0002
103 0.0138 -0.0158 0.3011 0.0003 -0.0002 -0.0001
9 100 0.2410 -0.0193 0.8015 0.0004 0.0021 -0.0012
101 0.2064 -0.0176 0.7025 0.0003 0.0016 -0.0010
102 0.1575 -0.0163 0.5666 0.0003 0.0009 -0.0008
103 0.0515 -0.0134 0.2827 0.0002 -0.0005 -0.0002
10 100 0.2425 -0.0636 0.1585 0.0005 0.0021 -0.0015
101 0.2077 -0.0562 0.2065 0.0004 0.0016 -0.0012
102 0.1585 -0.0468 0.2758 0.0003 0.0009 -0.0009
103 0.0518 -0.0265 0.4175 0.0001 -0.0005 -0.0003
11 100 -0.0663 0.0156 0.1584 0.0005 0.0021 0.0005
101 -0.0309 0.0091 0.2064 0.0004 0.0016 0.0003
102 0.0183 -0.0003 0.2757 0.0003 0.0009 0.0000
103 0.1251 -0.0207 0.4175 0.0001 -0.0005 -0.0007
12 100 -0.0656 0.0074 0.8015 0.0003 0.0020 0.0004
101 -0.0305 0.0067 0.7025 0.0003 0.0016 0.0002
102 0.0184 0.0053 0.5666 0.0002 0.0009 0.0000
103 0.1245 0.0025 0.2827 0.0002 -0.0005 -0.0006
13 100 0.4818 -0.0241 0.8653 0.0003 0.0044 -0.0010
101 0.4111 -0.0217 0.7587 0.0003 0.0033 -0.0009
102 0.3116 -0.0193 0.6130 0.0002 0.0019 -0.0007
103 0.0964 -0.0143 0.3087 0.0001 -0.0009 -0.0002
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14 100 0.4809 -0.0693 0.2368 0.0006 0.0038 0.0002
101 0.4106 -0.0611 0.2742 0.0005 0.0031 0.0001
102 0.3113 -0.0505 0.3296 0.0003 0.0019 0.0001
103 0.0963 -0.0277 0.4412 0.0001 -0.0009 0.0000
15 100 -0.1506 0.0179 0.2361 0.0006 0.0035 -0.0002
101 -0.0795 0.0107 0.2738 0.0005 0.0028 -0.0001
102 0.0199 0.0000 0.3295 0.0003 0.0018 -0.0001
103 0.2351 -0.0228 0.4411 0.0001 -0.0008 0.0000
16 100 -0.1509 0.0096 0.8641 0.0003 0.0050 0.0004
101 -0.0796 0.0082 0.7579 0.0003 0.0037 0.0002
102 0.0199 0.0059 0.6127 0.0002 0.0020 0.0000
103 0.2351 0.0009 0.3087 0.0001 -0.0010 -0.0004
17 100 0.5498 -0.0891 0.8015 0.0005 0.0021 -0.0012
101 0.4452 -0.0796 0.7024 0.0004 0.0016 -0.0010
102 0.2979 -0.0683 0.5666 0.0004 0.0009 -0.0008
103 -0.0216 -0.0449 0.2827 0.0002 -0.0005 -0.0002
18 100 0.5498 -0.1319 0.1587 0.0004 0.0020 -0.0015
101 0.4452 -0.1172 0.2066 0.0004 0.0016 -0.0012
102 0.2979 -0.0986 0.2759 0.0003 0.0009 -0.0009
103 -0.0216 -0.0580 0.4176 0.0002 -0.0005 -0.0003
20 100 0.1831 -0.0148 0.7318 0.0005 0.0016 -0.0002
101 0.1567 -0.0136 0.6407 0.0004 0.0012 -0.0002
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102 0.1193 -0.0129 0.5149 0.0004 0.0007 -0.0002
103 0.0380 -0.0114 0.2519 0.0002 -0.0004 -0.0001
21 100 -0.0507 0.0060 0.7319 0.0005 0.0016 0.0000
101 -0.0238 0.0057 0.6407 0.0004 0.0012 0.0000
102 0.0137 0.0049 0.5150 0.0004 0.0007 0.0000
103 0.0949 0.0035 0.2519 0.0002 -0.0004 -0.0001
27 100 0.1840 -0.0570 0.0903 0.0004 0.0016 -0.0001
101 0.1574 -0.0504 0.1455 0.0004 0.0012 -0.0001
102 0.1198 -0.0419 0.2239 0.0003 0.0007 -0.0001
103 0.0382 -0.0237 0.3856 0.0002 -0.0004 -0.0001
28 100 -0.0510 0.0140 0.0905 0.0004 0.0016 0.0000
101 -0.0240 0.0082 0.1456 0.0004 0.0012 0.0000
102 0.0136 -0.0003 0.2240 0.0003 0.0007 0.0000
103 0.0952 -0.0185 0.3857 0.0002 -0.0004 -0.0001
30 100 -0.1509 0.0340 0.4989 0.0006 0.0041 0.0000
101 -0.0796 0.0228 0.4872 0.0005 0.0032 0.0000
102 0.0199 0.0066 0.4651 0.0004 0.0019 0.0000
103 0.2352 -0.0279 0.3800 0.0001 -0.0009 -0.0001
31 100 0.4816 -0.0910 0.5289 0.0018 0.0045 -0.0003
101 0.4111 -0.0785 0.5079 0.0013 0.0034 -0.0002
102 0.3116 -0.0623 0.4718 0.0007 0.0020 -0.0002
103 0.0964 -0.0278 0.3752 -0.0001 -0.0009 -0.0001
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32 100 1.2113 -0.4915 0.4828 0.0029 0.0051 0.0039
101 0.9536 -0.3485 0.4739 0.0018 0.0037 0.0023
102 0.6059 -0.1721 0.4546 0.0007 0.0020 0.0004
103 -0.0446 -0.0223 0.3765 0.0000 -0.0009 -0.0003
33 100 0.9561 -0.3426 0.4831 0.0028 0.0050 0.0025
101 0.7684 -0.2580 0.4741 0.0018 0.0037 0.0014
102 0.5066 -0.1368 0.4547 0.0007 0.0020 0.0002
103 0.0015 -0.0242 0.3766 0.0000 -0.0009 -0.0002
34 100 0.0376 -0.0023 0.4432 0.0008 0.0003 -0.0003
101 0.0310 -0.0025 0.3864 0.0007 0.0003 -0.0002
102 0.0212 -0.0030 0.3074 0.0006 0.0001 -0.0002
103 0.0001 -0.0042 0.1420 0.0003 -0.0002 -0.0001
35 100 0.0377 -0.0232 -0.0184 0.0001 0.0003 -0.0003
101 0.0311 -0.0206 0.0296 0.0002 0.0003 -0.0002
102 0.0213 -0.0173 0.0969 0.0002 0.0001 -0.0002
103 0.0001 -0.0103 0.2374 0.0004 -0.0002 -0.0001
36 100 -0.0136 0.0054 -0.0184 0.0001 0.0003 0.0001
101 -0.0064 0.0032 0.0296 0.0002 0.0003 0.0000
102 0.0033 -0.0001 0.0969 0.0003 0.0001 0.0000
103 0.0245 -0.0071 0.2374 0.0005 -0.0002 -0.0001
37 100 -0.0136 0.0015 0.4432 0.0008 0.0003 0.0001
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101 -0.0064 0.0020 0.3864 0.0007 0.0003 0.0000
102 0.0033 0.0026 0.3074 0.0006 0.0001 0.0000
103 0.0245 0.0038 0.1420 0.0003 -0.0002 -0.0001
38 100 0.1279 -0.0097 0.6505 0.0005 0.0011 -0.0004
101 0.1089 -0.0092 0.5688 0.0004 0.0008 -0.0003
102 0.0818 -0.0091 0.4556 0.0004 0.0005 -0.0003
103 0.0229 -0.0091 0.2188 0.0002 -0.0003 -0.0001
39 100 0.1283 -0.0470 0.0388 0.0003 0.0011 -0.0004
101 0.1093 -0.0416 0.0963 0.0003 0.0008 -0.0003
102 0.0820 -0.0348 0.1775 0.0003 0.0005 -0.0003
103 0.0230 -0.0199 0.3458 0.0003 -0.0003 -0.0001
40 100 -0.0373 0.0113 0.0388 0.0003 0.0011 0.0001
101 -0.0177 0.0067 0.0963 0.0003 0.0008 0.0001
102 0.0096 -0.0002 0.1775 0.0003 0.0005 0.0000
103 0.0686 -0.0151 0.3458 0.0003 -0.0003 -0.0002
41 100 -0.0372 0.0042 0.6505 0.0005 0.0011 0.0001
101 -0.0176 0.0044 0.5688 0.0004 0.0008 0.0000
102 0.0096 0.0044 0.4556 0.0004 0.0005 0.0000
103 0.0685 0.0044 0.2188 0.0002 -0.0003 -0.0002
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7 DESIGN OF BASE PLATE & ANCHOR BOLT
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DESIGN OF BASE PLATE
1. Load Combination 100 to 103 are for service loading. Earlier

calculation of Base plate and Anchor Bolts are in accordance with
Allowable stress method (ASD).
2. Load Combination 104 to 107 are in accordance with AISC – LRFD,

for the structural design.
However, the base plate calculation is made for 103.807 kN as per
your comment.
Design of base plate in accordace with the design procedure -AISC-ASD
Node # 4 Load case :104

Maximum copressive load on the column(P) = 103.807 kN
f'c - Compressive strength of concrete (Assumed 25 Grade) = 6 N/mm2
Fp - Allowable bearing pressure on support
fp - Allowable bearing pressure on support
Size of columm(A)= bfxd bf = 154.4 mm
d = 161.8 mm
Fy = 250 N/mm2
A1-Area of the base plate =(BXN)
A2-Full C/S Area of the base supports(concrete) = 500 X 500
mm mm
I. Find A1
a) A1 = [(1/A2)*(P/0.35*f'c)2]
= 0.000004 * 2443.513
= 0.009774053 mm2
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b) A1 = (P/0.7f'c)
= 24.71595238 mm2
c) A1 = bf x d
= 24981.92 mm2
Take maximum of above areas
A1 = 24981.92 mm2
II.
Deflection ∆ = 0.5(0.95d-0.8bf)
= 15.095 mm
N = √A1 + ∆
= 173.1516987 mm
B = A/N
= 144.277649 mm
Req Baseplate
size = 144.277649 X 173.1517
Provide 500mm X 500mm
Base plate size = 500 X 500
Req base area

A1 = 24981.92
Provided area A1 = 250000
III. Check:
fp = P/(B*N)
= 0.415228 N/mm2
A2/A1 = 1
Fb = 0.35f'c(√A2/A1) ≤ 0.7f'c
= 2.1 ≤ 4.2
Use 2.1
fp < Fb
Hence OK
IV.
m = (N-0.95d)/2 = 173.15 mm
n = (B-0.8b) = 188.24 mm
V.
Base shear q = 4 fp d bf /(d+bf)2*Fp λ=1
= 0.8715012 < 1 OK
= 0.8715012 > 0.64 OK
VI.
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n' = √d *bf/4
= 39.514175 mm
VII.
Thickness of base plate
tp = 2c√fp/fy
c = max(m,n,λn' )
= 188.24 mm
tp = 15.343174 mm
Provided tp = 20 mm
Provide 500mm X 500mm X 20 mm
REFERNCE:
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DESIGN OF BOLT
1.0 The loads commented by you is compressive and not Tensile force.
However, as per your comment, the base plate and Anchor bolts are designed for
103.807 kN.
Design of bolt in accordance with the design procedure – AISC - ASD
Node # 2 Load Case 200

Maximum tension = 103.807 kN
Number of bolts = 4 nos
Tension per bolt = 25.95175
= 25.95175 kN
Provided = 25 mm dia
Net area of bolt = 367.9688 mm2
Allowable tensile stress in bolt = 100 N/mm2
Capacity per bolt = 36.79688 kN
Capacity per bolt > Tension per bolt
36.79688 > 25.95
Hence OK
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8 DISPLACEMENT CHECK
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Check for Deflection:
a. Check for Monorail Beam:
Allowable Deflection = Span / 360

Span = 1500 mm
= 1500/360
= 4.16 mm
Actual Deflection
Node L/C X-Trans mm Y-Trans mm Z-Trans mm Absolute mm

31 100 4.816 -0.91 5.289 7.211
31 101 4.111 -0.785 5.079 6.581
31 102 3.116 -0.623 4.718 5.689
31 103 0.964 -0.278 3.752 3.884
32 100 12.113 -4.915 4.828 13.936
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32 101 9.536 -3.485 4.739 11.204

32 102 6.059 -1.721 4.546 7.768
32 103 -0.446 -0.223 3.765 3.798
Deflection @ Node # 31 = 0.91 mm

Deflection@ Node # 32 = 4.915 mm
Max Vertical Deflection = 4.915-0.91
Max Vertical Deflection = 4.001 mm < 4.16 mm
b. Check for Lateral Sway of Steel work:
Allowable Deflection = H/300
Height = 9700 mm
= 9700/300
= 32.333 mm
Actual Deflection:
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Node L/C X-Trans mm Y-Trans mm Z-Trans mm Absolute mm
13 100 4.818 -0.241 8.653 9.907
13 101 4.111 -0.217 7.587 8.632
13 102 3.116 -0.193 6.13 6.879
13 103 0.964 -0.143 3.087 3.238
14 100 4.809 -0.693 2.368 5.405
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14 101 4.106 -0.611 2.742 4.975
14 102 3.113 -0.505 3.296 4.562
14 103 0.963 -0.277 4.412 4.525
16 100 -1.509 0.096 8.641 8.772
16 101 -0.796 0.082 7.579 7.621
16 102 0.199 0.059 6.127 6.13
16 103 2.351 0.009 3.087 3.881
15 101 -0.795 0.107 2.738 2.853
15 100 -1.506 0.179 2.361 2.806
15 102 0.199 0 3.295 3.301
15 103 2.351 -0.228 4.411 5.004
The Max Deflection = 8.653 mm < 32.33 mm
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9. WELD CONNECTION CALCULATION
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10. STAAD OUTPUT
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Manual Crane Calculation

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PROJECT AL QUSAIS (DM-07)

CLIENT NATIONAL CENTRAL COOLING CO.

STRUCTURAL DESIGN CALCULATIONS