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NTPC TELANGANA

STANDARD CHECK LIST


COMMISSIONING DEPARTMENT
STATION: NTPC-TELANGANA, stage -I, 2X 800 MW. UNIT :
SYSTEM : DC DISTRIBUTION BOARD LOCATION:

EQUIPMENT DETAILS:

Name of the Board


Manufacturer/Supplier
Rating
Identification
Location

S DOCUMENTS TO BE SUBMITTED REMARKS


NO
1 GENERAL ARRANGEMENT(GA)DRAWING
2 SCHEMATIC DRAWING
3 OPERATION & MAINTENANCE MANUAL
4 PRINCIPAL BILL OF MATERIAL
5 MANDATORY SPARE LIST
6 FACTORY TEST REPORT

Remarks:

Signatures NTPC Contractors Date

Erection 1.

Commissioning 2.
NTPC TELANGANA
STANDARD CHECK LIST
COMMISSIONING DEPARTMENT
STATION: NTPC-TELANGANA, stage -I, 2X 800 MW. UNIT :
SYSTEM : DC DISTRIBUTION BOARD LOCATION:

Sl. COMMISSIONING CHECKS & TESTS REMARKS


No
01 Ensure that factory test reports, O & M manual, GA drawings
and ECC are submitted.
02 Ensure that checks and tests of individual breakers (as per
manufacturer’s recommended format) are carried out in
presence of commissioning representative and reports are
submitted (As per the format in ANNEXURE-I).
03 Ensure that all protective relays, transducers are tested in
presence of commissioning representative, recommended
settings are done (marking is available) and reports are
submitted (As per the format in ANNEXURE-I).
04 Ensure that all voltmeters and ammeters are calibrated in
presence of commissioning representative and zero setting is to
be adjusted (if disturbed).
05 Check the continuity of feeders with the main bus and measure
the contact resistance of all breakers and SFUs.
06 Ensure bus bar tightness checking randomly by torque wrench Torque wrench set at
& note test torque (100% checking by FQA). ------Nm.
07 Ensure smoothness of rack IN/OUT mechanism for all breakers
by physical operation, also ensure that test & service position
limit switches & Plug/Sliding contacts are working alright.
08 Check insertion of contact by impression method.
09 Check breaker module interchangeability.
10 Ensure general cleanliness of bus bar cabinet, all breakers and
cable chambers.
11 Note down space heater resistance, IR value and charge the
240V space heater bus with 1-Φ AC supply and measure the
current drawn by it.
12 MEASURE IR VALUE OF 220V, DC BUS WITH 500V
MEGGER:
BETWEEN IR VALUE (IN GΩ/MΩ)
+VE BUS TO EARTH
-VE BUS TO EARTH
+VE BUS TO –VE BUS
13 Check bus continuity test by closing B/C breaker. Put earthing
at one end and check with megger.
14 Check bus continuity of 240V, 1-Φ AC supply bus. Put earthing
at one end and check with megger.
15 Check IR value of AC supply cable by isolating it at both ends
and also do continuity test for this cable (put a sticker of feeder

Signatures NTPC Contractors Date

Erection 1.

Commissioning 2.
NTPC TELANGANA
STANDARD CHECK LIST
COMMISSIONING DEPARTMENT
STATION: NTPC-TELANGANA, stage -I, 2X 800 MW. UNIT :
SYSTEM : DC DISTRIBUTION BOARD LOCATION:

detail and ensure whether cable tag is provided or not).


16 Ensure and measure AC voltage (control supply, P-E, N-E &
PN) from individual source and both sources (If any).
17 Ensure that all AC and DC fuses are of proper rating.
18 Ensure correct operation of DI contacts for all the I/C i.e.,
Battery charger and battery & B/C modules by Multimeter.
19 Ensure the connection tightness of current shunt (used for
measuring DC current) and DC ammeter.
20 Check the operation of ammeter and voltmeter selection switch.
21 Check TB tightness and their lugs.
22 Check operation of breakers both at test and service position.
23 PRE-CHARGING IR VALUE OF THE DC BUS WITH 500 V
MEGGER.
BETWEEN IR VALUE (IN GΩ/MΩ)
+VE BUS TO EARTH
-VE BUS TO EARTH
+VE BUS TO –VE BUS
24 Check protection & interlocks of DCDB with battery charger and
battery bank.
25 Check availability of 1-phase,240 Volt AC supply at all panels.
26 Check alignment of the board either by water level or plumb
method.
27 Ensure that SRCC, Charging Protocol & RIOC is prepared and
duly signed by AGENCY, ELECTRICAL ERECTION &
ELECTRICAL COMMISSIONING.
28 Check boost charging interlock with DCDB & mechanical
interlock between I/Cs and B/C.
29 Check for voltages i.e., +B1 to +B2 and –B1 to –B2 (Keeping
B/C in off condition).
30 Check physical conditions of breaker, its internal mechanism
and its auxiliary contacts.
31 Ensure whether there is mechanical safety interlock in all the
Breakers and check its operation.
32 After charging, measure DC Voltages i.e., +ve to –ve, +ve to
earth and –ve to earth.
33 Ensure the availability of DC supply in the transducer.
34 Ensure that maintenance tools (at least 03 sets) are handed
over to commissioning deptt.

Remarks:

Signatures NTPC Contractors Date

Erection 1.

Commissioning 2.
NTPC TELANGANA
STANDARD CHECK LIST
COMMISSIONING DEPARTMENT
STATION: NTPC-TELANGANA, stage -I, 2X 800 MW. UNIT :
SYSTEM : DC DISTRIBUTION BOARD LOCATION:

Sl.no Defects/Omissions Remarks

Signatures NTPC Contractors Date

Erection 1.

Commissioning 2.

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