TASK RISK ASSESSMENT

ENGINEERING KINETICS (PVT) LTD

TASK TITLE: Lifting & Assembling Date: 09-01-2015

Activity: Lifting & Assembling through Crane TRA. No. 0015.EKL
Location: Naimat Phase-V Expansion Project (Green Field area)
Description: Lifting & Assembling of Equipments (Skids)
RISK
EVALUATION RESIDUAL

ALARP
HAZARD ACTION TO BE TAKEN
S/No.

Y/N
HAZARD (Refer to CONTROLS RISK
EFFECT Evaluation form)
S P R DESCRIBE ACTION MANPOWER S P R
SPA: Lifting &
Rigging
1. Personal 1. Skilled workforce 1. Ensure the workers involved in the
Supervisor,
1. Unskilled Workers injury, F 6 8 deployed. lifting activity are trained, qualified and F 3 5 Yes
Safety
2. accident competent to carry out the work safely.
Watchman

Never stand between the 1. Position of the crane will be controlled

load and a barrier. by sup. Do a 360 deg swing, disengage
swing brake at 0, 90, 270, 360, to check
Personnel Certified
Place Crane on leveled & crane leveling.
injury. / Riggers.
Improper Crane compacted ground with 2. Follow controls for exclusion zone as
2 damage to F 6 8 Competent F 3 5 Y
setup fully extended out riggers marked on lifting plan.
other tank Rigging & Lifting
on wooden sleepers. 3.Inspect/ checklist the equipment
Supervisor.
(crane/ gears) before the lift, Tool box to
share movement arrangement with crane
driver/ operator/lookout/ supervisor
1. Look out to be deployed for safe
1. Look outs deployment reverse movement.
2. Slow reverse 2. Look out should use reflective vest. SPA: Lifting &
movement. 2. Reverse alarm should be used during Rigging
Personal injury,
3. Reverse alarm reverse movement. Supervisor,
3. Struck with crane Damage to the G 6 7 G 2 3 Yes
functional. 3. Boom should be closed during any Safety
during movement Equipment
4. Defensive driving movement of the crane. Watchman
certified operator 4. Follow the speed limits (5 Km/Hr) as Lookouts.
per UEPL standard for cranes.
 1. Place crane on leveled/compacted
ground with fully extended outriggers.
2. Provide wooden pads underneath the
float pads of outriggers with area at least
2 times larger than that of float pad area.
4. If the poor ground conditions
SPA: Lifting &
encountered change the location.
Crane collapse due Property Rigging
1. Assess the ground 5. In case of soggy conditions do not
4. to poor ground damage, F 5 7 Supervisor, F 3 5 Yes
condition prior to lift. perform the lift.
condition personal injury Safety
6. Don’t setup crane outrigger directly
Watchman
above underground facility.
7. Always provide concrete slabs /ramps
for crossing over surface tubing/pipeline.
The should be designed so that
tubing/pipeline never takes the load
upon crane/trailer crossover
1. Ensure all lifting gears should be third
party certified.
2. Inspect all Lifting equipment and
accessories before any lifting activity
1. Pre Use inspection of
3. For choking of pipe spools with wire SPA: Lifting &
Lifting Collapse, lifting accessories &
Damaged lifting rope sling, ensure proper anchorage with Rigging
Serious equipments.
5. gears E 4 7 the help of bulldog clamps Supervisor, E 2 5 Yes
personal 2. Check the valid 3rd
Check sling angles (with horizontal) are Safety
injury/Fatality party certification.
equal to or greater then 45 deg. Watchman
De-rate WLL of shackles, slings for
different angles/configurations/modes
For single/double choker reduce the sling
SWL by 20%.
Slowly raise / lower the load, Lifting plan Safety
should be available at site Lifting gear Supervisor,
Falling / Slipping of Physical Injury, Lifting plan, Weight of
6. G 6 7 certification, trial lift. Rigger, G 2 3
load Load Hit with load should be known, Yes
2.Rigging study should be available at job Banks man,
Existing Piping. Trail Lift
site Supervisor
1. Balanced loading to be ensured
specially when tailing carried out.
Tail Lifting of certified lifting
7. Fatality, Injury F 4 6 1. Balanced loading. 2. Ensure tail lift operator has a clear line G 2 3 Yes
equipments supervisor
of sight with all people working in vicinity
of lift.
 3. Ensure a clear verbal command &
response system is in place between
operator & staff using tail lift.

1. Rigger/signal/outlook man visit site

1.Site/area/location before moving equipment at site.
survey before moving 2. HSE supervisor will ensure wind speed
equipment at site i.e. limit before starting lifting operation if
Equipment
Soil condition wind speed exceeds from 25 knots TRA Rigging
stuck in muddy
Weather 2.Wait till clear visibility should be revised. Sup,(SPA)
8. area due to F 5 7 F 3 5 Yes
conditions achieved (in case of wind 3. No lifting if wind speed cross 30 knots Crane Opt, HSE
rain, High Wind
storm) 4. Wind speed Reading should be from Sup
speed
3. Observe plant wind radio room or look out for wind sock.
speed limit before any Wind sock generally gets horizontal if
lifting operations. wind speeds are equal to or above 15
knots.

9 SIMPOS

Crane Toppling,
Check work radius prior to lift see if they
Structural Tool box talk sharing the
tally with the lifting plan, in case of any Competent
Failure, sequence of lift as
variation reposition the crane. Lifting
Damage to mentioned in lifting plan,
Supervisor,
10 Crane Overload other tank, F 6 8 load chart, F 4 6 Y
Perform trial lift (inch the load to check Certified riggers
Personnel Check the calibration of
stability and verify the weight of the load Safety watch
injury/fatality SLI prior to lift.
with SLI) in accordance with the lift plan. (spotters)
Define exclusion zone
Keep everyone out of the exclusion zone.
Check whether ATB is working (audible
alarm and cut-off)
Equipment Verify SLI boom angle readout with angle
Perform functional test Crane operator,
Inadequate or damage due to finder, Radius readout with measuring
of mobile crane, verify Rigging and
11. inoperative safety overload, G 6 8 tape, boom length with load chart (main G 4 5 Y
SLI readouts with proper Lifting
devices Plant/facility boom), actual load with crane hook load
tools Supervisor
damage or if possible test load prior to lift.
Check whether correct falls are selected
on SLI display.

GENERAL COMMENTS: Abbreviations

1. TBT will be conducted prior to job start. SPA: Single Person Accountable
2. Unauthorized entry of the person not allowed in work premises. ATB: Anti-Block
3. Proper PPE’s are must for all the crew. SWL: Safe Working Load
4. Stand by vehicle must be present at the site in case of emergency. SLI: Safe Load Indicator
. SIMOPS: Simultaneous Operation
NAME OF TEAM MEMBERS Signature RISK ASSISMENT APPROVAL
I’m satisfied that the safeguard put in place will reduce the level of Risk to an acceptable level
Muhammad Asif (Project Manager) and the Task/Action is permitted to proceed.
Kawish Zafar (Rigging & Lifting Supervisor)
Reviewed by: ____________
Farhat Ali HITRA Team Leader
Date: ________________________ Time: ____________________
Authorizing
S = Severity; P = Probability, R = Risk
Signatory: _______________ DATE: ________________