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This document discusses elements of well costing for drilling engineering projects. It covers the key components that make up well costs, including rig costs, tangible costs like casing and cement, and service costs. It also discusses factors that affect well costs, such as location, well type, and drilling challenges. The document provides examples of how to estimate drilling time through detailed calculations and plots to generate a time-depth curve. It emphasizes that accurate time estimates are crucial for developing well cost authorizations since rig and service costs depend heavily on drilling duration.
This document discusses elements of well costing for drilling engineering projects. It covers the key components that make up well costs, including rig costs, tangible costs like casing and cement, and service costs. It also discusses factors that affect well costs, such as location, well type, and drilling challenges. The document provides examples of how to estimate drilling time through detailed calculations and plots to generate a time-depth curve. It emphasizes that accurate time estimates are crucial for developing well cost authorizations since rig and service costs depend heavily on drilling duration.
This document discusses elements of well costing for drilling engineering projects. It covers the key components that make up well costs, including rig costs, tangible costs like casing and cement, and service costs. It also discusses factors that affect well costs, such as location, well type, and drilling challenges. The document provides examples of how to estimate drilling time through detailed calculations and plots to generate a time-depth curve. It emphasizes that accurate time estimates are crucial for developing well cost authorizations since rig and service costs depend heavily on drilling duration.
1. time estimates A. Example of time-depth curve 2. Elements Of Well Costing 3. Risk Assessment In Drilling Cost Calculations 4. Drilling Contracting Strategies Authorization For Expenditure elements which comprise the well cost: rig, casing, people, drilling equipment etc. The final sheet summarizing the well cost is usually described as the AFE: “Authorization For Expenditure”. The AFE is the budget for the well. Once the AFE is prepared, it should then be approved and signed by a senior manager from the operator. The AFE sheet would also contain: project description, summary and phasing of expenditure, partners shares and well cost breakdown. Details of the well will be attached to the AFE sheet as a form of technical justification.
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FACTORS AFFECTING WELL COST Well costs for a single Profile well depend on: vertical/ horizontal/ multilateral Geographical location: Subsurface problems land or offshore, country Rig costs: Type of well: land rig, jack-up, exploration or semi-submersible or development, drillship and rating of rig HPHT or sour gas well Completion type Drillability Knowledge of the area: Hole depth wildcat, exploration or development Well target(s)
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time spent on a well The time spent on a well consists of: Drilling times spent on making hole, including circulation, wiper trips and tripping, directional work, geological sidetrack and hole opening. Flat times spent on running and cementing casing, making up BOPS and wellheads. Testing and completion time. Formation evaluation time including coring, logging etc. Rig up and rig down of rig. Non-productive time.
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time required to drill the well Before an AFE can be prepared, an accurate “estimate” of the time required to drill the well must be prepared. The time estimate should consider: ROP in offset wells. From this the total drilling time for each section may be determined. Flat times for running and cementing casing Flat times for nippling up/down BOPs and nippling up wellheads Circulation times. BHA make up times.
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DETAILED TIME ESTIMATE Detailed time estimates can be prepared for each hole section by considering the individual operations involved. This exercise requires experience on part of the engineer and also detailed knowledge of previous drilling experience in the area.
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Detailed time estimate for 30” conductor
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Calculation of time -depth curve Assume the following well design for Well Pak-1: 36” Hole / 30" Conductor 50 m BRT (below rotary table) 26” Hole / 20" Casing 595 m BRT 17.5”Hole / 13.375" Casing 1421 m BRT 12.25” / 9.625" Casing 2334 m BRT 8.5” Hole / 7" Casing 3620 m BRT Total Depth 3620 m BRT From three offset wells, the following data was established for average ROP for each hole section: 36” Hole 5.5 m/hr 26” Hole 5.5 m/hr 17.5”Hole 7.9 m/hr 12.25” 4.6 m/hr 8.5” Hole 2.5 m/hr
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Calculation of time -depth curve (Cont.) The expected flat times for this well are :
Calculate the total drilling time and
plot the depth-time curve. Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 12 Calculations of planned drilling times Solution: Example 17.1: Calculation of time -depth curve, WEC PGO: 752
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Time-depth calculations
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Time-depth curve
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ELEMENTS OF WELL COSTING There are three main For offshore wells elements of the well there are other costs cost. which must be included: No matter what service Supply boats or product is used, it will Stand-by boats fall under one of the Helicopters following three cost elements, namely: Rig costs Tangibles Services
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RIG COSTS As the name implies, $/day. rig costs refer to the cost Rig rate depends on: of hiring the drilling rig Type of rig and its associated Market conditions equipment. Length of contract This cost can be up to Days on well 70% of well cost, especially for Mobilization/ semi-submersible rigs Demobilization of rig and or drilling ships. equipment Rig cost depends entirely Supervision on the rig rate per day, Additional rig charges usually expressed as
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TANGIBLES Tangibles refer to Wellhead/accessories the products Bits used on the well. Coreheads These include: Cement products Casing Mud products For an example: Solids control length of casing and consumables selecting the appropriate casing grades/weights for Fuel and lubes each hole section Other materials and Tubing/ supplies completion equipment
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SERVICES This group of costs refers Surveying to any service required on determination of the well. Services include: hole angle and azimuth. includes the cost of single Communications shots, magnetic multi-shots Rig positioning (MMS) and gyros usually required in offshore Cementing operations Mud Logging Logging (wireline) Fishing both open & cased hole only included if experience logs in the area dictates that MWD/ LWD fishing may be required in Downhole Motors some parts of the hole Solids Control Equipment Downhole tools including jars, shock subs Mud Engineering Casing services Directional Engineering
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NON PRODUCTIVE TIME (NPT) The time required for any routine or abnormal operation which is carried out as a result of a failure is defined as Non Productive Time (NPT) Non-Productive Time (NPT) in drilling operations currently account for 20% of total drilling time. the NPT is calculated as the time from when the problem occurred to the time when operations are back to prior to the problem occurring. The NPT time includes normal operations such as POH, RIH, circulating etc. standby time Waiting on weather or waiting on orders, people or equipment is not NPT. This is standby time.
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CLASSIFICATION OF NPT Rig equipment Logging equipment (Down time due to: Mud Stuckpipe and Fishing of pumps, generators, shakers, BHA equipment rotary table, top drive/Kelly, hoist, drilling line, gauges, Casing Hardware and compressors and anchors. Cementing Equipment Note that within the rig contract a fixed time is Fluids allowed for rig repairs/ maintenance. The NPT rig Hole problems time should be the time Well Control recorded above the agreed fixed repair time). Testing and Completion Surface Equipment NPT Downhole Equipment Drillstring Equipment Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 22 two major elements of well cost estimates it is essential that cost Rig costs and services are greatly impacted by the estimates are made time estimate. realistic, as low as Tangible costs possible and produced in Tangible costs can be a consistent manner. estimated at the budgetary stage (before a These criteria are detailed well plan is achieved through the made) or at the AFE stage application of risk after the detailed well assessment. plan is made. The risk involved in Well cost estimates are estimating tangibles is made up of two major usually small. elements: Time dependent costs Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 24 levels of risks Risk assessment is defined in terms of the probability of meeting a given target. There are three levels of risks: P10 (only a 10% chance of being achieved) This is a highly optimistic estimate which can only be achieved under exceptional circumstances. As there is no exact method for estimating P10, it is now customary to base P10 value on the best possible performance on any operation on any well in the area. the total P10 value for a given section will be the best individual values from several wells for all operations required to drill, case and cement the given hole section.
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levels of risks (Cont.) P50 This is the key figure in most well cost estimates. This estimate will be based on known information derived from offset data. P90 This is an estimate of well cost which is likely to be met 90% of the time and that well costs can not be exceeded except under exceptional cases. This estimate was widely used in the oil industry before accurate cost estimating was introduced in the early 1990’s.
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COST REDUCTION There are two elements of costs which must be controlled: Capital Expenditure (Capex): This includes the cost of finding and developing an oil/gas field. The cost of drilling operations is the major cost element and must be kept to an acceptable value. Operating Cost (OPEX): This includes the actual cost of production: cost of maintaining the platform, wells, pipelines etc. We will not be concerned with these costs as they are part of production operations.
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Price of oil production judging a minimum oil. price per barrel of oil (2002): This is particularly true for In the North Sea, it is accepted deep waters in hostile that the principle of 1/3/3 environments. results in a profitable The following is a list of operation. $1 for finding, measures to reduce costs: $3 for developing and Technical innovation $3 for production. Productivity improvement: combined cost of $7 per barrel e.g. faster drilling operations In the Middle East, this Increased operational combined cost can be as low effectiveness as $2 for some giant fields. Incentive contracts In general the more remote (sharing gains and pains) the area the more expensive Less people is the final cost of barrel of
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types of contracts There are basically four types of contracts which are currently used in the oil industry: Conventional Integrated Services (IS) Integrated Project Management (IPM) Turn Key The type of drilling contract used can mean the difference between an efficient and a less efficient operation. Indeed, going for one type, say turn key, can mean that the operator has no control over the operation whatsoever and has no means of building knowledge for future operations.
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CONVENTIONAL CONTRACT In this type of contract, the E&P company does every thing using its own staff or contractors. This is the most involved type of contract and can mean handling up to 100 contracts per well. the operator has total control over the operation and carries full risk. The contractor has no risk and it could be argued that the contractor has no incentive in speeding up the operation. This type of contract has the advantage that lessons learnt during drilling operations are kept within the company and used to improve future operations. Nowadays, only large operators opt for this type of contract. A variation of the above contract is to include an incentive clause for completing operations early or if a certain depth is reached within an agreed time scale. The contractor will be paid a certain percentage of the savings made if operations are completed ahead of the planned agreed drilling time.
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INTEGRATED SERVICES (IS) In this type of contract, major services are integrated under two or three main contracts. These contracts are then given to lead contractors who, in turn, would subcontract all or parts of the contract to other subcontractor. The lead contractor hold total responsibility for his contract and is free to choose its subcontractors. The operator still holds major contracts such as rig, wellheads and casing. Also the operator appoints one of its staff to act as a coordinator for the drilling operation.
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INTEGRATED PROJECT MANAGEMENT (IPM) In this type of contract, a main contractor is chosen. This contractor is the Integrated Project Management (IPM) contractor. The contractor is responsible for 20-30 service companies. • Service companies may be responsible for other service companies. The drilling operation will be controlled by a representative from the IPM contractor. The operator may hold one or two major contracts. It is one of the worst kind of contracts for the operator because: There is virtually no learning for the operator. The incentive contract is built on a time-depth curve developed and based on the contractor’s experience. Use of better equipment and personnel may beat the IPM contractor’s time-curve.
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TURN KEY CONTRACT This is the easiest of all the above contracts. The operator chooses a contractor. The contractors submits a lump sum for drilling a well: • from spud to finish with operator virtually not involved. The contractor carries all risks if the well comes behind time and also gains all benefits if he should drill the well faster. Contractors only opt for this type of contract if they know the area extremely well or during times of reduced activities. The operator opts for this type of contract if he has a limited budget or has no knowledge of drilling in the area.
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CURRENT AND FUTURE TRENDS IN DRILLING CONTRACTS There are two new development in drilling and production contracts: Production Sharing Agreement It stipulates that the contractor will be paid a certain percentage of the produced fluids (oil or gas) in return for the services of the contractor in drilling and producing the wells. • The agreement may be time-dependent running for a fixed number of years or may include an initial payment for the contractor in addition to a percentage of the production.
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CURRENT AND FUTURE TRENDS IN DRILLING CONTRACTS (Cont.) Capital Return Agreement Plus Agreed Production It stipulates that the contractor will develop a field using his own finance. In return, the operator (or national oil company) will pay the contractor all his capital expenditure plus an agreed percentage of the production. • In Iran where this type of contract is used, the agreed production is limited to a fixed number of years. The ownership of the field and its facilities always remain with the operator.
These new types of contracts were initially initiated
in some Middle Eastern countries attempting to draw western investment. These contracts are still developing in nature and have now been used by a number of third world countries.
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