Nüve - Ot 32VS Service Manual

NÜVE SANAYİ MALZEMELERİ İMALAT VE TİCARET A.Ş.
OT 32VS
BENCH TOP STEAM

STERILIZER
SERVICE MANUAL
0473
CONTENTS
SECTION 1 INTRODUCTION 3
1.1- Purpose of the Service Manual 3
1.2- General Purpose 3
SECTION 2 OPERATING PRINCIPLES 4

2.1- General Overview 4
2.2- Explanations of Functions 4
2.2.1- Power Supply Values 4
2.2.2- Main Board 4
2.2.3- Control Panel 5
2.2.4- Heating Unit 5
2.2.5- Water and Steam Unit 6
SECTION 3 SERVICING 7
3.1- General Overview 7
3.2- General Failure 8
3.3- Temperature Control Failure 12
3.4- General Warnings 22
3.4- SSR Control 23
SECTION 4 SPARE PART REPLACING 24

4.1- Access to Command and Control 24
4.2- Replacing Main PCB 24
4.3- Replacing Display PCB 25
4.4- Replacing Temperature Sensor(Pt-1,Pt-2) 25
4.5- Replacing Temperature Sensor(Pt-3) 26
4.6- Replacing Water Filling Solenoid Valve 26
4.7- Replacing Steam Discharge Solenoid Valve 27
4.8- Replacing Generator Steam Discharge Solenoid Valve 27
4.9- Replacing Vacuum Line-1 Solenoid Valve 28
4.10- Replacing Vacuum Line-2 Solenoid Valve 29
4.11- Replacing Vacuum Block Solenoid Valve 30
4.12- Replacing Surface Thermostat 31
4.13- Replacing Air Intake Line Solenoid Valve 31
4.14- Replacing Filter 32
4.15- Replacing Fuse 32
4.16- Replacing Vacuum Pump 33
4.17- Replacing Water Pump 34
4.18- Replacing SSR 35
4.19- Replacing Flowmeter 35
4.20- Replacing Safety Valve 36
4.21- Replacing Water Level Sensor 36
4.22- Replacing Jacket Heater 37
4.23- Replacing Plastic Panel 37
4.24- Replacing Steam Generator 38
4.25- Replacing Pressure Transmitter 38
4.26- Replacing Condanser Cooling Fan 39
4.27- Replacing Locking Relay 39
4.28- Replacing Locking Switch 40
4.29- Replacing Vacuum Line Filter 40
4.30- Replacing Steam Discharge Line Filter 41
4.31- Replacing Cooling Serpentine 41
4.32- Replacing Condanser 42
SECTION 5 DRAWINGS AND DIAGRAM 43

5.1- Electric Circuit Diagram 44
SECTION 6 SPARE PART LIST 45
6.1- Water and Steam Unit Diagram 46
6.2- Spare Parts List 48
1
NÜVE SANAYİ MALZEMELERİ İMALAT VE TİCARET A.Ş.
Esenboğa Yolu 22. Km.
Akyurt 06287 ANKARA
TEL : + (90) 312 399 22 09 / 399 28 30 (3 Hat)
FAKS : + (90) 312 399 21 97
Email : nuveexp@nuve.com.tr
European Representative:
Mr. Doram Elkayam
OBELIS S.A.
Av. de Tervuren 34, Bte 44,
B - 1040, Brussels – BELGIUM
TEL: + (32) 2.732.59.54
FAX: + (32) 2.732.60.03
e-mail: mail@obelis.net
2
SECTION 1
INTRODUCTION
1.1. PURPOSE OF THE SERVICE MANUAL
This manual includes servicing and maintenance information for OT 32VS Bench Top
Steam Sterilizer. It is prepared to be used by technicians who were formerly trained by
Nuve. This manual informs the technicians about the operating principles, diagnosing
and repairing methods and spare part replacing.
If any problem determined which is not identified in this manual, please contact to Nuve
Servicing Team.
1.2 GENERAL PURPOSE

The heating function is provided by means of the heater placed outside the sterilization
chamber and steam generator. The sterilization cycle consists of the vacuum, heating,
sterilization, steam discharge and drying phases.
Vacuum: When the device is started, the vacuum cycle starts. The chamber pressure is
reduced under the ambient pressure and the air is discharged. The steam is taken in
the chamber instead of the air. According to the chosen program, it repeats.
Heating: Before the sterilization cycle, the sterilization chamber is heated to reach
enough steam temperature.
Sterilization: When the sterilization chamber temperature reaches the set temperature
sterilization starts. The sterilization chamber is kept at the required temperature and
pressure for the set time.
Steam Discharging and Drying: During the steam discharge phase, the steam in the
sterilization chamber is discharged and after the pressure has dropped to zero, the
vacuum pump is operated for drying. During drying, the air intake is ensured by opening
the air intake solenoid valve and taking in fresh air after it has been passed through
biological filter.
3
SECTION 2
OPERATING PRINCIPLES
2.1. GENERAL OVERVIEW
The OT 32VS can be split into 4 main groups,
• Power supply values

• Control unit
• Heating unit
• Water and Steam unit
2.2. EXPLANATIONS FOR THE FUNCTIONS
2.2.1. Power Supply
The power supply values are listed below.
Fuse Power Power Inlet Jacket Heater Steam Generator

Supply Type Power
OT 32VS 16 A 2500 W 230 V∼ 50 Hz. Leaf Heater 2000 W
500 W
2.2.2. Main PCB
The microprocessor controlled main PCB operates on “proportional” heating system.

The main PCB first starts vacuum cycle and the chamber pressure is reduced under
the ambient pressure and the air is taken in the chamber. Then PCB prepares steam at
the required temperature and pressure in the sterilization chamber. It carries out the
sterilization, steam discharge and drying phases as explained in the section 1.2. At the
end of the phases, the sterilizer warns the users with an audible alarm that the cycle has
ended.
4
2.2.3. Control Panel
The illustration below shows the functions of the control panel. For more information,
please see the OT 32VS user’s manual.
Figure – 1 OT 32VS Control Panel
F1, F2, F3, F4 butons functions are changing according to the commands which show
on the screen. So it is showsed by ‘F’ letter.
2.2.4 Heating Unit

OT 32VS is heated by leaf type heater which is placed outside the chamber and steam
generator. The safety operation is provided by surface thermostat on the jacket and the
safety valve on the steam generator.
5
2.2.4. Water and Steam Unit
The steam needed for the sterilization is generated by boiling the distilled water which is
taken from the water tank to the sterilization chamber.
The pressure in the sterilization chamber is followed digitally on the pressure display by
means of the pressure transmitter which is connected to the chamber.
The steam charge, steam discharge, air intake and vacuum line solenoid valves are
operated as explained in Section 1.2. by the main PCB.
The pressure transmitter, which is to protect the user and the steam sterilizer, measures
continuously the pressure in the chamber and it helps the main PCB to decide the
stopping of the operation in case of excess pressure. Additionally, it does not let the lid
lock release at the end of the operation if it measures any pressure inside the chamber.
The sterilization chamber safety valve operates if the pressure inside the chamber
exceeds 3 Bar and it discharges the excess steam which leads to over-pressure.
The reserve tank, which is upside the device, consists two parts. Bigger tank (left) is
depot part and smaller tank (right) is drain part. The necessary water for sterilization is
filled the depot part and the condens are sent to the drain part. This part should be
empty.
The components of the water and steam unit are listed below,
• Reserve tank
• Steam Generator
• Steam discharge solenoid valve
• Vacuum Block solenoid valve
• Water Filling Solenoid Vale
• Vacuum Line Solenoid Valve
• Water pump
• Vacuum pump
• Safety valve (3 Bar)
6
SECTION 3
SERVICING
Caution: Before servicing the instrument, please take the necessary precautions
for your health. Please respect to the warnings on the unit!!
Please make sure that you have disconnected the unit before you service it.
3.1. GENERAL OVERVIEW
The failures can be diagnosed according to the following tables.
Most of the arising problems can be determined by the help of a multimeter.
The components on the main PCB must not be replaced even the failure is caused by
one of the components on the main PCB. In this case, please send the failed PCB to
factory service along with a note on which the failure explanations are written.
Before replacing the PCB or any control element, please make sure that the failure is
not caused by weak wire and terminal connections.
7
3.2. GENERAL FAILURE
FAILURE PROBABLE CAUSES SOLUTION

1) The on / off Power supply inlet failure. Check that mains voltage is
switch is ON, but supplied to the unit.
it does not lighten Check that the terminal
the display is
connections and power supply
blank.
socket connections are well
connected.
The fuse is blown. Check the fuse.

Replace the fuse and check
the short circuit that causes
the blowing of the fuse.
2) The on / off The main PCB / display PCB Disconnect the connection
switch is ON and connection cable is not well cable and re-connect it
lightens but the connected. carefully.
display is blank or
some segments Replace the cable.
do not lighten. The cable with socket is
defective.
The main PCB is defective. Replace the main PCB.
The display PCB is defective. Replace the display PCB.
3) The fuse blows Short circuit exists. Check the heater/the steam
frequently. generator with a multimeter. If
short-circuit exists, replace the
heater/the steam generator.
Check all solenoid valve
bobbins for short-circuit with a
multimeter. If short-circuit exits
in any bobbin, replace it.
Check the vacuum pump and
water pump for short-circuit. If
there is short-circuit, replace
that pump.
Check all other electrical
terminals and cables for short-
circuit.
8
4) The pressure in The safety valve is open.
Close the valve by turning it to
the sterilization the counter clockwise
chamber does direction.
not rise.
One of the steam charge, Take the capsule of the
condense or vacuum line solenoid valve out and clean
solenoid valves are open or the core of it. If you can not
defective. solve the problem replace the
solenoid valve.
Check the heater by a

The heater is defective.
multimeter. Replace it if it is
defective.
The SSR of the steam Check the SSR if it is
generator is defective. defective, replace it. (See
Section 3.4)
The main card SSR outlet Check the SSR if it is

does not outlet. defective, replace it. (See
Section 3.4)
Check with a multimeter the
outlet, if there is not 12 VDC,
replace the main card.
5) The lid leaks The lid gasket does not fit well Adjust the gasket length to
steam. to the canal. make it fit properly.
The gasket is crushed or torn. Replace the gasket.
The adjustment of the lid is not Tighten the lid adjustment

good. screw by turning it to the clock
wise direction.
9
6) The steam The steam discharge line filter Clean the filter. If it is
sterilizer does not is plugged. defective, replace it.
discharge the
Take the capsule of the steam
steam in the
discharge solenoid valve out
chamber.
and clean the core of it.
If you can not solve the
The steam discharge solenoid
vale is defective. problem replace the solenoid
valve.
Check the main card steam
discharged solenoid vale
The main card is defective. outlet. If there is no voltage
replace the main card.
10
7) The lid is not The locking mechanism is Check the locking mechanism.
defective.
locked when the
steam sterilizer
The locking bobbin is Check the locking mechanism.
starts operating.
defective.
Check the main PCB locking

The main PCB locking bobbin bobbin with a multimeter. If
relay does not outlet. there is no outlet (220 VAC)
voltage replace the main PCB.
The locking mechanism is

8) The lid lock pin is Check the locking mechanism.
not released even defective.
the pressure in
the chamber The locking bobbin is Check the locking mechanism.
drops to zero. defective.
Check the main PCB locking

The main PCB locking bobbin bobbin with a multimeter. If
relay does not outlet. there is no outlet (220 VAC)
voltage replace the main PCB.
9) The samples are There is an over-loading of Check the load of the
samples.
wet at the end samples. Please leave space
of the operation. between the samples.
Before loading, pre-heationg is Before loading, pre-heating

not ON position. will be ON position. It will
provide the heating of the
samples.
Check the surface thermostat

The surface thermostat is not
for short-circuit with a
working.
multimeter. If short-circuit
exits, replace it.
Check the jacket heater
terminals with a multimeter. If
there is no outlet voltage
The jacket heater is defective. replace the jacket heater
11
3.3. TEMPERATURE CONTROL FAILURE

1) The error There is leakage in the Check the leakproofing gasket,
message “Error chamber leakproofing gasket. if it is loosen, clean the gasket.
1- Vacuum Time If the gasket is broken or tear,
Exceeded” replace it.
appears on the
Unfix the core of steam
LC display. The steam discharge/air intake discharge/air intake solenoid
solenoid valve is defective. valve and clean it.
Replace the steam
discharge/air intake solenoid
valve.
Unfix the core of vacuum line

Vacuum line solenoid valve is solenoid valve and clean it.
defective.
Replace the vacuum line
solenoid valve.
Check the SSR terminal outlet

The SSR terminal of the main with a multimeter. If there is
PCB steam generator outlets continuous outlet voltage
continuously. (12VDC) replace the main
PCB.
The SSR terminal of the main with a multimeter. If there is no
PCB vacuum pump does not outlet voltage (12VDC), replace
outlet. the main PCB.
Check the load of the samples.
There is an faulty-loading of Please leave space between
samples. the samples.
Vacuum pump is defective. Replace the vacuum pump.
12
2) The error There is an over-loading of Check the loading. Place the
message “Error samples. samples according to the
2- Steam user’s manual
Generator”
Check the load of the samples.
appears on the There is an faulty-loading of
samples. Please leave space between
LC display.
the samples.
Check the jacket heater with a

Pre-heating does not work. multimeter. If it is defective,
replace the jacket heater.
The SSR of the jacket heater is Check the SSR (See Section
defective. 3.4)
Water pump solenoid valve is Unfix the core of water pump

defective. solenoid valve and clean it.
Replace the water pump
solenoid valve.
Check the water pump for

Water can not be filled to the short-circuit. If there is short-
steam generator. circuit, replace the pump.
Check the flowmeter, if it is
defective, replace it.
The steam generator SSR Check the SSR terminal outlet

terminal does not outlet. with a multimeter. If there is no
outlet voltage (12VDC), replace
the main PCB.
The heaters of the steam Check the heater with a

generator are defective. multimeter. If the steam
generator is defective, replace
it.
13
3) The error The filter of the steam Unfix the filter and clean it.
message “Error discharge line is plugged.
Replace the filter.
3- Steam
Discharge”
appears on the Unfix the core of steam
LC display. discharge solenoid valve and
clean it.
The steam discharge solenoid
valve is defective. Replace the steam discharge
solenoid valve.
Check the main PCB steam

The main PCB is defective.
discharge solenoid valve outlet
with a multimeter. If there is no
outlet voltage (220VAC),
replace the main PCB.
4) The error The filter of the air intake line is Replace the filter.
message “Error plugged.
4- Air Intake”
appears on the Unfix the core of steam air
LC display. intake line solenoid valve and
clean it.
Air intake line solenoid valve is
defective. Replace the air intake line
solenoid valve.
The main PCB is defective.

Replace the main PCB.
14
5) The error
There is an over-loading of Check the loading. Place the
message “Error
samples samples according to the user’s
5- Time manual
Exceeded”
appears on the There is an faulty-loading of Check the load of the samples.
LC display. Please leave space between
samples
the samples.

Pre-heating does not work. multimeter. If it is defective,
The jacket heater SSR is Check the SSR (See Section

defective. 3.4)
The main voltage is low. Check the main voltage.
The main PCB is defective. Replace the main PCB
6) The error The door switch is defective. Replace the door switch.
message “Error 6-
Door Open”
appears on the LC The door switch is loosen. When the door is closed, check
display. the door switch is pressed the
locking key or not.
Check the door switch terminals

The main PCB door on/off and the main PCB connector
terminal is loosen. connections.
15
7) The error There is an over-loading of Check the loading. Place the
message “Error samples samples according to the user’s
7- Steam manual
Generator-Over
Heating” appears
on the LC Check the jacket heater with a
display. multimeter. If it is defective,
Pre-heating does not work.
Check the SSR (See Section

The SSR of the jacket heater is 3.4)
defective.
The SSR terminal of the main Check the SSR terminal outlet
PCB steam generator outlets with a multimeter. If there is
continuously. continuous outlet voltage
(12VDC) replace the main PCB.

8) The error
Check the locking bobbin. If it is
message “Error The locking bobbin is defective. defective, replace it.
8- Door Lock”
appears on the
LC display.
Water pump SSR terminal Check the SSR terminal outlet
9) The error does not outlet. with a multimeter. If there is no
message “Error 9- outlet voltage (12VDC), replace
Water Pump
the main PCB.
Failure” appears
on the LC display.
Water pump SSR terminal Check the SSR (See Section
does not outlet. 3.4)
Unfix the core of water pump

Water pump solenoid vale is solenoid valve and clean it.
defective.
Replace the water pump
solenoid valve.
Water pump is defective. Replace the water pump.
16
10) The error
Temperature sensor or Check the temperature sensor,
message “Error pressure transmitter is loosen pressure transmitter or main
10- Sensor Failure
or broken. PCB is loosen or broken. If
PT1, PT2, PT3, these are defective, replace
BT1” appears on
them.
the LC display.
Replace the sensor.

The sensor is defective.
11) The error The SSR of the main PCB Check the SSR terminal outlet
message “Error jacket heater does not outlet.
with a multimeter. If there is no
11- Pre-Heating” outlet voltage (12VDC), replace
appears on the LC
the main PCB.
display.

defective.

The jacket heater is defective. multimeter. If it is defective,
12) The error
The SSR terminal of the main Check the SSR terminal outlet
message “Error PCB jacket heater outlets with a multimeter. If there is
12- Pre-Heating continuously. continuous outlet voltage
High Temperature” (12VDC) replace the main PCB.
appears on the LC
display.
defective.
17
13) The error Check the load of the samples.
message “Error There is an faulty-loading of Please leave space between
13- Temperature samples. the samples.
Sensor Failure
PT1, PT2
” appears on the
LC display. The jacket heater SSR is Check the SSR (See Section
defective. 3.4)
There is air in the chamber. The system should be taken to

the vacuum test, if there is
leakage, it should be fixed.
The jacket heater is defective. Check the jacket heater with a

multimeter. If it is defective,
Check the sensor terminal is
The sensor is defective. loosen or broken. If it is
14) The error The mains supply has gone off

message “Error The main supply is gone off. and on during a cycle. In case
16- Power Failure” the chamber is pressurized
appears on the LC during cut-off; the pressure is
display. released through the air inlet.
Therefore, the filter on the air
inlet shall be sterilized by the
“QUICK” setting before the next
sterilization.
18
15) The error There is an faulty-loading of Check the load of the samples.
message “Error samples. Please leave space between
18- Low the samples.
Temperature”
appears on the LC
Check whether the surface
display. The surface thermostat does thermostat terminals short-
not outlet for heating.
circuit with a multimeter. If there
is no short-circuit, replace the
safety thermostat.
Check whether the safety

The safety thermostat does not thermostat terminals short-
outlet for heating.
circuit with a multimeter. If there
is no short-circuit, replace the
safety thermostat.

The jacket heater is defective. multimeter. If it is defective,
The steam generator heater is Check the steam generator

defective. heater with a multimeter. If the
steam generator is defective,
replace it.
Check the main PCB steam

generator SSR terminal outlet
The main PCB is defective. with a multimeter. If there is no
outlet voltage (12VDC), replace
the main PCB.
Check the jacket heater SSR
terminal outlet with a
multimeter. If there is no outlet
voltage (12VDC), replace the
main PCB.
The system should be taken to
There is leakage in the
the vacuum test, if there is
chamber.
leakage, it should be fixed.
19
There is a short-circuit at
16) The error Check the connection cables. If
message “Error steam generator heater
there is short-circuit, fix them.
connection cables.
19- High
Temperature”
appears on the LC Check the SSR (See Section
The SSR of the steam
display. 3.4)
generator heater is defective.
The main PCB is defective. Check the SSR terminal outlet

with a multimeter. If there is
continuous outlet voltage
(12VDC) replace the main PCB.
17) The error The safety valve of the Turn the safety valve to reverse
chamber is opened.
message “Error clockwise and close.
20- Low Pressure”
appears on the LC
display. Unfix the core of air intake/
steam discharge solenoid valve
and clean it.
Air intake / steam discharge
solenoid valve is defective. Replace the air intake / steam
discharge solenoid valve.
(NOTE: Air intake solenoid
valve is opened, if there is no
energy in the system.)
The SSR is defective. Check the SSR (See Section

3.4)
Check the main PCB SSR

The main PCB does not outlet terminal outlet with a
to steam generator for heating. multimeter. If there is no outlet
voltage (12VDC), replace the
main PCB.
The steam generator heater is Check the steam generator
defective. heater with a multimeter. If the
steam generator is defective,
replace it.
20
There over-pressure in the
18) The error Check the connection cables. If
message “Error system. there is short-circuit, fix it
21- High Pressure” There is a short-circuit at Check the connection cables. If
appears on the LC steam generator heater there is short-circuit, fix them.
display. connection cables.
The SSR of the steam Check the SSR (See Section

generator heater is defective. 3.4)

The main PCB is defective. with a multimeter. If there is
continuous outlet voltage
(12VDC) replace the main PCB
19) The error
Check the sensor terminal is
message “Error The sensor is defective.
loosen or broken. If it is
22- Temperature
Difference”
appears on the LC
display.
21
3.4 GENERAL WARNINGS
Use the Up and Down (F1-F2) buttons to

choose “CLEANING AND MAINTENANCE”
and enter (F4) to select. This page contains
two entries, namely “Periodical Maintenance”
and “General Maintenance”.
The “Periodical Maintenance” entry

displays two periodical maintenance options
such as “Clean Chamber, Gasket and Lid”
and “Drain and Clean Tanks”. In case these
options are activated, the unit warns the
user weekly to perform the first option and
at the beginning of each day to perform the
second option. The warnings may be
deleted by F4 button or totally cancelled by
selecting “INACTIVE”.
The “General Maintenance” entry displays

two general maintenance options such as
“Replace Microbiological Filter” and “Replace
Gasket”. The unit warns the user for the first
option at every 400 cycles, whereas the
frequency for the second option is once per
1000 cycles.
The counter near the maintenance options

shall be approved upon performance to
validate the maintenance. If not, the warning
will appear at the beginning of every cycle
until the performed maintenance is approved.
The warnings may be deleted by the (F4)
button.
Use the Up and Down (F1-F2) buttons to

choose “SERVICE” and enter (F4) to go to
open the Service Code page. The code is
‘2111’. When enter the code make ‘00000’
Service and Maintenance Messages.
22
3.5 SSR CONTROL
SSR has 4 terminals. 1&2 numbered terminals are used for phase passing, 3&4
numbered terminals are connected to the main card. 3 numbered terminal is connected
to outlet of the main card (+), 4 numbered terminal is connected to outlet of the main
card (-). 1 numbered terminal is inlet of the phase and 2 numbered terminal is outlet of
the phase. Controlled circuit component (heaters, compressor, solenoid valve, etc.) is
connected to 2 numbered terminal.
1. State : There is voltage on the main card and 1&2 numbered terminals are open
circuit,
2. State : There is no voltage on the main card and 1&2 numbered terminals are short
circuit.
At the first state; if you connect an heater to 2 numbered terminal, it does not heat. And
if you connect an cooling element to 2 numbered terminal, it does not cool.
At the second state; if you connect an heater to 2 numbered terminal, it can not control
heating and overheats. And if you connect an cooling element to 2 numbered terminal, it
can not control cooling.
Controlling of the first state;
When the device is switch off position, disconnect 1 numbered terminal from the main
card. The terminal of the cable must not touch to anywhere, please isolate it.
If the device does not heat, set it to high temperature and start. Check 3&4 numbered
terminal if there is DC voltage or not. If there is DC voltage, it means the main card is
working properly. In this case, check 1&2 numbered terminals if they are short circuit or
not. If there is no short circuit and there is open circuit, it means SSR is defective. If
there is short circuit and there is no open circuit, it means SSR is not defective.
Controlling of the second state;
When the device is switch off position, disconnect 1 numbered terminal from the main
card. The terminal of the cable must not touch to anywhere, please isolate it.
If the device is overheating, set it to low temperature and start. Check the SSR, after the
temperature exceed the set temperature. Check 3&4 numbered terminal if there is DC
voltage or not. If there is no DC voltage, it means the main card is not working properly.
In this case, check 1&2 numbered terminals if they are open circuit or not. If there is no
open circuit and there is short circuit, it means SSR is defective. If there is open circuit
and there is no short circuit, it means SSR is not defective.
23
SECTION 4
SPARE PART REPLACING

Caution : Disconnect the steam sterilizer before replacing any component !
4.1 ACCESS TO THE COMMAND AND CONTROL UNIT
• Remove the water filling line record on the top of the steam sterilizer.
• Take the cover sheet out after removing the screws on the right and left sides of the
steam sterilizer.
4.2 REPLACING MAIN PCB
• Take the cover sheet out.

• Disconnect all cable terminals which are connected to main PCB clamps.
• Disconnect the main PCB - display PCB connection cable from the main PCB.
• Disconnect the PC and printer cable connection sockets connected to the main PCB.
• Remove the 6 fixing screws of the main PCB and take the main PCB out.
• Place the new main PCB and make all electrical connections according to the
electrical circuit diagram.
• Connect the display PCB, printer and PC connection cables to the new main PCB.
(28)
24
4.3 REPLACING DISPLAY PCB
• Disconnect the main PCB - display PCB connection cable from the display PCB.
• Remove the connection screws of the display PCB and take the PCB out.
• Place the new display PCB by meeting the display keys and their places on the
panel sheet.
• Re-connect the main PCB - display PCB cable.
(1)
4.4 REPLACING TEMPERATURE SENSOR (PT-1, PT-2)
• Disconnect the temperature sensor terminals from the main PCB.

• Take the temperature sensor out by a wrench.
• Connect a new temperature sensor.
• Put some liquid gasket on the new temperature sensor’s connection thread to
ensure sealing and fix the temperature sensor. (Be careful not to bend the
connection cable)
• Make the temperature sensor terminal connections according to the electrical circuit
diagram.
(18)
25
4.5 REPLACING TEMPERATURE SENSOR (PT-3)
• Disconnect the temperature sensor terminals from the main PCB.

• Take the isolation out.
• Take the temperature sensor out by a wrench.
• Connect a new temperature sensor and insulate it.
• Make the temperature sensor terminal connections according to the electrical circuit
diagram.
(32)
4.6 REPLACING WATER FILLING SOLENOID VALE
• Remove the solenoid valve bobbin socket after removing its screw.
• Remove the solenoid valve mounting screw from the bottom of the steam sterilizer.
• Remove the solenoid vale without moving the check valve and remove the
connection adaptors on the solenoid valve.
• Connect the new connection adaptors by putting some liquid gasket onto the inlet
and outlet of the new solenoid valves.
• Mount the new solenoid valve properly.
• Mount the solenoid valve inlet hose by making sure that there is no leakage in the
check valve connection.
• Mount the solenoid valve bobbin socket carefully.
(25)
26
4.7 REPLACING STEAM DISCHARGE SOLENOID VALVE
• Remove the solenoid valve bobbin socket after removing the screw.
• Remove the solenoid valve mounting screw from the bottom part of the steam
sterilizer.
• Remove the solenoid valve inlet and outlet hoses by loosening its connection nuts.
• Remove the connection adaptors on the solenoid valve inlet and outlet and place
them onto the new solenoid valve.
(20)
4.8 REPLACING GENERATOR STEAM DISCHARGE SOLENOID VALE
• Remove the solenoid valve bobbin socket after removing the screw.
• Remove the solenoid valve mounting screw from the bottom part of the steam
sterilizer.
(20)
27
4.9 REPLACING VACUUM LINE-1 SOLENOID VALVE
(20)
28
4.10 REPLACING VACUUM LINE-2 SOLENOID VALVE
(20)
29
4.11 REPLACING VACUUM BLOCK SOLENOID VALVE
(20)
30
4.12 REPLACING SURFACE THERMOSTAT
• Disconnect the the surface thermostat terminal connections carefully.
• Remove the thermostat mounting screw from the surface of the steam
sterilizer.
• Mount a new thermostat and insulate it.
• Connect the thermostat terminal connections according to the electrical
circuit diagram.
(17)
4.13 REPLACING AIR INTAKE LINE SOLENOID VALVE
• Remove the solenoid valve without moving the check valve and remove the
connection adaptors on it.
• Connect the connection adaptors onto the new solenoid valve inlet and outlet.
(24)
31
4.14 REPLACING FILTER
• Remove the filter after removing its screw.
• Remove the filter.
• Remove the connection adaptors and solenoid valves on it.
• Mount the new filter properly.
• Mount the filter socket carefully.
(33)
4.15 REPLACING FUSE
• Remove the fuses by turnscrew.

• Connect the new fuses connections according to the electrical circuit diagram.
(4)
32
4.16 REPLACING VACUUM PUMP
• Disconnect the vacuum pump electrical terminals.
• Remove the vacuum pump inlet and outlet pipes.
• Remove the vacuum pump mounting screws.
• Mount the new vacuum pump and make the necessary electrical connections
carefully.
(4)
(22)
33
4.17 REPLACING WATER PUMP
• Remove the water pump electrical connection from the water filling solenoid vale
bobbin socket.
• Remove the water pump inlet and outlet hoses.
• Remove the water pump mounting screws.
• Mount the new water pump and make the hose and electrical connections carefully.
(31)
34
4.18 REPLACING SSR
• Disconnect the SSR terminals from the main PCB.

• Remove the SSR mounting screws.
• Connect the new SSR.
• Connect the SSR terminal connections according to the electrical circuit diagram.
(19)
4.19 REPLACING FLOW METER

• Disconnect the flow meter terminals from the main PCB.
• Remove the flow meter mounting screw from bottom of the steam sterilizer.
• Disconnect the connection adaptors onto the flow meter inlet and outlet.
• Mount the new flow meter properly.
(29)
35
4.20 REPLACING SAFETY VALVE
• Remove the safety valve inlet and outlet hoses by loosening their connection nuts.
• Remove the connection adaptors on the safety valve inlet and outlet.
• Connect the connection adaptors to the new safety valve inlet and outlet by putting
some liquid gasket.
• Mount the new safety valve and make the hose connections carefully.
(37)
4.21 REPLACING WATER LEVEL SENSOR

• Disconnect the water level sensor - main PCB connection.
• Remove the water tank cover.
• Remove the water level sensor tightening nut with a wrench.
• Take the water level sensor out and mount the new water level sensor.
• Re-place the water tank cover and insulate it by putting liquid gasket.
• Connect the electrical connections according to the electrical circuit diagram.
(23)
36
4.22 REPLACING JACKET HEATER
• Disconnect the cables which are connected to the heater terminals.
• Disconnect the water level sensor- main PCB connection.
• Seperate the hose inlets which are on the reserve tank.
• Take the reserve tank out by removing the mounting nut on the sterilization
chamber.
• Seperate the heater from the chamber by removing the heater clamp.
• Mount the new heater by the heater clamp.
• Make the electrical connections according to the electrical circuit diagram.
• Insulate the chamber and mount the reserve tank.
• Connect he water level sensor- main PCB connections according to the
electrical circuit diagram.
(40)
4.23 REPLACING PLASTIC PANEL

• Remove the display PCB, the printer and PC connection sockets, which are on
the panel sheet.
• Remove the panel fixing screws and take the panel out.
• Remove the plastic panel.
• Clean the surface of the panel sheet with cleaners, alcohol, etc.
• Paste the new panel by meeting the place of the display board and the keys on
it.
(38)
37
4.24 REPLACING STEAM GENERATOR
• Disconnect the steam generator terminals carefully.
• Disconnet the safety thermostats which are connected to the steam generator.
• Remove the mouting nut which is at the generator part of the steam flow line
and between the steam generator and the chamber.
• Remove the hose inlets which are top and under part of the steam generator.
• Mount the new steam generator and connect the steam flow line to the steam
generator carefully.
• Mount the hose inlets of the new steam generator.
• Connect the safety thermostat terminals and mount the safety thermostats.
(35)
4.25 REPLACING PRESSURE TRANSMITTER

• Disconnect the pressure transmitter terminals carefully.
• Remove the transmitter fixing screws and take it out.
• Connect the new pressure transmitter terminals according to the electrical
circuit diagram carefully.
(14)
38
4.26 REPLACING CONDENSER COOLING FAN
• Disconnect the condenser cooling fan terminals carefully.
• Remove the mouting nuts which are top and under part of the condenser
cooling fan.
• Take the condenser cooling fan out.
• Mount the new condenser cooling fan.
• Connect the condenser cooling fan terminals according to the electrical circuit
diagram.
(21)
4.27 REPLACING LOCKING BOBBIN

• Disconnect the locking bobbin terminals carefully.
• Remove the locking bobbin mounting screws and take it out.
• Mount the new locking bobbin.
• Connect the locking bobbin terminals according to the electrical circuit
diagram.
(27)
39
4.28 REPLACING LOCKING SWITCH
• Disconnect the locking switch terminal connections.
• Take the locking switch out by removing the locking switch connection nuts.
• Mount the new locking switch and make the necessary electrical connections
carefully according to the electrical circuit diagram
• Adjust the switching length carefully.
(11)
4.29 CLEANING VACUUM LINE FILTER

• Take the shelf carrier out.
• Take the filter out which is placed on the bottom of the chamber by removing
the water inlet record with a wrench.
• Clean the filter pores and re-mount it.
(15)
40
4.30 REPLACING STEAM DISCHARGE LINE FILTER
• Take the shelf carrier out.
• Take the steam discharge line filter out which is placed on the bottom of the
chamber by removing the water inlet record with a wrench.
• Clean the filter pores and re-mount it.
(16)
4.31 REPLACING COOLING SERPENTINE

• Remove one edge of the gasket which is on the drain tank.
• Slide and open the complete lid.
• Remove the nut which is connected to the serpentine.
• Mount the new serpentine.
• Slide and close the complete lid.
• Mount the gasket again.
(9)
41
4.32 REPLACING CONDENSER
• Disconnect the condenser terminals carefully.
• Remove the mounting nuts which are around the condenser.
• Take the condenser out.
• Mount the new condenser.
• Connect the condenser terminals according to the electrical circuit diagram.
(39)
42
SECTION 5
DIAGRAMS AND DRAWINGS
43
5.1 ELECTRICAL CIRCUIT DIAGRAM
44
SECTION 6
SPARE PART LIST
45
6.1 WATER AND STEAM UNIT DIAGRAM
46
1- Water Filling Solenoid Valve
2- Steam Discharge Solenoid Valve
3- Vacuum Block Solenoid Valve
4- Vacuum Line-1 Solenoid Valve
5- Vacuum Line-2 Solenoid Valve
6- Air Intake Solenoid Valve
7- Condenser
8- Vacuum Pump
9- Filter
10- Water Pump
11- Flowmeter
12- Air Intake Filter
13- Generator Steam Discharge Solenoid Valve
47
6.2 SPARE PART LIST
NO PARTS NAME MATERIAL CODE QTY
1 DISPLAY PCB Z15.G 05 040 1.00

2 INTERNAL CONNECTION Z15.K 01 204 1.00
3 ON/OFF SWITCH Z12.A 03 047 1.00
4 SERAMIC FUSE 16A Z14.S 02 037 2.00
5 LID OPEN Z15.K 10 056 1.00
6 COMPLETE LID CHAMBER MOUTH Z11.K 04 391 1.00
7 TAPA – WATER DISCHARGE Z15.T 10 035 1.00
8 PLASTIC FOOT Z19.A 07 027 4.00
9 COOLING SERPENTINE Z16.S 11 048 1.00
10 NUT-M 5X35 / SBY Z14.V 03 192 1.00
11 MICROSWITCH Z12.A 03 005 1.00
12 PIM-DOOR LOCKING Z11.P 06 052 1.00
13 SAFETY VALVE – 3 BAR Z12.V 06 011 1.00
14 PRESSURE TRANSMITTER Z12.S 20 012 1.00
15 FILTER Z12.F 06 048 1.00
16 FILTER-BACK CHAMBER Z16.F 06 045 1.00
17 SURFACE THERMOSTAT Z12.T 09 106 1.00
18 THERMOCUPL Z19.I 01 077 2.00
19 ELECTRONIC RELAY-SSR 20A Z12.R 07 013 5.00
20 SOLENOID VALVE Z12.V 01 024 4.00
21 FAN - MOTOR Z12.F 04 020 1.00
22 VACUUM PUMP Z12.P 12 002 1.00
23 WATER LEVEL SENSOR Z12.S 20 009 2.00
24 SOLENOID VALVE Z12.V01 048 1.00
26 EMC FILTER Z15.F 06 008 1.00
27 LOCKING RELAY Z12.R 07 021 1.00
28 MAIN PCB-TRAFO Z15.E 05 087 1.00
29 FLOWMETER Z.12A 12 006 1.00
31 WATER PUMP Z12.P 12 012 1.00
48
NO PARTS NAME MATERIAL CODE QTY
32 THERMOCUPL Z15.I 01 076 1.00

33 FILTER –1/2” Z12.F 06 002 2.00
35 STEAM GENERATOR Z12.B 13 001 1.00
36 SAFETY THERMOSTAT (CONNECTED TO THE Z12.B 13 001 2.00
STEAM GENERATOR )
37 SAFETY VALVE –3 BAR Z12.V 06 011 1.00
38 PLASTIC PANEL Z15. P 15 218 1.00
39 CONDENSER Z15.K 20 019 1.00
40 HEATER Z11.I 02 154 1.00
49

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NÜVE SANAYİ MALZEMELERİ İMALAT VE TİCARET A.Ş.

BENCH TOP STEAM

SECTION 2 OPERATING PRINCIPLES 4

SECTION 4 SPARE PART REPLACING 24

SECTION 5 DRAWINGS AND DIAGRAM 43

1.1. PURPOSE OF THE SERVICE MANUAL

1.2 GENERAL PURPOSE

2.1. GENERAL OVERVIEW

The OT 32VS can be split into 4 main groups,

• Power supply values

2.2. EXPLANATIONS FOR THE FUNCTIONS

2.2.1. Power Supply

The power supply values are listed below.

Fuse Power Power Inlet Jacket Heater Steam Generator

2.2.2. Main PCB

The microprocessor controlled main PCB operates on “proportional” heating system.

Figure – 1 OT 32VS Control Panel

2.2.4 Heating Unit

3.1. GENERAL OVERVIEW

The failures can be diagnosed according to the following tables.

Most of the arising problems can be determined by the help of a multimeter.

FAILURE PROBABLE CAUSES SOLUTION

The fuse is blown. Check the fuse.

Check the heater by a

The main card SSR outlet Check the SSR if it is

The gasket is crushed or torn. Replace the gasket.

The adjustment of the lid is not Tighten the lid adjustment

Check the main PCB locking

The locking mechanism is

Check the main PCB locking

Before loading, pre-heationg is Before loading, pre-heating

Check the surface thermostat

FAILURE PROBABLE CAUSES SOLUTION

Unfix the core of vacuum line

Check the SSR terminal outlet

Vacuum pump is defective. Replace the vacuum pump.

Check the jacket heater with a

Water pump solenoid valve is Unfix the core of water pump

Check the water pump for

The steam generator SSR Check the SSR terminal outlet

The heaters of the steam Check the heater with a

Check the main PCB steam

The main PCB is defective.

Check the jacket heater with a

The jacket heater SSR is Check the SSR (See Section

The main voltage is low. Check the main voltage.

The main PCB is defective. Replace the main PCB

Check the door switch terminals

Check the SSR (See Section

The main PCB is defective. Replace the main PCB.

Unfix the core of water pump

Water pump is defective. Replace the water pump.

Replace the sensor.

The main PCB is defective. Replace the main PCB.

Check the SSR (See Section

Check the jacket heater with a

There is air in the chamber. The system should be taken to

The jacket heater is defective. Check the jacket heater with a

14) The error The mains supply has gone off

Check whether the safety

Check the jacket heater with a

The steam generator heater is Check the steam generator

Check the main PCB steam