Chapter 2 Periodic Maintenance

Schedule Codes Explanations

The following codes are used to indicate the task associated with the components
identified in the recommended tasks and maintenance schedule tables on pages
37 and 38.

Code Task Description

I Inspect Inspect the component for signs of excessive accumulation of dust, dirt, or external
damage. For example, inspect the filter capacitors for bulges in the case, inspect the
filters/fan inlet screens for debris that can block the air flow path.
C Clean Clean the components that can be reused, specifically the door-mounted air filters
and fan inlet screens.
M Maintain This type of maintenance task can include an inductance test of line reactors/DC
links, or a full test of an isolation transformer, and so on.
R Replace This component has reached its mean operational life. Replace the component to
decrease the chance of failure. It is likely that components can exceed the designed
life in the drive, but component life is dependent on many factors such as usage and
heat.
RFB/R Refurbish/Replace The parts can be refurbished, at lower cost, or replaced with new ones.
Rv Review A discussion with Rockwell Automation personnel is recommended to help
determine whether any of the enhancements/changes made to the drive hardware
and control could benefit the application.

36 Rockwell Automation Publication 750-TG001F-EN-P - October 2015

 Periodic Maintenance Chapter 2

Table 1 - Recommended Drives Maintenance Tasks and Schedule

Years > 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Components and Activities
Air-Cooling Door-mounted Air
C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
System Filters (1)
Roof-mounted
Assembly Air Filters C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
(1)

Main Heatsink
I I I I R I I I I R I I I I R I I I I R
Cooling Fan(s)
Door-mounted I I I I R I I I I R I I I I R I I I I R
Cooling Fans
Capacitor Bank
Cooling Fans I I I I R I I I I R I I I I R I I I I R

Converter Input Fuse

I I I I R I I I I R I I I I R I I I I R
Stirring Fan
Converter Gate Board I I I I R I I I I R I I I I R I I I I R
Stirring Fan
DC Precharge Control
Board Stirring Fan I I I I R I I I I R I I I I R I I I I R

Power Power Devices

I I I I I I I I I I I R I I I I I I I I
Switching (IGBTs/SCRs)
Components Electrolytic Bus
Capacitors I I I I R I I I I R I I I I R I I I I R

Capacitor Balance
I I I I R I I I I R I I I I R I I I I R
Resistors
Power Supply Circuit RFB RFB RFB RFB
Board I I I I I I I I I I I I I I I I
/R /R /R /R
Precharge Resistors
(Common DC Input I I I I I I I I I R I I I I I I I I I R
Only)
Molded Case Switch
(Common DC Input I I I I I I I I I R I I I I I I I I I R
Only)
Undervoltage Delay
(Common DC Input I I I I I I I I I R I I I I I I I I I R
Only)
Integral Isolation
Magnetics/ Transformer/Line I I I I M I I I I M I I I I M I I I I M
Power Filters Reactor
DC Link/Common-
I I I I M I I I I M I I I I M I I I I M
Mode Choke
Control Pod AC/DC and DC/DC I I I I RFB I I I I RFB I I I I RFB I I I I RFB
Components Power Supplies /R /R /R /R
Control Boards I I I I I I I I I I I I I I I I I I I I
Batteries (DCBs and I I R I I R I I R I I R I I R I I R I I
CIB)
Fiber-Optic Cables I I I I R I I I I R I I I I R I I I I R
Enhancements Firmware - - Rv - - Rv - - Rv - - Rv - - Rv - - Rv - -
Hardware - - Rv - - Rv - - Rv - - Rv - - Rv - - Rv - -
Operational Parameters I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Conditions
Variables I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Application Concerns I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I
Spare Parts Inventory/Needs I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I

(1) Inspect and replace filters every 3 months or more frequently, depending on the environment.

Rockwell Automation Publication 750-TG001F-EN-P - October 2015 37

Chapter 2 Periodic Maintenance

Table 2 - Recommended Option Bay Maintenance Tasks and Schedule

Years > 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Components and Activities
Air-Cooling Door-mounted Air
C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
System Filters (1)
Roof-mounted
Assembly Air Filters C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R C/R
(1)

Door-mounted
I I I I R I I I I R I I I I R I I I I R
Cooling Fans
Control Control Transformer I I I I I I I I I I I I I I I I I I I I
Components
Fan Control Relay I I I I I I I I I I I I I I I I I I I I
Fiber-Optic Cables I I I I R I I I I R I I I I R I I I I R
Spare Parts Inventory/Needs I I Rv I I Rv I I Rv I I Rv I I Rv I I Rv I I

(1) Inspect and replace filters every 3 months or more frequently, depending on the environment.

38 Rockwell Automation Publication 750-TG001F-EN-P - October 2015