CAPACITIES OF VARIOUS PLANT AND MACHINERY

1. DOZER (D – 6)

Speed = 1.5 Km / Hr.

No. of Passes = 3

Width of Blade = 2 Mtr.

Operating Efficiency = 75%

CAPACITY = (1500 X 2 X 0.75) /3

Levelling Earth (750 x 0.2) 150 Cum / Hr.

2. LOADER

(a) 3.1 cum. Bucket

Bucket = 3.1 Cum

Cycle Time in Plat= 1 Minute

Efficiency = 80%

CAPACITY = (3.1 X 0.8 X 60) /1 = 150 Cum / Hr.

(b) 1.7 Cum Bucket

Bucket = 1.7 Cum

Cycle Time in Plant = 2.5 Minute

Efficiency = 80%

CAPACITY = (1.7 X 0.8 X 60) /2.5 = 35 Cum / Hr.

3. EXCAVATOR

Ck – 90 (0.9 Cum Bucket)

Bucket = 0.9 Cum

Cycle Time in Plant = 35 Sec.

Efficiency = 80%

CAPACITY = (0.9 X 60 X 0.8X 60) /35 = 75 Cum / Hr

4. GRADER (Spreading & Grading) BEML 165 HP

Speed = 3 Km / Hr.

Blade = 1.7 Mtrs.

Layer Thickness = 0.25 Mtrs.

No. of Passes = 5

Efficiency=75%

CAPACITY = (3000 X 1.7 X 0.75 X 0.25) /5 = 192 Cum /Hr.

5. VIBRATORY COMPACTOR (Compaction) 8 to 10 T

Static wt. Dual Frequency,

Speed = 2 Km /Hr.

Drum Width = 2 Mtrs.

Layer Thickness = 0.25 Mtrs.

Efficiency = 80%
 No. of Passes = 6

CAPACITY = (2000 X 2.0 X 0.80 X 0.25) /6 = 130 Cum / Hr

6. TIPPERS

Earth Work

Tipper capacity = 7.5 Cum.

Cycle Time

Average Lead = 5.5 Km (11 KM Bothway)

Loading Time & Turning On= 7 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.

Unloading & Turning On = 5 Mins

Total Cycle Time = 45 Mins. Say 45 Min.

CAPACITY = (7.5 X 60) / 45 = 10 Cum / hour

7. Batching Plant Cp 30

Batching Plant Capacity = 30 Cum/ Hr.

Efficiency = 80%

Capacity = 24 Cum/Hr.
8. Concrete Pump

Concrete Pump Capacity = 30 Cum/ Hr.

Efficiency = 80%

Capacity = 24 Cum/Hr

9. Transit Mixer

Transit Mixer capacity = 6 Cum.

Cycle Time

Average Lead = 5.5 Km (11 KM Bothway)

Loading Time & Turning On= 3.5 Mins.

Leading Average Speed (20 Km / Hr) = 33 Mins.

Unloading & Turning On = 35 Mins

Total Cycle Time = 71.5 Mins. Say 72 Min.

CAPACITY = (6 X 60) / 72 = 5 Cum / hour

ESTIMATING REQUIREMENT OF MACHINES ON THE PROJECT

ASSUMPTIONS

1. Out Put of the machines to be taken as calculated before,.

2. Working day per month = 26 days
3. Working hours per day = 12 hours
4. Monsoon season is taken as 3 months.
5. Monsoon season efficiency is 75%

REQUIREMENT OF MACHINES

EXCAVATION

QUANTITY Maximum = 20000 CUM/ Months

QUANTITY Average = 10378 Cum/ Months

Duration = 1 x 26 x 12 = 312 hours

Sr.No Machines Capacity Peak Average Final

1 Excavator 75 cum/hr 0.85 0.44 1

2 Dozer 150 cum/hr 0.42 0.22 1

3 Loader 35 cum/hr 1.831 0.950 2

4 Tipper 10 cum/hr 6.410 3.32 5

FILLING , SPREADING AND COMPACTION

QUANTITY Maximum = 20000 CUM/ Months

QUANTITY Average = 12681 Cum/ Months

Duration = 1 x 26 x 12 = 312 hours

Sr.No Machines Capacity Peak Average Final

1 Dozer 150 cum/hr 0.42 0.27 1

2 Grader 192 cum/hr 0.33 0.21 1

3 Compactor 130 cum/hr 0.49 0.31 1

4 Tipper 10 cum/hr 6.410 4.06 5

CONCRETE

Duration = 1 x 26 x 8 = 208 hours

Sr.No Machines Uom Peak Average

1 Canal Bed Cum/Months 90 54

2 Canal Slopes Cum/Months 550 371

Total Cum/Months 640 425

Sr.No Machines Capacity Peak Average Final

Batching
1 24 cum/hr 0.12 0.08 1
Plant
Concrete
2 24 cum/hr 0.12 0.12 1
Pump
Transit
3 5 cum/hr 0.615 0.40 2
Mixer
Plate
4 6
Vibrator