DELTA CLAVE SERIES 410

SERVICE MANUAL

DELTA MEDICAL CORP.

CONTENTS
page
1) Technical Data •••••• 3

1
2) Description of Operation System •••••• 4

3) Composition of Sterilizer
① Diagram of Front and Back Side •••••• 6
② Diagram of Sterilizing Chamber •••••• 7
③ Diagram of Control Panel •••••• 8
④ Diagram of Inside Sterilizer •••••• 10
i) Diagram of Piping Components •••••• 11
ii) Description of Electrical Components •••••• 12

4) Description of Piping Diagram

① Piping Diagram (Schematic) •••••• 14
② Flow Diagram •••••• 15
③ Description of Operation for a Flow Diagram •••• 16

5) Electrical Wiring Diagram •••••• 17

6) Trouble Shooting Procedures •••••• 18

7) Component Inspection and Displacement

1 Inspecting and Displacing Method of the Electric Components
•••••• 23
② Inspecting and Replacing Method of Piping and Machine
Components •••••• 27

1) TECHNICAL DATA

DELTA CLARE SERIES 410

MODEL SERIES 410

Overall Size 580(W)×430(H)×640(L)㎜

2
 Size 310(W)×310(H)×450(L)㎜

Type Rectangular
Chamber
Material Stainless Steel (SUS 304)

Capacity 43ℓ

Heater Sheath Heater

Sterilizing AC 220V, 2200W (10 A)
Symbol Sterilizing Time Drying Time
Temperature
Size 300(W)×50(H)×410(L)㎜ 2EA
Tray
132℃ 20Min 30Min
Material Stainless Steel (SUS 304)

Temperature Range 110℃ ~ 135℃

132℃ 15Min 20Min
Reservoir Capacity 5ℓ

Control System 121℃ 20Min Microprocessor

20Min

Door Lock System CAM System

Power Consumption AC 220V, 50/60㎐, 2200W

Accessories (option) CART: 580(W)×750(H)×630(L)㎜

Weight 76Kg

2) Description of Operating System

☞ Delta Clave Series 410 model, as a fully Auto Clave, has the built-in basic
program with 3 equipments, and the one thing except those, as a user’s optional
regulating program, can be utilized by user’s regulating sterilizing temperature,
sterilizing time and drying time.

※ Three Basic Program

3
 ※ User Program

Sterilizing
Symbol Sterilizing Time Drying Time
Temperature

110℃ to 135℃ 0∼60Min 0∼60Min

☞ In case user presses the START/STOP" button, “FILL" lamp is lighted on the
front panel, and the temperature of inside sterilizing chamber is indicated on
the display foreground of sterilizing temperature, and distilled water of inside
reservoir is flowed inside a sterilizing chamber.
In case water supply is completed inside a sterilizing chamber, the water filled is
heated to generate steam as Sheath Heater installed on the floor of sterilizing
chamber is operated.
In case the steam temperature of inside sterilizing chamber rises more than 95℃,
the microprocessor operates Normal Open Solenoid Valve to intercept the
steam exhaust and form the pressure of inside sterilizing chamber.

☞ In case Sheath Heater keeps on operating to reach at the sterilizing

temperature set up, the microprocessor comes to do Down Count of sterilizing
time. At this time, for maintaining the setup temperature, Sheath Heater keeps
the sterilizing temperature by repeating “ON/OFF" during the time set up.
Even during the sterilizing process, “Air Vent" continues to exhaust the residual
air and unsaturated steam of inside sterilizing chamber.
In case, during the sterilizing process, the temperature of sterilizing chamber
comes to have deviation of ±2℃, compared with the set-up temperature,
Microprocessor will engender the Error signal sound and indicate the number
“40” together with “Err" message on the monitor.
Also, in case, during the sterilizing process, the pressure of sterilizing

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 chamber exceeds 2.7Kgf/Cm2, the safety valve will be opened to exhaust the
pressure of sterilizing chamber.

☞ If the sterilizing process is completed, the high temperature steam and

pressure of inside sterilizing chamber begin to be taken back to the reservoir.
The venting process is progressed quickly, and in case of lowering to the
temperature of inside sterilizing chamber, the microprocessor opens Normal
Open Solenoid Valve to exhaust rapidly the residual steam of inside sterilizing
chamber.
In case the temperature of sterilizing chamber lowers to 107 ℃, the venting
process is completed, and the drying process is carried out.
During the drying process, the high-pressure drying air passes Air Nozzle by Air
Pump installed inside a mainframe, and exhausts and dries the steam of
sterilized goods loaded inside a sterilizing chamber. The steam is taken back to
the reservoir.
During the drying process, the drying time comes to be Down Count, and if
the drying time becomes “00"Min, the completing melody comes to sound for
35 seconds.

3) Composition of Sterilizer
1 Diagram of Front and Back Side

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 ⓐ Upper Cover ⓗ Power(ON/OFF) Switch

ⓑ Door Cover ⓘ Rubber Fixing Foot

ⓒ Door Lock handle ⓙ Control Box

ⓓ Notice Indicating Door ⓚ Rear Cover

ⓔ Venting ＆ Overflow Preventive Hose ⓛ Power Code

ⓕ Reservoir Injection Port ⓜ Over-Current Breaker

ⓖ Pressure Gauge ⓝ Serial Number

2 Diagram of Sterilizing Chamber

Inside Sterilizing Chamber seen from the front side

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 ⓞ Door Gasket

ⓟ Door

ⓠ Sterilizing Chamber

ⓡ Tray (Heater Cover)

ⓢ Temperature Sensor

ⓣ Water Supply Nozzle

ⓤ Air Nozzle

ⓥ Sheath Heater

ⓦ Chamber Water Detecting

Sensor

Inside Sterilizing Chamber seen from the upper side

③ Diagram of Control Panel

ⓐPressure Gauge
ⓑReservoir High Water Lamp
ⓒReservoir Optimum Lamp
ⓓReservoir Shortage Lamp
ⓔDoor Lock Condition Lamp
ⓕFill Process Lamp
ⓖHeating Process Lamp
ⓗSterilizing Process Lamp
ⓘVenting Process Lamp
ⓙDrying Process Lamp
ⓚCompletion Lamp
ⓛLamp of Sterilizing Temperature
set up and Sterilizing Temperature
ⓜLamp of Sterilizing Time set up
and Sterilizing Time
ⓝLamp of Drying Time set up and
Drying Setup

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 ⓞPackage Button
ⓟInstrument Button
ⓠGlove Button
ⓡUser Setup and Enter Button
ⓢStart / Stop Operating Button
ⓣDry Dedicated Operating Button
ⓤIncrease Button of Sterilizing
Temperature and Time
ⓥDecrease Button of Sterilizing
Temperature and Time
ⓦPower Switch

☞ Door Locking Handle

To make the Door Handle airtight from sterilizing chamber, if user lifts up and
pull to the front after pushing the door to the right, the door will be kept airtight
and closed. If user lowers the Door Handle and pushes it to the left, aiming at
leaving the door open to the sterilizing chamber, the door will come to be
opened.
The Door Handle will not be opened under the condition of the pressure formed
inside the sterilizing chamber.

☞ Pressure Gauge
Pressure Gauge shows the pressure condition of inside sterilizing chamber as
an indicator during the sterilizing progress cycle. The unit of pressure is Kgf/㎠,
and the range used is 0∼3Kgf/㎠.

-Note-
In case of trying to open the door, user shall open the door after making sure
that the indicator of the pressure gauge is “0”.

☞ Over-Current Breaker
The over-current breaker is located in the lower right part of the back sterilizing
chamber, and it operates if the insulation of sterilizer is destroyed and a leakage
current flows.
The voltage used is 220V, and the current limit is 20A.
Please make sure that user shall put the switch of over-current breaker “ON”

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before putting the power switch installed in Control Panel “ON”.

④ Diagram of Inside Sterilizer

① Reservoir ⑨ Sheath Heater

② Air compressor ⑩ Temperature Sensor
③ Air Vent ⑪ Safety Valve

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 ④ Fill/Vent Solenoid Valve ⑫ Overheat(Low Water) Cut-Off
⑤ Normal Open Solenoid Valve ⑬ Heat Sink & SSR
⑥ Air In Hose ⑭ Circuit Leakage Breaker
⑦ Check Valve ⑮ Drain Hose
8 Water Detecting Sensor

i) Description of Piping Components

☞ Reservoir
Reservoir is the storage house to fill the inside sterilizing chamber with water,
and its optimum water capacity is 5Liter.
Reservoir water is filled to a sterilizing chamber and used for generating steam,
and in case of the process completion, it is taken back to reservoir.

☞ Air Pump
By dispersing the air pressure supplied to Air Pump through the air nozzle and
sending it to the hot heater, user shall dry and push the air and steam of inside
sterilizing chamber, and send it to the reservoir.

☞ Air Vent
Air Vent is the device enabling the complete sterilization by exhausting the air
and unsaturated steam of inside sterilizing chamber to make the steam of inside
sterilizing chamber saturated during the heating or sterilizing process.

☞ Check Valve
This Check Valve is the reverse flow preventive valve.

☞ Drain Coupling Tube

This Drain Coupling Tube is connected between reservoir and drain hose.

☞ Drain Hose
Drain Hose is used for exhausting the reservoir water by lowering the drain hose
more than the position of reservoir when discharging reservoir water.
Also, at ordinary times, water comes to flow from the drain hose fixed into
Holder attached to the middle upper part of the side panel.

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User shall lower the drain hose immediately to exhaust reservoir water.
The coupling tube is connected between reservoir and drain hose.

ii) Description of Electrical Components

☞ Air Pump
Air Pump enables drying well by imposing the air pressure upon the sterilizing
chamber during the drying process.

☞ (FILL/VENT) Solenoid Valve = Sol1

(FILL/VENT) Solenoid Valve is used for two purposes.
First, this valve is operated in the FILL process, and the reservoir water comes
to enter the inside sterilizing chamber. The FILL process is usually done for 1
minute and 40 seconds.
Second, (FILL/VENT) Solenoid Valve is operated even in the vent process,
and, in this process, makes the steam pressure and the residue of inside
sterilizing chamber taken back to reservoir. If, in the vent process, the
temperature of sterilizing chamber lowers below 110℃, the valve comes to be
closed.

☞ Normal Open Solenoid Valve = Sol2

This valve has the operating form with the feature of operating diametrically to
(FILL/VENT) Solenoid Valve. In other words, if the electrical signal is given, the
valve is closed, and if the electrical signal is intercepted, the valve comes to be
opened.
In case the temperature of sterilizing chamber becomes more than 95℃ in the
HEAT process, with Sol2 valve operating to be closed, the further exhaust of air
and steam comes to be intercepted.
From this time, the air and steam of sterilizing chamber are exhausted through
Air Vent.
It operates even in the Vent process, and if Sterilizing process is finished and

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if the temperature of sterilizing chamber lowers to 110℃ in the Vent process,
this valve comes to be opened and exhaust the residual steam of inside
sterilizing chamber.
Also, even the steam generated inside a sterilizing chamber in the drying
process is supposed to be exhausted into the reservoir through Sol2 valve.
In case the machine operation stops due to an electric leakage and other
reasons, the pressure in the chamber shall be exhausted into a water tank for
the purpose of user’s safety.

☞ Water Detecting Sensor

Water Detecting Sensor comes to detect the water level when the reservoir
water enters inside a sterilizing chamber through the valve in the FILL process.
The microprocessor comes to intercept the further hydraulic pressure by
detecting water level and pass over the next process.

☞ Sheath Heater
Sheath Heater heats the water of inside sterilizing chamber to generate steam in
the HEAT process, and repeats the operation of ON/OFF to maintain the
temperature and pressure set up in the STER process, and comes to repeat the
operation of ON/OFF to dry the sterilized goods in the DRY process.
The operation of Sheath Heater is regulated by Microprocessor.
The capacity of Sheath Heater is 2200W.

☞ Temperature Sensor
Temperature Sensor is located in the back piping of the back chamber, and the
Micro Computer measures the temperature of inside chamber to control each
electrical components, in the HEAT, STER and VENT process.

☞ Over Heat (Low Water) Cut-OFF

If Sheath Heater installed to the floor of sterilizing chamber is not submerged
under water, or the sterilizing chamber is not filled with water in the Heat
process, Sheath Heater will be overheated to do fatal damage to the sterilized
goods of inside sterilizing chamber, or the sterilizing chamber will be too
overheated. As Over Heat Cut-Off(Thermostat) is installed in the lower limit
outside the sterilizing chamber, if Sheath Heater is overheated, the condition
overheated will be conveyed to Micro Computer.

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 Micro Computer immediately makes Sheath Heater Off to protect the sterilized
goods and chamber.
(Over Heat (Low Water) Cut-Off Switch is set at 180℃.)

☞ Power Supply
Power Supply converts Free Voltage with 85∼250V of AC Voltage into the Micro
Computer control voltage of DC 5V.
This Power Supply is installed to the front of the front panel.

4) Description of Piping Diagram

1 Piping Diagram (Schematic)

Name of (Sign) Parts

SOL1: (Fill/Vent) Solenoid Valve
SOL2: (Normal Open) Solenoid Valve
CK1, CK2 : Check Valve

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AV : Air Vent
PG : Pressure Gauge
AC : Air compressor

② Flow Diagram

14
 ③ Description of Operation for a Flow Diagram

Cycle Status Description of Operation

As in case the power switch in the lower limit of Control Panel is “ON”,
Power Switch
220V is impressed on Power Supply, and if, on the output side, DC5V is
“ON”
impressed Micro Computer, the cycle comes to be initialized.

In case of pushing Start/Stop button to proceed the sterilizing cycle,

Micro Computer operates SOl 1 and proceeds the FILL process. The
reservoir water is flowed inside a sterilizing chamber through SOL 1.
FILL
The Fill time requires about 1Min 40Sec, and if water is detected by
Water Detecting Sensor (WDS) inside a sterilizing chamber, SOL 1
stops operation.

Sheath Heater on the floor of sterilizing chamber heats water to

generate steam, and if the temperature of inside sterilizing chamber
rises to 95℃, SOL 2 operates to intercept the steam exhaust to the
HEAT outside. Sheath Heater keeps on operating until the temperature of
sterilizing chamber reaches at the set-up temperature. It continues to
operate until reaching at the temperature set up. SOL 2 continuously
operates.

In case the sterilizing process is begun, Sheath Heater repeats the

operation of “ON/OFF”. If the temperature of sterilizing chamber lowers
to below the set-up temperature, Sheath Heater becomes ON, and if it
STER
conforms to the set-up temperature, it repeats “ON/OFF”, and if it
rises to over set-up temperature, it comes to be “OFF”. SOL 2
continues to operate.

In case the sterilizing process is completed, Sheath Heater comes to

stop the operation, and Micro Computer comes to open SOL 1 and
make water and steam of inside sterilizing chamber taken back to
VENT reservoir. In the VENT process, the temperature comes to keep on
lowering, and if it lowers to 110℃, SOL 1 stops its operation. At this
time, even SOL 2 comes to stop its operation, and at this time, the
residual pressure of sterilizing chamber is exhausted through SOL 2.

If, in the VENT process, the temperature becomes below 107℃, Micro
DRY Computer proceeds the Dry process. The first Dry step operates AC to
extract the steam of inside sterilizing chamber into a reservoir.

In case the Dry is completed, Micro Computer comes to stop the

END
operation of parts with all functions.

5) Electrical Wiring Diagram

15
6) Trouble Shooting Procedures
All the processes of this sterilizer is automatically progressed by Micro
Computer. If the trouble happens during the sterilizing process, Micro Computer
stops all the proceeding processes and displays the present fault status to users.
If “Error” happens, Error message “Er” is displayed on the display board of

16
sterilizing timer, and “Error code” is displayed on the display board of drying
timer. Till the Reset by user, Error signal is continuously generated.

Error Message

Error Number

☞ If Error happens, user should write out the Error code and press the
Start/Stop button to Reset.
☞ If Error happens during the sterilization, the steam and the water in the
sterilizing chamber is automatically withdrawn to the Reservoir. (only the status
pressurized)
In the status that the equipment is fully cooled, User should inspect it.

Error and
First Step Procedure Second Step Procedure and Inspection
Disorder cause
1. Open and close the 1. Inspect the Door Switch.
Door again, and start (In this case, the switch is out of order or the
it. connection gets loose).
ER 10 2. If “Error" continues to 2.Inspect the line between the Door Switch
Door not closed happen, it is the fault and (4Pin) of Main Control Board.
completely. of “Door Switch" (The connecting joint part can not be taken
off.)
3. If the fault of Main Control Board happens,
repair or displace the Board.

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 1. Fill the Reservoir with 1. Raise Float Ball of the water level detector
the water. built in Reservoir to “L2”. If the lamp of
“Good" or “Full" is not lighted, it is the fault of
water level detector.
2. If “Good” lamp, in the 2. Inspect the line between the water level
ER 20
water level display board, detector and (1Pin), (2Pin) of Main Control
Water Shortage
is not lighted with water Board. (The connecting joint part can not be
of Reservoir
filled, it is the fault of the taken off.)
water detecting part in 3. If the fault of Main Control happens, repair
the Reservoir. or displace the Board.

1. Completely clean the
water level detecting
sensor, built in the
sterilizing chamber, and
ER 21 restart it.
(FILL) time 2. If “Error" continually
exceeds 5 happens after the restart,
minutes it can be the fault of the
water detecting sensor,
or the water filling
pipeline can be blocked.
1. Right after "Er 21" happens, take out Tray
and inspect whether the water level sensor
contacts with water.
•If the sensor contacts with water, inspect the
line with the (6Pin) of Main Control Board.
•With the sensor not contacting with water, if
the water filled is a little, inspect if the water
filling pipeline and Solenoid Valve(SOL 1) are
blocked.
2. If the fault happens to Main Control Board,
repair and displace it.

1. Open the Door and 1. Inspect whether (Sheath Heater) in the

confirm whether the
water, filled in the
sterilizing chamber, is
excessively filled.
2. If the amount of water
ER 30 filled is normal, it is the
In (HEAT) fault of Heater or of
process, no Heater Control circuit.
variation of
temperature in
the sterilizing
chamber
sterilizing chamber is damaged or cut off.
• Open the rear Cover of Sterilizer and
measure the resistance between two terminals
of (Sheath Heater).(the resistance of Sheath
Heater =16.5Ω)
If the resistance is not measured, it is the
cut-off of Heater, and so displace Heater.
2. Inspect whether there is the fault of Heater
Control circuit (SSR1).
In HEAT process, “LED operation lamp” is
not lighted, it is the fault of (SSR 1).

3. Inspect the line between (SSR1) and (9Pin)

of Main Control Board.

4. If the fault happens to Main Control Board,

repair and displace it.

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 1. After fully cooling the
interior of the sterilizing
chamber, restart it.
After (FILL) process
ends, press START/STOP
button to stop the
operation and confirm
Er 31
the amount of water
In (HEAT)
filled. If the water is
process, no
excessively filled, HEAT
reaching the set-
(Heating) can exceed the
up temperature
set-up time.
within the set-up
2. Adjust the loading
time (45 minutes)
volume of the sterilized
goods loaded in the
sterilizing chamber, so as
not to exceed 70%. After
it, restart it. (The
excessive loading can
lead to Error.)
1. Confirm the loading
volume of the sterilized
goods in the sterilizing
chamber, and re-operate
it. (Disable the loading
volume to exceed 70%.
The excessive loading
ER 40 can lead to Error.)
During the
sterilizing
process, the
temperature in
the sterilizing
chamber is ±2℃
out of the setup.
1. Measure the allowable voltage of the
consent plugged with the sterilizer. (If the
voltage is lower than 220V, the heating time
can become longer.)
2. Confirm whether the steam from the inside
Reservoir tank excessively is discharged
during (HEAT) process.
• If the fault happens to Steam Trap or of
Solenoid Valve, the water and the steam in the
sterilizing chamber can flow backward to
Reservoir during the heating(HEAT).
• If it is the fault of Steam Trap or of Solenoid
Valve, repair or displace it.
1. Under the condition of that the loading
volume is normal of the sterilized goods during
the sterilizing process(Ster), and Steam Trap
and Solenoid Valve operate normally without
releasing the excessive Steam, if ER "40"
continuously happens, inspect Temperature
Sensor or Board.
• Measure the resistance value of Temperature
Sensor correlated with the temperature.
Resistance Value
Temperature ℃
Measured
10℃ 428.4 KΩ
20℃ 267.0 KΩ
40℃ 111.5 KΩ
80℃ 24.77 KΩ
100℃ 12.92 KΩ
121℃ 6.920 KΩ
132℃ 5.104 KΩ
If the fault happens to Temperature Sensor,
displace the sensor.
• If the fault happens to Main Control Board,
repair and displace it.
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 1. In the heating process 1. Confirm the temperature Over Heat(Low
(Heat) or the sterilizing Water) Cut-Off Thermo-stat the setup
process(Ster), the water 356℉(180℃).
in the lower part of the • Inspect the functional fault of the safety
sterilizing chamber is device, Thermostat, and if fault happens,
fully evaporated, or flows replace it.
backward to Reservoir
and Sheath Heater is 2. In the process of the heating(Heat) or of
overheated to Error. the sterilizing(Ster), if the excessive steam is
over-released or the water is flowed backward
ER 41
2. In the filling process to Reservoir, then stop the operation and
The temperature,
(Fill), the amount of inspect Air Vent or Solenoid Valve(Sol 1),(Sol
in the lower part
water flowed into the 2). (If Air Vent or Solenoid Valve is found,
of the sterilizing
sterilizing chamber less repair or displace it)
chamber,
than the appropriate, and
exceeds the
so Error can happen in 3. If Sheath Heater in the sterilizing chamber is
setup 180℃ and
the sterilizing in the low temperature and Er "41"
is overheated.
process(Ster). continuously happens in no sterilizing
•With the sterilizer fully process, then inspect the shortage between
cooled, re-operate it. (In Over Heat (Low Water) Cut-Off Thermostat
case of re-operating it, and (5Pin) of Main Control Board. And if Error
confirm the amount of results from the fault of Main Control Board,
water filled, the then repair or displace Main Control Board.
excessive steam release,
the flowing backward of 4. Inspect the fault of SSR1, the component of
water or others.) Heater Control (Sheath Heater).
(If the fault of SSR1 is found, then replace it.)
1. Confirm whether the 1. Measuring the resistance value of
sterilizing temperature Temperature Sensor, if it is the shortage, then
displaying board displays displace the temperature sensor. (the
150℃. (If the resistance value measured less than 3KΩ)
temperature sensor is 2. Inspect the shortage of the line connection
short, the temperature with (8Pin) of Main Control Board.
ER 50
displaying board displays 3. If the fault of Main Control Board is found,
Temperature
150℃.) then repair or displace the Board.
Sensor
2. Right after Error, if the
is short.
temperature displaying
board normally displays
the temperature in the
sterilizing chamber, then
fully cool the sterilizer
and re-operate it.

20
 1. Confirm whether the 1. Measuring the resistance value of
sterilizing temperature Temperature Sensor, if it is the cut-off, then
displaying board displays displace the temperature sensor. (If the
“00”℃. (If the resistance value measured is more than
temperature sensor is cut 700KΩ, it is the cut-off)
off, then the temperature
ER 51 displaying board displays
Temperature “00”℃. 2. Inspect the cut-off of the line connection
Sensor with (8Pin) of Main Control Board.
is cut off. 2. Right after Error, if the
temperature displaying 3. If the fault of Main Control Board is found,
board normally displays then repair or displace the Board.
the temperature in the
sterilizing chamber, then
fully cool the sterilizer
and re-operate it.

☞ In case of re-operating this sterilizer, re-operate it with fully cooled.

☞ When it is necessary to dissemble the equipment to repair and to examine this
sterilizer, the engineer of the manufacturer or of the agent should perform it, the
user should not take the actions of dissembling it randomly, altering and
changing it, or doing others.
☞ When Error happens, even if the user oneself inspects the First Step
Procedure, the engineer should perform the Second Step Procedure and
Inspection.

7) Component Inspection and Displacement

①Inspecting and Displacing Method of the Electric Components
The inspection or the repair of the electric

21
 component should be performed after necessarily
pulling out the power plug, and the inspection with
electric signal needs the attention to an electric
shock.

A. Dissembling and Assembling of Control Panel

Pressure Gauge Mainframe Packing

Temperature
Regulation

A-1 Dissembling Order

Remove the body Cover. (screws 8EA)
Separate Control Panel from Front Panel. (screws 6EA)
Separate the pressure Gauge from Control Panel.
Separate all the cables connected with Main Board.
Separate Main Control Board from Display board.
Separate Display board from Control Panel.

A-2 Assembling Order

Opposite to the dissembling order.
Assemble Power Supply before attaching the assembled Control Panel to
Front Panel.

A- 3 Adjustment of VR103 (Adjustment of the pressure and the temperature)

In the sterilizing process, if the thermal difference is generated between the

indicator of pressure gauge and the sterilizing temperature displaying board,
then VR103 of Main Control Board should be adjusted and the proportional
characteristic should be maintained between the pressure and the

22
 temperature.

Saturated Steam
Pressure
Temperature
Regulation Hole

Temperature

In the sterilizing process (Ster), the temperature displaying board displays

132℃, if the indicator of the pressure Gauge is located lower than 2Kgf/cm 2,
then the volume of VR103 should slowly be turned left. If VR103 turned left,
then Micro Computer recognizes the temperature lower than the present,
makes Heater(Sheath Heater) generate heat, and makes the pressure rise.
Continue it until the indicator of Gauge is located in the center of the scale,
2kgf/cm2.
The temperature displaying board also displays 132℃, if the indicator of the
pressure Gauge is located higher than 2Kgf/cm2, then the volume of VR103
should slowly be turned right. If VR103 turned right, then Micro Computer
recognizes the temperature higher than the present, makes Heater(Sheath
Heater) “Off”.
The pressure slowly becomes lower, and continue it until the indicator of
Gauge is located in the center of the scale 2kgf/cm 2.

B. Disassembling and Assembling of Sheath Heather

23
B-1. Dissembling Order
Remove the rear Cover of the sterilizer. (screws 10EA)
Separate the wires connected with Heater(Sheath Heater).
Loosen the hexagonal nut and the copper washer.
Separate the Air nozzle.
Separate the Heater fixing Band.
Pull Heater(Sheath Heater) toward the front and separate it.

B-2. Assembling Order

Insert Heater(Sheath Heater) into the Hole inside Chamber.
Fix Heater Fixing Band mildly.
Insert the copper washer and fasten the hexagonal nut.
(In fastening the hexagonal nut, hold the Heater not to twist inside the
sterilizing chamber.)
Fasten the hexagonal nut and connect wires.
Fix Heater Fixing Band tightly.
Fasten the Air nozzle.

C. Dissembling and Assembling of Solenoid Valve

Before dissembling or repairing Solenoid Valve,
drain completely the water in Reservoir through
the drain hose.

C-1. Inspection of Solenoid Valve Coil

Allowing the voltage to both
ends of Coil, inspect whether
Plunger follows inside
Solenoid Base. (If Plunger
follows and the voltage is
allowed to both ends of Coil,

24
then it sounds “Click”.)

C-2, Dissembling of Normal

Close Solenoid Valve
Turn and get Lock Nut loose.
Separate washer and
Solenoid Coil, and separate
Solenoid Base from Body.
In separating Solenoid Base,
separate Spring and Plunger
from Body.

C-3 Assembling of normal

close Solenoid
Opposite to the dissembling
order.

C-4 Dissembling of Normal

Open Solenoid
Turn and get Lock Nut loose.
Separate washer and
Solenoid Base from Body.
In separating Solenoid Base
from Body, pay attention lest
the spring should spring.
Separate Core Spring and
Plunger from Body.
Separate Body Cap from
Body.
Separate Spring and Body
seal.
C-5 Assembling of Normal Open Solenoid
Opposite to the dissembling order.
②Inspecting and Displacing Method of Piping and Machine
Components
A. Dissembling and Assembling of Door Assembly

A-1. Dissembling
Removing Mounting Screws of Door Handle, Door handle leaves from Latch
Bracket.
Removing Door Cover Mounting Screws from Arm, Door Cover leaves from

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 Arm.
Gasket Retainer is separated by removing the nut fixed in Door pan, and
remove Ceramic Gasket, and remove Door pan Mounting Screws, and so Door
pan is separated from the arm.
Removing Bracket Mounting Screws, Latch Bracket is separated.
After removing Retaining Ring from the left Hinge pin of chamber and pulling
out Hinge pin, Arm is separated from Hinge.

A-2 Assembling
Opposite to the dissembling order.

B. Door Gasket
Door Gasket is pulled out by opening
the Door and by slightly pulling Gasket
out from the home of Retainer.
If Gasket is damaged or broken, and it
needs to replace, then insert Door
Gasket into Gasket Retainer home and
press it evenly, and it becomes easy to
assemble it.

C. Inspection and Displacement of Pressure Relief Valve

C-1) Inspection of Pressure Relief Valve

Remove the rear Cover of sterilizer.
Operate the sterilizing process cycle and pull Pull Ring Valve up lightly in case
of the sterilizing process(Ster) that the pressure of Chamber is 28.5 Psi.
If the safety valve does not work normally, then displace it.

C-2) Displacement of Pressure Relief Valve

Before displacing the Pressure Relief Valve,

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 confirm that the pressure and the temperature of
Chamber fully fall, and then displace the valve.

Separate the Pressure Relief Valve with fault from Chamber.

Fasten the new Pressure Relief Valve.
Stop the sterilizing process cycle and pull Pull Ring Valve up lightly in the
sterilizing process(Ster) that the pressure of Chamber is 28.5 Psi.
If the Pressure Relief Valve works normally, then assemble the rear
Cover.

D) Structure and Inspection of Reservoir

Reservoir
Reservoir should have an appropriate amount of water (about 5 liters) in order to
fill the Chamber with water in the Fill process.
To drain water from Reservoir, user should drain water by using the Drain hose.

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To display the amount of water stored in Reservoir, Micro Computer recognizes it
by the location of Float Ball connected with Water Level Assembly. If Float Ball is
located in “L1”, then “Add lamp” flickers, and if located in “L2”, then “Full” lamp
is lighted. And if Flout Ball is located between “L1” and “L2”, then “Good” lamp
is lighted.

Condensing Coil
Condensing Coil condenses the steam released from Chamber in the ventilating
process(Vent), restore it into water, and store the water in Reservoir.
Supplementing Reservoir with water, the distilled water or the
soft water should be used, and the water of Reservoir should
be exchanged over one time per two weeks.
In cleaning the interior of Reservoir, put soft detergent a little
in a water pail, scrub it cleanly with brush or others, and wash
it by pouring the clean water.

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