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EP721/727/723/728 Family / EW1610 Family Service Manual
Copyright February. 2009
All Rights Reserved
Manual Version 6.0
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-2
Appendix A
Exploded Image I
Appendix B
Serial Number System Definition XXX
PCBA Code Definition XXXV
Introduction
1-1 Highlight
No Item Description
● Single 0.55” SVGA Type-X DMD chip (EP721/723 Family)
1 Technology ● Single 0.55” XGA Type-X DMD chip (EP727/728 Family)
● Single 0.65” WXGA-800 Type-A DMD chip (EW1610 Family)
2 Dimension (W x D x H) ● 259 x 188 x 73 mm (foot height not included)
3 Weight ● <4.5lbs. for mechanical feature requirement
● 6 degrees with elevator mechanism
4 Tilt Angle ● Minimum: one push button and one adjust knobs for height
adjustment - -2mm to +8mm
5 Power Supply ● 100V ~ 240V +/- 10% 50/60Hz
● 260W (Maximum) Standby Mode - < 10 Watt 110V AC
6 Power consumption (EP721/723/727/728 Family)
● 280 W (Maximum) Standby: 10 W Max (EW1610 Family)
● 800x600 (EP721/723 Family)
7 Resolution ● 1024x768 (EP727/728 Family)
● 1280x800 (EW1610 Family)
● Typical: 1750 lumens (EP721/727 Family)
● Typical: 2150 lumens (EP723/728/EW1610 Family)
8 Brightness ● Minimum: 1500 lumens (EP721/727 Family)
● Minimum: 1935 lumens (EP723/728 Family)
● Minimum: 1750 lumens (EW1610 Family)
● Typical: 1800:1 (EP721/723/727/728 Family)
● Typical: 600:1 (EW1610 Family)
9 Contrast ● Minimum: 1100:1 full on/full off (EP721/727 Family)
● Minimum: 1400:1 full on/full off (EP723/728 Family)
● Minimum: 450:1 full on/full off (EW1610 Family)
● Typical : 80%
10 Uniformity
● Minimum: 65%
● 1.95~2.15: 1 distance/width (EP721/723/727/728 Family)
11 Throw ratio
● 1.55~1.7:1 distance/width (EW1610 Family)
12 Projection lens ● YM31, 1.10X Manual zoom/focus
Disassembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :105
2. Screw Bit (+) :107
3. Screw Bit (-) :107
4. Hex Sleeves 5 mm
5. Tweezers
6. Projector
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: - If you need to replace the main board, you have to get into service mode and record the
lamp usage hour.
- As the process of EP721/727/723/728 Family / EW1610 Family, disassembling is the
same as EP721, we take EP721 for example here.
Note: - P
ush the top cover(as the red arrow)
then pull up it.Because there are 8
tenons on it.
- A
void damage by pulling and draging
IR cable and keypad FPC cable.
1. Unplug 8 connectors.
Note: - F
irst unplug 6 connectors(as yellow
squares) then push the Main Board
as the red arrow,at last unplug the
connector (as green square)
-M
ake sure cables plug into the correct
ports when assembling the unit.
Note: - A
void damage by touching the DMD
chip.
2. Unplug1connector,disassemble LVPS
Module.
3. Unplug1connector,disassemble thermal
switch from LVPS Module.
1. Unscrew 2 screws.
Troubleshooting
3-1 LED Lighting Message
Power on Flashing
(Warming) Green
Error
(Over Temp)
Error Flashing
(Fan Fail) (0.5s on,0.5s off)
Error
(Lamp Fail)
Error Flashing
(Color Wheel Fail) Green
No Symptom Procedure
- Ensure the Power Cord and AC Power Outlet are securely
connected
- Check Lamp Cover and Interrupt Switch
- Ensure all connectors are securely connected and aren’t
1 No Power
broken
- Check Lamp Driver
- Check LVPS
- Check Main Board
- Check LED Status
a. Lamp LED Light Red, Power LED OFF, Temp-LED OFF
- Check Lamp
- Check Lamp Driver
- Check Main Board
b. Temp LED Light Red, Power LED OFF, Lamp LED OFF
2 Auto Shut Down - Check Thermal Sensor
- Check Thermal Switch
- Check Fan
c. Power LED Flashing Amber, Lamp LED OFF, Temp LED
OFF
- Check Color Wheel
- Check Photo Sensor
- Ensure all connectors are securely connected and aren’t
broken
- Check Lamp Module
3 No Light On
- Check Lamp Driver
- Check LVPS
- Check Main Board
- Ensure the Signal Cable and Source work
(If you connect multiple sources at the same time, use the
“Source” button on the control panel to switch)
- Ensure all connectors are securely connected and aren’t
broken
4 No Image
- Check Main Board
- Check DMD Board
- Check Color Wheel
- Check DMD Chip
- Check Engine Module
Forgetting Password - The message “Enter New Security Code” appears. Input a
(administrator 4-digits code (letters and/or numbers) that you define.
Password)
Note: If Color appears abnormal after changing Main Board Module, please do Color Wheel index
adjustment.
2. Light Leak
Procedure - Test equipment: video generator
- Test signal: analog 800 x 600@60Hz (EP721/723
Family�
�������)
3. Blemish (Dark)
Procedure - Test equipment: video generator
- Test signal: analog 800 x 600@60Hz(EP721/723
Family�
�������)
1024 x 768@60Hz (EP727/728 Family)
�������
1280 x 800@60Hz (EW1610 �������
Family)
- Test Pattern: Blue 60
Blue 60
Inspection item - Dark blemish check. (dirty)
Criteria - The dark blemish is unacceptable in zone A.
The number of dark blemish is less or equal to 4
pixels in zone B.
- Ref. Defect
���������������������������
Specification table�
Note: The defect criteria follows TI specification
4. Blemish (Bright)
Procedure - Test equipment: video generator
- Test signal: analog 800 x 600@60Hz(EP721/723
Family)
1024 x 768@60Hz(EP727/728 Family)
1280 x 800@60Hz(EW1610 Family)
- Test Pattern: Gray 30 Gray 30
Inspection item - Dark blemish check.(dirty)
Criteria - The bright blemish is unacceptable when it is more
8. Color performance
Procedure - Test equipment: video generator
- Test signal: DVI (HDMI) 720p,1080i ,1080P
- Test Pattern: Master, 64 GRAY RGBW or SMPTE
RP-133
* Please refer to 4-2 to get into service mode. Use
720P, 1080i&1080P signal, master pattern to do
HDTV test. Color cannot discolor to purple and
Master
blue.
Inspection item - Check if each color level is well-functioned
- color saturations
Criteria - Screen appears normal. It should not have any
abnormal condition, such as lines appear on the
screen and so on
- Color appears normal
64 GRAY RGBW
- It is acceptable to have few lines flashing at the
center and on the edge of 1080i image. However,
rest of the image should appears stable
- RGBW should all appear normal on the screen and
sort from R-G-B-W
- Color levels should be sufficient and normal. (the
SMPTE RP-133
1. CVBS
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Video performance test
Inspection Distance - 1.8 M ~2.5 M
Criteria - Check any abnoraml color, line distortion or any
noise on the screen
- Check the sound from speakers Motion video
2. S-Video
3. HDTV/ Component
Procedure - Test equipment: DVD player
4. Audio Test
Procedure - Test equipment: DVD player
- Test signal: CVBS
Inspection item - Audio performance test
Inspection Distance - 1.8 M ~2.5 M
Criteria - Check the sound from speakers
- Check “Volume” is normal
- Check “Mute” is normal
Inspection Condition
- Environment luminance: 5 Lux
- Product must be warmed up for 3 minutes
- Distances from the screen: 2.38 M (EP721/727/723/728 Family)
1. Test equipment
Procedure - Test equipment: video generator
- Test signal: analog 800 x 600@60Hz (EP721/723 �������
Family�)
1024x768@60Hz (EP727/728 Family�
�������)
1280 x 800@60Hz(EW1610 Family)
4. Uniformity
Procedure - Full white pattern
- Use CL100 to measure brightness values of P1~P9 (see im-
age: full white)
- Follow the Uniformity formula to calculate
average values
☼ Uniformity Formula
ANSI Uniformity = Avg. (P1, P3, P7, P9)/P5 X100%
Criteria • 65 %
1. Functional Inspection
Keypad button - All keypad buttons must operate smoothly.
Display Size - All preset modes shall expand to full screen size
using OSD Horizontal and Vertical Size controls.
Display Data Channel (DDC) - The purpose of the DDC test is to verify the DDC1/
DDC2B operation of the projector and to verify
Plug & Play function.
Acoustic -H
igh pitch sound from cooling fan and color
wheel is unacceptable.
Firmware Upgrade
5-1 Equipment Needed
Hardware :
- Projector
- Power cord:42.50115G001
- USB Cable:42.00280G001
- PC or Laptop
Note: The FW upgrade procedure for EP721/727/723/728 Family / EW1610 Family is the same.
Here, we take EP721 as an example.
8. Click “Finish.”
1. set up
-C
onnect the Projector with PC by USB
cable.
2. Installation
- Cilck “Finish“ and then the USB driver
has been set up successfully.
4. Click “Library.”
- Click the "browse" button and navigate to the
directory where you put the DLP Composer
installation files in.
1
Note: If the error message “cannot open USB 2
driver - No projectors found” appears,
please unplug the USB Cable and replug,
then check Driver. Finally,Repeat procedure
7. Click “Reset Bus” to erase the flash
memory.
EDID Upgrade
6-1 EDID Introduction
Extended Display Identification Data is a VESA standard data format that contains basic
information about a display device and its capabilities, including vendor information,
maximum image size, color characteristics, factory pre-set timings, frequency range limits,
and character strings for the monitor name and serial number.
The information is stored in the display and is used to communicate with the system
through a Display Data Channel (DDC), which sites between the display device and the
PC graphics adapter. The system uses this information for configuration purposes, so the
monitor and system can work together.
Note: - If a display device has digital input ports, like DVI or HDMI, but without EDID in its main
board, the display device will show no image while the input source is digital signal.
- The EDID upgrade procedure of EP721/727/723/728 Family / EW1610 Family is
the same as EP721. Here, we take EP721 as an example.
EP721/727/723/728 �������
Family ���������
/ EW1610 ������
Family Confidential 6-
6-2 Equipment Needed
Software
- EDID Program (Generic V0.51)
- EDID File (*.ini)
Hardware
- Projector
- Generic Fixture :80.00001.001 for EDID Key-in (Fixture: JP3 must be closed)
- Power cord
- RS-232 Cable (pin to pin, F-M) : 42.83618G001
- Monitor
- PC
- VGA cable : 42.87305G001
- Power adapter for fixture : 47.57702G001
- VGA adapter for DVI : 42.83124G001
EP721/727/723/728 �������
Family /���������
EW1610 Family
������ Confidential 6-
6-3 Setup Procedure
RS232 Cable Adapter
P1 JP1
1. Connect all ports
- Power on fixture
2. Choose model
- In the port selection bar, please choose
the port that you use. Example: if you
use "COM1," choose COM1 in the port
selection.
- Click on "Model".
- Choose the EDID that responses to the
model that you choose.
- Click "Open".
20 23 11
19
30 10
5 28
20
27
2
20 29
17
18
3
20 26
6
24 4
22
15 25
16
14
13 7
12
9
8
1
31
21
8
4 2 7
11
5
12
6
1
13
3
14
9
10
14
13
1 2 3 4 5 6 7
1 : Q = Optoma
5 : ������ ��
AAAAA = not-defined
�����������
6 : �������������������������������������
C = Manufacture factory (TW or China)
7 : ������������������
0001 = Serial code
EX: Q88N731AAAAAC0001
This label represents the serial number for EP721. It is produced at CPC on thirty-one
week of 2007. Its serial code is 0001.
1 2 3 4 5 6 7
1 : Q = Optoma
5 : AAAAA = not-defined
EX: Q88S804AAAAAC0002
This label represents the serial number for EP727. It is produced at CPC on forth week of
2008. Its serial code is 0002.
1 2 3 4 5 6 7
1 : Q = Optoma
5 : AAAAA = not-defined
EX: Q89M823AAAAAC0001
This label represents the serial number for EP723. It is produced at CPC on twenty-three
week of 2008. Its serial code is 0001.
1 2 3 4 5 6 7
1 : Q = Optoma
5 : AAAAA = not-defined
EX: Q89N810AAAAAC0001
This label represents the serial number for EP728. It is produced at CPC on tenth week of
2008. Its serial code is 0001.
1 2 3 4 5 6 7
1 : Q = Optoma
5 : AAAAA = not-defined
EX: Q8BR815AAAAAC0001
This label represents the serial number for EW1610. It is produced at CPC on fifteenth
week of 2008. Its serial code is 0001.
1 2 3 4 5 6
1 : ID
2 : Vendor Code
3 : P/N
4 : Revision
5 : Date Code
6 : S/N