Sunteți pe pagina 1din 38

Drilling Engineering 1 Course

3rd Ed. , 3rd Experience


1. time estimates
A. Example of time-depth curve
2. Elements Of Well Costing
3. Risk Assessment In Drilling Cost Calculations
4. Drilling Contracting Strategies
Authorization For Expenditure
elements which comprise the well cost:
rig, casing, people, drilling equipment etc.
The final sheet summarizing the well cost is usually
described as the AFE: “Authorization For Expenditure”.
The AFE is the budget for the well.
Once the AFE is prepared, it should then be approved and
signed by a senior manager from the operator.
The AFE sheet would also contain:
project description, summary and phasing of expenditure,
partners shares and well cost breakdown.
Details of the well will be attached to the AFE sheet as a form
of technical justification.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 4


FACTORS AFFECTING WELL COST
Well costs for a single Profile
well depend on: vertical/ horizontal/
multilateral
Geographical location:
Subsurface problems
land or offshore, country
Rig costs:
Type of well:
land rig, jack-up,
exploration or semi-submersible or
development, drillship and rating of rig
HPHT or
sour gas well Completion type
Drillability Knowledge of the area:
Hole depth wildcat, exploration or
development
Well target(s)

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 5


time spent on a well
The time spent on a well consists of:
Drilling times spent on making hole, including
circulation, wiper trips and tripping, directional work,
geological sidetrack and hole opening.
Flat times spent on running and cementing casing,
making up BOPS and wellheads.
Testing and completion time.
Formation evaluation time including coring, logging etc.
Rig up and rig down of rig.
Non-productive time.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 6


time required to drill the well
Before an AFE can be prepared,
an accurate “estimate” of the time required
to drill the well must be prepared.
The time estimate should consider:
ROP in offset wells.
From this the total drilling time for each section
may be determined.
Flat times for running and cementing casing
Flat times for nippling up/down BOPs and nippling up
wellheads
Circulation times.
BHA make up times.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 7


DETAILED TIME ESTIMATE
Detailed time estimates can be prepared for each
hole section by considering the individual
operations involved.
This exercise requires experience on part of the engineer
and also detailed knowledge of previous drilling
experience in the area.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 8


Detailed time estimate for
30” conductor

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 9


Calculation of
time -depth curve
Assume the following well design for Well Pak-1:
36” Hole / 30" Conductor 50 m BRT (below rotary table)
26” Hole / 20" Casing 595 m BRT
17.5”Hole / 13.375" Casing 1421 m BRT
12.25” / 9.625" Casing 2334 m BRT
8.5” Hole / 7" Casing 3620 m BRT
Total Depth 3620 m BRT
From three offset wells, the following data was
established for average ROP for each hole section:
36” Hole 5.5 m/hr
26” Hole 5.5 m/hr
17.5”Hole 7.9 m/hr
12.25” 4.6 m/hr
8.5” Hole 2.5 m/hr

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 11


Calculation of
time -depth curve (Cont.)
The expected flat times for this well are :

Calculate the total drilling time and


plot the depth-time curve.
Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 12
Calculations of
planned drilling times
Solution:
Example 17.1: Calculation of time -depth curve,
WEC PGO: 752

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 13


Time-depth calculations

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 14


Time-depth curve

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 15


ELEMENTS OF WELL COSTING
There are three main For offshore wells
elements of the well there are other costs
cost. which must be included:
No matter what service Supply boats
or product is used, it will Stand-by boats
fall under one of the Helicopters
following three cost
elements, namely:
Rig costs
Tangibles
Services

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 17


RIG COSTS
As the name implies, $/day.
rig costs refer to the cost Rig rate depends on:
of hiring the drilling rig Type of rig
and its associated Market conditions
equipment. Length of contract
This cost can be up to Days on well
70% of well cost,
especially for Mobilization/
semi-submersible rigs Demobilization of rig and
or drilling ships. equipment
Rig cost depends entirely Supervision
on the rig rate per day, Additional rig charges
usually expressed as

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 18


TANGIBLES
Tangibles refer to Wellhead/accessories
the products Bits
used on the well. Coreheads
These include: Cement products
Casing Mud products
For an example: Solids control
length of casing and consumables
selecting the appropriate
casing grades/weights for Fuel and lubes
each hole section Other materials and
Tubing/ supplies
completion equipment

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 19


SERVICES
This group of costs refers Surveying
to any service required on determination of
the well. Services include: hole angle and azimuth.
includes the cost of single
Communications shots, magnetic multi-shots
Rig positioning (MMS) and gyros
usually required in offshore Cementing
operations Mud Logging
Logging (wireline) Fishing
both open & cased hole only included if experience
logs in the area dictates that
MWD/ LWD fishing may be required in
Downhole Motors some parts of the hole
Solids Control Equipment Downhole tools
including jars, shock subs
Mud Engineering
Casing services
Directional Engineering

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 20


NON PRODUCTIVE TIME (NPT)
The time required for any routine or abnormal
operation which is carried out as a result of a failure
is defined as Non Productive Time (NPT)
Non-Productive Time (NPT) in drilling operations
currently account for 20% of total drilling time.
the NPT is calculated as the time
from when the problem occurred to the time when
operations are back to prior to the problem occurring.
The NPT time includes normal operations
such as POH, RIH, circulating etc.
standby time
Waiting on weather or waiting on orders, people or
equipment is not NPT. This is standby time.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 21


CLASSIFICATION OF NPT
Rig equipment Logging equipment
(Down time due to: Mud Stuckpipe and Fishing of
pumps, generators, shakers, BHA equipment
rotary table, top drive/Kelly,
hoist, drilling line, gauges, Casing Hardware and
compressors and anchors. Cementing Equipment
Note that within the rig
contract a fixed time is Fluids
allowed for rig repairs/
maintenance. The NPT rig Hole problems
time should be the time Well Control
recorded above the agreed
fixed repair time). Testing and Completion
Surface Equipment NPT
Downhole Equipment
Drillstring Equipment
Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 22
two major elements of
well cost estimates
it is essential that cost Rig costs and services are
greatly impacted by the
estimates are made time estimate.
realistic, as low as Tangible costs
possible and produced in Tangible costs can be
a consistent manner. estimated at the
budgetary stage (before a
These criteria are detailed well plan is
achieved through the made) or at the AFE stage
application of risk after the detailed well
assessment. plan is made.
The risk involved in
Well cost estimates are estimating tangibles is
made up of two major usually small.
elements:
Time dependent costs
Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 24
levels of risks
Risk assessment is defined in terms of the
probability of meeting a given target. There are
three levels of risks:
P10 (only a 10% chance of being achieved)
This is a highly optimistic estimate which can only be
achieved under exceptional circumstances.
As there is no exact method for estimating P10, it is now
customary to base P10 value on the best possible
performance on any operation on any well in the area.
the total P10 value for a given section will be the best
individual values from several wells for all operations
required to drill, case and cement the given hole section.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 25


levels of risks (Cont.)
P50
This is the key figure in most well cost estimates.
This estimate will be based on known information
derived from offset data.
P90
This is an estimate of well cost which is likely to be met
90% of the time and that well costs can not be exceeded
except under exceptional cases.
This estimate was widely used in the oil industry before
accurate cost estimating was introduced in the early 1990’s.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 26


COST REDUCTION
There are two elements of costs which must be
controlled:
Capital Expenditure (Capex):
This includes the cost of finding and developing an
oil/gas field.
The cost of drilling operations is the major cost element
and must be kept to an acceptable value.
Operating Cost (OPEX):
This includes the actual cost of production: cost of
maintaining the platform, wells, pipelines etc.
We will not be concerned with these costs as they are
part of production operations.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 27


Price of oil production
judging a minimum oil.
price per barrel of oil (2002):  This is particularly true for
 In the North Sea, it is accepted deep waters in hostile
that the principle of 1/3/3 environments.
results in a profitable The following is a list of
operation.
 $1 for finding,
measures to reduce costs:
$3 for developing and  Technical innovation
$3 for production.  Productivity improvement:
 combined cost of $7 per barrel e.g. faster drilling operations
 In the Middle East, this  Increased operational
combined cost can be as low effectiveness
as $2 for some giant fields.
 Incentive contracts
In general the more remote (sharing gains and pains)
the area the more expensive  Less people
is the final cost of barrel of

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 28


types of contracts
There are basically four types of contracts which are
currently used in the oil industry:
Conventional
Integrated Services (IS)
Integrated Project Management (IPM)
Turn Key
The type of drilling contract used can mean the
difference between an efficient and a less efficient
operation.
Indeed, going for one type, say turn key, can mean that the
operator has no control over the operation whatsoever and
has no means of building knowledge for future operations.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 30


CONVENTIONAL CONTRACT
In this type of contract, the E&P company does every thing using
its own staff or contractors. This is the most involved type of
contract and can mean handling up to 100 contracts per well.
 the operator has total control over the operation and carries full risk.
 The contractor has no risk and it could be argued that
 the contractor has no incentive in speeding up the operation.
This type of contract has the advantage that
 lessons learnt during drilling operations are kept within the company
and used to improve future operations.
Nowadays, only large operators opt for this type of contract.
A variation of the above contract is to include an incentive clause
for completing operations early or if a certain depth is reached
within an agreed time scale.
 The contractor will be paid a certain percentage of the savings made if
operations are completed ahead of the planned agreed drilling time.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 31


INTEGRATED SERVICES (IS)
In this type of contract, major services are
integrated under two or three main contracts.
These contracts are then given to lead contractors who,
in turn, would subcontract all or parts of the contract to
other subcontractor.
The lead contractor hold total responsibility for his
contract and is free to choose its subcontractors.
The operator still holds major contracts such as rig,
wellheads and casing.
Also the operator appoints one of its staff to act as a
coordinator for the drilling operation.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 32


INTEGRATED PROJECT MANAGEMENT
(IPM)
In this type of contract, a main contractor is chosen.
This contractor is the Integrated Project Management (IPM)
contractor.
The contractor is responsible for 20-30 service companies.
• Service companies may be responsible for other service companies.
The drilling operation will be controlled by a
representative from the IPM contractor.
The operator may hold one or two major contracts.
It is one of the worst kind of contracts for the operator
because:
There is virtually no learning for the operator.
The incentive contract is built on a time-depth curve
developed and based on the contractor’s experience. Use of
better equipment and personnel may beat the IPM
contractor’s time-curve.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 33


TURN KEY CONTRACT
This is the easiest of all the above contracts.
The operator chooses a contractor.
The contractors submits a lump sum for drilling a well:
• from spud to finish with operator virtually not involved.
The contractor carries all risks if the well comes behind time
and also gains all benefits if he should drill the well faster.
Contractors only opt for this type of contract
if they know the area extremely well or
during times of reduced activities.
The operator opts for this type of contract
if he has a limited budget or
has no knowledge of drilling in the area.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 34


CURRENT AND FUTURE TRENDS IN
DRILLING CONTRACTS
There are two new development in drilling and
production contracts:
Production Sharing Agreement
It stipulates that the contractor will be paid
a certain percentage of the produced fluids (oil or gas) in return
for the services of the contractor in drilling and producing the
wells.
• The agreement may be time-dependent running for a fixed
number of years or
may include an initial payment for the contractor
in addition to a percentage of the production.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 35


CURRENT AND FUTURE TRENDS IN
DRILLING CONTRACTS (Cont.)
Capital Return Agreement Plus Agreed Production
It stipulates that the contractor will develop a field using his
own finance. In return, the operator (or national oil company)
will pay the contractor all his capital expenditure plus an agreed
percentage of the production.
• In Iran where this type of contract is used, the agreed production
is limited to a fixed number of years. The ownership of the field
and its facilities always remain with the operator.

These new types of contracts were initially initiated


in some Middle Eastern countries attempting to
draw western investment.
These contracts are still developing in nature and have
now been used by a number of third world countries.

Fall 14 H. AlamiNia Drilling Engineering 1 Course (3rd Ed.) 36


1. (WEC) Rabia, Hussain. Well Engineering &
Construction. Entrac Consulting Limited, 2002.
Chapter 17

S-ar putea să vă placă și