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User Manual
A.1 CE certification
The equipment listed as CE certified means that the product complies with the essential requirements concerning safety and
hygiene. The directives that have been taken into consideration in the design are available on written request to ADB SAFEGATE.
A.2 ETL certification
The equipment listed as ETL certified means that the product complies with the essential requirements concerning safety and FAA
Airfield regulations. The directives that have been taken into consideration in the design are available on written request to
ADB SAFEGATE.
A.3 LED Product Guarantee
Where applicable, per FAA EB67(applicable edition), ADB SAFEGATE L858(L) Airfield Guidance Signs are warranted against
electrical defects in design or manufacture of the LED or LED specific circuitry for a period of 4 years. ADB SAFEGATE LED light
fixtures (with the exception of obstruction lighting) are warranted against mechanical and physical defects in design or
manufacture for a period of 12 months from date of installation; and are warranted against electrical defects in design or
manufacture of the LED or LED specific circuitry for a period of 4 years per FAA EB67 (applicable edition).
NOTE: See your sales order contract for a complete warranty description. In some specific cases, deviations are (to be) accepted in
the contract, which will supersede the standard warranty.
A.4 Standard Product Guarantee
Products of ADB SAFEGATE manufacture are guaranteed against mechanical, electrical, and physical defects (excluding lamps)
which may occur during proper and normal use for a period of one year from the date of installation or 2 years from date of
shipment and are guaranteed to be merchantable and fit for the ordinary purposes for which such products are made. ADB
SAFEGATE L858 Airfield Guidance Signs are warranted against mechanical and physical defects in design or manufacture for a
period of 2 years from date of installation per FAA AC 150/5345-44 (applicable edition).
NOTE: See your sales order contract for a complete warranty description.
A.5 All Products
LED Products of ADB SAFEGATE, manufactured and sold by ADB SAFEGATE or its licensed representatives, meets the
corresponding requirements of FAA, ICAO and IEC.
ADB SAFEGATE will correct by repair or replacement per the applicable guarantee above, at its option, equipment or parts which
fail because of mechanical, electrical or physical defects, provided that the goods have been properly handled and stored prior to
installation, properly installed and properly operated after installation, and provided further that Buyer gives ADB SAFEGATE
written notice of such defects after delivery of the goods to Buyer. Refer to the Safety section for more information on Material
Handling Precautions and Storage precautions that must be followed.
ADB SAFEGATE reserves the right to examine goods upon which a claim is made. Said goods must be presented in the same
condition as when the defect therein was discovered. ADB SAFEGATE furthers reserves the right to require the return of such
goods to establish any claim.
ADB SAFEGATE’s obligation under this guarantee is limited to making repair or replacement within a reasonable time after receipt
of such written notice and does not include any other costs such as the cost of removal of defective part, installation of repaired
product, labor or consequential damages of any kind, the exclusive remedy being to require such new parts to be furnished.
ADB SAFEGATE’s liability under no circumstances will exceed the contract price of goods claimed to be defective. Any returns
under this guarantee are to be on a transportation charges prepaid basis. For products not manufactured by, but sold by ADB
SAFEGATE, warranty is limited to that extended by the original manufacturer.
This is ADB SAFEGATE’s sole guarantee and warranty with respect to the goods; there are no express warranties or warranties of
fitness for any particular purpose or any implied warranties of fitness for any particular purpose or any implied warranties other
than those made expressly herein. All such warranties being expressly disclaimed.
96A0321 Rev. M
A.6 Liability
WARNING
Use of the equipment in ways other than described in the catalogue leaflet and the manual may result in
personal injury, death, or property and equipment damage. Use this equipment only as described in the
manual.
ADB SAFEGATE cannot be held responsible for injuries or damages resulting from non-standard, unintended uses of its
equipment. The equipment is designed and intended only for the purpose described in the manual. Uses not described in the
manual are considered unintended uses and may result in serious personal injury, death or property damage.
Unintended uses includes the following actions:
— Making changes to equipment that have not been recommended or described in this manual or using parts that are not
genuine ADB SAFEGATE replacement parts or accessories.
— Failing to make sure that auxiliary equipment complies with approval agency requirements, local codes, and all applicable
safety standards if not in contradiction with the general rules.
— Using materials or auxiliary equipment that are inappropriate or incompatible with your ADB SAFEGATE equipment.
— Allowing unskilled personnel to perform any task on or with the equipment.
96A0321 Rev. M
96A0321 Rev. M
TABLE OF CONTENTS
96A0321 Rev. M
96A0321 Rev. M
1.0 Safety
This section contains general safety instructions for installing and using ADB SAFEGATE equipment. Some safety instructions may
not apply to the equipment in this manual. Task- and equipment-specific warnings are included in other sections of this manual
where appropriate.
WARNING
• Failure to observe a warning may result in personal injury, death or equipment damage.
CAUTION
• Failure to observe a caution may result in equipment damage.
96A0321 Rev. M
1.2.3 Fasteners
WARNING
FOREIGN OBJECT DAMAGE - FOD
• Only use fasteners of the same type as the one originally supplied with the equipment.
• Always tighten the fasteners to the recommended torque. Use a calibrated torque wrench and apply the recommended adhesive type.
• Obey the instructions of the adhesives necessary for the fasteners.
Failure to follow these warnings may cause the fasteners to loosen, damage the equipment, potentially to
loosen the equipment. This can lead to a highly dangerous situation of FOD, with potential lethal
consequences.
96A0321 Rev. M
1.2.4 Operation
CAUTION
IMPROPER OPERATION
• Only qualified personnel, physically capable of operating the equipment and with no impairments in their judgment or reaction times, should
operate this equipment.
• Read all system component manuals before operating this equipment. A thorough understanding of system components and their operation
will help you operate the system safely and efficiently.
• Before starting this equipment, check all safety interlocks, fire-detection systems, and protective devices such as panels and covers. Make
sure all devices are fully functional. Do not operate the system if these devices are not working properly. Do not deactivate or bypass
automatic safety interlocks or locked-out electrical disconnects or pneumatic valves.
• Protect equipment with safety devices as specified by applicable safety regulations.
• If safety devices must be removed for installation, install them immediately after the work is completed and check them for proper
functioning.
• Route electrical wiring along a protected path. Make sure they will not be damaged by moving equipment.
• Never operate equipment with a known malfunction.
• Do not attempt to operate or service electrical equipment if standing water is present.
• Use this equipment only in the environments for which it is rated. Do not operate this equipment in humid, flammable, or explosive
environments unless it has been rated for safe operation in these environments.
• Never touch exposed electrical connections on equipment while the power is ON.
Failure to follow this instruction can result in equipment damage.
1.2.5 Storage
CAUTION
IMPROPER STORAGE
If equipment is to be stored prior to installation, it must be protected from the weather and kept free of condensation and dust.
Failure to follow this instruction can result in equipment damage
96A0321 Rev. M
1.2.8 Maintenance
WARNING
ELECTRIC SHOCK HAZARD
• Do not operate a system that contains malfunctioning components. If a component malfunctions, turn the system OFF immediately.
• Disconnect and lock out electrical power.
• Allow only qualified personnel to make repairs. Repair or replace the malfunctioning component according to instructions provided in its
manual.
Failure to follow these warnings will result in death or equipment damage.
96A0321 Rev. M
The ETES-L LED elevated light fixture is used to define the edges of airport taxiways and has an average LED life of 100,000 hours
under high-intensity conditions and more than 180,000 hours under typical operating conditions, resulting in significant reduction
or even elimination of ongoing maintenance costs and periodic re-lamping expenses. The ETES-L with arctic option prevents ice
and snow buildup from obscuring light output; it melts ice similar to the way a traditional incandescent fixture does. Not only is
the light ideal for wintry conditions, but for optimal visibility during the day because of the blue optical outer lens. 10/15 W and
20/25 W isolation transformers are available for use with ETES-L fixtures to match fixture load for optimal efficiency. A standard
30/45W isolation transformer may also be used.
2.2 Introduction
See Figure 1. This section describes the ADB SAFEGATE Signature Series L-861T elevated taxiway edge LED (ETES) light.
See Figure 1 for the main items in the assembly. Typical installation is on a L-867 light base. The housing assembly includes the
electronic package.
The optional mounting is stake mounted on a 30-inch galvanized steel stake. The fixtures can also be mounted on a base plate for
a 12- or 16-inch diameter L-867 base with 1-1/2-inch NPS or a special 2-inch NPT frangible reducer coupling for an existing
installation that has
2-inch NPT hubs in the base plate. Base mounting is recommended because maintenance is easier to perform. Stake-mounted
lights require transformers, cables, and connectors that are designed for direct earth burial.
2.2.2 Uses
The L-861T LED elevated light fixture is used to delineate the edges of airport taxiways.
Figure 1: L-861T ETES Elevated Taxiway Edge Light
Glassware
Assembly
Housing Assembly
Column
Frangible Coupling
and L-823 cord set
L-867 Baseplate
(sold separately)
6
96A0321 Rev. M
© ADB Safegate All Rights Reserved
2.2.3 Mounting Columns
The mounting column is available in three lengths. Refer to Table 1.
NOTE: The measurements in Table 1 are taken from the grade to the top of the light fixture.
Table 1: Mounting Columns
Type Height in. (mm)
Standard (FAA minimum) 14 (355.6)
Standard 24 (610)
Standard (FAA maximum) 30 (762)
Instruction manual 1
Incand./Tungsten Halogen
Isolation Transformer LED Fixture Load* Energy Savings
Load
2.2.8 Packaging
Table 5: Packaging
Dimensions of Cartons Dimensions of Cartons 12
Assembled Fixtures Indiv. Weight*
Individual Per Box
6.5 x 6.5 x 20.5 in 16.5 x 21 x 20.5 in 2.75 lb
14-inch OAH
16.5 x 16.5 x 52 cm 41.9 x 53.3 x 52 cm 1.25 kg
6.5 x 6.5 x 31 in 16.5 x 21 x 33.5 in 4 lb
24-inch OAH
16.5 x 16.5 x 79 cm 41.9 x 53.3 x 85 cm 1.81 kg
6.5 x 6.5 x 37 in 16.5 x 21 x 39 in 4.75 lb
30-inch OAH
16.5 x 16.5 x 94 cm 41.9 x 53.3 x 99 cm 2.15 kg
8
96A0321 Rev. M
© ADB Safegate All Rights Reserved
2.3 Installation
WARNING
2.3.1 Introduction
This section provides instructions for installing the L-861T medium intensity elevated light fixture. Refer to the airport project
plans and specifications for the specific installation instructions.
2.3.2 Unpacking
The equipment is shipped ready for installation. Handle equipment very carefully to prevent component damage. Unpack the
carton upon receipt and check the contents and their condition. Note any exterior damage to the carton that might lead to
detection of equipment damage.
If you note any damage to any equipment, file a claim with the carrier immediately. The carrier may need to inspect the
equipment.
2.3.3 Placement
This subsection describes the placement of the L-861T light fixtures.
Follow the guidelines below, along with FAA specification AC 150/5340-30 and site plans, when placing the L-861T light fixture.
— The L-861T light fixture is normally positioned a maximum of 10 feet (3.048 m) off the edge of the hard surface of the
taxiway, and in a straight line with all other light fixtures on the straight sections of the taxiways.
— The longitudinal spacing of the light fixtures should not exceed 200 feet (60.96 m) to define the lateral limits of the taxiing
paths. The longitudinal spacing of the lights is influenced by the physical layout of the taxiways.
— Closer spacing of the lights should be provided on short taxiway sections, curves, and entrances to taxiways from runways
or aprons.
WARNING
Do not tighten the coupling if the coupling hex screw is still tight.
Failure to follow these instructions will damage the L-823 connection to the transformer.
14. Tighten the coupling screw that secures the column to the frangible coupling and the adjustable head.
10
96A0321 Rev. M
© ADB Safegate All Rights Reserved
15. Level the light fixture. Refer to Light Fixture Leveling.
Figure 2: ETES Installation in a Base Example
1-1/2" (TYP.)
LOAD RING
L868B 12" LIGHT BASE
PT. # 128CG24 OR EQUIV.
GROMMET
11
Metal Stake
Hex Head Screw and Lock Washer
2. Install the stake (See Figure 3) in 6-inch (152.4-mm) diameter holes in the ground at a depth of 30 inches (762 mm) so that the
mounting hub of the stake is level.
NOTE: The top of the stake should be even with the ground within one degree of the vertical. In areas where frost may cause
heaving, anchor the stake with concrete and use a permeable backfill material such as sand around the buried electrical
components. Cover the top surface with an impervious material to reduce moisture penetration.
WARNING
Do not drive stakes. Driving stakes may damage the stake and cause light fixture misalignment. Refer to FAA
specification AC 150/5340-30.
Failure to follow these instructions may damage the stake.
3. Backfill around the stake with compacted earth passing a 1-inch (25.4 mm) sieve.
NOTE: Use a bubble level or carpenter’s level to ensure the stake is vertical before backfilling around stake. Backfill with
concrete in case of unstable soil conditions.
4. Make electrical connections by installing the transformer primary cables to the field circuit. Then insert the transformer
secondary plug in the cable connector supports’ forked tine and attach the cable connector support to the stake hub using
1/4−20 x 3/4-in. hex head screw and 1/4-in. split lock washer.
NOTE: The small hole at the lower end of the stake is provided for a counterpoise wire connection.
5. Install the light fixture on the stake.
12
96A0321 Rev. M
© ADB Safegate All Rights Reserved
2.4 Maintenance
2.4.1 Introduction
This section provides maintenance information for the L-861T LED elevated light.
13
2.5 Troubleshooting
WARNING
Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this
document and all other related documentation.
De-energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by remote
means before attempting to service the fixture.
Failure to follow these instructions may cause equipment damage or, severe injury or death.
2.5.1 Introduction
This section contains troubleshooting information for the L-861T light fixture. This information covers only the most common
problems that you may encounter. If you cannot solve the problem with the information given here, contact your local ADB
SAFEGATE representative for help.
1. LED not lighting Defective electronic module Replace the electronic module.
LED or electronic module failed Replace the LED or the electronic module.
14
96A0321 Rev. M
© ADB Safegate All Rights Reserved
2.6 Repair
WARNING
Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this
document and all other related documentation.
De-energize the circuit and lock out the circuit or regulator so that the circuit cannot be energized by remote
means before attempting to service the fixture.
Failure to follow these instructions may cause equipment damage or, severe injury or death.
2.6.1 Introduction
This section provides instructions for repairing the L-861T LED (ETES) light fixture. It includes replacing the L-861T LED electronic
module, the arctic kit, the L-823 cord set, and the Glassware or Polycarbonate Lens Assembly. Section also covers replacing an
existing L861T incandescent fixture with an L-861T LED fixture.
CAUTION
The LED, arctic kit, and electronic module are not repairable. Failed items can only be replaced.
When servicing the internal components do not loosen and remove the screws that hold the glassware in place.
To remove the glassware assembly simply grasp the collar below the glassware and turn counter clockwise and
unscrew the assembly off of the housing.
15
16
96A0321 Rev. M
© ADB Safegate All Rights Reserved
3.0 ETES Parts
To order parts, call ADB SAFEGATE Customer Service or your local representative. Use this four-column parts list, and the
accompanying illustration, to describe and locate parts correctly.
L-861T LED Light Fixture Ordering Code
Figure 4 shows the ordering code for an L-861T LED light fixture.
Figure 4: Ordering Code
2UGHULQJ&RGH (7(6;;;;
/('&RORU
%OXH*ODVV
5HGVSHFLDODSSOLFDWLRQVRQO\
:KLWHVSHFLDODSSOLFDWLRQVRQO\
*UHHQVSHFLDODSSOLFDWLRQVRQO\
<HOORZVSHFLDODSSOLFDWLRQVRQO\
%OXH89UHVLVWDQW3RO\FDUERQDWH (7(6ZLWKKHDWHURQFXUUHQWGULYHQ
)L[WXUH+HLJKW
··2$+ZLWKRXWFRXSOLQJ
µ2$+ZLWKLQFKFRXSOLQJ73,
(7(6ZLWKKHDWHURIIFXUUHQWGULYHQ
µ2$+ZLWKLQFKFRXSOLQJ73,
µ2$+ZLWKLQFKFRXSOLQJ73,
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µ2$+ZLWKLQFKFRXSOLQJ73,
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µ2$+ZLWKLQFKFRXSOLQJ73,
µ2$+ZLWKLQFKFRXSOLQJ73,
$ 1RFROXPQRUIUDQJLEOHFRXSOLQJ6W\OHFRUG
% µ2$+ZLWKLQFKVORWFRXSOLQJ
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17
88A2146
CASTING, LED ELEVATED LIGHT HOUSING
Top View with
LED Assembly
Removed
18
96A0321 Rev. M
© ADB Safegate All Rights Reserved
Figure 6: L-861T ETES (without heater)
70A0714
RT ANG. FEM DISC. INSUL, 1/4
WIRES MUST BE
TIGHT TOGETHER
19
WIRES MUST BE
TIGHT TOGETHER
20
96A0321 Rev. M
© ADB Safegate All Rights Reserved
Figure 8: ETES Assembly
50/60Hz CONFIGURATION
44A7475-1-HC
MODIFICATION TO 63A1015
60A4486
21
62B0268-1
Stake hub
64A0173-12
64A0176-12
Hex head screw, 1/4-20 x
Hex head screw, 3/8-16 x
3/4 in
3/4 in
66A0026-24
66A0026-29
62B0269
Cable connector support
62B0284
Stake
22
96A0321 Rev. M
© ADB Safegate All Rights Reserved
3.2.1 Retrofit Charts
Figure 10: ETES LED Retro Fit Chart to Rev J and After
ARCTIC
MALE DISCONNECT
23
ARCTIC
1.625
41A0518
1
T2
B
D8
2
9
P1
NO JUMPER SETTING TO SWITCH FROM 50 TO 60 HZ
J3
J2
10
C16
**CHANGE RECORD**
PREVIOUS NUMBER NEW NUMBER ECO#/DATE
44A6662/010E 44A7163/010E 3265 / 18MAY11
44A6662/110E 44A7163/110E 3265 / 18MAY11
24
96A0321 Rev. M
© ADB Safegate All Rights Reserved
3.2.2 LED Replacement Charts
NOTE: Second generation 5W LED Module and 5W PCB Power Supply are no longer available and must be replaced.
5W assemblies:
44A6332/60/5 - 5W PCB Power Supply
44A6331/11/5W - 5W LED Module with Heater
25
*Slot across threaded end allows easy replacement of broken frangible coupling
26
96A0321 Rev. M
© ADB Safegate All Rights Reserved
ADB SAFEGATE BVBA LUCEBIT GmbH ADB SAFEGATE UK
Leuvensesteenweg 585 Airport Technology Suite 4
B-1930 Zaventem Konrad-Zuse-Ring 6 110 High Street
Belgium D - 68163 Mannheim Maidenhead
Tel: 32/2/722.17.11 Deutschland Berkshire
Fax: 32/2/722.17.64 Tel:+49 621 87 55 76-0 SL6 1PT
Email: info@adbsafegate.com Fax: +49 621 87 55 76-55 United Kingdom
Email: mail@lucebit.com Fax: +01628784865
ADB Airfield Technologies Ltd. China Customer Services: +01628672906
Room 901, 9F, Fang Heng Intl. Plaza ADB SAFEGATE, Ltd. Sales & General: +01628785339
Building C, No. 6 Futong East Road, 2nd Floor, 3 Rivonia Village Email: uk@adbsafegate.com
Chaoyang District Cnr Mutual Road and Rivonia Boulevard
Beijing 100102 South ADB SAFEGATE Italia
P.R. China Rivonia 2128 Via Quasimodo 46
Tel: +86 (10) 8476 0106 South Africa Primo Maggio
Fax: +86 (10) 8476 0090 Tel: +27 (0) 11 525 9340 40013 Castelmaggiore (BO)
Fax: +27 (0) 11 525 9348 Italia
ADB SAFEGATE Americas LLC Email: info-sa@adb-air.com ADB SAFEGATE Equipamentos Para
977 Gahanna Parkway Aeroportos Ltda
Columbus, OH 43230 Erni AGL AG Avenida Moaci n° 395
USA Zürichstrasse 72 Conjunto 91
Tel: +1 (614) 861 1304 8306 Brüttisellen Moema CEP 04083-000
Fax: +1 (614) 864 2069 Schweiz Sao Paulo-SP
Web: www.adbsafegate.com Tel: +41 44 835 33 43 Brasil
Email: sales.us@adbsafegate.com Fax: +41 44 835 33 42 Tel: +55 (11) 5096-2169
Email: info@erni-agl.com Tel: +55 (11) 5049-2304
Email: brazil@adbsafegate.com
LIBERTY AIRPORT SYSTEMS Inc.
http://adbsafegate.com/contact/ 3375 North Service Road, Unit C5 ADB SAFEGATE Doha
Burlington, Ontario, L7N 3G2 C/O Watad Group
Canada PO Box 192
Tel: +1 (905) 631 1597 Doha, Qatar
Fax: +1 (905) 567-5312 Tel: +974 44 35 38 03
Email: info@libertyairportsystems.com Fax:+974 44 35 44 89
ADB SAFEGATE BVBA ADB SAFEGATE bvba Taiwan Branch
Niederlassung Deutschland 6th floor, No. 283, Section 2 FU Hsing
Von-der-Tann-Str. 31 South Road
90439 Nürnberg Taipei 106
Deutschland Taiwan R.O.C
Tel: +49 (0)911 2105 61 60 Lucebit Hellas EΠE
Fax: +49 (0)911 2105 61 61 25th Martiou Street 11
Email: igermany@adbsafegate.com GR-15233 Halandri Athens
ADB SAFEGATE Succursale France Tel: +30 210 6856 558
Paris Nord 2 Fax: +30 210 6856 556
22 Avenue des Nations Email: mail@lucebit-hellas.com
BP 55428 Villepinte
F-95944 Roissy Charles de Gaulle
France
Tel : +33 1 49 89 66 30
Fax : +33 1 49 89 17 81
Email: france@adbsafegate.com
ADB SAFEGATE
Dubai Silicon Oasis
Wing D - Office D-309
P.O. Box 341218
United Arab Emirates
Tel: +971 4372 4970
Fax: +971 4372 4975
Manufacturing Offices
ADB Safegate Airfield Technologies Ltd. China ADB SAFEGATE Americas LLC
ADB Safegate bvba
Unit 603, D Block, 977 Gahanna Parkway
Leuvensesteenweg 585
CAMIC International Convention Center, Columbus, OH 43230
B-1930 Zaventem USA
No 3, Hua Jia Di East road, ChaoYang district,
Belgium Tel: +1 (614) 861 1304
Beijing 100102, P.R. China
Email: info@adbsafegate.com Fax: +1 (614) 864 2069
E-mail: china@safegate.com
Phone: +32 2 722 17 11 Web: www.adbsafegate.com
Phone: +86 (10) 8476 0106
Fax: +32 2 722 17 64 Email: sales.us@adbsafegate.com
Fax: +86 (10) 8476 0090