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PASTE S QUICK SETTING

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ISO 9001 ISO 14001


GLOBAL OFFER
About Axson
AXSON, a world leader in high performance polymer formulation, is bringing together the expertise of members Companies
Axson Coatings, Axson Revocoat and Axson Technologies.
AXSON specialises in innovative solutions for design, creation, assembly and protection in industrial transport, energy, water,
sports and leisure, construction and infrastructure markets.
AXSON has over 950 employees in France and the world (Europe, Asia, the Americas, the Middle East, India and Africa) and
counts 25 subsidiaries, 16 production and R&D sites as well as a network of retailers throughout the world.
Axson Technologies specialises in the formulation of polymers for design, prototyping and tooling, structural adhesives, composite
materials and encapsulation products for the automotive, aeronautical, nautical, renewable energy, sports & leisure and
construction markets.

Worldwide marketing
and sourcing

SUMMARY
AXSON Technologies, with a fast growing number of customers around
the world is an exceptional organization to follow the newest
technologies available on all continents.
Each newest technology related to high-performance epoxies and
Global Offer 2-3 polyurethanes appearing in any part of the world will be developed
and transferred to all our customer base (except in case of non-
Machinable Products 4-5 disclosure agreements).
Modelling boards AXSON Technologies, thanks to its important customer base is a
Extrudable pastes formidable accelerator of technology in most industrial fields such as
aerospace, wind industry, marine applications, composite applications…
Modelling pastes
Adhesives & repair
Experience
Rapid Prototyping 6-7
With 70 years of expertise by formulating Epoxy and
PX Polyurethane, Axson has introduced many new products such
Silicone rubbers as fast setting resins, modelling and tooling boards, low
temperature prepregs, high and low density foams now used in
RIM
modelling workshops as well as in most design offices.
Casting Resins 8-9 These innovations have made modelling and rapid prototyping
Casting PU elastomers UR available to all industries everywhere.

Transparent resins
Rapid setting resins Fastcast Innovation
Epoxy casting resins Our aim is to offer you the best high technology materials for
each of your applications.
Laminating Resins 10 - 11
Axson dedicates a considerable part of its work to research and
Laminating pastes development of tomorrow’s technology.
Epoxy laminating resins Additionally Axson develops custom designed solution from
common established specification lists.
Axson in the World 12

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Local Technical & web assistance
Axson global and local technical support by skilled and trained staff are roots of our success.
You can use our Internet network as a complement to:
- Download catalogues and brochures
- Get on line technical assistance
- Contact us worldwide
- Get technical TDS and SDS
- Read News at Axson
- Exhibition and events

www.axson.com
Systems & Equipment
We can offer and/or recommend you global solutions for handling our products that are
specially adapted to your requirements to optimise the implementation and effectiveness
of your production processes such as:
- Rapid prototyping and vacuum casting machines
- Reaction Injection Moulding equipment
- Paste extrusion machines
- Dosing and metering equipments

Quality & Environment


Environmental impact is becoming an increasingly important issue across the world.
Axson Technologies has been certified ISO 9001 since 1991.
For a long time, AXSON Technologies has anticipated the regulation and daily applied its will
to reduce the environmental impacts. We are ISO 14001 certified and Reach compliant.

ISO 9001 ISO 14001

Health & Safety


Our customers deserve the best:
We are continuously developing products that are more efficient, faster, and more reliable
which enable users to work in optimum health and safety conditions.
We already decided to avoid and limit the use of harmful constituents.

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MACHINABLE PRODUCTS
MACHINABLE BOARDS
STYLING
Specific gravities CTE Tg Compressive Thickness Dimensions
References Description Colour Applications
kg/m3 10-6.K-1 (°C) Strength MPa (mm) (mm)*
100
LABELITE 8 GY 80 40 115 .70 200
Prototypes, design models, tool-path large
Rigid PU foam panel. 100
LABELITE 15 IY dimension , low series foundry patterns, 150 65 80 1.60
Can be milled by CNC or 200
prototype vacuum forming tools, painted
manually. 100 2000 x 1000
LABELITE 25 YW embossed signs, close contour support 250 60 75 3.80 200
Excellent surface aspect,
profiles for extrudable paste, art works
low dust, non friable. 50
LABELITE 35 OE (sculptures). 350 60 70 7.00 100
200
* certain dimensions may be subject to modification. Other dimensions, please contact us.

MODELLING
Hardness Tg Glue,
References Description Colour Applications Density CTE Dimensions (mm)
(shore) (°C) repair paste
Low density board designed for the rapid machining F16, F19 1500 x 500 x
PROLAB 45 of parts by milling or by manual carving. Compact, Protoypes. Cubing. CNC path validation. .45 75 47D 70 PROCOL 2 thickness: 30/50/
non foamed slab. EASYMAX 75/100/150

NC machinable board. Good surface finish. Good Models for the automotive industry. F16, F19 1500 x 500 x
PROCOL 2 thickness:
PROLAB 65 dimensional stability. Temperature resistant. Prototype vacuum forming moulds Foundry .65 75 63D 85
A77/P 30/50/75/100/
Compatible with all types of paint. models. Models for composite moulds. EASYMAX 200
Checking fixtures for prototypes. Vacuum
PROCOL 2 1500 x 500 x
PROLAB 75 High dimensionnal stability. Temperature and forming moulds for prototypes. Foundry .75 50 73D 85 A77/P thickness:
abrasion resistance. tools for short series. Models for laminated 50/75/100
moulds.

TOOLING
Hardness Tg Glue,
References Description Colour Applications Density CTE Dimensions (mm)
(shore) (°C) repair paste
Foundry patterns for producing up to 1000 x 500 x
LAB 850 Resistant to abrasion. Non filled. Thermoplastic finish. 150,000 castings. Core boxes. Stamping 1.18 95 80D 80 H 9951 thickness:
Good edge strength during machining. 50/75/100
blocks for manually forming sheet metal.
Foundry patterns for producing 1000 x 500 x
LAB 920 Very good abrasion resistance. up to 50,000 castings. 1.30 85 85D 90 H 9951 thickness:
Thermoplastic finish. Easy to machine. 50/75/100
Machined patterns for presentation.
High density. Aluminium filled. High compression Stamping tools. Inspection tools.
LAB H9951 or 830 x 500 x
resistance. High dimensional stability. Dolly blocks. 1.67 50 89D 92 thickness:
GC1 125 50/100
1000 Good heat exchange coefficient. Vacuum forming moulds.
Compression resistant. High dimensional stability. Good Forming and drawing tools. Inspection tools
LAB H 9951 or 830 x 500 x
surface quality. Can be sanded using ‘wet and dry’ for large-scale production. 1.60 45 90D 100 GC1 050/ thickness:
1001 paper and polished using polishing paste. Moulds for low pressure injection. GC 10 50/100
Easy tracing on white surfaces. Non abrasive. Vacuum forming moulds.

COMPOSITES TOOLS
Hardness Tg Glue, Dimensions
References Description Colour Applications Density CTE
(shore) (°C) repair paste (mm)
Low density epoxy board. High dimensional stability. Patterns for prepreg moulds. Direct moulds for
1500 x 500 x
LAB 975 Very good surface finish. Good temperature and laminates or prepregs. Usable in autoclaves .70 40 75D 115 H8973
thickness: 50/100
pressure resistance. up to 115°C and under 4 bars.
Patterns for prepreg moulds. Direct moulds for
LAB 973 Low density epoxy board. Good dimensional stability. laminates or prepregs. Usable in autoclaves. .75 45 73D 115 H8973 1500 x 500 x
thickness: 50/100
Good surface finish. Good temperature resistance.
Vacuum forming moulds. Inspection tools.

LAB 970 Low density epoxy board. High dimensional stability. Patterns and direct moulds for low temperature .68 40 73D 80 H8970 1500 x 500 x
thickness: 50/100
Easy to machine. prepregs. Curing at 80°C, 4 bars in an autoclave.

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EXTRUDABLE PASTES (MACHINE)
Mixing Tg Hardness Mastic,
References Description Colour Applications Density CTE
ratio (°C)* (shore) adhesive

SC 175 has been designed for marine, wind energy and


M 175
SC 175 automotive customers looking for a fast and reliable way Large models/plug making. 100/100 .63 68 83 53D A 77/P
to manufacture tools.

Large dimension tools/composite tooling and


Good compromise hardness/density/thermal resistance. M 380
SC 380 mocks-up production by extrusion process. 100/100 .82 60 85 65D A 77/P
Good behaviour on vertical support up to 30 mm.
Master Plugs.
Easy to handle extrudable paste with high thermal
Master model & tool making for large dimension
resistance for large-sized models, mock-ups, parts and M 390
SC 390 moulds processed by infusion or prepreg low 100/100 1.06 55 90 75D A 77/P
tools in the sectors of wind turbines, shipbuilding, aircraft
temperature.
and automobile industry and for composites industry.
* see TDS , consult us for the post-cure

MODELLING PASTE (MANUAL)


Maximum Mixing Tg Hardness Time before
References Description Colour Applications layer thickness Density CTE
ratio (°C) (shore) machining
Low density epoxy paste. Manual or mechanical Prototypes, over-modelling, inspection
SC 258 mixing. Machining with conventional masters, patterns. Restauration of old 40 mm 100/100 .53 46 53 55D 16h
woodworking tools or by NC machining. wood, creation of figurines and statues.

REPAIR MATERIALS FOR MACHINABLE PRODUCTS


PUTTIES
Mixing Hardness Pot Life
References Description Colour Applications Density
ratio (shore) (mn)

Repair, touch-up or assembly of low density machinable


EASYMAX Quick setting, low density polyurethane putty. boards. Filling of gaps and surface imperfections in all 100/100 .68 57D 3.3
Bi-components in 50 cc and 400 cc pots or cartridges.
types of materials.
This 3 putties could be applied on full cured paste for surface modifications

M 175 Epoxy repair mastic. Quick repair and surfacing of


extrudable pastes. Same aspect than modelling pastes.
M380 Quick setting epoxy putty. 100/100 .66 56D 15
Machinable after 4 hours. SC 175, SC 380, SC 390
M390 repair modelling/shaping/backing.
Quick setting polyester putty styrene free. 100/
APF 7 Composites mould repair, plug repair. 1.69 89D 4-7
High temperature resistance 180°C. 2 to 5
Low density, quick setting polyester putty for standard uses. Quick touch-ups for models and prototypes made from 100/
A 77/P 1 55D 4
Low CTE. Low exothermal. Machinable in 20 minutes. extrudable pastes and by casting. Filling gaps. 1 to 6

ADHESIVES
Mixing Open time Viscosity Time to reach 1MPa Hardness Lap Shear Elongation
References Description Colour
ratio (min) (Pa.s) in Lap Shear (shore) Strength (MPa) at break %

PROCOL 2 Low density, thixotropic epoxy adhesive. Bonding 100/40 50 pasty 4h30 58D NC NC
Prolab type boards.
H 8973 Thixotropic epoxy adhesive. 100/15 30 pasty 4h30 75D NC NC

H 9951 Epoxy adhesive. translucent pink 100/62 50 22 6h 75D 29 10

A 299 Ultra fast Pu adhesive. Multipurpose. 100/100 40 s pasty 1min30 60D 14 25-30

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RAPID PROTOTYPING
VACUUM CASTING POLYURETHANE RESINS
Mixing Flexural Tg Pot life Hardness
References Description Colour Applications modulus
ratio (MPa) (°C) (min) (shore)
(1)

TRANSPARENT SYSTEM
Similar to PMMA. Technical prototypes, lenses
CURY
Low viscosity. High temperature resistance. Maximum advisable
MER EE
PX 5212 transparent for headlights, traffic lights, light tubes, 100/50 2400 95 8 85D
thickness: 10 mm. UV and weather resistant
FR transparent covers, etc.

CURY Can be cast with or without vacuum casting machine in 50 mm thickness. transparent Similar to PMMA. Prototypes for the glass, art
MER EE PX 5211 100/60 2000 90 15 85D
FR UV stabile and easy to polish .High reproduction accuracy. and decoration sectors. Solid parts.

PX 225 / Low viscosity for easy casting. Good impact and flexural resistance. Thermoplastic like parts (prototypes and
transparent mock-up) with a flexural modulus of elasticity 100/75
4 to 5
Very easy coloring with all kind of pigments (not water base) like 2500 80 80D
PX 225L Axson CP range. close to 2.500 Mpa (ex: polycarbonate, ABS). 7 to 8

FLEXIBLE
3 components system with adjustable hardeness. Pigmentable. From
Use in vacuum casting machine. Silicone mould
CURY
Easy to process and pigment. Outstanding strength, low aggressiveness off white 450 to 9 to
MER EE UPX 8400 for the production of flexible prototypes parts variable 80 30A to
FR to silicone moulds. Dedicated to achieve rubber like prototype parts for
of small series requiring rubber aspect. 750 15
95A
all sectors of activities.

SPECIFIC, TECHNICAL PLASTICS


Very high temperature resistance. Easy to cast. Good impact resistance. Similar to PPS. PEEK. For all parts that have to
PX 234 HT Really low viscosity, short demoulding time in 3 mm thickness. Even light amber withstand high temperatures, parts for engine 100/50 1850 220 5 80D
after final post curing, it retains a nice flexibility. compartments or household appliances.

Conforms to FAR 25 (fire resistance) standard. Easy to use. Compliance Technical parts for the aeronautical industry.
PX 330 white 100/100 3400 100 5 87D
ROHS. All parts requiring a fire-resistance rating.

HDPE - PP type
Similar to PEHD and PP. For all parts with an
Unbreakable “hinge effect”. Excellent abrasion resistance. Does not
PX 205 cream integrated hinge, pinions, guide rails, rollers, 100/50 500 90 13 70D
attack silicon moulds.
limit stops.
PP-aspect prototype parts. Good heat
Low viscosity. Reduced demoulding time. Good impact reistance, can be translucid
PX 212 resistance. Automobile interior trim, covers for 100/100 1200 90 5 76D
pigmented in all colours. Good heat resistance.
household appliances.

ABS – HIPS – FILLED PP TYPE


HIPS-aspect prototype parts. Large dimensions
CURY
15 to
MER EE PX 1000 Low viscosity. Manual application possible. Long pot life. white possible with or without vacuum casting 100/100 1700 75 74D
FR machines. 20
Low viscosity for easy casting, Short demoulding time, and low Used by casting in silicone moulds for the
PX 2017 HT aggressiveness on silicon moulds. According to its exceptional black production of prototype parts ans mock-ups
100/80 1600 >130 6 80D
compatibility with silicone moulds, it’s possible to achieve easily whose mechanical properties are close to ABS
50 castings in a mould without deterioration. or filled PP.
Very good impact resistance, even at very low thicknesses. Very plastic Similar to PS Choc. For all very thin parts
PX 220 white 100/50 2000 90 5 80D
behaviour. requiring good impact resistance.
Low viscosity. Good impact resistance. High temperature resistance.
ABS-like prototype parts for small vacuum
PX 223 HT Does not attack silicone moulds. Resistant to hydrocarbons. black 100/80 2300 >120 7 80D
moulding production runs.
Temperature stability up to 110°C after appropriate post curing.

PX 226 / Similar to ABS/ABS filled/PA.6. Technical parts, 4


Low viscosity. PX 226 suitable for casting large parts. Long pot life. white electro-technical parts, such as bases for relays, 100/50 2500 105 82D
PX 226L Very short demoulding time. 8
sockets and switches.

PX 245 / Filled. Very short demoulding time. Very rigid. Good abrasion 4
off white Similar to P.O.M. and filled thermoplastics. 100/40 4500 95 85D
PX245L resistance. For all parts requiring high stiffness in flexure. 8

Pigments for PX range: CP range with 6 colours (white, black, blue, yellow, green, red).

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RIM POLYURETHANE RESINS
LOW PRESSURE RIM INJECTION PU RESINS - COMBINABLE SYSTEMS
Flexural
References Description Colour Applications Mixing modulus Tg Pot life Hardness
ratio (MPa) (°c) (seconds) (shore)
PP/PE-appearance prototype parts, small production runs
RIM 875 NR (black) High impact resistance. Polyol resin can be
in the transport industry: tractors, trucks, buses. Special 100/80 1000 100 60-80 75D
RIM 875 BE (beige) added to obtain intermediary stiffnesses.
machines.
Intermediate between RIM 875 and 876.
RIM 872 Prototype parts for automobiles. 100/90 1400 100 60-80 78D
Intermediary stiffness, ready to use.
RIM 876 NR (black) High impact resistance. Polyol resin can be
ABS-appearance prototype parts. 100/100 2000 100 60-70 80D
RIM 876 BE (beige) added to obtain intermediary stiffnesses.
High temperature resistance after post curing.
RIM 972 PP like resin for prototypes or short production runs. 100/86 1500 150 38-42 77D
Parts close to engine compartments.

LOW PRESSURE RIM INJECTION PU RESINS - RIM SPECIFIC


Flexural Tg Pot life Hardness
Mixing modulus
References Description Colour Applications
ratio (MPa) (°c) (seconds) (shore)
Flexible, rapid setting product. Rubber aspect. Weather Flexible parts. Seals. Overmoulding of glass panes for 100/100
RIM 631 _ 50-70 73A
resistant. peripheral seals.
RIM 826/ Very high impact resistance. Easy to use in low pressure Prototype parts requiring high impact resistance: 100/100 800 95 80-100 73D
RIM 902 machines. automobile face panels, cowlings and interior panels.
RIM 832GY/ Hardening specifically adapted to the rotomoulding Rotomoulded parts, in resin or metal moulds, requiring
process. Very easy to use. High temperature resistance. similar mechanical properties to polystyrene- or 100/60 1200 110 120-145 79D
RIM 974
Rapid demoulding. Good impact resistance. Can be painted. ABS-type thermoplastics.
Semi rigid system dedicated to large parts. Could be used
RIM 836/ Hollow decorative parts, impact resistant massive parts.
with rotational technique. Impact resistant. Mixing by hand 100/60 850 95 9’-11’ 75D
RIM 974 Rotomoulded or cast.
or with a 2K machine.
Prototypes, small production runs (automobile, office
RIM 624 Rigid product. Very fluid. Very easy to mould in machines. 100/100 1600 115 60-70 75D
equipment, electronics, household appliances).
Covers, electrical boxes, computer housings, medical,
RIM 610 UL 94V0 approved: self-extinguishing. 100/100 2100 105 50-70 80D
consoles, ticket machines.

POLYADDITION SILICONE RUBBERS


Time before Mixing Viscosity Pot Hardness
References Description Colour Applications demoulding at 40°C ratio (mPa.s.) life (shore)
ESSIL 291/291 Standard. Self demoulding, flexible moulds for rapid 10h 100/10 40 000 60’ 38A
transparent
ESSIL 291/292 Transparent, oiled. prototyping. 10h 100/10 40 000 60’ 38A
Two-component silicone sprayable. Low viscosity, SVB 20 is specifically developed to produce a
SVB 20 / easy to spray. Re-usable. Short demoulding time silicone bag on moulds used for the processing Depends on 3’
100/100 15 000 20A
SVB 20 SC (normal version). Two version available (normal of composites applying the “vacuum resin catalyst used 60’
and slow curing) infusion” technology.

POLYCONDENSATION SILICONE RUBBERS


Time before Mixing Viscosity
References Description Colour Applications Pot life Hardness
demoulding at 23°C ratio (mPa.s.) (shore)
Soft moulds for stucco, plaster 25’/
Low hardness polycondensation silicone. Used with Depends on
ESSIL 112 white or PU resins when easy catalyst used 100/5 28 000 12A
catalyst ESSIL 124 or ESSIL 125 according to pot life. 90’
demoulding is required.
ESSIL 125/125 Polycondensation silicone. Flexible, self-demoulding 36 100/5 40 000 240’ 24A
white moulds for all types of
ESSIL 125/124 Polycondensation silicone for rapid demoulding. moulding. 16 100/5 40 000 90’ 25A

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CASTING RESINS
POLYURETHANE ELASTOMERS
Mixing Pot life Hardness Elongation Setting
References Description Colour Applications
ratio (min) (shore) % time
Versatil and diverse systems
UR 3420 High tensile strength. Water resistant. Low viscosity. amber Seals. Reverse relief moulds. Flexible negatives. 100/40 23 50A 950 12h
UR 3440 High tear resistance. Low toxicity. Water resistant. amber Seals. Reverse relief moulds. Negatives. 100/50 17 63A 1000 24h
Good abrasion resistance. High tear resistance.
UR 3450 Flexible moulds. Forming tools. Prototype parts. 100/35 20 80A 620 24h
Good resistance to hydrolysis.
Good abrasion resistance. High chemical resistance.
UR 3460 Flexible moulds. Forming tools. Concrete moulds. 100/40 20 85A 810 24h
Good resistance to hydrolysis.
UR 3468 Good abrasion resistance. Excellent tear resistance. Sand-blasting masks. Parts that are subject to ware. 100/25 15 89A 900 24h

UR 3490 Reduced toxicity. Excellent impact resistance. Production of foundry moulds (models, core boxes)
100/50 14 67D 120 16h
Rapid hardening. on aluminium, concrete, resin preforms, etc.
High mechanical properties
UR 3546 Good tear and abrasion resistance. amber Technical parts. 100/26 35 75A 600 24h
Good impact, tear and abrasion resistance.
UR 3558 amber Core boxes for foundries. Protection parts. 100/42 25 95A 460 8h
Rapid demoulding.
UR 3569 Without MDA. High abrasion resistance. Unbreakable. Patterns and core boxes for foundries. 100/40 20 68D 160 16h
Improved chemical resistance
PU elastomer designed to make moulds for
UR 58300 Two-component liquid PU, solvent free, “F” version with short concrete industry by hand casting or with 10/100 20* 30A 900 16h
pot life. Pot life available 12 or 20 mn.
a 2k machine.

UR 58480 Soft elastomer with high chemical resistance. Low viscosity. Concrete moulds for production (standard datas). 100/30 20 50A 850 16h*
2 pot life available.
UR 58630 High resistance to concrete release agents. Low resilience. 3 pot Concrete and plaster moulds for production
35/100 20* 63A 850 16h*
life available. Can be mixed by hand or with a 2K machine. (standard datas).
UR 58720 Medium hardness elastomer for moulds or parts. High tear Moulds for large-scale production of concrete parts. 30/100 20 70A 600 12h
strengh.
Good resistance to chemical solvents. Excellent tear resis- orange,
blue, green, Moulding parts for the building industry. 1 Machine 95A 10’
UR 5895 tance. yellow,
55/100 400
Magnetic blocks. Strike-off slabs. Sections. 10 Hand 95A 12h
Easy to use. beige, white
Production of semi-rigid parts in low-pressure
UR 5898 Semi-rigid, quick setting elastomer. Can be coloured. 65/100 1 65D 110 5’
machines.
Environmental friendly
UR 3415 Unfilled system, hydrolysis resistance. amber Moulds and parts for industry. 100/100 20 45A 650 16h
Soft system with high dimensional stability.
UR 7855 Case moulds for ceramic industry. 100/50 30 55A 1100 36h
Almost no shrinckage. Could be sanded.
* Long pot life version

TRANSPARENT RESINS
Mixing Pot Time before Viscosity Tg
References Description Applications
ratio life demoulding (mPa.s) (°C)*
Transparent epoxy resin system. Variable pot 70’ Variable depending 250 NC
Floral decoration, imitation of liquids in different
TRANSLUX D 150 life. Variable hardness. Easy to use. Variable 100/100
containers, simulation of rivers or lakes in scale models. to 9h on mixing ratio 400 NC
mixing ratio (see techical data sheet).

TRANSLUX D 154 Transparent epoxy resin. UV stable, easy self Clear coating surfaces on every back up. 100/84 40’ 10h (in 30mm) 2600 45
leveling, scratch resistant.
3 to
TRANSLUX D 180 Transparent epoxy resin. Adjustable reactivity
Variable depending
Production of model, moulds or transparent parts. 100/45 640 65
according to the thickness. Heat resistance. 9h on mixing ratio

* after appropriate heat treatment (see technical data sheets)

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FASTCASTS
POLYURETHANE QUICK SETTING RESINS
PRE FILLED
Mixing Pot life Time before Viscosity Tg
References Description Colour Applications
ratio (mn) demoulding (mPa.s) (°c) *
Low shrinkage, even when very thick (constant Thickness: up to 50 mm. Foundry patterns, negatives,
F1 100/100 5’ 25’ - 45’ 1700 90
shrinkage). Fine grain. vacuum forming tools. Painted or gilded decorative items.
Thickness: up to 70 mm. Foundry patterns. Negatives,
F15 Long pot life version of F1. 100/100 8’ 2h - 2h30 1500 85
vacuum forming moulds, machining tools.
Excellent surface finish. Easy to sand. Vacuum forming tools, negative moulding for checking
F23 white 100/20 5’ 30’ - 45’ 1750 90
Gloss recovery. Polishable. mould dimensions, figurines, decorative objects.
Excellent abrasion resistance, low shrinkage, low Core boxes, foundry patterns, pattern plates, reproduction
F40 100/20 6’ 40’ - 45’ 250 85
viscosity. Rapid demoulding and use of moulds. patterns.

FILLABLE
Mixing Pot life Time before Viscosity Tg
References Description Colour Applications
ratio (min) demoulding (mPa.s) (°c) *
Rapid demoulding. Low viscosity.
F16 100/100 2’30” 30’ 80 100
Good temperature resistance after heat curing.
Good impact resistance, low shrinkage, Negatives, patterns, models (filled with RZ 30150).
F18 100/100 3’30” 45’ 60 80
low viscosity, versatile system. Vacuum forming moulds (filled with RZ 209/6).
F19 Very low shrinkage. Low viscosity. Long pot life. 100/100 7’ 90’ 78 100

NON FILLABLE
Shear Time before
Mixing Pot life Viscosity Tg
References Description Colour Applications modulus demoulding
ratio (min) (mPa.s) (°c) *
(Mpa) (2mm)
Rapid demoulding. Good substrate for painting.
F31 1100 100/100 2’ > 20’ 40 95
Compatible with electro-plating.
More fluid and odourless version of F31. Patterns, models.
F32 Easy demoulding: possible to cast fragile parts Prototyping up to 5 mm thickness. 1100 100/100 2’ > 20’ 35 100
without risking breakage. Scale models, toys.
Easy demoulding: possible to cast fragile parts
F33 860 100/100 2’ > 30’ 28 100
without risking breakage. Good impact resistance.
Excellent impact resistance. Low viscosity. Production of models and protoypes, large scale
F38 Thermoplastic-type finish. Good substrate for off white production in the scale-model industry. 750 100/100 2’ 25’ 35 55
painting. Extremely detailed parts.

EPOXY CASTING RESINS


Mixing Pot life Hardness Viscosity Tg
References Description Colour Applications Density
ratio (min) (Shore) (mPa.s) (°c) *
Medium viscosity. Long pot life. Highly
EPO 5019 Foundry patterns Stamping dies and 2.30 100/10 100’ 90D 25000 74
resistant to abrasion and compression.
punches. Reproduction patterns. Mould
EPO 5019/95B Rapid version of EPO 5019 for surface masters. Machine setting. 2.40 100/6 50’ 90D 5500 80
casting. Low viscosity. Compression resistant.
EPO 4042 F Variable reactivity epoxy system (choice of 100/6 140’ 13000
PU foam vacuum forming and injection
2 hardeners). Very good surface finish after 1.71 88D 80
EPO 4042 L moulds. RIM moulds. 100/7 220’ 17000
machining. Aluminium filler. Low shrinkage.
Technical resin with aluminium filler. Vacuum forming moulds. Low-pressure
EPO 4030 1.65 100/10 160’ 85D 12000 115
No post-cure heat treatment. RIM injection moulds.
EPO 752/ Very good mechanical characteristics. Heat Vacuum forming moulds. Thermoplastic 1.74 100/16 360’ 90D 15000 195
2080 resistant. injection.
* after appropriate heat treatment (see technical data sheets)

9
LAMINATING RESINS
LAMINATING PASTES
EPOPAST
Mixing Tg Pot life
References Description Colour Applications ratio
Density
(°C) (min)
EPOPAST 206 Temperature resistant laminating paste. Large negatives. Moulds for composite parts. Vacuum forming moulds. 100/12 125 75 - 95 .92
High dimensional stability.
EPOPAST 400 Standard laminating paste. Very easy to mix. Foundry negatives. Inspection tools. Trimming tools. 100/14 70 70-90 .90
Very low shrinkage. Moulds for the ceramics industry.
EPOPAST 402 Low density laminating paste. Very easy to Light duplicate mouldings. Large tools. Inspection tools. 100/14 70 120 .76
mix. Very low shrinkage. Moulds for the ceramic industry.

GELCOAT
Mixing Tg Pot life Hardness
Kit References Description Colour Applications ratio
Hardener Density
(°C) * (min) (shore)
Gelcoat with good corner strength. Good covering
GC1 050 white Negatives, large patterns. 100/10 GC 10 50 20 83D 1.45
power. Easy to sand and good glossing characteristics.
Surface layer for ceramic mould tools.
GC1 080 High resistance to chemicals. Easy to apply. 100/10 GC 13 85 20 89D 1.74
RTM polyester resin injection moulds.
GC1 125 Good thermal conductivity. Aluminium aspect. Thermoforming tools, foam moulds, RIM moulds. 100/13 GC 15 130 32 87D 1.50
High resistance to chemicals. Polyester and epoxy RTM injection. Polyurethane
GC1 150 100/20 GC 15 130 27 87D 1.25
Very good glossing characteristics. foam RIM injection.
Used for high temperature resistance and/or large
GC1 130 Long pot life, sandable & polishable. size tooling applications such as moulds surface for 100/16 GC 23 130 55 88D 1.27
infusion, prepregs, RTM, SMC, thermoforming, etc.
Used for high temperature resistance and/or large
GC1 160 Long pot life, sandable & polishable. size tooling applications such as moulds surface for 100/16 GC 16 160 90 90D 1.32
infusion, prepregs, RTM, SMC, thermoforming, etc.

Mixing Tg Pot life Hardness


Kit References Description Colour Applications ratio
Hardener Density
(°c) * (min) (shore)
GC2 070 Abrasion resistant epoxy gelcoat. Foundry and reproduction patterns. Core boxes. 100/10 GC10 85 20 88D 1.59
Filled, abrasion resistant epoxy gelcoat. Foundry tools. Low pressure SMC.
GC2 120 100/15 GC 12 120 18 89D 1.48
Resistant to temperatures up to 120°C. Moulds for polyester RTM/Epoxy.

Mixing Tg Pot life Hardness


Kit References Description Colour Applications ratio
Hardener Density
(°c) * (min) (shore)
Semi-rigid, good abrasion resistance.
GC3 090 Foundry tools. Core boxes. 100/80 GC3 090 90 17 65 D 1.15
Polyurethane based.
Sprayable Gelcoat
Styrene-free polyester gelcoat compatible
Sprayable gelcoat for composite moulds requiring
APG 1750 S with epoxy systems EPOLAM 2050 and 100/2 MEKP 200 22 87D 1.30
high heat resistance and mirror glossy surface.
EPOLAM 2025.
* after appropriate heat treatment (see technical data sheets).

10
EPOXY LAMINATING RESINS
TOOLING
References Mixing Tg Pot life Viscosity
Description Colour Applications ratio
Hardener (°C) * (min) (mPa.s)
EPOLAM 2010/ 2010 Versatile epoxy system with a single resin and 100/50 50 30-35 1000
Composite moulds and parts. Can be used
2011 choice of 3 hardeners. Variable curing time, no as a gelcoat, on casting resins or concrete, 100/50 50 60-70 900
2012 foaming. with additional fillers.
100/50 55 2h-2h30 800

EPOLAM 2001/ 95B Multi-functional, low viscosity epoxy system. EPOLAM 2001 can be used to mould parts 100/17 50 70 400
that require moulds with a degree of
95S Variable reactivity (choice of 2 hardeners). flexibility and impact strength. 100/32 55 40 600

Epoxy system for moulds. Low odour. For producing concretes and laminates in
EPOLAM 2002 100/12 65 55 950
Dimensional stability. the ceramics industry.
Good mechanical properties. Can be used for Moulds with good temperature resistance
EPOLAM 2025 100/28 135 1h10 1400
moulds up to 135°C after curing. by wet lay-up.

EPOLAM 2050 Temperature resistant. Good wettability. Composite moulds. Concrete or casting. 100/32 125 60 2000

Infusion resins
Low viscosity. High thermal resistance. Infusion resin for mould. No pre cure
EPOLAM 2019 100/35 110 95 250
High thickness resistance. needed.

EPOLAM 2035/2025 Low viscosity systems for producing moulds by Infusion resin for producing moulds for
100/27 130 105 400
infusion. prepreg fabrics and RTM processes.

EPOLAM 2031/ 2031 Excellent impregnation of fabrics with adjustable Composites moulds with continuous service
140 110 350
reactivity of system between 100/26
2032 2 hardeners compatible with each other. temperature up to 120C. 145 200 550

EPOLAM 2070 Low viscosity system. Good wetting abilities. Composites tools, infusion and lay up. 100/31 160 180 500

High temperature resistance. Excellent Composite structures. Moulds for prepregs.


EPOLAM 2092 100/53 215 2h30 650
wettability. RTM. Vacuum forming moulds.

PARTS
Low viscosity. Brush application in thin coats. Finishing parts, glazing composite or
30 min
RSF 816 Variable pot life through addition of EPOLAM transparent decorative parts moulded from PU or 100/40 75
(without acc.)
500
2020 accelerator. epoxy resin when a gloss finish is required.
Several hardeners compatible between each other Composite parts by wet lay-up, RTM, 89 35 700
EPOLAM 2017/ 2017 offering a good ratio open time versus demolding compression molding.
100/30
2018 time for an optimized production depending on EPOLAM 2013 hardener may be used as an
83 160 400
processing method. LLOYD’S APPROVED. accelerator or for quick repairs.
Variable curing time through addition of an Wet lay-up applications. RTM systems. 2h15 to 15 min.
EPOLAM 2020 100/30 80-100 500
accelerator. Low viscosity. Good wettability. Polyvalent. Parts and backing. (acc 0 to 10%)

Very good mechanical properties. Temperature High performance composite structures


EPOLAM 2022 resistant. Thermal resistance. Low viscosity. by manual impregnation, vacuum injection 100/40 100 60 600
Good wettability. or low pressure injection.
Infusion resins
EPOLAM 5015/ 5014 Very low viscosity infusion system with excellent 100/34 80 45 225
Production of large-dimension parts: boat
5015 wettability for producing parts. 100/30 82 135 210
hulls, spars, wind-turbine blades, etc.
5016 LLOYD’S APPROVED. 100/36 81 225 225
Excellent balance between open time and Composite structures of medium to large 90 100 280
EPOLAM 2040/2042 demolding time for an optimized production size by infusion, vacuum infusion and low 100/32
2047 cycle time. Adjustable reactivity with hardeners pressure pot. GL approved for wind blades
85 300 220
compatible with each other. production.
* Post curing cycles : consult TDS

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