MOSAIC Certified Ceiba Field Early Production System

Cameron MOSAIC™ Systems

for the Ceiba Field
Early Production System
The Ceiba Field Early Production System
 Nigeria 0 100

KM

Douala
Niger
Delta D E Malabo
B
A
C
Bioko
Island

H Cameroon

Rio Muni
Basin
Gulf of Guinea Block F
Bata
Ceiba Equitorial
Field Guinea
Principe Block G
The Ceiba Field is located in

Block G of the Rio Muni Basin,

Gabon
35 kilometers (22 miles) off the

continental coast of Equatorial

Guinea, approximately 241 kilo-

T
he Ceiba Field Early Production System consists of four Cameron
meters (150 miles) south of the
SpoolTree Production Systems each tied back to individual, retrievable country’s capital, Malabo. The

subsea manifolds. Each manifold ties one tree to two export flowlines via a water depth is approximately

730 meters (2400 feet).

fabricated well jumper Cameron Vertical Connector (CVC) system. The flowlines

are then tied back to the Floating Production Storage Offloading (FPSO) vessel.

The FPSO is moored in approximately 91 meters (300 feet) of water, 29 kilometers

(18 miles) offshore and has a crude oil storage capacity of 2 million barrels.

The wells in the Ceiba Field have been completed using field-proven,

modular components that are part of Cameron’s MOSAIC product line. The

subsea production trees are 5000 psi WP Cameron SpoolTree Systems. Each tree

incorporates modular components such as Cameron FLS Gate Valves, Cameron

Compact Modular (CM) Actuators, and Cameron Vertical Connection (CVC)

Systems. The control system is the Cameron CAMTROL Advanced Multiplexed

Electro-Hydraulic Control System which features standardized, modular

components, open electronics architecture and highly flexible hydraulics.

 TM

The Ceiba Field Early Production System set a deepwater industry record, with a discovery to first oil time of less than 14 months. The
following indicates the fast pace of this project and the successful use of Cameron MOSAIC systems to provide pre-engineered
components with application-specific components within a tight delivery schedule:
Start Triton Energy announces Ceiba Field discovery. Month 8 Cameron delivers fourth SpoolTree Christmas tree;
Month 1 Triton Energy confirms Ceiba Field discovery. Cameron delivers first manifold.
Month 2 Cameron submits proposal for MOSAIC system. Month 9 Cameron delivers two more manifolds;
Month 3 Cameron is awarded contract for MOSAIC system. Cameron delivers CAMTROL topsides equipment;
Month 4 Cameron delivers STM wellheads and tools; First tree is installed.
Triton Energy signs contract with FPSO manufacturer. Month 10 Second and third trees and four manifolds are installed.
Month 6 Cameron delivers first SpoolTree Christmas tree. Month 13 FPSO arrives in Ceiba Field.
Month 7 Cameron delivers two more SpoolTree Christmas trees. Month 14 First oil achieved.
Cameron MOSAIC Systems and Subsystems
for the Ceiba Field Early Production System

Subsea Manifolds
Retrievable Pigging Loops
CVC Connectors
FLS Hydraulically Actuated Gate Valves
Piping as Required
Dual Header Piping
Manifold Support Structure
Manifold Running Tool
Debris Cap
Production Well Jumper Systems
CVC Running Tools
CVC Connectors
Adjustable Well Spreader Beams
Fabricated Piping
STM Wellhead Systems
Completion Guide Bases
Casing Hangers, Seal Assemblies, Wear Bushings
Running and Testing Tools
SpoolTree Christmas Tree Systems
FLS Gate Valves
CM Actuators
DWH Tree Connectors
Hydraulic Tubing Hanger and Running Tool
Isolation Sleeve
Electro-Hydraulic Umbilical Junction Hubs
Running Tools
Debris Caps
High Pressure Caps
Integral Spool Bodies and Protective Structures
All Related Running and Testing Tools
CAMTROL Production Control System
Surface Components
Master Control Station (MCS)
Electrical Power Unit (EPU)
Uninterruptible Power Supply (UPS)
Hydraulic Power Unit (HPU)
Return Reservoir Unit (RRU)
Topside Umbilical Termination Unit (TUTU)
Manifold-Mounted Subsea Components
Umbilical Termination Assembly (UTA)
Subsea Distribution Unit (SDU)
Subsea Control Module (SCM)
Subsea Accumulator Module (SAM)
UTA-to-SDU Umbilical Jumper
SDU-to-Tree Control and Monitoring Jumper
SDU-to-Manifold Pigging Jumper
Tree-Mounted Subsea Components
Fixed Junction Plate
Production Pressure/Temperature Transmitter
Annulus Pressure Transmitter
Downhole Pressure/Temperature Transmitter Jumper
Intervention Equipment
Deepwater Liftline Running Tool (DLRT)
System Analyses
Reliability Availability Maintainability Analysis
Hydraulic Analysis
Electrical Communication Analysis
Electrical Power Analysis
 Ceiba Field Early Production System Components
T he Ceiba Field project utilizes
Cameron MOSAIC Production
Systems for the Christmas tree and
related systems. Several of the key
elements are described in detail below.
CAMERON MOSAIC COMPONENTS
Subsea Manifolds
Each Ceiba Field manifold is used
to tie one Cameron SpoolTree production
system to two export flowlines. All
Manifold Being Installed
manifold pressure-containing components
are rated for 5000 psi WP. The support
structure is designed so that neither snag
loads nor loads from thermal expansion of
flowlines are induced into the manifold.
Main components of each manifold
include the manifold frame, pigging loop,
dual header piping, and the CAMTROL
Subsea Distribution Unit (SDU) and
Umbilical Termination Assembly (UTA).
The manifold contains interfaces for
subsea installation of the the flowline
connections, production jumper, UTA,
SDU, and the pigging loop. The manifold
is supported on a single pile which
includes a 30" conductor housing profile
for use with the STM running tool.
The pigging loops are fully retriev-
able and feature two 8" CVC connectors
and a double-acting Cameron hydraulic
8" gate valve with ROV manual override.
The loop provides a dual-port hot stab for
flying-lead connection of the gate valve to
the SDU. Insulation is applied to the
loop pipe and insulated enclosures are
provided for the CVC connectors.
The dual header piping includes
two 8" CVC connectors hubs, one for the
pigging loop, one for the export line. One
header also includes a branch tie-in to
the Manifold Isolation Valve (MIV), a
Cameron 6" manual gate valve with
ROV interface. The second header also
incorporates two CVC hubs along with a
Cameron 1/2" manual gate valve for the
annulus bleed line. The header lines are
fully piggable and the branch tie-inline
has a pig-excluding device.
Each manifold contains four ROV-
installed flying leads: UTA-to-SDU,
SDU-to-tree, SDU-to-pigging valve,
and manifold-to-tree.
Production Well Jumper System
The Ceiba Field production well
jumper system is an M-style fabricated
jumper made of 6-5/6" OD pipe with two
6" Cameron Vertical Connectors (CVC)
on the ends.
The system is installed vertically from
a construction vessel. The CVC collet-type
connectors and hydraulic running tools
are attached to each end of the fabricated
jumper. The assembly is
lowered into position on
the spreader beam
(either using guide-
lines or dynamic
positioning). Once
in position, the
collet connectors
are lowered directly
onto fixed CVC hubs
and are hydraulic-
ally locked. Once the
CVC Running Tool connection is made
and tested, the running tools and spreader
beam are retrieved.
STM™ Wellhead System
The Ceiba Field wellhead system is a
Cameron Single Trip Metal Sealing (STM)
Type S Wellhead rated for 10,000 psi WP.
The 18-3/4" housing hub incorporates
a profile designed to accommodate the
Cameron tree connector.
SpoolTree™ Christmas Trees
The Ceiba Field Christmas Trees are
5" x 2" 5000 psi WP Cameron SpoolTree
systems. Although primarily intended
for guidelineless installation, guideline
capability is also incorporated into
the design.
SpoolTree System Ready for Installation
The tree spool body is central to the
tree assembly and acts as a tubing spool
during completion, and as a tree block
manifold as the tubing hanger is landed.
The spool incorporates 5-1/8" 10,000 psi
WP production valves (master, wing,
choke isolation) and 2-1/16" 10,000 psi
WP annulus valves (master, workover,
crossover). Both production and annulus
valves are Cameron FLS Gate Valves
with Cameron Compact Modular (CM)
Actuators. All CM actuators include
extended linear ROV override capabilities.
and position indication features.
 The tree also includes a pressure and
temperature sensor at the production wing
valve and a pressure sensor at the annulus
SpoolTree Christmas Tree Being Installed
wing block. Test lines are provided for the
wellhead AX gasket, electrical connectors
and high pressure cap. Isolation valves
are 1/2" 10,000 psi WP ROV-activated
isolation needle valves.
The SpoolTree system latches to the
wellhead via a Cameron DWH Connector.
Hydraulic Tubing Hangers
The Cameron Tubing Hanger is
installed with the Cameron Hydraulic
Tubing Hanger Running Tool which
features a soft-land function. The tubing
hanger lands in the SpoolTree bore and
is oriented via an orientation sleeve.
The hanger has three downhole lines,
two for the surface-controlled subsea
safety lines, and one downhole chemical
injection line. The hanger also incorporates
an electrical line for the downhole pres-
sure and temperature gauge.
CAMTROL™ Production Controls
The CAMTROL Advanced Multi-
plexed Subsea Production Control System
for the Ceiba Field EPS project is designed
to control and monitor four oil production
trees, with the standard CAMTROL
system providing expansion capability
to accommodate all envisioned full field
development (FFD) wells. Components of
the CAMTROL system are installed on the
subsea trees at distances ranging from 4.5
to 8.0 kilometers (3 to 5 miles) from the
host (FPSO).
The CAMTROL system is a stand-
alone system linked to the FPSO DCS via
the Master Control Station (MCS) dual
redundant 100-megabit fast Ethernet data
pathways. The subsea system is controlled
by electronic signals sent to Subsea
Control Modules (SCMs). Data gathered
and monitored by the SCMs is displayed
on graphic well-screen displays at the
MCS in an air-conditioned, purged control
room located on the FPSO.
A Hydraulic Power Unit
(HPU) and Electrical Power Unit
(EPU) provide hydraulic fluid and
electric power via hoses and cables
within the four umbilicals. A
Return Reservoir Unit (RRU)
provides sufficient safe volume to
accept Emergency Shut Down (ESD)
returns from the potential FFD system.
An Uninterruptible Power Supply (UPS)
guarantees up to three-hours electrical
power should FPSO power not be avail-
able. Four umbilicals, one for each EPS
well, supply redundant services from the
FPSO. Each umbilical is connected to a
Topside Umbilical Termination Unit
(TUTU) at the surface and ends subsea
at a hinge-over-lock type Umbilical
Termination Assembly (UTA), which
docks at a subsea manifold.
CAMTROL Subsea Distribution Unit
From the UTA, an ROV-installed fly-
to-place jumper connects the UTA and a
Subsea Distribution Unit (SDU). Uniquely,
each SDU is retrievable from the manifold
and serves as the control point for its tree,
as well as the distribution center for field
expansion via three FFD junction points
with long-term protective covers. A Subsea
Accumulator Module (SAM) and Subsea
Control Module (SCM) are located within
the SDU, each capable of being run and
retrieved with the ROV-guided Deepwater
Liftline Running Tool (DLRT). The DLRT
is purpose designed to operate as an
integral part of the CAMTROL
system in remote locations,
where infrastructure is
limited, and in water
depths of up to 3000 meters
(10,000 feet). A hot-stab type
pigging jumper enables the
SCM to control the manifold
CAMTROL Subsea pigging valve, with-
Control Module
out requiring control
equipment permanently fixed to the
manifold. An ROV-installed, fly-to-place
jumper connects the SDU and its tree.
The SCMs provide true dual redund-
ancy; dual Subsea Electronic Modules
(SEMs), dual electrical and hydraulic
supplies, and a second set of Valve
Electronic Modules (VEMs) provide the
extra availability required of remote
systems. The SCMs also feature Cameron
HydraQuad™ couplers and standard inter-
faces; they control hydraulic and asso-
ciated tree and manifold functions, and
acquire data for transmission to the FPSO.
The modules are pressure compensated to
3000 meters (10,000 feet), lightweight (1200
kilograms or 2645 pounds), compact, and
have been systematically designed and
qualified for deepwater applications.
Cameron Cameron Controls
PO Box 1212 6650 Bingle Road
Houston, Texas 77251-1212 Houston, Texas 77092
Tel 713 939 2211 Tel 713 683 4600
Fax 713 939 2620 Fax 713 683 4729

Cooper Cameron (U.K.) Ltd.

Cameron Controls
5 Mondial Way
Lueckenweg 1
Harlington
29227 Celle, Germany
Hayes, UB3 5AR
Tel 49 5141 8060
England
Tel 011 44 208 990 1800 Fax 49 5141 806333
Fax 011 44 208 990 1888

Cameron Controls
Cooper Cameron (Singapore) Pte, Ltd. ICS House Badentoy Park
Subsidiary Of Cooper Cameron Corporation Badentoy Avenue
2 Gul Circle, Jurong Industrial Est Portlethen
Singapore 629560 Aberdeenshire, Scotland AB12 4YB
Republic Of Singapore Tel 44 1224 282 000
Tel 65 861 3355 Fax 44 1224 781 800
Fax 65 861 6197

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Cameron, MOSAIC, CVC, CAMTROL, SpoolTree and HydraQuad are trademarks of Cooper Cameron Corporation.

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