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SERVICE MANUAL
MINI HI-FI SYSTEM
SERVICE MANUAL
MODEL: CJ98 (CJ98, CJS98F)
MODEL: CJ98
(CJ98, CJS98F)
CAUTION
BEFORE SERVICING THE UNIT, READ THE “SAFETY PRECAUTIONS”
IN THIS MANUAL.
1-1
CONTENTS
1-2
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
1-6
MCS Version
MICOM Version
OPTION Version
DEMO Version
DJ PRO Version
EQ Version
1-7
2-10. Measure
- Function : Change to EQ for Measure mode,
Down algorithm operation Disable,
Change to output setting value for measure mode.
- Entrance Key : Front ‘Stop’ + Remote Control Key ‘1’ for 5s
- Exit Key : Remote Control Key ‘SOUND EFFECT’
1-8
POWER ON
NAME HEX
OPT0 01
FLD “OP00-…..”
OPT1 31
OPT2 2D
OPT3 26
OPT4 25
Move to appropriate position
OPT5 00
And make changes with remote control
OPT6 00
“ , , / , REPEAT” key. OPT7 43
OPT8 4A
OPT9 39
OPT10 38
Press ‘Stop’ Key
OPT11 00
OPT12 00
OPT13 00
OPT14 00
VFD “WRITE OK”
Completed
1-9
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
MICOM UP
FINISH
AUTO POWER OFF
1-10
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
FIRMWARE
FINISH
AUTO POWER OFF
1-11
Caution: When downloading the file, you should neither unplug the USB device, change to the other function,
nor power off the device. USB device must be unplugged when the downloading process is completed.
NO USB
EQDEMOUP
FINISH
AUTO POWER OFF
1-12
After connecting the BT App with SET, When touch the “Device Version info” button,
the user could find the “Device Version info” on user could find the current and latest SET
Setting tab. version on pop-up menu.
When touch the “Update” button, user could Select the OK button on the caution message.
update the SET firmware using FOTA.
1-13
1st step is download from CDN server to After completed the download from server,
smart phone. The progress bar is displayed smart phone start to transfer the firmware to the
on BT App. SET. The progress bar is displayed on BT App.
After completed the download from the smart When finishing the flash memory writing, pop-up
phone, the SET overwrite the firmware to flash message about finish is displayed and the SET
memory. auto power off.
1-14
INPUTS
Analog audio in (AUX IN) 2.0 Vrms (1 kHz, 0 dB), 600 Ω, RCA jack (L, R)
Portable in (PORT. IN) 1.0 Vrms (3.5 mm stereo jack) x 1
Microphone (MIC 1/2) Sensitivity 20 mV (1 kHz), 6.3 mm jack x 2
TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
AM Tuning Range 522 to 1,620 kHz, 520 to 1,710 kHz or 522 to 1,710 kHz
SYSTEM
Frequency Response 40 to 20,000 Hz
Signal-to-noise ratio More than 75 dB
Dynamic range More than 80 dB
Bus Power Supply (USB) 5V 500 mA
FRONT SPEAKER
Type HIGH : 2 Way 2 Speaker
MID : 1 Way 1 Speaker
LOW : 1 Way 1 Speaker
Impedance HIGH : 6 Ω
MID : 6 Ω
LOW : 6 Ω
Rated Input power HIGH : 590 W
MID : 590 W
LOW : 570 W
Max. Input power HIGH : 1,180 W
MID : 1,180 W
LOW : 1,140 W
Dimensions (W x H x D) Approx. 454 mm x 652 mm x 400 mm
1-15
CONTENTS
2-1
443 443
272
K
443
443
254 A J
C
SMPS 443
A47 A
B
B
254 C
443
275
L 443 MAIN I 274
FRONT D
E
443 G H
A46
F
E
F
L
A43 273 D
CABLE2 498
498 271
266
252 270
H
498
468
271
CABLE1 263 J
262
A48
CABLE3
G A52
BT
A45 I
MIC 498
252 265 K 300
265
2-3 2-4
803 Packing
804 Bag
802 Box
2-7
A60L
A60R
2-8
Figure 1
Figure 2
2-9
(L1) 1
2
2 (H1)
(L2)
(L2)
(H1)
Figure 3
2-10
Figure 4
2-11
Figure 5
2-12
Figure 6
2-13
Figure 7
8. Panel Rear
8-1) Remove the 1 Screw from the Panel Rear.
8-2) Remove the Panel Rear.
Figure 8
2-14
CONTENTS
3-1
1-1. POWER
1-1-1. Solution
Please check and replace F901, BD901 and TH900 ~ TH903 on SMPS board.
3-2
SSC9527S
3-3
2-1. IC501
2-1-1. Solution
Replace IC501 on MAIN board.
X501
(32.768 kHz)
KEY1
(R53D) X500
IC501 (24 MHz)
PWR_CTRL
(R508)
3-4
IC302
IC306
3-5
XI
IC501 X500
XO
X500
< MAIN board top view >
< Signal waveform >
3-6
VCC
CS#
CLK
DO
IC503
< MAIN board bottom view > < Signal waveform >
3-7
V CC
Reset
Address
Da ta
IC504 / CS
R AS
/WE
C AS
< MAIN board bottom view > < Signal waveform >
3-8
R578
PGPB07
(YELLOW)
R598
PAD19
(GREEN)
IC501
R597
PAD20
(PINK)
< MAIN board top view > < Bootstrap waveform >
3-9
SP- SP+
pin8 of CN401 pin6 of CN401
zwR
IC400
zwT
3-10
SL- SL+
zsR pin9 of CN401 pin7 of CN401
zsT
IC400
3-11
< Waveform
< MAIN board top view >
for driving tray open/ close motor >
3-12
TR-
pin17 of CN400
TR+
pin16 of CN400
{yT Gju[WW
{yRGGju[WW
3-13
F-
pin18 of CN400
F+
pin15 of CN400
mRGGju[WW
mT Gju[WW
< Waveform of F±
< MAIN board top view >
for driving focusing actuator >
3-14
D+
D-
CN503
3-15
IC700
IC701
IC702
IC800
IC801
IC802
3-16
AMP FETs
3-17
CN800
pin1, 2 : +66 V
pin5 of IC CSD pin3, 4 : PGND
pin5, 6 : -66 V
3-18
3-19
T-
IC200
POT_L/R
Front
POT. IN
IC200
Board
PTB_L to pin21
MCS_MCLK ADC_DATA
PTB_R to pin22
MCS_BCK
IC501 IC600
MCS_LRCK IR AMP
MIX_DATA_OUT PWM
< PORT. IN function signal flow diagram > < MAIN board top view >
3-20
T- TUNER_L/R
IC200
MCS_MCLK ADC_DATA
TUNER
IC200
TUNER_L to pin26
IC501
TUNER_R to pin27
MCS_BCK
MCS_LRCK
MIX_DATA_OUT
IC600
IR AMP
PWM
< TUNER function signal flow diagram > < MAIN board top view >
3-21
MCS_MCLK to R219
MCS_LRCK to AR201
MCS_BCK to AR201
ADC_DATA to AR201 MIC_IN_DATA. pin2
IC200
IC201
MIC_OUTPUT. pin3
< MAIN board top view > < MAIN board bottom view >
3-22
IC600
IR AMP
PWM
BT_RTS. R51D
BT_TX. R519 BT_RX. R51B
BT_CTS. R512
< MAIN board bottom view > < MAIN board top view >
3-23
VFD_STB,
VFD_CLK,
VFD_DO
3-24
No output 5.1 VA
NO
Is the F901 normal? Replace F901 (same fuse).
YES
NO
Is BD901 normal? Replace BD901.
YES
Is the VCC NO
(11 V ~ 25 V) supplied to IC901 Is D960, D961 normal?
pin4?
YES
No 12 V
Is the NO
VCC 12 VA supplied to IC951 Check or replace D963.
pin1?
YES
Is there NO
‘HIGH’ signal at IC951 Check P_CTL from μ-com.
pin4?
YES
3-25
No -5 V
Is the NO NO
VCC -7 VA supplied to IC953 Is the D959 normal? Check or replace D959.
pin2?
YES YES
YES
Is the VCC NO NO
13 VA supplied to IC952 Is the R952 normal? Check or replace R952.
pin1 to pin3?
YES YES
3-26
No AMP output
YES YES
Is the NO
VCC 12 V supplied to Replace D908, Q955, PC903.
IC904 pin16?
YES
Check or replace
IC904, Q907 ~ Q910.
NO YES
Is the NO
Replace F911. VCC 12 V supplied to Replace D908, Q956, PC902.
IC902 pin2?
NO
YES
Is Q905, Q906 OK?
NO
3-27
Power on.
“HELLO” NO CN101 NO
Display on FLD cable connection Check FFC cable.
OK? OK?
YES YES
CN101
NO
pin11, 22, 25,power Check SMPS board.
OK?
YES
CN101
NO
pin5, 6, 7 data signal Check MAIN board.
OK?
YES
NO
F+/- & VH voltage OK? Replace VFD301.
YES YES
3-28
CD FUNCTION
YES
YES YES
Check IC501.
Is motor impedance NO
Check loading motor.
about 12 Ω?
Check IC400.
NO
YES YES
YES YES
YES
3-29
USB play
YES YES
AUX
IC200 NO
pin 3, 4 AUX input signal Check audio cable.
OK?
YES
IC200 NO
pin15, 16, 17 I2S input signal Check IC501.
OK?
YES
IC200 NO
pin18 ADC_data output signal Replace IC200.
OK?
YES
3-30
POT. IN
IC200 NO
pin29, 30 POT. IN input signal Check FRONT board.
OK?
YES
IC200 NO
pin15, 16, 17 I2S input signal Check IC501.
OK?
YES
IC200 pin18 NO
ADC_data output signal Replace IC200.
OK?
YES
TUNER
YES YES
IC200 NO
pin15 ~ 17 I2S input Check IC501.
signal OK?
YES
IC200 NO
pin18 ADC data output Replace IC200.
signal OK?
YES
3-31
YES
IC501 NO
pin D1,D2,E1 I2S Clock signal Check IC501.
OK?
YES
IC501 NO
pin E2 I2S data signal Check IC501.
OK?
YES
IC600 NO
PWM data output signal Replace IC600.
OK?
YES
3-32
NO NO
Pin39 ~ 50 of IC600 Pin45, 46 of IC600
FL/FR± signal OK? SW1± signal OK?
YES YES
Check IC600. Check IC600.
NO NO
IC601,IC603 IC602
FL/FR audio signal OK? SW1 audio signal OK?
YES YES
Check IC601,IC603 Check IC602
Pin13 NO NO
of IC700, IC801 FL/FR Pin13 of IC702
audio signal OK? SW1 audio signal OK?
YES YES
Check IC700, IC801. Check IC702.
NO NO
±66 V, -12 V, ±5 V ±66 V, -12 V, ±5 V
power voltage OK? power voltage OK?
YES YES
Check SMPS. Check SMPS.
OK
3-33
Power On
YES
NO
YES
IC305 NO
Check IC305.
LED_5 V OK?
YES
Check speakers.
3-34
XI XI
1 3
XO XO
4
2
3 4
3-35
5 XI 7
6
XO 9
Fig 2-1. Crystal 24.576 MHz Fig 2-2. DSP to PWM I2S
(IC600 pin4, pin5) X600 (IC600 pin26 ~ pin30)
7 8
6 5
3-36
XI
10
12
XO
11
11
10
12
3-37
17
13
14 18
15
16
Fig 4-1. LO- & LO+/ MOT_OPEN & Fig 4-2. SL- & SL+ for Driving SPINDLE Motor
MOT_CLOSE for Driving TRAY Motor (IC400 pin11, pin12)
(IC400 pin6, pin7, pin9, pin10)
19
20
16
14
15
13
20
19
17
18
3-38
21
22
24
23
25
24 25
23
22
21
3-39
26 B T_TXBT_TX
BT_TX
27 BT_RX
BT_RX
BT_RST
28
BT_RST
28 27 26
3-40
FL RL W1 W2 FR RR AUX In Tuner
10P
10P
IC200 IC3L01
ADC EXPENDER SPK LED
MAIN
6P
6P
10P
10P
IC400
SMPS Motor DR
MD
12P
12P
IC600
PWM
IC401
23P
23P
RF IC
PTB
8P 25P 10P
MIC
1
BT
8P 25P
MIC module Harness
2
FRONT FFC
Party Thruster
JACK
USB1 USB2
3-41 3-42
CD BT USB1 USB2
CD_RST SCRATCH A/B,
(VCC50) A,B,C,D,E,F,PD TOP_LED, FRONT_AGL, AUX
SERVO MID_AGL, WOOFER_AGL
P/UP LD (4؎)ܓ MIC_DET, PTB_DET,
SEARCH A/B
FAN_CTRL
SPDO/SLDO CD_RW/MCLK/LRCK/BCK,
/FOD/TRD CD_DAT
LIGHTING
SPK LED
D2S+/ -
MOT_MUTE,CLOSE,OPEN
M LOAD± ,SLED± ,
Motor Drive FM/AM
SPIN± ,TR± ,F± IC101
SPK_EXP
DECK MICOM
CLK/DAT/LAT IC603
OP_SW,CL_SW,UP_SW,DN_SW,D_SENSE
MECHANISM IC201
ADC
DRM_WEN/CAS/ UART_RX/TX
PTB
RAS/SEL/CLK/CKE (3.3V, 1.2VA)
32MB(256Mb ) ADC_DATA
M00_15
SDRAM A00_16 MCS_BCK/LRCK/MCLK
MIC1
IC501 MIC_DATA_IN
16MB(128Mb ) SF_DI/DO Main DSP
S/Flash SF_CS/SCK
IC30A1
PRE,AMP MIC2
8MB(64Mb )
S/Flash SF_DI/DO
SF_CS/SCK
PWM_DAT/CLK/RST/DAT
(± 5V) (± 66V)
IR_IN_RL
AMP_OSC FET MID L
OP AMP DRIVER
MIX_DATA
(+3.3VA,+12V) X2
RL_OUT_P/N
FRONT
FL_OUT_P/N IR_IN_FL FET HIGH L
OP AMP DRIVER IRF6775
Party Thruster X2
IC202
SLIDE_0 PWM SW1_OUT_P/N LOW 1
IR_IN_SW1 FET
OP AMP DRIVER IRF6775
X2
FET LOW 2
IR_IN_SW2
DRIVER IRF6775
VFD_STB/CLK/DO/RST X2
VFD
MAIN VOL_A/B ,
KEY 1/2/3
IR_IN_RR FET MID R
Volume/ OP AMP DRIVER IRF6775
RR_OUT_P/N X2
Key/switch
FR_OUT_P/N IR_IN_FR FET HIGH R
OP AMP DRIVER IRF6775
X2
3-43 3-44
3-45 3-46
3-47 3-48
3-49 3-50
3-51 3-52
3-53 3-54
3-55 3-56
3-57 3-58
3-59 3-60
CONTENTS
DECK MECHANISM DISASSEMBLY
1. Cover Top ............................................................................................................................................... 4-2
2. Clamp Assembly ..................................................................................................................................... 4-2
2-1. Plate ................................................................................................................................................. 4-2
2-2. Magnet ............................................................................................................................................. 4-2
2-3. Clamp............................................................................................................................................... 4-2
3. Tray Disc ................................................................................................................................................. 4-3
4. Pick Up Assembly ................................................................................................................................... 4-4
5. Base Up/Down ........................................................................................................................................ 4-4
6. Belt Loading ............................................................................................................................................ 4-5
7. Gear Pulley ............................................................................................................................................. 4-5
8. Gear Loading .......................................................................................................................................... 4-5
9. Guide ....................................................................................................................................................... 4-5
10. Deck PCB Assembly ............................................................................................................................... 4-5
11. Motor Assembly ...................................................................................................................................... 4-5
12. FFC Cable ............................................................................................................................................... 4-5
4-1
(S1)
1
Cover Top
Clamp
Assembly
2
3
Clamp Assembly
Plate
Magnet
2 Clamp
(L1)
4-2
MD Sub
(H1) Assembly
1
Tray Disc
1 2 2 1
3
Tray Disc
< Figure D >
2 Tray Disc
3) Grasp the both sides of the Tray Disc and lift
it up as Figure D, and then pull the Tray Disc
< Figure C > until it is separated from the MD Sub Assembly
completely.
3. Tray Disc
1) Insert and push a flat-head screwdriver in the
Guide
Emergency eject hole (H1) at the right side, so
that the Tray Disc is ejected about 15 ~ 20 mm.
2) Pull the Tray Disc until it is locked.
Tray Disc
Note
• When reassembling place the Guide as Figure E.
4-3
Gasket Tape
Base Up/Down
(D)
2
RE B
OR BR D LK
N N
Deck PCB (B)
Assembly
BK
RE
D
(L2) 3
1
2
(H2)
< Bottom side view >
3
5 Figure G-3
(C)
(A) Guide
Rubber FFC Cable
Damper Pick Up
4 Assembly (B)
Base
Up/Down
Figure G-1 Figure G-2
5. Base Up/Down
Unlock the Locking Tab (L2) in direction of arrow
< Figure F > and then lift up the Base Up/Down to separate it
from the Base Main.
Note
4. Pick Up Assembly
• When reassembling move the Guide in direction
1) Detach the Gasket Tape. of arrow (A) until it is positioned as Figure G-1.
2) Disconnect the wires (BLK, RED, BRN, ORN) • When reassembling insert the (B) portion of the
from the Deck PCB Assembly by desoldering. Base Up/Down in the (C) portion of the Guide as
3) Remove the 4 screws (S2). Figure G-2.
4) Disconnect the FFC Cable from the Pick Up • When reassembling insert the (D) portion of the
Assembly. Base Up/Down in the Hole (H2) of the Base Main
as Figure G-3.
5) Remove the 4 Rubber Dampers.
4-4
Base Main
(A)
Figure H-1
Guide
(B)
Gear Loading
Gear Pulley
(L3)
Base Main
RE
BK D
Deck PCB
< Bottom side view > Motor < Bottom side view > Assembly
Assembly
Deck PCB
(S3) Assembly
4-5
1439
1002
A001
1005 1001
1026 1003 1004 1030
1024
1437
1437
1024 1024
1012
1049
1437
1013 1016 1015 1024
1020
1011
A006
A005
1019 1043
1018 1045
1439
4-6