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Renewable Energy
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a r t i c l e i n f o a b s t r a c t
Article history: At present, the use of domestic and industrial solar energy is commonly divided into two parts:
Received 18 May 2017 Photovoltaic and solar thermal utilization, but due to the high cost and long recovery cycle, are limited in
Received in revised form their respective development in this field. As a high-efficiency solar energy utilization technology,
16 July 2017
photovoltaic/thermal attracts more and more attention. In this paper, a novel low concentration
Accepted 24 August 2017
photovoltaic/thermal (LCPV/T) system with micro-channel heat pipe array was proposed. The environ-
Available online 30 August 2017
mental parameters and the inlet and the outlet temperature and output power were tested in this study.
The efficiency of the system was up to 12.68% while at the same time thermal, electric and heat efficiency
Keywords:
Micro-channel heat pipe array
reached a value of 54.48%, 14.49% and 2.1% respectively, at the inlet temperature of 31 C.
LCPV/T system © 2017 Elsevier Ltd. All rights reserved.
Electrical/thermal efficiency
Performance analysis
1. Introduction conditions.
Nowadays, air [4], water [5], refrigerant [6], and tube heat pipe
Increasing availability of energy resources and the increasingly [7] are used as the common working media in PV/T collectors. Many
serious environmental problems, lead to more attention being paid researchers [8e11] adopt the method of pasting thermal compo-
to solar energy. According to the latest report, World Energy nents on the back of PV cells for heat treatment.
Outlook 2016 of the International Energy Agency (IEA), the future Taking engineering demonstrations or practical applications
globally proportion of solar power generation will reach 10% in into account, the PV/T collectors that utilize air, water, and refrig-
2030, 20% in 2040, 27% in 2050 and 60% in the end of the 21st erant and tube heat pipe as cooling media have shortcomings, such
century [1]. In the field of distributed generation, photovoltaic has a as low capacity of pressure bearing and antifreeze, frailty on scaling
strong advantage of time domain and geography. However, the and blocking, minor heat flux and inconsistent temperature dis-
maximum efficiency of crystalline silicon cells is limited to 30% [2], tribution. As a new type of heat conducting element, the flat micro -
since residual energy turns into heat. At the same time, the tem- channel heat pipe array was proposed. Furthermore, due to its low
perature of crystalline silicon cells rises during energy production. cost, combining it with the heat exchanger to form a PV/T collector,
The PV cells' temperature rises up to 90 C or higher (without can stave off the shortcomings of the existing collector and enhance
cooling) under the 4 times condensing conditions. It was demon- the reliability of the system operation.
strated that PV efficiency decreases by 0.45% for every degree rise in Many researchers have conducted a series of theoretical and
temperature [3]. Photovoltaic/thermal (PV/T) collector was pro- experimental research on flat micro-heat pipe. Since Cotter T P. put
posed to cool the PV cells for higher efficiency energy production forward the concept of micro-heat pipe in 1984, the tube micro-
and additionally hot water production. In the technical and thermal heat pipe has been significantly developed in the field of cooling
economy, PV/T has unique advantages, since it can produce high micro-electronic components. However, due to their limited heat
temperature hot water, especially under low concentration area and heat transfer intensity, it is inapplicable on a large scale. As
an improved version of tube micro-heat pipe, the flat micro-
channel heat pipe array has become the key technology for the
research and development on heat pipe [12].
* Corresponding author.
Babin et al. [13] established a two-dimensional steady state
** Corresponding author.
E-mail addresses: zhangchongheng@hotmail.com (H. Zhang), liu_haowen@
theoretical model for a micro-heat pipe with a single rectangular
hotmail.com (H. Liu). intercept. Through experimental investigation, the factors
http://dx.doi.org/10.1016/j.renene.2017.08.087
0960-1481/© 2017 Elsevier Ltd. All rights reserved.
774 H. Chen et al. / Renewable Energy 115 (2018) 773e782
influencing the operating performance were analyzed. H.M.S [14]. layer on it.
studied the flat-plate tube heat pipe solar collectors and optimized TingTing Zhu et al. [20] proposed a novel Compound Parabolic
some parameters that affect the thermal performance of the col- Concentrator (CPC) solar air collector with flat micro-heat pipe
lector in the same way. Bingzhi Zhang et al. [15] used TRNSYS arrays. The thermal performance investigation was conducted
software to simulate the performance of flat heat pipe PV/T under theoretically and experimentally. Experiment results show that the
different cycle flow and then carried out experiments to validate average efficiency was approximately 61% at a volume flow rate of
the results. It was indicated that the highest electrical efficiency of 320 m3/h, with a radiation of 799 W/m2 (ambient temperature of
the system reached 15.69% and the total efficiency could reach 28.8 C). The instantaneous efficiency reached 68%, depending on
67.5%. By Longshu Hou et al. [16] a micro heat pipe array (MHPA) the solar radiation, air volume flow rate, and ambient temperature.
technology was developed to regulate the working temperature by In addition, the time constant of the collector was approximately
retrofitting the PV panel into the PV-thermal (MHPA-PV/T) collec- 14.8 min, with an air volume flow rate of 260 m3/h.
tor. The electrical efficiency was relatively stable at approximately Meysam Moradgholi et al. [21] selected heat pipe (thermosy-
13% compared with thermal efficiency. The total efficiency of the phon type) to absorb the excessive heat from solar PV cells. The
MHPA-PV/T collector for the entire year fluctuated between 30% results indicated that the photovoltaic/thermal system produced an
and 50%.Pei Gang et al. [17] proposed a novel heat pipe photovol- average of 7.7% power more compared to the photovoltaic system
taic/thermal (PV/T) system that could simultaneously supply elec- and approximately, its thermal efficiency was 45.14%. In addition,
trical and thermal energy. Compared with a traditional water-type the proposed state-of-art resulted in a substantial temperature
PV/T system, this system can be used in cold regions without drop in the panel (up to 15 C). Zhangyuan Wang et al. [22] pro-
becoming frozen. posed the heat pipe BIPV/T system with metal wires filling the
Guiqiang Li et al. [18] proposed a novel PV-TE system based on space between the finned heat pipes and insulation. Through
the flat plate micro-channel heat pipe. The mathematic model was experimental investigation, the tank water temperature could
build and the performance under different ambient conditions was reach the maximum of 53.83 C and the maximum thermal effi-
analyzed. The results indicated that the new PV-TE had a higher ciency was calculated at 44.04% with the simulated solar radiation
electrical output and cost effective performance. H. Jouhara et al. of 300 W/m2 and water flow rate of 200 L/h. Likewise, the
[19] developed a novel flat heat pipe design. This was utilized as a maximum electrical efficiency was calculated at 7.9%. S. Man-
building envelope and thermal solar collector with and without ikandan et al. [23] taken the energy and exergy analysis of a solar
(PV) bonded directly to its surface. The design of the new solar annular thermoelectric generator (SATEG) considering Thomson
collector has been validated through full scale testing in Cardiff, UK, effect in conjunction with Peltier, Joule and Fourier heat conduc-
where solar/thermal, uncooled PV and PV/T tests were carried out tion. The results shown that the power output and overall exergy
on three identical systems, simultaneously. The tests illustrated a efficiency of the SATEG are 1.92W and 5.02% respectively and are
solar/thermal energy conversion efficiency of approximately 64% 0.52% and 0.40% higher than that of solar flat plate thermoelectric
for the collector without PV and 50% for the system with the PV generator (SFTEG).
H. Chen et al. / Renewable Energy 115 (2018) 773e782 775
including the PV cells, the flat plate micro-channel heat pipe array,
the water-cooled blocks, electronic valve, flowmeter, water tank,
Condenser mirror for the composite parabolic condenser, the
automatic meteorological station and the data acquisition system.
installation of the lower end of the mirror opening distance of
The electricity and the thermal exergy performance were in
156 mm, the upper end of 624 mm.The structure can be eliminated
analyzed by a series of outdoor experimental data under different
in the case of partial reflection of the case to achieve 4 times the
conditions.
purpose of concentrating. The other mirror is also installed with the
vertical direction. An 18 dip angle plane mirror is used to achieve
2. System description light compensation, which in turn makes the radiation distribution
on the upper surface of the panel even more uniform. By reflecting
The novel PV/T module is illustrated in Fig. 1. The PV were some light to the edges of PV-modules, light compensation can
attached to the upper surface of the evaporator of micro-channel improve the uniformity of irradiation and temperature of the PV-
heat pipe array, while 3 water-cooled blocks were attached to the modules. Table 1 shows the acceptance surface distance, the
lower surface of the condenser side by side. A Compound Parabolic plane mirror inclination angle and other parameters of the accep-
Concentrator (CPC) gathered sunbeam on the PV surface. Then the tance surface of the CPC with light compensation when the con-
heat from the PV was conducted through the evaporator to the centration ratio is 4 [25].
condenser. Simultaneously the flowing fluid in the water-cooled
blocks cooled the condenser. To enhance the heat transfer, insu- 3. Thermodynamic model
lating aluminum (237 W/(m$K)) as the backplane of the PV was
used instead of the conventional Tedlar-PET-Tedlar (TPT, 0.614 W/ PV/T module was mainly composed of micro-channel heat pipe
(m$K)). array and water-cooled blocks. The water-cooled blocks were
In this paper, the condenser of the LCPV/T system is illustrated in adhered to the condensation section, which enhances the heat
Fig. 2. The geometric ratio of flat-plate CPC is 4. The uniformity of transfer process between the heat pipe and the working fluid.
the light distribution on the PV surface is higher than conventional Additionally, it improves the thermal efficiency of the system. In
CPC as the elimination of secondary reflections and light compen- this paper, the effect of fluid flow inside heat pipe on heat transfer
sation measures were applied in the design. This way, the elec- was considered. The working fluid evaporated in the evaporation
tricity efficiency improved significantly. In addition, dual-axis section by absorbing the heat from the solar panel. Then it released
tracking was used to make sure the PV/T module always remains in the heat to the water-cooled blocks in condensation section and
direct sunlight. finally returned to the evaporation section by gravity. This structure
ensures that the temperature of the panel can be reduced, while the
temperature between each panel in series connection is balanced.
The heat transfer model of the system is represented by the thermal
resistance network method as presented in Fig. 3.
According to the energy conservation law, the equation of en-
ergy balance can be expressed as below,
Table 1
Parameter values of CPC with light compensation.
Concentration Number of Number of Total energy Received Light intensity The maximum The minimum Received average Non-uniformity
ratio source received of source energy of source (W/ received light received light deviation of light of acceptance
light light (W) (W) m2) intensity (W/m2) intensity (W/m2) intensity surface
where bPV is the temperature coefficient of the solar cells efficiency, where Thp;h is the evaporation section temperature of the micro-
TPV is temperature of the solar cells and Tr represents reference channel heat pipe array.
temperature. The thermal conductivity inside the micro-channel heat pipe
The system electrical efficiency is given by: array is defined as below:
EPV
hsysPV ¼ (4)
Econ ¼ KLhp Thp;h Thp;l (11)
Aglass CG
Erad is radiation heat transfer of cells with atmosphere, which is where K is thermal conductivity of the micro-channel heat pipe
expressed as below, array, Lhp is effective length of the micro-channel heat pipe array
and Thp;l is the condensation section temperature of the micro-
Erad ¼ hrad APV TPV Tsky (5) channel heat pipe array.
The heat transfer between the condensation section of micro-
where hrad is radiation heat transfer coefficient. It can be defined by channel heat pipe array and water-cooled blocks is expressed as
the following equation. below,
.
hrad ¼ εd Tsky þ TPV Tsky þ TPV (6) Econ ¼ Ahp;l Thp;l Twc Rct2 (12)
where Tsky is atmosphere temperature. It can be defined as, where Twc is wall temperature of water-cooled blocks.
The heat in the water-cooled block is finally carried out by the
Tsky ¼ 0:0552Ta (7) flow in the water-cooled block, which can be expressed as follows:
Ecov ¼ hcov APV ðTPV Ta Þ (8) where Tf is average temperature of the fluid. hm is the convective
heat transfer coefficient between water-cooled block and working
where hcov equals convection heat transfer coefficient. It can be
fluid. With Nuf ¼ hlm d; hm can be expressed as
defined by the following equation. f
Table 2
" 23 # Known quantities involved thermodynamic model.
ðf =8Þ Ref 1000 Prf d
Nuf ¼ pffiffiffiffiffiffiffiffi 1þ Ct (15) Known quantities Numerical Unit
1 þ 12:7 f =8 Prf 1 l
C 4
AP 1704*156*3 mm2
mw APV 1560*156*3 mm2
Ref ¼ (16) Tsol 5760 K
9*105 pdn
0:01
Prf
Ct ¼ (17)
Prw
2
f ¼ 1:82lgRef 1:64 (18)
EPV Um $Im
he ¼ ¼ (21)
CGAPV CGAPV
where hth is the thermal efficiency and AP is the areas of heat where Esol is the solar radiation exergy,
collector.
Due to the differences between the electric and thermal power E_el
xel ¼ (27)
quality, the exergy efficiency which has close relation to the second C$js $G$APV
law of thermodynamic was used in this paper to evaluate the
performance of LCPV/T.
E_Q
The equations of photovoltaic/thermal exergy power and xt ¼ (28)
C$js $G$AP
photovoltaic/thermal exergy efficiency are expressed as below,
where xel and xt are the efficiency of photovoltaic and thermal
E_el ¼ Um $Im (23)
exergy respectively. The known quantities are shown in the Table 2.
Where Eel is the photovoltaic exergy power [28], T0 , Tw;out , Tw;in , Um and Im are measured in the experiment.
4 T0 1 T0 4 4. Experimental system
js ¼ 1 $ þ $ (24)
3 Tsol 3 Tsol
The experimental apparatus of the novel LCPV/T system with
Where EQ is the thermal exergy power, micro-channel heat pipe array illustrated in Fig. 4, was built in
" # Beijing and includes the following 4 basic parts.
Tw;out
E_Q ¼ m_w $c$ Tw;out Tw;in T0 $ln (25)
Tw;in 4.1. Water cycle subsystem
where jS is the coefficient of radiation exergy, Tsol is constant and As showed in Fig. 5, the subsystem was composed of inlet tank,
equals to 5760 K, and T0 is the ambiance temperature, water pump, electric control valve (used to control the flow), flow
778 H. Chen et al. / Renewable Energy 115 (2018) 773e782
Table 3
Parameters involved in LCPV/T module.
meter and insulation tank. The water in the inlet tank passes
through the electric control valve, the flow meter and the PV/T
module to the insulation tank.
vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
u 2 2 2 !2
u vh vh vh vh
Dhth ¼ t Dm þ DG þ DTw;out þ DTw;in
vm vG vTw;out vTw;in
4.4. Measurement and control subsystem where Dhth ; DG; DTw;out ; DTw;in are the uncertainty of
hth ; G; Tw;out ; Tw;in responsibly.
As showed in Fig. 7, the subsystem was composed of data The uncertainty of solar electrical efficiency hel can be deter-
acquisition and control system, Pyranometer, Ammeter, Voltmeter mined by:
and thermocouple. The parameters of the devices are presented in
Table 4
The parameters of the devices.
sffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
2 2 2
vh vh vh
Dhel ¼ DG þ DUm þ DIm
vG vUm vIm
temperature of the solar panels, and increases the electrical water temperature to improve and decrease the electrical effi-
efficiency. However, the heat exchange process was limited by ciency. Too large flow will cause insufficient heat exchange process
the maximum heat transfer intensity in the condensation sec- and lead to poor heat dissipation. In the experimental process, the
tion and the heat transfer capacity between the panels and heat other variables were constant, four flow rates (16, 25, 32, 60L/h)
pipes. The maximum electric efficiency was 15.11% higher than were selected to compare and the thermal and electrical output
the minimum. performance of the system was analyzed. The relationships be-
2) The change trend of electrical exergy efficiency was similar to tween system thermal, electrical, thermal exergy and electrical
that of electrical efficiency. Considering partial energy in solar exergy efficiency are illustrated in Fig. 13.
energy can be utilized, the electrical exergy efficiency was (1/jS) The curve in the Fig. 13 represents the relationship between
times the electrical efficiency. Ambient temperature is constant system efficiency and flow rate. The system operates in constant
and change trends are similar. Due to the same reason, the angle (45 ), irradiation intensity (420 W/m2) and inlet water tem-
electrical efficiency reaches a maximum of 11.97% at the angle of perature (31 C).
80 . The maximum electric efficiency is 15.20% higher than the The abscissa of the curve indicates the flow rate and the ordi-
minimum. nates respectively indicate the thermal, electrical, thermal exergy
3) The thermal efficiency increases initially and then decreases and electrical exergy efficiency. According to the curve:
when the tilt angle is increasing. At the angle of 65 , thermal
efficiency reached a maximum of 54.15%. As the tilt angle be- 1) The electrical efficiency increased by increasing the flow rate,
tween heat pipe and horizontal direction increased, the recir- but the change trend gradually decelerates. The electrical effi-
culation of working fluid in the condensation section is ciency was almost stable when the flow rate was large. At flow
strengthened under the influence of gravity. More heat is rate of 60L/h, the electrical efficiency reached a maximum of
removed in time and the thermal efficiency increased. However, 11.57%. The large flow rate enhanced the heat exchange process
when the angle increased further, the two-phase flow affected in the water-cooled blocks, reduced the temperature of the solar
each other in the heat pipes, resulting in a slight decrease in panels and increased the electrical efficiency. The maximum
thermal efficiency. Corresponding thermal efficiency value at electric efficiency was 24.14% higher than the minimum, so the
the maximum inclination was still at a high level. The maximum increase of the flow rate had a significantly improving effect on
electric efficiency was 3.3% higher than the minimum. electrical efficiency. However, excessive flow of working fluid
4) The change trend of thermal exergy efficiency was identical to affects the heat exchange process and the increase rate of
that of the thermal efficiency. The thermal exergy efficiency electrical efficiency was decelerated.
initially increased and then decreased with the tilt angle 2) The change trend of electrical exergy efficiency is similar to that
increasing. However, the difference between the values of of electrical efficiency. Considering partial energy in solar en-
thermal and thermal exergy efficiency was large and there was ergy can be used, the electrical exergy efficiency was (1/jS)
no rate relationship. This occurred since the available partial times the electrical efficiency. Ambient temperature was con-
energy is related to the product of the logarithm of the differ- stant and the change trends were identical. Due to the same
ence between the outlet water temperature, the inlet water reason, the electrical efficiency reached a maximum of 12.45% at
temperature and ambient temperature. As the angle increases, a flow rate of 60L/h. The maximum electric efficiency was
heat exchange improves and outlet temperature increases. With 24.25% higher than the minimum.
the angle to further increase, the water temperature slightly 3) Thermal efficiency initially increased and then stabilized by
decreased due to the heat exchange limitation. The quality of increasing the flow rate. As the flow rate increased, the
heat was low; thus, the thermal efficiency reaches a maximum convective heat transfer was strengthened in the water-cooled
of 1.84%, which was 9.81% higher than the minimum. blocks, the outlet water temperature decreased, and the tem-
perature difference in the condensation section and the recir-
culation flow increased. Thus, the thermal efficiency of the
system improved, reaching a maximum of 55.6%. However, by
5.3. The influence of flow rate on system performance
further increasing the flow rate, thermal efficiency stabilizes due
to the limitation of recirculation speed. In the curve, the
The system flow was related to the heat exchange performance
maximum electric efficiency was 29.01% higher than the
of the water-cooled block. Too small flow will cause the outlet
minimum.
4) The change trend of thermal exergy efficiency was opposite to
thermal efficiency. Thermal exergy efficiency decreased by the
flow rate increase. This occurs because the available partial
energy is related to the product of the logarithm of the differ-
ence between, the outlet water temperature, the inlet water
temperature and ambient temperature. When the ambient
temperature and inlet water temperature were stable, the par-
tial energy available depends on the outlet water temperature.
Thus, thermal exergy efficiency decreases as the flow rate in-
creases. In the curve, the maximum of thermal exergy efficiency
was 2.24% and the minimum was 0.96%. Thermal exergy effi-
ciency was much less than thermal efficiency.
6. Conclusions
This paper discusses the novel LCPV/T system and its efficiency
Fig. 13. The Variety of electricity, thermal efficiency that related to the system flow and exergy efficiency. Through experimental verification, system
rate. electrical efficiency was almost 10% when it is running all day, up to
782 H. Chen et al. / Renewable Energy 115 (2018) 773e782