Documente Academic
Documente Profesional
Documente Cultură
Identification DGB-004-1
Version.Revision 1.04
Date of Issue 09.05.2019
1. TABLE OF CONTENTS
1. T AB L E O F CO NT E NT S ................................................................ ............... 3
2. CO NT E NT AN D T A RG ET G RO U P O F T H IS D O CU M EN T ..............................18
3. O RD E R D AT A A ND O RD ER PR O C E DU RE ..................................................20
4. MO U NT ING ..............................................................................................31
4.1. Mounting Kit for Flush mounting in 19" (swing) frame ................................................................... 31
4.2. Dimension drawing HIPASE device for panel mounting ............................................................... 34
4.3. Dimension drawing HIPASE device for flush mounting ................................................................. 36
4.4. Dimension drawing Touch panel for flush mounting ..................................................................... 38
5. NA M E PL AT E AN D S E RI A L NU M B ER .........................................................40
6. EN V IR O N M ENT A L R E Q UI R EM E NT S ..........................................................47
7. HI P A S E EQ UI P M ENT M AI NT EN A NC E ........................................................52
11 . A B- 31 0 A P P LI C AT IO N B O A R D EX C IT AT IO N ................................ ...............59
13 . A B- 33 0 A P P LI C AT IO N B O A R D T UR B IN E G O V ER NO R ............................... 13 0
14 . A M- 0 1 0 A P P LI C AT IO N M O DU L E (6 A I, 4 AO , 4 PT 10 0) ................................ 14 8
15 . A M- 0 2 0 A P P LI C AT IO N M O DU L E (6 A I, 8 AO , 2 SM ) ..................................... 16 4
16 . CP - 3 0 0 P RO C E S SO R BO A RD .................................................................. 18 4
17 . CS - 3 2 0 HO U S ING M E DI U M 4 2 H P 6U ....................................................... 19 5
18 . CS - 3 3 0 HO U S ING LA RG E 84 H P 6 U ......................................................... 19 9
19 . DI- 01 0 D IG IT A L M O D UL E 1 6D I ................................................................ 20 3
20 . DO - 0 1 0 DIG IT A L MO D UL E 1 6D O ............................................................. 21 3
21 . DX - 0 1 0 DIG IT A L MO D UL E 8 DI , 8D O ........................................................ 22 1
22 . P S- 30 0 P OW ER S U P P L Y BO A RD 1 1 0/ 2 20 V D C W IT H 4 F SO ...................... 23 3
23 . P S- 50 0 P OW ER S U P P L Y BO A RD 2 4/ 6 0 VD C W IT H 4 F SO .......................... 24 6
24 . T P- 9 00 I NT ER N A L T O UC H P AN E L M E DI UM - A N D V AR I ANT S ................... 25 9
25 . T P- 9 05 EX T ER N AL T O UC H P A NE L M E DI U M - AN D V A RI A NT S .................. 26 4
26 . T P- 9 50 I NT ER N A L T O UC H P AN E L L A RG E - AN D V A RI A NT S ..................... 26 8
27 . T P- 9 55 EX T ER N AL T O UC H P A NE L L A RG E - A N D V AR I ANT S .................... 27 3
30 . DE FI NIT IO N S O F T E R M S F O R C UR R ENT A ND V O L T A G E T R AN S FO R M ER S 30 1
31 . PO L AR IT Y O F CU RR E NT A ND VO LT AG E T R AN S FO R M ER S ...................... 30 3
32 . CU RV E R E CO RD ING .............................................................................. 30 5
33 . CO M M UN IC AT IO N - O V ER V I EW .............................................................. 30 8
34 . ST AT IO N BU S PRO T O CO L ̶ I E C 60 8 70 - 5- 1 03 ......................................... 31 0
35 . ST AT IO N BU S PRO T O CO L – IE C 6 08 7 0 - 5- 1 0 4 E D. 2. 0 .............................. 31 4
36.2. MODBUS TCP server - definition of the direction of transmission .............................................. 343
36.3. Server configuration ..................................................................................................................... 344
36.4. Access modes and acces control for the MODBUS TCP server ................................................. 345
36.5. MODBUS TCP server functionality - Definition of data objects ................................................... 345
36.6. MODBUS TCP function overview / telegram formats .................................................................. 346
36.7. MODBUS TCP data format.......................................................................................................... 347
36.8. MODBUS TCP protocol - addressing of data objects ................................................................. 348
36.9. Operation of the MODBUS TCP server ....................................................................................... 349
36.10. Data points MODBUS TCP.......................................................................................................... 350
36.11. Data points MODBUS TCP Stations............................................................................................ 350
36.12. Settings MODBUS TCP ............................................................................................................... 351
36.13. Settings Client definition .............................................................................................................. 351
36.14. Settings transmission direction (monitoring direction) ................................................................. 353
36.15. Setting recommendations Analog value transmission ................................................................. 355
36.16. Settings for direction of reception (control direction) ................................................................... 358
36.17. RANKING OF 32 BIT ANALOG VALUES ................................................................................... 359
36.18. MODBUS TCP - Overview of function codes in HIPASE system ................................................ 360
36.19. FC 01 Read Coils – Read boolean FUP input ............................................................................. 360
36.20. FC 02 Read Discrete Inputs – Read Boolean FUP output .......................................................... 361
36.21. FC 03 Read Holding Registers – Read Boolean or analog FUP input ........................................ 361
36.22. FC 04 Read Input Registers – Read Boolean or analog FUP output .......................................... 362
36.23. FC 05 Write Single Coil – Write Boolean FUP input.................................................................... 362
36.24. FC 06 Write Single Register – write Boolean FUP input ............................................................. 363
36.25. FC 08 Diagnostics ....................................................................................................................... 363
36.26. FC 15 Write Multiple Coils – Write Boolean FUP inputs ............................................................. 363
36.27. FC 16 Write Multiple Registers – Write Boolean or analog FUP inputs ...................................... 364
37 . L ED I ND IC AT O R S A N D A C C E PT B UT T O N ................................................ 36 5
38 . ER RO R P RO C E S SI NG ................................................................ ............ 36 9
39 . A P PL IC AT IO N EX CIT AT I O N .................................................................... 37 2
40 . A P PL IC AT IO N P RO T E CT I O N ................................................................... 42 2
41 . A P PL IC AT IO N T U RB I NE G O V E RNO R ...................................................... 42 3
Therefor we recommend:
Catalogue of devices, boards, spare parts and third party components
Catalogue of software licenses
Excel Configuration Tool "HIPASE Hardware Configurator" with item number DGB-100--
Description of Excel Configuration Tool with item number DGB-103-1
Example: GGE-004--/71/F--000R1DQWXXXX0WXXXX
The first two digits always are ‚GG‘. The third digit defines the type of application. The third last digit defines the
size Größe an, wherein ‚2‘ means ‚MEDIUM‘ and ‚4‘ means ‚LARGE‘.
GGP-002-- HIPASE-P MEDIUM Device 42U width for electrical protection system
GGP-004-- HIPASE-P LARGE Device 84U width for electrical protection system
The material number is followed by a slash, which neither belongs to the material number nor to the configuration
code.
Example:
If the material number is GGE-004-- and the characteristic value is ‚7‘, a TP-960 is equipped.
If the material number is GGP-004-- and the characteristic value is ‚7‘, a TP-970 is equipped.
Material number
Characteristic value ↓ Nomination
corresponding to application
0 No Touch panel -
4. – 13. digit (MEDIUM sized device with 10 slots) resp. 4. – 24. digit (LARGE sized device with 21 slots):
0 Not assembled / blanking plate for 1 or 3 slots TGB-006 at '0', TGB-007 at '000'
4-- TR-300 Transformer Board 4CT, 4VT with cover plate 3 slots BGB-100--
AB-330 Application Board Turbine Govenor with cover plate BGT-101-- with additional
A
1/2 slots configuration code
PS-300 Power Supply Board 110/220VDC with 4FSO with BGB-107-- with additional
C
cover plate 5/5 slots configuration code
AB-310 Application Board Excitation with cover plate 2/2 BGE-101-- with additional
D
slots configuration code
AB-310 Application Board Excitation with cover plate 1/2 BGE-101-- with additional
E
slots configuration code
AB-320 Application Board Protection with cover plate 2/2 BGP-101-- with additional
G
slots configuration code
AB-330 Application Board Turbine Govenor with cover plate BGT-101-- with additional
H
2/2 slots configuration code
AB-320 Application Board Protection with cover plate 1/2 BGP-101-- with additional
P
slots configuration code
PS-300 Power Supply Board 110/220VDC with 4FSO with BGB-107-- with additional
T
cover plate 3/3 slots configuration code
PS-500 Power Supply Board 24/60VDC with 4FSO with BGB-113-- with additional
U
cover plate 3/3 slots configuration code
'71/4--000R1DQWXXXX0WXXXX'
Shipping carton
o with shock and vibration absorbing PE foam
o Name plate
o Packing bag for protection against electrostatic discharge, humidity and dust (not seaworthy!)
o Failure report form
Example: BGB-107--/CXXXX
The first two digits are always,BG'. The third digit indicates the application:
‚B‘ stands for ‚General-Base‘, ‚E‘ for ‚Excitation‘, ‚M‘ for ‚Mixed application‘, ‚P‘ for ‚Protection‘, ‚S‘ for
‚Synchronisation‘, ‚T‘ for ‚Turbine Governor‘.
Material number ↓ Nomination
The material number is followed by a slash, which neither belongs to the material number nor to the configuration
code.
AB-330 Application Board Turbine Govenor with cover plate BGT-101-- with additional
A
1/2 slots configuration code
PS-300 Power Supply Board 110/220VDC with 4FSO with BGB-107-- with additional
C
cover plate 5/5 slots configuration code
AB-310 Application Board Excitation with cover plate 2/2 BGE-101-- with additional
D
slots configuration code
AB-310 Application Board Excitation with cover plate 1/2 BGE-101-- with additional
E
slots configuration code
AB-320 Application Board Protection with cover plate 2/2 BGP-101-- with additional
G
slots configuration code
AB-330 Application Board Turbine Govenor with cover plate BGT-101-- with additional
H
2/2 slots configuration code
PS-300 Power Supply Board 110/220VDC with 4FSO with BGB-107-- with additional
T
cover plate 3/3 slots configuration code
PS-500 Power Supply Board 24/60VDC with 4FSO with BGB-113-- with additional
U
cover plate 3/3 slots configuration code
PS-500 Power Supply Board 24/60VDC with 4FSO with BGB-113-- with additional
W
cover plate 5/5 slots configuration code
'CXXXX'
PS-300 Power Supply Board 110/220VDC with 4FSO with cover plate 5/5 slots
4 x DX-010 Digital Module 8DI, 8DO
Shipping carton
o Name plate
o Packing bag for protection against electrostatic discharge, humidity and dust (not seaworthy!)
o Failure report form
Functionally tested HIPASE spare part according to information on the name plate
o Assembled incl. cover plate
o Enclosed terminal strips
o Enclosed set of screws to fix the cover plate in a HIPASE device
o 24 pcs. enclosed ring cable lugs for current transformer terminals each TR-310
o Test report with serial numbers
4. MOUNTING
After unpacking the delivered or ordered equipment, the nameplate should be compared with the information on
the order form of this project / cabinet. Furthermore, the contents of the enclosed test report is to be compared with
the information on the nameplate and is to be filed in the project documentation.
Flush mounting of the entire device in a 19" swing frame (additional mounting kit TGB-029/TGB-030/TGB-
031 needed)
Panel mounting of the device without touch panel on the mounting plate in the cabinet +
flush mounting of the remote (external) touch panel in cabinet door cutout
Flush mounting of the entire device in the cabinet door cutout
Caution: All HIPASE device types require a vertical mounting position, as otherwise sufficient cooling is not
guaranteed.
Example of two 19" swing frame mounted MEDIUM devices with mounting kit TGB-029--
The mounting kits must be ordered separately depending on the mechanical placement and combination in the swing frame!
At the back 90 mm
Example of a mounted LARGE device without touch panel on the mounting plate in the cabinet.
At the back 90 mm
Cabinet door cutout for a MEDIUM device - also valid for remote (external) touch panel mounting TP-905
(Dwg. TGB-027--/01.00)
Cabinet door cutout for a LARGE device - also valid for remote (external) touch panel mounting TP-955
(Dwg. TGB-028--/01.00)
At the back 90 mm
Cabinet door cutout for a External Touch panel MEDIUM (Dwg. TGB-027--/01.00)
Example of a remote (external) touch panel TP-905 mounted in cabinet door cutout
Cabinet door cutout for External Touch panel LARGE (Dwg. TGB-028--/01.00)
Placement
Content
Underlying standard or
Icon designation Meaning
regulation / directive
Underlying standard or
Icon designation Meaning
regulation / directive
ORDER NUMBER / POS. ANDRITZ Hydro internal order number and order item to the manufacturer
PAUX1.MAX Maximum value of power consumption via the mandatory power supply board
PAUX2.MAX Maximum value of power consumption via the optional power supply board
fN Rated frequency
Op. Tmp Permissible temperature range of ambient air for operation of the device in °C and °F
IP20: Protection against medium sized solid foreign objects (fingers and foreign objects
with diameters from 12.5 mm), no protection against water (protection provided by
IP Code
enclosures for suitability of electrical equipment for various environmental conditions acc.
to IEC 60529)
SERIAL NO. Placeholder for device serial number label (see below for details.)
Placement
on shipping carton of spare part
Content
Underlying standard or
Icon designation Meaning
regulation / directive
Underlying standard or
Icon designation Meaning
regulation / directive
Placeholder for spare part serial number label of the configured board starting with BG*
CONFIGURED SPARE PART BG*
(see below for details.)
OPTIONAL EXTENSION MODULE #4 Placeholder for serial number label of 4th extension module, if equipped
CPU MODULE #1 Placeholder for serial number label of 1st CPU module
CPU MODULE #2 OR OPTIONAL Placeholder for serial number label of 2nd CPU module - if equipped, or of the 1st
EXTENSION MODULE #1 extension module, if equipped
OPTIONAL EXTENSION MODULE #2 Placeholder for serial number label of 2nd extension module, if equipped
OPTIONAL EXTENSION MODULE #3 Placeholder for serial number label of 3rd extension module, if equipped
Placement
Device serial number adhesive label on every device name plate.
Serial number adhesive label of every single components on spare parts name plate at packaged spare
parts delivery.
Serial number adhesive label of every single components on every single component in the device.
This ensures a unique identification, allocation and traceability of each delivered component.
B corresponds to manufacturer
13 1 Identification of manufacturer
XXX
Example: CGB018-01602B045
If the alpha-numeric information on adhesive label got unreadable, the data matrix code can be photographed with
a smartphone with a corresponding app or by using an industrial 2D reader.
6. ENVIRONMENTAL REQUIREMENTS
The HIPASE device complies with the requirements of the Council of the European Communities on the
approximation of the laws of the member states relating to electromagnetic compatibility (2004/108 / EC) and
electrical equipment for use within certain voltage limits (2006/95 / EC) and limitation (use of certain) hazardous
substances - RoHS2 (2011/65 / EC).
CGP-001--.XX/79
AB-320 AB-320 EC Declaration of Conformity (ger, eng)
CGP-001-A.XX/79
CGB-004-A.XX/79
CP-300 CP-300 EC Declaration of Conformity (ger, eng)
CGB-004-B.XX/79
PS-300
PS-500 PS-300 DX-010 EC Declaration of Conformity (ger, eng) CGB-007-A.XX/79
DX-010
56 dB(µV/m) average
IEC/CISPR 22 *) A 1 GHz .. 3 GHz
76 dB(µV/m) peak value @ 3 m
Electrostatic Discharge
IEC 61000-4-2 3 6 kV contact, 8 kV air
(ESD)
2 kV Connection – Connection
Surge IEC 61000-4-5 4
4 kV Connection - Earth
40 % 200 ms
Voltage dips, short interruptions IEC 61000-4-29 - 70 % 500 ms
0 % 50 ms
CAUTION: Before isolation tests of cabinet wiring all connections on HIPASE device have to be removed.
CT inputs may be tested with max. 2.2 kV (duration 3 s)
2 kV Connection – Connection
Surge IEC 61000-4-5 4
4 kV Connection - Earth
lower temperature: –5 °C
IEC 60068-2-14 upper temperature +55 °C In operation, proper function
Temperature fluctuation
Test Nb dwell time 3h, temperature before and after the test.
gradient 3 °C/min, 5 cycles
0 °C .. + 55 °C, 32 °F .. + 131 °F
Storage with factory packaging
25 °C recommended 77 °F recommended
No batteries or accumulators or other periodically exchangeable components are used for the HIPASE device
variants. All components are designed for the whole lifetime of the HIPASE system at normal operating
environmental temperature. Therefore, regardless of the hardware version of all HIPASE device variants,
component replacement or module replacement is not intended in the course of revisions.
It is therefore necessary to check and retighten the following screw connections at periodic intervals:
CT connections
For the MTBF calculation, a FIT value is specified for each function-relevant module of the HIPASE device in the
respective chapter "Order and technical data".
FIT values (Failure In Time) are referenced during the determination to a period of 10 9 hours. To calculate the
MTBF value of a HIPASE device variant, the FIT value for each module used and its subassemblies and the
housing must be taken from this document, summed up and reused as follows:
9
10
MTBF
FIT1 FIT2 .. FITn
Material number
Chapter & Link to
Type ↓ Nomination (for spare part
documentation
order)
11. - Link
12. - Link
13. - Link
15. - Link
Material number
Chapter & Link to
Type ↓ Nomination (for spare part
documentation
order)
16. - Link
18. - Link
19. - Link
Material number
Chapter & Link to
Type ↓ Nomination (for spare part
documentation
order)
24. - Link
25. - Link
26. - Link
Material number
Chapter & Link to
Type ↓ Nomination (for spare part
documentation
order)
28. - Link
29. - Link
In order to get the required basic functions in a device, the HIPASE device must be configured as follows.
Not all features with their maximum number are available at the same time, but priorities within a certain scope of
equipment have to be selected. The demand on high number of digital I/Os can come at the expense of the
number of application boards - and vice versa.
Maximum
Maximum possible
Contained possible number
Type of board with number of boards
Basic function ↓ number of feature of boards
this feature in HIPASE MEDIUM
each board in HIPASE
device
LARGE device
6 AM-010 1 2
6 AM-020 1 1
Analog Input
1 AB-320 1 2
6 AB-330 1 1
4 AM-010 1 2
8 AM-020 1 1
Analog Output
1 AB-320 1 2
6 AB-330 1 1
1 for HIPASE-T
4 TR-300 1 and HIPASE-S
CT measuring input 1 A / 5 A
12 TR-310 1 2 for HIPASE-E
and HIPASE-P
Data interface
IRIG-B for time synchronization
16 DI-010 4 8
Digital Input
8 DX-010 4 8
16 DO-010 4 8
8 DX-010 4 8
Digital Output
4 PS-300 1 2
4 PS-500 1 2
Maximum
Maximum possible
Contained possible number
Type of board with number of boards
Basic function ↓ number of feature of boards
this feature in HIPASE MEDIUM
each board in HIPASE
device
LARGE device
1 (redundant
Power supply 110..250VDC with 4 FSO PS-300 1 2
supply)
1 (redundant
Power supply 24..60VDC with 4 FSO PS-500 1 2
supply)
4 (2 or 3 wire) AM-010 1 2
PT100 measuring input
1 (2 .. 4 wire) AB-320 1 2
2 AB-330 1 1
Speed Input for active or passiv speed sensor
2 AM-020 1 1
1 for HIPASE-T
4 TR-300 1 and HIPASE-S
VT measuring input 100 VAC
8 TR-310 1 2 for HIPASE-E
and HIPASE-P
The application board AB-310 (gate control) is required for control of thyristor bridges and is therefore mandatory in
each HIPASE-E device. Additional analog and digital inputs and outputs are used for measured value recording or
data point output or the detection of application-specific conditions such as the fuse trip. The application board AB-
310 requires at least one external pulse amplifier type LG6X. The synchronization of gate pulses derives from three
electrically isolated analog inputs which are connected either directly or via an auxiliary winding of the exciter
transformer to the power supply of the thyristor bridge. A ground fault on one of the three synchronizing voltages
does not affect the functionality of the gate control. For the maximum number of application boards in the device
please refer to basic functions in hardware components.
11.1. FEATURES
Possibility of two-channel version of power supply, internal Ethernet communication and clock
synchronization to increase availability
State monitoring and control of the thyristor bridge (synchronous voltage, pulse generation)
Galvanically isolated field current and field voltage measurement inputs via transducer
Detection of diode failures at generators with rotating rectifier by field current analysis
Current distribution between thyristor bridges (use of 2 pieces of AB-310 required)
Determining the temperature of the rotor winding via field voltage and current
Requires external pulse isolation amplifier (e. g. LG6X) for thyristor firing
Grounding point for shield wire on terminal end
Monitoring the minimum impedance of the gate pulse cable for 2 groups, each with 3 channels
2 x digital output for enabling and disabling of gate pulse blocking, 1 x digital input for command gate pulse
blocking
Slot for optional extension module AM-010
Term ↓ Explanation
Activation of pulse angle preset When active, for pulse generation the pulse angle preset value is used instead of the current controller
(bin.) output.
Field current Is the sum of the thyristor bridge output currents and does not include the initial excitation current.
Hold-in range A The overlapping range of the lock-in ranges E1 and E2 is called working area A.
This direct current is used for initial excitation of the generator and is being provided by an external power
Initial excitation current
source.
Is that limit value of the pulse angle, which must not be exceeded in order to avoid inverter commutation
Inverter limit value (analog)
failure of the thyristor bridge.
When active, for pulse generation the parameterized inverter limit value is used regardless of pulse angle
Inverter limit forcing (bin.)
preset value (current controller output or pulse angle preset value).
In these V/f ranges of synchronizing voltage the pulse formation is always started with sudden
Lock-in ranges E1+E2
synchronizing voltage rise.
Outside the synchronizing range the pulse formation is no longer possible. Therefore, a status message is
Out of Synchronizing range
issued and the function "Gate pulse blocking" is automatically executed.
Phase-locked loop: Internal software function to form an internal reference signal for the gate pulse
PLL
generation which is in phase with the applied thyristor voltage
A user accessible setting value for testing and commissioning purposes to define the pulse angle of the
Pulse angle preset value (analog)
output pulses directly.
Is that limit value of the pulse angle where the reliable firing is ensured from. It balances the largest value
Rectifier limit value (analog) of the three phase angle detection tolerance values for dynamic processes. (rapid change of frequency,
phase shift, amplitude jump)
Is the excitation current in the rotor winding. This corresponds to the field current in the case of a static
Rotor current
excitation. At exciter machines it is a tapped value from the exciter ring of the generator.
Synchronizing range S In this V/f range of the synchronizing voltage pulse formation is retained after successful synchronization.
Is that AC voltage which is applied at the input of the thyristor bridge. The measurement should be taken
Thyristor voltage without an intermediate switching device. For short-circuit protection a monitored circuit breaker on the
primary side of the synchronizing transformer has to be provide.
Material number of physical base board (refer to serial number label) CGE-001 (can not be ordered separately)
Characteristic value in configuration code of device 'E' without extension module or 'D' with extension module
Surge category III (These are equipments in fixed installations and for
cases where particular requirements are placed on the reliability and
availability of the equipment.)
Contamination level 2 is expected. (Only non-conductive pollution can
happen. Occasionally, however, a temporary conductivity must be
Isolation acc. IEC 60664-1 expected due to condensation.)
2,2 kV (50 Hz) 60 s,
5 kV pulse (1,2 / 50 μs) 5 positive und 5 negative pulses
Out of operation, proper function before and after the test
If a second application board excitation is to be used, it must also be placed in the HIPASE Engineering Tool in the
"Configuration" ribbon in the "Hardware" group with the "Assembly" command. Afterwards, the "Secondary
application module" command can be selected in the "Excitation" ribbon in the "General" group.
The K133H or K233H cables are required to make the connection between the grid pulse outputs of the AB-310
module and the LG6X isolation amplifier and its LG6LU3b, HLG6CDC type.
Special wiring is required to make the connection between the grid pulse outputs of the AB-310 board and the
LG6P1 type of LG6X power amplifier.
Only the terminal strip X12 of the LG6X isolation amplifier or its types may be used for establishing the connection.
The use of terminal block X11 of the LG6X isolation amplifier for connection is NOT permitted.
Gate pulse Outputs These gate pulse outputs send control signals to downstream
GI1(L1+), GI2(L2+), GI3(L3+), GI4(L1-), GI5(L2-), GI6(L3-) (external) pulse amplifier with galvanic isolation.
Number of outputs 6
Supported bridge types B6C, B6H Top, B6H Bottom, B2C, B2H Top, B2H Bottom, M3
Effective pulse angle preset value Between rectifier and inverter limit value
Gap between the end of a gate pulse and the beginning of the next
> 100 μs
gate pulse (minimum effective rate of change of pulse angle preset)
-1 pu correspond to 180°
Angle scaling 0 pu correspond to 90°
+1 pu correspond to 0°
Gate pulse Outputs These gate pulse outputs send control signals to downstream
GI1(L1+), GI2(L2+), GI3(L3+), GI4(L1-), GI5(L2-), GI6(L3-) (external) pulse amplifier with galvanic isolation.
For proper operation of the pulse amplifier, it must be connected to a 24 VDC / 1 A auxiliary supply via X10.
On the base board of the LG6X, the jumper X910 must be equipped!
Connection AB-310 with LG6X for all bridge types. The adjustment to the actual type of bridge is done by means of
parameterization and by means of wiring at the output side of the LG6X. The grounding of 24V power supply is exemplary
connected to the negative pole, but can be connected to the positive pole instead too.
CAUTION: Overloading or short circuit of the auxiliary voltage output is not monitored and distorts the
measurement via the external transducer! The auxiliary supply of the Uf-measurement input is independent of the
auxiliary supply of the measuring inputs and If1 If2.
Because of possible overloading the proper function of the measuring inputs must be checked 10 minutes after
turning on the HIPASE device.
Due to the voltage input is very high impedance and in order to avoid faulty measurements, it is recommended to
short-circuit the unused voltage input.
Data point Uf
0 .. 10 s, low-pass 2. Order
Input filter time constant software
Transformer
Uf 1 .. 2000 V 500 V 1V Refer to data sheet of field voltage transformer
primary value
Transformer
Uf 1 .. 10 V 4V 0,01 V Refer to data sheet of field voltage transformer
secondary value
No filter
Activation and setting of lowpass filter steepness.
lowpass 1.
Filter charakteristic
Uf Order No filter - lowpass filter 1. order .. 20 dB each decade
lowpass filter
lowpass 2. lowpass filter 2. order .. 40 dB each decade
order
CAUTION: up to CGE-001-A with PZ23 / PZ30: in order to avoid overloading the auxiliary supply, LEM CV3 or
SINEAX TV809 must be powered externally! For all higher product states (from PZ24 or PZ31) LEM CV3 or
SINEAX TV809 can be supplied by the module.
Connection of LEM CV 3 to measuring input Uf of two boards AB-310 in dual channel version
CAUTION: For both measurement channels If1 and If2 internally one common auxiliary voltage source for
operation of the external transducers is available. This auxiliary supply is totally independent of that of the U-
measurement input. If the common auxiliary voltage output for If1 and If2 is overloaded or shorted, thus acts on
both possibly connected transducer for If1 and If2. The overload or short circuit of the auxiliary voltage is not being
monitored!
The correct function of the measurement must be checked 10 minutes after turning on the HIPASE device.
Due to the measurement inputs have very high impedance and in order to avoid incorrect measurements, it is
recommended to short-circuit not used measurement inputs.
Recommended measuring transducer CAUTION: up to CGE-001-A with PZ23 / PZ30: in order to avoid
overloading the auxiliary supply, LEM CV3 or SINEAX TV809 must be
powered externally!
For all higher product states (from PZ24 or PZ31) in sum (if1 and If2)
only one LEM CV3 or SINEAX TV809 can be supplied by the module.
Accuracy of module input within the specified temperature range 0,2 % (±8V measuring range, 0 ... 100 Hz input frequency)
(accuracy of transducer not considered) 2 % (±8V measuring range, 300 Hz input frequency)
Input impedance of measuring input 1 kOhm (from CGE-001-A with PZ24 / PZ31: 3 kOhm)
Transformer
If1, If2 1 .. 10000 A 1000 A 1A Refer to data sheet of measuring transducer
primary value
Transformer
If1, If2 1 .. 10 V 4V 0,01 V Refer to data sheet of measuring transducer
secondary value
No filter
Activation and setting of lowpass filter steepness.
lowpass 1.
Filter charakteristic
If1, If2 Order No filter - lowpass filter 1. order .. 20 dB each decade
lowpass filter
lowpass 2. lowpass filter 2. order .. 40 dB each decade
order
The connection diagrams with stated If1 are equally applicable for If2. In this case the terminals X2 / 13 ..16 have
to be used.
CAUTION: up to CGE-001-A with PZ23 / PZ30: in order to avoid overloading the auxiliary supply, LEM CV3 or
SINEAX TV809 must be powered externally! For all higher product states (from PZ24 or PZ31) in sum (if1 and If2)
only one LEM CV3 or SINEAX TV809 can be supplied by the module.
For the measurement using a shunt in the field current circuit following circuits are provided:
Connection of LEM CV 3 with measuring of filed current via a shunt on measuring input If of AB-310. Suitable for actual value
measuring.
Connection of SINEAX TV809 with measuring of filed current via a shunt on measuring input If of AB-310 - CAUTION: Only
suitable for display, but too slow for actual value measuring!
For directly measuring of field current by a Hall current transformer the following circuits are provided:
Lock-in range 1 (area E1 in figure) 0.75 V rms .. 21 V rms, in frequency range fn ± 10%
Accuracy of voltage measuring within temperature and working range 2 % for sinusoidal input signals
Regulation time at phase shift for reaching the accuracy of the phase
0,3 s at 180 ° phase shift and constant frequency
angle measurement in the work area.
Measuring tolerance of phase angle at amplitude shift related to Asymmetric (1 of 3 phases) 5° / V (rate of change: 1 pu / ms)
nominal voltage Symmetric (3 of 3 phases) 3° / V (rate of change: 1 pu / ms)
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
U[pu]
A
Fn=16,7Hz
1.30
E2
0.80
S
E1
0.40
0.20 4*fn
0.05
0
13 20 66 f[Hz]
0
10
16.7
Figure: Synchronizing and lock-in range depending on the value at nominal frequency 16.7Hz of synchronizing voltage, (A)
working area, (S) synchronizing area, (E1) Lock-in range 1, (E2) Lock-in range 2
U[pu]
A
fn=50Hz
1.30
E2
0.80
S
0.40 E1
0.20
4*fn
0.05
0
10 45 55 200 f[Hz]
0
50
Figure: Synchronizing and lock-in range depending on the value at nominal frequency 50Hz of synchronizing voltage, (A)
working area, (S) synchronizing area, (E1) Lock-in range 1, (E2) Lock-in range 2
U[pu] A
fn=60Hz
1.30
E2
0.80 S
0.40 E1
0.20 4*fn
0.05
0
10 54 66 240 f[Hz]
0
60
Figure: Synchronizing and lock-in range depending on the value at nominal frequency 60Hz of synchronizing voltage, (A)
working area, (S) synchronizing area, (E1) Lock-in range 1, (E2) Lock-in range 2
U[pu]
A
fn=250Hz
1.30 E2
0.80
S
E1
0.40
0.20
0.05
0
225 275 f[Hz]
25 500
0 250
Figure: Synchronizing and lock-in range depending on the value at nominal frequency 250Hz of synchronizing voltage, (A)
working area, (S) synchronizing area, (E1) Lock-in range 1, (E2) Lock-in range 2
The settings of transformer primary value, transformer secondary value und rated value are also used for the
generator voltage limiter function and for displaying of primary values in the HIPASE Engineering Tool.
The way of calculating the setting values for the parameters distinguishes between displaying the generator voltage
or the thyristor voltage as primary value.
UsynL1
Transformer Refer to table ‘Design for displaying of
UsynL2 1 .. 100000 V 13800 V 1V
primary value primary value’
UsynL3
UsynL1
Transformer Refer to table ‘Design for displaying of
UsynL2 1 .. 100 V 15,38 V 0,01 V
secondary value primary value’
UsynL3
UsynL1
Refer to table ‘Design for displaying of
Rated value UsynL2 1 .. 100000 V 13800 V 1V
primary value’
UsynL3
When a synchronizing transformer is provided for adapting the thyristor bridge voltage to the synchronizing voltage
inputs, following should be noted:
No phase rotation
Over excitability in accordance with the maximum possible voltage thyristor
Grounded shield winding
Secondary side of the synchronizing transformer (AB-310 side) earthed, otherwise large measuring errors
possible
Connection 3-phase
Connection 2-phase
AB-310
Synchronisier-
Trafo X2
Thyristor- L1 01 UsynL1
Spannung 02 UsynL2
einphasig N 03 UsynL3
This input always blocks the pulse generation for all pulse outputs
Digital Input GPB (Gate Pulse Blocking) of AB-310 and is passed through via the contact GPBON to the
external pulse amplifier to shut down the pulse outputs.
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Digital input GPB / Input range and threshold setting with jumper position of
hardware jumper X901 on application board AB-310
Relay Output GPBON (Command pulse blocking) Starting command for pulse blocking in external pulse amplifier.
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Inputs
Signal terminal
Name Value Description
connection
Outputs
Signal terminal
Name Value Description
connection
Connection diagram between pulse blocking contacts together with feedback and external pulse amplifier LG6X
The POU Input GatePulseEna enables the gate pulse generation. The POU Output GatePulseStatus indicates if
the gate pulses are generated at the moment. Via the digital input GPB the gate pulse generation can externally be
blocked (e.g. protection trip). To increase the blocking security the power supply for the pulse amplifier LG6X is
also switched via the digital outputs GPBON and GPBOFF.
This superordinate pulse mode always suppresses pulse generation regardless of the defined pulse mode. During
the transition to this mode ‘Gate blocking’ the current pulse remains preserved, until the next pulse is suppressed.
The reaction time in normal operation is dependent on the frequency of Usyn.
The pulse mode ‘Rectifier mode’ is usually required for field flashing at rated speed of the machine. In this mode
the thyristor voltage is not rated. This mode is selected via the input ‘OpMode’ of POU GateControlOut. Gate puls
chains are submitted to all thyristors simultaneously with 600 Hz and with a 1 : 6 pulse-period ratio.
The free-wheeling mode is usually required for the feed switchover of a thyristor bridge or for static de-excitation in
case of a failure in the excitation system (not de-activation of thyristor bridge). With the input ‘OpMode’ of the POU
GateControlOut the freewheeling thyristor L1 or L2 or L3 can be selected. For the chosen thyristor branch gate puls
chains are submitted to the thyristors
GI1 (L1+) and GI4 (L1-) or
GI2 (L2+) and GI5 (L2-) or
GI3 (L3+) and GI6 (L3-)
with 600 Hz and with a 1 : 6 pulse-period ratio.
This mode is selected via the input ‘OpMode’ of POU GateControlOut. For details please refer to chapter
application excitation!
This mode is commonly used to demagnetize the magnet wheel of the machine. The pulse angle is set to the value
of parameter MaxGatePulseAngle (upper inverter limit) of POU GateControlOut. All other setting are copied from
setting for ‘thyristor normal mode’.
ParameterStatus
PhaseSeqStatus
PhaseSeqFault
HWSupStatus
HWSupFault
POU output
POU output
POU output
POU output
POU output
POU output
POU output
POU output
POU output
PLLStatus
OpStatus
PLLFault
FAULT
Curren - - - - -
Currently Currently tly no
Internal loss of
no error no error error - -
communication
processing processing proces
sing
Curren - - - - -
tly no
Bridge current-
- - error - -
distribution error
proces
sing
- - - - 3
Not
Parameter error - - - - (Paramet
Active
er error)
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate from device
back view
*) Caution: A factory assembly with mechanical terminal coding was only realized between product state 21 and
product state 32 of the CGE-001-A.
Connection
Data point Function
nomination
X1/14 Uf Scaled field voltage actual value measured by analog input Uf connection ±15 V
X1/15 Uf Scaled field voltage actual value measured by analog input Uf connection 0 V
Connection
Data point Function
nomination
X2/10 If1 Scaled field current actual value measured by analog input If1 connection ±15 V
X2/11 If1 Scaled field current actual value measured by analog input If1 connection 0 V
X2/14 If2 Scaled field current actual value measured by analog input If2 connection ±15 V
X2/15 If2 Scaled field current actual value measured by analog input If2 connection 0 V
Fast-on connection DIN 46342 6,35 x 0,83 2 groups with 2 fast-on male connectors each
CGB-014 AM-010 Application Module 6AI, 4AO, 4PT100 Refer to data sheet
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
Pulse amplifier LG6X BIT-070-B External gate pulse amplifier with cover
11.20. VALIDITY
Document valid for hardware: Mat. No. CGE-001-- and CGE-001-A
Devices higher than V 1.00.00 support only application boards higher than version CGE-001-A with product state
00.
AB-320 is used as an optional part for the application of protective device HIPASE-P. Additional analog and digital
inputs and outputs are used for data acquisition or data point output or the detection of application-specific
conditions such as insulation resistance. The AB-320 requires external ballasts. For the maximum number of
modules in the device please refer to basic functions in hardware components.
12.1. FEATURES
For the realization of a 20Hz stator earth fault protection external ballasts are required.
Complete board
Material number of physical base board (refer to serial number label) CGP-001 (can not be ordered separately)
Characteristic value in configuration code of device 'P' without extension module or 'G' with extension module
If a second application board protection is to be used, it must also be placed in the HIPASE Engineering Tool in the
"Configuration" ribbon in the "Hardware" group with the "Assembly" command. Then the "Configuration" ribbon in
the "Hardware" group can be used to display the display of the HIPASE device configuration with the "Assembly"
command. After selecting the desired modules and selecting the context menu "Edit with the right mouse button,
the module parameters can be edited.
1. A HIPASE Large housing has been equipped with two AB-320 application boards and the optional AM-010
expansion board.
2. The boards parameters of the selected module can be changed via the context menu "Edit". After the change,
"Load" must be selected for the changes to the boards parameters to take effect.
ovrAnalogInput,
SGP-012-- OverAnalogInput / UnderAnalogInput 76, 50DC, 51DC, 37DC AI-01 or AI-02
udrAnalogInput
SGP-028-- Stator earth fault 20Hz resistance (AB) StatorEarth20HzRes 64G StatorEarth
Input filter time constant of hardware lower 33 μs lowpass 1. order (-3 dB @ 4800 Hz)
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations
that are subjected to high voltage or current changes.
Example:
Maximum value: 300, Minimum value: -200, then the
correction value must be in the interval [-249 .. +249].
Connection of measuring transducer with ±24 mA or ±10 V output to voltage analog input AI-01
(Input AI-02 connected in the same way on X2 / 15, 16)
CAUTION: The output value of the output channels is undefined during the startup or shutdown process of the
HIPASE device. The undefined state of the output channels is displayed with the HIPASE device output contact
"Device Error" and must be included for safety-relevant applications.
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations
that are subjected to high voltage or current changes.
Default Setting
Parameter name Value setting range Description
value step size
- 10 .. + 10 VDC
- 10 .. +
Signal range 0 .. 20 mA - 4 .. 20 mA range supports wire-break detection
10 VDC
4 .. 20 mA
Assignment of a lower limit value of the data point to the lower end of
Minimum value 1 .. 200000 0 0,000001 the range of the analog output (4 mA, 0 mA, 0 V, -10 V). Output scaling
is based on the linear equation y = kx + d
Assignment of an upper limit value of the data point to the upper end of
Maximum value 1 .. 200000 100 0,000001 the range of the analog output (4 mA, 0 mA, 0 V, -10 V). Output scaling
is based on the linear equation y = kx + d
Connection of pointer instrument with moving coil movement to analog output AO1
Functional Principle
The measuring principle is based on a bridge circuit which is supplied by a reference voltage source. The voltage
difference of the two bridge branches is applied for the computation of the temperature.
Max. allowed voltage between terminals X1 / 9, 10, 11, 12 0,7 Vpeak AC / 0,7 VDC
Measuring resolution 1K
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations
that are subjected to high voltage or current changes.
12.7.5. PLANT CALIBRATION FOR TEMPERATURE MEASURING VIA PT100 FOR 2-WIRE
CONNECTION
As a prerequisite for a successful calibration, the correct wiring must be set under the "Mode" parameter in the
board parameters of the AB-320 board.
To compensate the measuring line lengths and terminal resistances the preparation for system calibration should
be done directly for the 2-wire or 3-wire connection type of a PT-100 sensor.
Before the calibration is performed, the wiring must always be checked to avoid calibrations caused by errors.
To do this, after installing the 100 ohm precision resistor, it is sufficient to read the resulting temperature measured
value with the function "Assembly" in the "Configuration" ribbon in online operation of the HIPASE device. The
displayed value must be in the range - 20 °C .. + 20 °C. Otherwise the wiring should be checked for open or short
circuit or bad connection.
In the HIPASE project, the connection type must be set to 2-wire for the PT-100 input in the ribbon "Configuration"
under "HW placement" and the project must have been loaded into the device.
X2 AB-320
AUX+
04
M+ 05 AI-T-01
PT100
M– 06
AUX– PT-100
07
2-Leiter
100R, 1W, 0.1 %
A 100 ohm reference resistor is ground in place of the PT100 sensor for calibration
Calibration requires an online connection between HIPASE Engineering Tool and HIPASE device.
In the HIPASE Engineering Tool in the Ribbon device, icon HW placement with the mouse, select the X2 / 04-06
terminal of the AB-320 board to be calibrated and invoke the calibration menu with the right mouse button.
For calibration, an online connection between HIPASE Engineering Tool and HIPASE device is required.
In HIPASE Engineering Tool in ribbon Device, Icon HW-Assembly select terminal X2 / 04,06 with the mouse of
the module AB-320 to be calibrated and start calibration with the right mouse button.
Calling the calibration process of the temperature input, then a query is made whether you want to perform
the calibration on AI-T-01.
Step 1:
Confirm that a 100 ohm resistor has been turned on instead of the PT100 sensor. Press "Step 1 Done", the HIPASE device will
now perform the calibration.
Finished:
After successful calibration, feedback is provided by the HIPASE engineering tool. The calibration is not affected by a new
project loading or firmware update.
Then remove the 100 ohm precision resistor and reconnect to PT100 sensor. The calibration can be repeated any
number of times. Simply repeat the first step and select the deletion of the calibration in the dialog box that points
to the already calibrated input.
For 3-wire connection, the 100 ohm 1W 0.1% precision resistor is to be connected directly to the transmitter as a
substitute. See chap. 12.7.5 System Calibration Temperature measurement for PT100 for 2-wire connection.
Functional Principle
The measuring method evaluates the impedance of the generator stator against ground. Therefore a low frequency
signal (e.g. 20 Hz) is injected between generator stator and ground. The following figure shows the possible 2
principles: Connection to a neutral transformer in generator neutral or in the generator output line by delta winding:
{
I
Protection
U
Relay
G
RE CE RB 20Hz Generator
Neutral Transformer
The protection relay is calculating the complex impedance for the 20Hz signal injected to the generator stator. A
healthy stator is a capacity only (CE) while the resistance (RE) is very high. The vector diagram shows the current
leading by nearly 90°, the stator to ground impedance becomes a reactance. In case of insulation failure the
resistance (RE) can be calculated out of the complex impedance.
Beside the calculation of the resistance RE the protection function incorporates a supervision of the 20Hz
Generator and the wiring to the generator stator.
Measuring range of isolation resistor stator - earth 0 .. 20 kOhm (display 0 .. >10 kOhm)
Place shielded wires with low inductance and do not place near
Special wiring recommendations
lines that are subjected to high voltage or current changes.
Whilst a single low ohmic earth fault does not represent immediate danger for the synchronous machine a double
earth fault would lead to large mechanical stresses for the machine due to severe magnetic unbalance. Also the
large service- and therefore fault currents in the rotor will lead to a high thermal overload of the rotor circuit.
Therefore even for a single earth fault an appropriate alarm or a shutdown sequence should be initiated.
High ohmic earth faults (insulation faults) occur either through moisture in the winding, ageing of the winding or by
forced liquid cooling of the machine due to impurities in the cooling medium. Therefore continuous supervision of
the insulation resistance is an essential estimation for the availability of the synchronous machine.
Functional Principle
The rotor earth fault protection applies a voltage between the excitation circuit and earth for measuring the rotor-
earth resistance. The circulating current produced by the voltage is measured and compared with the also
measured voltage and this way the rotor-earth resistance is computed.
To equalize the displacement of the field voltage the voltage polarity is periodically changed and the current- and
voltage difference taken for the computation of the earth resistance Re.
Due to the capacitance to ground Ce the charging duration has to be finalized until a valid measurement is taken.
With the standard resistors of 47 kOhm a measuring frequency of approximately 3Hz for a small Ce < 200 nF and
up to 0.5 Hz with Ce=10 uF is obtained.
The internal measurement of the AB-320 evaluates earth resistances of 0 .. 1000 kOhm.
Isolation voltage Measuring circuit - Ground: 2.2 kV (50 Hz), 5 kV peak (1.2/50 μs)
Special wiring recommendations Between connected resistors and measuring point the wiring shall
be provided in accordance with the field voltage. Place shielded
wires with low inductance and do not place near lines that are
subjected to high voltage or current changes.
0 .. Off
1 .. Master at chain
OpMode Uint32 Provides actual mode.
circuit
2 .. Slave at chain circuit
Rotor earth fault detection in master slave design with two or more HIPASE-P devices (not yet supported)
Connection of rotor earth fault detection with rotating rectifier diodes and exciter machine
Functional Principle
The measuring method evaluates the current circulating between the VT neutral and earth. This current is either
being measured by a DC current transformer, e.g. LEM HTR 50-SB or via a shunt. When using a shunt the risks of
a break in the earth connection have to be considered and therefore generally a DC-CT is preferred.
Since in generator mode no connection to the static frequency converter exists and, on the other hand, during a
stator earth fault in the generator a current is flowing through the LEM or shunt. The SFC-protection should
therefore be blocked in generator mode in order to prevent false trips.
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations
that are subjected to high voltage or current changes.
Connection of LEM HTR 50-SB for ISFC measuring input with aux. supply
To prevent such current flow one generator bearing is provided with an insulating base layer. However in case of
insulation failure the shaft current supervision will detect this condition and initiates a shutdown of the machine.
Shaft CT
E
Bearing Insulation
Shaft Current
Measuring principle of shaft current detection
Measuring Principle
Around the generator shaft a shaft CT is placed and the secondary current evaluated by the protective device. The
picture below shows a shaft CT for a generator shaft with 800mm diameter.
Shaft CT
The current signal produced by the shaft CT will be galvanically isolated in the protection relay and evaluated.
Thereby the RMS value as well as the 3rd , 5th , 7th and 9th harmonics of the current signal will be considered. By
parameter setting the trip command can be created by the RMS value, a higher harmonics or a relation between
the higher harmonics and the RMS value. Which signal is finally used can only being determined during primary
tests and on-load checks of the generator.
Max. allowed voltage on current measuring input X2 / 01, 02 0.7 V peak AC / 0.7 VDC
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations
that are subjected to high voltage or current changes.
DEUTSCH
12.12. CONNECTION DIAGRAM AB-320
X1 AB-320 X1 AB-320
P1 Shield P1 Schirmung
01 01
ß+ *) ß+ *)
- 02 - 02
IRotorEarth IRotorEarth
+ 03 + 03
URotorEarth URotorEarth
- 04 - 04
05 not used 05 nicht verwendet
06 not used 06 nicht verwendet
+ 07 + 07
IStatorEarth IStatorEarth
- 08 - 08
+ 09 + 09
UStatorEarth UStatorEarth
- 10 - 10
11 not used 11 nicht verwendet
12 not used 12 nicht verwendet
ß AUX+ 13 ß AUX+ 13
M+ 14 M+ 14
ISFC ISFC
M- 15 M- 15
ß AUX- 16 ß AUX- 16
P2 Shield P2 Schirmung
X2 X2
P1 Shield P1 Schirmung
OUT+ 01 OUT+ 01
ß AO-01 ß AO-01
OUT- 02 OUT- 02
03 not used 03 nicht verwendet
ß AUX+ 04 ß AUX+ 04
M+ 05 M+ 05
AI-T-01 AI-T-01
M- 06 2 ... 4 wire M- 06 2 ... 4 Leiter
ß AUX- 07 ß AUX- 07
08 not used 08 nicht verwendet
M+ 09 M+ 09
IShaft IShaft
M- 10 M- 10
11 not used 11 nicht verwendet
M+ 12 M+ 12
AI-01 AI-01
M- 13 M- 13
14 not used 14 nicht verwendet
M+ 15 M+ 15
AI-02 AI-02
M- 16 M- 16
P2 Shield P2 Schirmung
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized between product state 01 and
product state 10 of the CGP-001-A.
Fast-on connection DIN 46342 6.35 X 0,8 2 groups with 2 fast-on male connectors each
CGB-014 AM-010 Application Module 6AI, 4AO, 4PT100 Link to data sheet
Caution: A factory assembly with mechanical terminal coding was only realized between product state 01 and
product state 10 of the CGP-001-A.
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
Ceramic resistors 47 kOhm / 2 kV (2 pcs.) Required for function rotor earth fault
GIC-020--
incl. mounting material detection
pointer instrument with moving coil movement Display of rotor-earth isolation resistor via
WEIGEL P144x36
Slim Edgewise Type P144x36 output AO1 for Rot.EF detection
Shaft CT designed acc. to project specific ZELISKO special design acc. to plant
Required for shaft current detection
data specifications
Hall-effect CT for 50 A primary nominal Required for function SFC earth fault
LEM HTR 50-SB
current detection
12.18. VALIDITY
Document valid for hardware with mat. no.:
Tested functionality available CGP-001-- CGP-001-A
Temperature Measuring
Analog Output
Analog Input
Devices from V 1.00.00 support only application boards from version CGP-001-A with product state 00.
The application board AB-330 is required for the control and regulation of the hydraulic turbine and is therefore
mandatory in each HIPASE-T device. Additional analog and digital inputs and outputs are used for data acquisition
or data point output or the detection of application-specific states. For the maximum number of modules in the
device please refer to basic functions in hardware components.
13.1. FEATURES
Term ↓ Explanation
The active speed input provides a signal, which is modulated by a sensor (e.g. NAMUR) and is evaluated
Active speed input
by the AB-330.
Valid measuring range Defines a range in which the input values are accepted as valid.
Max. permissible input signal Exceeding the max. permissible input signal can damage the input permanently.
Measuring range input signal In this range the input signal is detected with the specified accuracy.
The passive speed input detects the signal from the sensor, which is evaluated by the AB-330. The sensor
Passive speed input
must be supplied with power on the plant side.
Material number of physical base board (refer to serial number label) CGT-001 (can not be ordered separately)
Characteristic value in configuration code of device 'A' without extension module or 'H' with extension module
0 .. invalid
Rotational direction Int32 1 .. Pulse at input SI-02 leads
2 .. Pulse at input SI-01 leads
0 .. Impeller is moving No pulse was detected on one of the two speed inputs SI-01
Standstill Bool or SI-02 for the measuring time "Time duration for standstill
1 .. Impeller stands still detection".
Turbine startup time 0: de-activated Set if the measured acceleration of the turbine exceeds the
Bool
active 1: activated specification by "Speed gradient turbine run time (s)".
CAUTION: The default setting for the measuring ranges of the inputs is voltage measurement. To avoid damaging
the module, before the first application of the input signals the proper input range of the input signals must be
selected by HIPASE engineering tool!
± 11 VDC,
Max. permissible input signal
± 22 mA
Place shielded wires with low inductance and do not place near
Special wiring recommendations lines that are subjected to high voltage or current changes. Apply
cable shield at the ground point (faston plug) of AB-330!
These data points are visible in the HIPASE Explorer under AB-330, AI-0x and can be linked from there with FBD
inputs.
+/- 10 VDC
Measuring range Choice between voltage or current mode and the input
- 4 – 20 mA +/- 10 VDC
(input) range
-20 – 20 mA
Example:
Maximum value: 300, Minimum value: -200, then the
correction value must be in the interval [-249 .. +249].
Time constant low- -3dB or -6dB Cutoff frequency of the input low-pass
Time 160 us .. 160 ms 0,1 s
pass filter filter
no filter
Selection of the filter order of the input low pass filter
Filter characteristic Low pass 1st order
- Kein Filter 1st order low pass: 20 dB per decade
low-pass filter
Low pass 2nd
2nd order low pass: 40 dB per decade
order
AB-330
Messwert-
umformer X2
Signal 05
± 20 mA 0V AI-01
06
oder ± 10 V
CAUTION: The default setting for the outputs is voltage output. If a voltage output is connected to a current input,
the internal power supply can be overloaded for the group AO-01 .. AO-03 or AO-04 AO-06. To avoid damaging the
module, before the first application of the output signals the proper output range of the output signals must be
selected by HIPASE engineering tool!
Dither frequency 50, 55, 60, 70, 80, 100, 125, 165, 250, 500 Hz
Place shielded wires with low inductance and do not place near lines
Wiring and cable placement rules that are exposed to high voltage or current changes. Apply cable
shield at the ground point (faston plug) of AB-330!
These data points are visible in the HIPASE Explorer under AB-330, AO-0x and are linked from there to function
sheet inputs.
These data points are visible in the HIPASE Explorer under AB-330, AO-0x and are linked from there to function
sheet inputs.
AO-01 over range If the analog output is written with a value less than
AO-02 over range "Minimum Value" x (1+ "MaxOverrange / 100") or greater
0 .. initial value ok
AO-03 over range than "Maximum Value" x (1+ "MaxOverrange / 100"), a
Bool 1 .. output value set to limit restriction is made.
AO-04 over range
AO-05 over range value
These data points indicate the intervention of the output
AO-06 over range value limit for each analog output separately.
These parameters are available for each analogue output AO-01 ... AO-06
+/- 10 VDC
Signal mode Selection between voltage or current mode and
- 4 – 20 mA +/- 10 VDC
(output) the output range
-20 – 20 mA
Minimum value Float32 -50 000 .. 50 000 0 Assignment of a numerical value to the lower
end of the analogue output (4 mA, 0 mA, 0 V, -
10 V).
Maximum value Float32 -50 000 .. 50 000 100 Assignment of a numerical value to the upper
range end of the analogue output (20 mA, +10
V).
Time constant low- -3dB or -6dB Cutoff frequency of the input low-
Time 160 us .. 160 ms 0,1 s
pass filter pass filter
no filter
Selection of the filter order of the input low pass
Low pass 1st filter
Filter characteristic
- order no filter
low-pass filter 1st order low pass: 20 dB per decade
Low pass 2nd
2nd order low pass: 40 dB per decade
order
No,
50 Hz,
55.55 Hz,
62.5 Hz,
71.43 Hz,
Dither frequency - 83.33 Hz, undefined Frequency of the superimposed oscillator signal
100 Hz,
125 Hz,
166.66 Hz,
250 Hz,
500 Hz
The mains frequency can be determined via the voltage input VT-02.
Because the voltage inputs have very high impedance and in order to avoid incorrect measurements, not used
voltage inputs are recommended to be short-circuited.
Resolution frequency
2.5 mHz at nominal frequency (50 Hz, 60 Hz, 16.7 Hz) for 50 .. 140 V input voltage
measurement
Place transformer wires shielded and with low inductance and do not place near lines that are subjected
Special wiring recommendations
to high voltage or current changes. Apply cable shield at the ground point (faston plug) of AB-330!
0: valid measuring If the applied voltage is less than about 0.5 VAC, the
VT-01 disturbed (IV) Bool frequency value can no longer be reliably determined.
1: invalid measuring In this case, this data point goes to 1.
0: valid measuring If the applied voltage is less than about 0.5 VAC, the
VT-02 disturbed (IV) Bool frequency value can no longer be reliably determined.
1: invalid measuring In this case, this data point goes to 1.
There are no module parameters available for this function. As in Chap. 41.1.1, parameter "Speed inputs", the
nominal frequency of the driven generator must be specified.
AB-330
X1
Signal 01
0V VT-01
02
Connection of a voltage signal e.g. Generator with the voltage input of the module AB-330
(Input VT-02 connected in the same way)
The parameters are set in the function "Positioning Circuits" in the ribbon group "Turbine Controller", "Settings"
X1 AB-330
P1 Schirmung
Signal 01
0V VT-01
02
Signal 03
0V VT-02
04
+ 05
ß AO-01
- 06
+ 07
ß AO-02
- 08
+ 09
ß AO-03
- 10
+ 11
ß AO-04
- 12
+ 13
ß AO-05
- 14
+ 15
ß 16
AO-06
-
P2 Schirmung
X2
P1 Schirmung
Signal 01
SI-01
Ref/Src 02
Signal 03
SI-02
Ref/Src 04
Signal 05
0V AI-01
06
Signal 07
0V 08
AI-02
Signal 09
0V AI-03
10
Signal 11
0V AI-04
12
Signal 13
0V AI-05
14
Signal 15
0V AI-06
16
P2 Schirmung
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized up to product state 23 of the
CGT-001--.
Fast-on connection DIN 46342 6.35 X 0,8 2 groups with 2 fast-on male connectors each
CGB-015 AM-020 Application Module (6AI, 8AO, 2SM) Link to data sheet
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
13.15. VALIDITY
Document valid for hardware with Mat. No. CGT-001--
Devices from V 1.00.00 support only application boards from version CGT-001-- with product state 10.
The AM-010 module is an extension module for the boards AB-310 and AB-320. Thus, the number of analog inputs
and outputs of the AB-boards can be expanded as needed. For the maximum number of AM-010 in the device
please refer to basic functions in hardware components.
14.1. FEATURES
Complete board
Weight 0.2 kg
CAUTION: The default setting for the measuring ranges of the inputs is voltage measurement. To avoid damaging
the module, before the first application of the input signals the proper input range of the input signals must be
selected by HIPASE engineering tool!
Input filter time constant hardware 800 μs, low-pass 1. order (-3 dB @ 600 Hz)
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations that are subjected to high voltage or current changes. Apply cable
shield at the ground point (faston plug) of AM-010!
A coincidence between the selected range by jumper position and the tool parameters must be ensured!
X402 AI1
X502 AI2
X602 AI3
X702 AI4
X802 AI5
X902 AI6
Example:
Maximum value: 300, Minimum value: -200, then the correction
value must be in the interval [-249 .. +249].
Time constant
160 us .. 160 ms 2s 10 us Filter time constant for one or two lowpass filters. ( 1 .. 1000 Hz)
lowpass filter
No filter
lowpass filter 1st lowpass Activation and setting of lowpass filter steepness.
Filter characteristic
order filter 1st - lowpass filter 1. Order: 20 dB each decade
lowpass filter
order lowpass filter 2. Order: 40 dB each decade
lowpass filter 2nd
order
Functional Principle
The measuring principle is based on a bridge circuit which is supplied by a reference voltage source. The voltage
difference of the two bridge branches is applied for the computation of the temperature.
Max. allowed voltage between terminals X1 / 9, 10, 11, 12 0,7 Vpeak AC / 0,7 VDC
Measuring resolution 1K
Place shielded wires with low inductance and do not place near lines
Special wiring recommendations that are subjected to high voltage or current changes. Apply cable
shield at the ground point (faston plug) of AM-010!
AI-T-01 .. AI-T-04 Float32 p.u. Temperature measurement value at the input 1 ... 4
2-wire PT100
Mode 3-wire Selection of the external wiring of the temperature measurement
3-wire PT100
For the compensation of the measuring line lengths and terminal contact resistances, a system calibration should
be carried out for the 2-wire connection type of a PT-100 sensor.
For instructions on system calibration see: Chap. 12.7.5, System Calibration Temperature measurement for PT100
The group AO1 .. AO3 and the group AO4 .. AO6 are internally supplied separately. For a redundant configuration
for example a pair of AO-01 and AO-04 must be used.
CAUTION: The default setting for the outputs is voltage output. If a voltage output is connected to a current input,
the internal power supply can be overloaded for the group AO-01 .. AO-03 or AO-04 .. AO-06. To avoid damaging
the module, before the first application of the output signals the proper output range of the output signals must be
selected by HIPASE engineering tool!
NOTICE: The output value of the output channels is undefined during the startup or shutdown process of the
HIPASE device. The undefined state of the output channels is displayed with the HIPASE device output contact
"Device Error" and must be included for safety-relevant applications.
ATTENTION: Voltage outputs may only be connected in parallel via diodes decoupled. Current outputs must never
be connected in parallel!
Output filter time constant hardware 800 μs low-pass 1. order (-3 dB @ 600 Hz)
Special wiring recommendations Place shielded wires with low inductance and do not place near lines
that are subjected to high voltage or current changes. Apply cable
AO-01 .. AO-04 Float32 p.u. Output of the signal value at the analog output
- 10 .. + 10 VDC
Signal range
0 .. 20 mA - 10 .. + 10 VDC - 4 .. 20 mA range supports wire-break detection
(output)
4 .. 20 mA
If the output range has been parameterized to 4 ... 20 mA, the display instrument
for 4 .. 20 mA has to be connected at the analogue output AO1.
If the output range has been parameterized to -10 .. +10 VDC, the display instrument
for -10 or 0 .. +10 VDC has to be connected to analogue output AO1.
(This applies to the other analog outputs AO2 .. AO4 in the same way)
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized up to product state 01 of the
CGB-014-A.
Terminal-
Data point Function
nomination
Terminal-
Data point Function
nomination
Fast-on connection DIN 46342 6.35 X 0,8 2 groups with 2 fast-on male connectors each
AI4 .. AI6 for detection of phase currents of thyristor bridge B at current sharing, conductivity supervision of
thyristors
Caution: A factory assembly with mechanical terminal coding was only realized up to product state 01 of the
CGB-014-A.
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
14.12. VALIDITY
Document valid for hardware: Mat. No. CGB-014-A, Product state: 00
Devices from V 1.00.00 support only application modules from version CGB-014-A with product state 00.
The module AM-020 is an extension module for the board AB-330. Thus, the number of analog inputs and outputs
of the board AB-330 be expanded as needed. For maximum number of modules in the unit, see basic functions in
components.
15.1. FEATURES
Complete module
Weight 0.2 kg
CAUTION: The default setting for the measuring ranges of the inputs is voltage measurement. To avoid damaging
the module, before the first application of the input signals the proper input range of the input signals must be
selected by HIPASE engineering tool!
± 11 VDC,
Max. permissible input signal
± 22 mA
Place shielded wires with low inductance and do not place near
Special wiring recommendations lines that are subjected to high voltage or current changes. Apply
cable shield at the ground point (faston plug) of AM-020!
Default
Parameter name Data type Value setting range Description
value
Default
Parameter name Data type Value setting range Description
value
Example:
Maximum value: 300, Minimum value: -200, then the
correction value must be in the interval [-249 .. +249].
AM-020
Messwert-
umformer X2
Signal
05
± 20 mA 0V AI-01
06
oder ± 10 V
Connection of measuring transducer with ±20 mA or ±10 V output to analog input AI-01
(Input AI-02 .. AI-06 connected in the same way)
The AB-330 board has a sensor circuit for each speed input to detect a wire break between the AB-330 board and
the sensor.
AM-020
+U AUX
X2
Signal
Aktiver 01 SI-01
Ref
Geber 02
GND c
b
a
AM-020
f
+U AUX
X2
Signal
01 SI-02
Ref
02
GND
e d
Active speed sensors are usually grounded on the sensor side. If more than one speed input is wired with an active
speed sensor, an interruption (a) or (d), as shown in the above diagram, does not lead to a breaker monitoring
response, as the sensor current will flow through the connection path (b) and ( c) can dodge.
In this case, both speed sensors still provide correct speed signals. However, it may be that with widely spaced
rotational speed sensors interference voltages are scattered into the resulting ground loop, which influence the
speed values.
Here can be provided applicatively a measure for the detection of a conductor break in this topology.
Only when there is an interruption at (a) and (d) at the same time does the conductor break monitoring respond. In
this case, both sensors no longer deliver speed values.
A conductor break within the sensor, as shown under (e), can only be detected by means of applicative measures
when two speed sensors are used at the same time.
A wire break, as shown in (f), leads to an immediate loss of the speed value and the response of the conductor
break monitoring.
AM-020
c SI-01
NAMUR-
Geber X2
Signal
01
Stromquelle
02
SI-01
a
AM-020
SI-02
NAMUR-
Geber X2
Signal
01
Stromquelle
02
SI-02
b
When using only one or more passive speed sensors, the open-circuit monitoring always responds immediately to
an interruption, as shown under (a) or (b) or (c).
CAUTION: If one voltage output of the analog outputs on this module is shorted or overloaded, it may influence
one or both speed inputs!
Active input for the connection of a NAMUR sensor Acc. to EN 60947-5-6 resp. DIN 19243
Open circuit voltage 8 VDC
Short circuit current 8 mA
Threshold logic "0": >= 2 mA
logic "1": <= 1,3 mA
with hysteresis characteristic between logic "0" and "1"
Input circuits The circuits are operated with internally formed voltages.
Selection of the input type is done in the HIPASE Engineering
Tool in the window "Parameter Speed measurement" under "Input
type".
See chapter: 41.2.1, parameter speed measurement
Passive input
maximum permissible input voltage 32 VDC
input impedance > 5 kOhm
Threshold logic "0": <= 2,0 VDC
logic "1": >= 3,4 VDC
with hysteresis characteristic between logic "0" and "1"
Selection of the input type is done in the HIPASE Engineering
Tool in the window "Parameter Speed measurement" under "Input
type".
See chapter: 41.1.1, parameters
Frequency range of the speed sensor signal for passive and active input 0 .. 12 kHz
Place shielded wires with low inductance and do not place near
Special wiring recommendations lines that are subjected to high voltage or current changes. Apply
cable shield at the ground point (faston plug) of AB-330!
Recommended wire cross section 1.0 .. 1.5 mm² stranded with ferrule
These data points are visible in the HIPASE Explorer under AM-020, SI-01 and are linked from there to function
sheet inputs.
SI-01 Float32 - When switching on or off a signal from a speed sensor to input SI-
01, the measured value is increased or decreased with the set
gradient of the speed gradient.
0: no fault This data point indicates an error at the connection to the speed
SI-01 disturbed bool
1: wire break sensor.
These data points are visible in the HIPASE Explorer under AM-020, SI-02 and are linked from there to function
sheet inputs.
SI-02 Float32 - When switching on or off a signal from a speed sensor to input SI-
02, the measured value is increased or decreased with the set
gradient of the speed gradient.
0: no fault This data point indicates an error at the connection to the speed
SI-02 disturbed bool
1: wire break sensor.
There are no module parameters available for this function. Parameterization is described in Chap. 41.1, "Speed
detection" described.
AM-020
SI-01
NAMUR-
Geber X2
Signal
01
Stromquelle
02
Connection of a NAMUR sensor with speed sensor input SI-01 (active input - Input Mode = active)
(Speed sensor input SI-02 connected in the same way)
AM-020
+U AUX
X2
Signal
01 SI-01
Ref
02
GND
Connection of an active sensor with speed sensor input SI-01 (passive Input - Input Mode = 0)
(Speed sensor input SI-02 connected in the same way)
The AM-020 module has a sensor circuit for each speed input to detect a wire break between the AM-020 module
and the sensor.
AM-020
+U AUX
X2
Signal
Aktiver 01 SI-01
Ref
Geber 02
GND c
b
a
AM-020
f
+U AUX
X2
Signal
01 SI-02
Ref
02
GND
e d
Active speed sensors are usually grounded on the sensor side. If more than one speed input is wired with an active
speed sensor, an interruption (a) or (d), as shown in the above diagram, does not lead to a breaker monitoring
response, as the sensor current will flow through the connection path (b) and ( c) can dodge.
In this case, both speed sensors still provide correct speed signals. However, it may be that with widely spaced
rotational speed sensors interference voltages are scattered into the resulting ground loop, which influence the
speed values.
Here can be provided applicatively a measure for the detection of a conductor break in this topology.
Only when there is an interruption at (a) and (d) at the same time does the conductor break monitoring respond. In
this case, both sensors no longer deliver speed values.
A conductor break within the sensor, as shown under (e), can only be detected by means of applicative measures
when two speed sensors are used at the same time.
A wire break, as shown in (f), leads to an immediate loss of the speed value and the response of the conductor
break monitoring.
AM-020
c SI-01
NAMUR-
Geber X2
Signal
01
Stromquelle
02
SI-01
a
AM-020
SI-02
NAMUR-
Geber X2
Signal
01
Stromquelle
02
SI-02
b
When using only one or more passive speed sensors, the open-circuit monitoring always responds immediately to
an interruption, as shown under (a) or (b) or (c).
CAUTION: The default setting for the outputs is voltage output. If a voltage output is connected to a current input,
the internal power supply can be overloaded for the group AO-01 .. AO-04 or AO-05 .. AO-08. To avoid damaging
the module, before the first application of the output signals the proper output range of the output signals must be
selected by HIPASE engineering tool!
NOTICE: The output value of the output channels is undefined during the startup or shutdown process of the
HIPASE device. The undefined state of the output channels is displayed with the HIPASE device output contact
"Device Error" and must be included for safety-relevant applications.
ATTENTION: Voltage outputs may only be connected in parallel via diodes decoupled. Current outputs must never
be connected in parallel!
Dither frequency 50, 55, 60, 70, 80, 100, 125, 165, 250, 500 Hz
Accuracy Ditherfrequenz 1%
Accuracy Ditheramplitude 1%
Place shielded wires with low inductance and do not place near lines
Wiring and cable placement rules that are exposed to high voltage or current changes. Apply cable
shield at the ground point (faston plug) of AM-020!
These data points are visible in the HIPASE Explorer under AM-020 as AO-0x and from there will be linked to
function chart outputs.
These data points are visible in the HIPASE Explorer under AM-020 as AO-0x and from there will be linked to
function chart outputs.
AO-01 overrange
AO-02 overrange If the analog output is written with a value less than
AO-03 overrange "Minimum Value" x (1+ "MaxOverrange / 100") or
0 .. output value ok
AO-04 overrange greater than "Maximum Value" x (1+ "MaxOverrange /
Bool 1 .. output value set to 100"), a restriction is made.
AO-05 overrange
AO-06 overrange limit value
These data points indicate the intervention of the
AO-07 overrange output value limit for each analog output separately.
AO-08 overrange
These parameters are available for each analogue output AO-01 ... AO-08
+/- 10 VDC
Mode - 4 – 20 mA +/- 10 VDC Selection between voltage and current mode and of output range
-20 – 20 mA
Time constant
Time 160 us .. 160 ms 0,1 s -3dB or -6dB Cutoff frequency of the input low-pass filter
Low pass filter
No filter Selection of the filter order of the input low pass filter
Low pass filter
- Low pass 1st order No filter 1st order low pass: 20 dB per decade
charakteristic
Low pass 2nd order 2nd order low pass: 40 dB per decade
Undefiniert,
50 Hz,
55,55 Hz,
62,5 Hz,
71,43 Hz,
Dither frequency - 83,33 Hz, No Frequency of oscillaton signal
100 Hz,
125 Hz,
166,66 Hz,
250 Hz,
500 Hz
X1 AM-020
P1 Schirmung
+ 01
ß AO-01
- 02
+ 03
ß AO-02
- 04
+ 05
ß AO-03
- 06
+ 07
ß AO-04
- 08
+ 09
ß AO-05
- 10
+ 11
ß AO-06
- 12
+ 13
ß AO-07
- 14
+ 15
ß 16
AO-08
-
P2 Schirmung
X2
P1 Schirmung
Signal 01
SI-01
Ref/Src 02
Signal 03
SI-02
Ref/Src 04
Signal 05
AI-01
0V 06
Signal 07
0V 08
AI-02
Signal 09
0V AI-03
10
Signal 11
0V AI-04
12
Signal 13
0V AI-05
14
Signal 15
0V AI-06
16
P2 Schirmung
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized up to product state 30 of the
CGB-015--.
Fast-on connection DIN 46342 6.35 X 0,8 2 groups with 2 fast-on male connectors each
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
15.11. VALIDITY
Document valid for hardware with mat. no. CGB-015--
Devices from V 1.00.00 support only application boards from version CGB-015-- with product state 10.
On the Processor Board CP-300 the function block diagrams and the station bus protocols are processed. Data is
exchanged via the HIPASE internal process bus with the other modules in the HIPASE device. It is necessary to
provide exactly one CP-300 in a HIPASE device. Please also refer to basic functions in components.
16.1. FEATURES
Complete board
Material number of physical base board (refer to serial number label) CGB-004 (can not be ordered separately)
Weight 0.5 kg
Power consumption 12 W
16.3. INTERFACES
Connection type RS485 electrical, each wire pair up to 32 interfaces in half duplex operation are possible in parallel
Pin assignment Pin 2: RX+, Pin 3: RX-, Pin 4: TX-, Pin 5: TX+
Isolation voltage
500 V
(Connection - Ground)
Special wiring
Shielded cable up to 100 m length at 9600 baud
recommendations
Plug type Fiber optic ST/BFOC 2.5 mm (IEC 61754-2), Receiver 820 nm
Isolation voltage
Optical connection
(Connection - Ground)
Simplex or Duplex full core HCS-fiber (core diameter: 50/125 μm, 62.5/125 μm, 100/140 μm, and 200 μm) with
Special wiring
ST/BFOC-plug; Length up to 2 km
recommendations
Note bending radius: e.g. short-term 50 x core diameter, long-term 400 x core diameter
Plug type Fiber optic ST/BFOC 2.5 mm (IEC 61754-2), Transmitter 820 nm
Isolation voltage
Optical connection
(Connection - Ground)
Simplex or Duplex full core HCS-fiber (core diameter: 50/125 μm, 62.5/125 μm, 100/140 μm, and 200 μm) with
Special wiring
ST/BFOC-plug; Length up to 2 km
recommendations
Note bending radius: e.g. short-term 50 x core diameter, long-term 400 x core diameter
Isolation voltage
500 V
(Connection - Ground)
Special wiring
Up to 5 m USB A to B Printer Cable
recommendations
Port X05 Second pulse (e. g. IEC 61850 Ed.2.0) (for future purpose)
Isolation voltage
500 V
(Connection - Ground)
Special wiring
Coaxial cable 50 ohms, length max. 10 m
recommendations
Cable connection on The PoE-enabled Ethernet cable (up to 5 m in length!) has to be plugged on the external touch panel in RJ45
Touch panel socket X10.
Isolation voltage
500 V data lines only
(Connection - Ground)
Special wiring
Min. CAT5, Length max. 5 m with HIPASE-PoE
recommendations
PC with HIPASE Engineering Tool / Station Bus (IEC 60870-5-104 Ed. 2.0 / MODBUS TCP / IEC 61850
Port X07
Ed. 2.0)
PC with HIPASE Engineering Tool / Station Bus (IEC 60870-5-104 Ed. 2.0 / MODBUS TCP / IEC 61850
Port X07
Ed. 2.0)
Isolation voltage
500 V data lines only
(Connection - Ground)
Special wiring
Min. CAT5, Length max. 100 m
recommendations
Port X08 Station Bus (IEC 60870-5-104 Ed. 2.0 / MODBUS TCP / IEC 61850 Ed. 2.0)
Baud rate 10/100 Mbit/s provided, actually depending on equipped SFP module
Isolation voltage
optical connection
(Connection - Ground)
Special wiring
Refer to SFP Module manufacturer
recommendations
Isolation voltage
500 V
(Connection - Ground)
Special wiring
Min. CAT5, Length max. 5 m
recommendations
Supported Carrier
1 kHz or 10 kHz
frequency IRIG
Isolation voltage
500 V
(Connection - Ground)
Special wiring
Coaxial cable 50 ohms, length max. 10 m
recommendations
LED V2 RED F FAULT CP-300 has a malfunction, and can meet limited or no services
A
LED V3 YELLOW (‘S’ until beginning ALARM A function of the function block diagram changed to status "Alarm"
of year 2016)
LED V4 RED T TRIP A function of the function block diagram changed to status "Trip"
Accept button Accepting of latched LED status “Alarm” and "Trip" (yellow LED V3
R RESET
S1 and red LED V4), if it is no longer active
For further details please refert to chapter ‘LED Indicators and Accept Button’.
CP-300 CP-3
ß X4
For future ß X4
Für zukünftig
purpose. Zwecke.
FAULT STÖRUNG
TRIP AUSLÖSUNG
WARNING WARNUNG
ß X6 ß X6
TOUCH PANEL TOUCH PAN
RJ45 (HIPASE-PoE) RJ45 (HIPASE-P
Connection diagram with physical view of the module cover plate from the perspective of the device back side
16.7. VALIDITY
Document valid for hardware: Mat. No.:
IEC 60870-5-104 Ed. 2.0 / IEC 61850 Ed. 2.0 / HIPASE Engineering Tool
via Ethernet at Port X7
IEC 60870-5-104 Ed. 2.0 / IEC 61850 Ed. 2.0 via SFP-Module at Port X8
Devices from V 1.00.00 support only application modules from version CGB-004-A with product state 00.
The design of the housing CS-320 is based on 19-inch rack mounted system (IEC 60297) with 42 horizontal pitch
units (HP) and 6 rack units (6U = high sub rack) for up to 10 double-size eurocards (PCBs). On front side of the
housing (closed side) the mounting of touch panel TP-900/TP-910/TP-920 is possible. The housing can be
mounted as cabinet door flush mounting or as rack mounting in a 19-inch frame. An integrated Ethernet connector
with PoE is provided. In case of device panel mounting the housing without touch panel is mounted with closed
front side to the panel. In this case the external touch panel TP-905/TP-915/TP-925 has to be placed separately in
a door cutout.
Each of the 10 slots is assigned to a letter, which are beginning from the left hand side: A, B, C, D, E, F, G, H, J, K.
The slot position of the equipped boards or modules is part of every data point address. Nine of ten available slots
are equal. The purpose of slot D is to being equipped with board CP-300.
17.1. FEATURES
All mounting types are possible: 19-inch frame, panel mounting or door flush mounting
Optionally integrated touch panel for door flush mounting and 19-inch frame mounting
Boards and modules equipped with rack slot mounting. (Simple spare part replacement)
Modular terminal socket system - except CT connections
Corrosion-resistant material
Complete Housing
Material number of back plane (refer to serial number label) CGB-005 (can not be ordered separately)
Weight 2,5 kg
Number of slots 10
IP 20
Protection against medium sized solid foreign objects (fingers and
IP Code acc. to IEC EN 60529
foreign objects with diameters from 12.5 mm), no protection against
water
The Ethernet port (highlighted in red) may only be used for HIPASE touch panel with PoE !
Ethernet Port Exclusively used for HIPASE touch panel with PoE - no other opposite allowed!
Cable connection on The PoE-enabled Ethernet cable (up to 5 m in length!) has to be plugged on the external touch panel in RJ45
Touch panel socket X10.
Isolation voltage
500 V data lines only
(Connection - Ground)
Special wiring
Min. CAT5, Length max. 5 m with HIPASE-PoE
recommendations
17.4. VALIDITY
Document valid for hardware: Mat. No. TGB-320--
Devices from V 1.00.00 support only modules from version CGB-005-- with product state 20.
The design of the housing CS-330 is based on 19-inch rack mounted system (IEC 60297) with 84 horizontal pitch
units (HP) and 6 rack units (6U = high sub rack) for up to 21 double-size eurocards (PCBs). On front side of the
housing (closed side) the mounting of touch panel TP-950/TP-960/TP-970 is possible. The housing can be
mounted as cabinet door flush mounting or as rack mounting in a 19-inch frame. An integrated Ethernet connector
with PoE is provided. In case of device panel mounting the housing without touch panel is mounted with closed
front side to the panel. In this case the external touch panel TP-955/TP-965/TP-975 has to be placed separately in
a door cutout.
Each of the 21 slots is assigned to a letter, which are beginning from the left hand side: A, B, C, D, E, F, G, H, J, K,
L, M, N, P, Q, R, S, T, U, V, W. The slot position of the equipped boards or modules is part of every data point
address. Twenty of twenty one available slots are equal. The purpose of slots G and J is to being equipped with
board CP-300.
18.1. FEATURES
All mounting types are possible: 19-inch frame, panel mounting or door flush mounting
Optional integrated touch panel for door flush mounting and 19-inch frame mounting
Boards and modules equipped with rack slot mounting. (Simply spare part replacement.)
Modular and easy terminal socket system (except CT connections)
Corrosion-resistant material
Complete Housing
Material number of back plane (refer to serial number label) CGB-006 (can not be ordered separately)
Weight 4 kg
Number of slots 21
Maximum possible number of boards 2 x TR-310, 1 x CP-300, 2 x PS-xxx, 2 x AB-3xx. Not all boards with
their maximum number can be equipped at the same time.
Refer to: Configuration and ordering of a HIPASE device and Features
The Ethernet port (highlighted in red) may only be used for HIPASE touch panel with PoE !
Ethernet Port Exclusively used for HIPASE touch panel with PoE - no other opposite allowed!
Cable connection on The PoE-enabled Ethernet cable (up to 5 m in length!) has to be plugged on the external touch panel in RJ45
Touch panel socket X10.
Isolation voltage
500 V data lines only
(Connection - Ground)
Special wiring
Min. CAT5, Length max. 5 m with HIPASE-PoE
recommendations
18.4. VALIDITY
Document valid for hardware: Mat. No. TGB-330--
Devices from V 1.00.00 support only modules from version CGB-006-- with product state 10.
The DI-010 module is an extension module for the PS-300 and PS-500 boards. Thus, the number of digital inputs
of the PS boards can be expanded pairwise as needed. The extension module DI-010 is in operation as soon as
the corresponding PS base board itself is supplied with auxiliary voltage. For the maximum number of DI-010 in the
device please refer to basic functions in components.
19.1. FEATURES
16 bipolar wide range inputs with individually by software adjustable switching thresholds and hysteresis
Every bipolar wide range input supports sensor monitoring for wire break, contact failure or short-circuit
For each wide-range input switchable Arc Forcing
Adjustable input debouncing
All inputs are galvanically isolated from each other
Can be fitted to all PS boards
Complete module
Weight 0.2 kg
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
0: FALSE
DI-0x bool Status of Digital Input, which is passed for further processing.
1: TRUE
0: inactive
Invalid bool Is active, if communication to peripheral CPU is faulty.
1: active
Default Setting
Parameter name Data type Value setting range Description
value step size
If sensor supervision is activated individually defined areas with respective upper and lower limits for each of the
wide-range inputs are adjustable, in which
Wire break (to low input voltage),
Logic 0 (valid voltage range for FALSE),
Contact fault (invalid intermediate range, old state remains),
Logic 1 (valid voltage range for TRUE) and
Short circuit (to high input voltage)
are recognized and are available in the three data points of the digital input.
WARNING: A parameterization of the range limits requires experience and knowledge of the system influences
and should be used carefully considering only in special cases.
the reliable closing of the relay contacts of signal transmitters in the field and
for evaluation at the digital input.
To certainly ensure the low current flow, the signal transmitters contact is briefly forced (30 mA @ 30 ms) by the
HIPASE digital input during bounce time to connect the contact areas safely by a small arc.
Thereafter, the forcing still remains for 1 s slightly increased to about 3 mA before it is completely disabled and an
economical, minimal current flow of about 1 mA will be maintained, which is now being monitored.
~30ms
Ue ~30mA
Ie
~1s
~3mA
~1mA
t
Digital inputs during switch-on procedure: Modes ArcForcing (30 ms + 1 s) and Trip Circuit Supervision only 1 mA
Q1
EIN AUS
This so called trip circuit supervision ensures, that it is checked in case of a voltage
t dip, whether it is
<1ms ~30ms
Ue ~30mA
Ie du/dt
~3mA
~1mA
t
Digital input during switching off: Mode Arc Forcing for testing whether a voltage dip took place by an interference
coupling,
Q1
a contact weakness, or by actual switch-off.
AUS EIN AUS
t
Q2
AUS EIN
t
t1
PB0
+5V GND t2 +5V
t
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized up to product state 01 of the
CGB-008--.
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
19.12. VALIDITY
Document valid for hardware: Mat. No. CGB-008--.
Devices from V 1.00.00 support only modules from version CGB-008-- with product state 10.
The DO-010 module is an extension module for the PS-300 and PS-500 boards. Thus, the number of digital
outputs of the PS boards can be expanded as needed. The extension module DO-010 is in operation as soon as
the corresponding PS base board itself is supplied with auxiliary voltage. For the maximum number of DO-010 in
the device please refer to basic functions in components.
20.1. FEATURES
16 relay outputs with self-monitoring of relay coil and measuring of coil exciting voltage
Switching cycle counter each relay output
Adjustable minimum output pulse duration
All outputs are galvanically isolated from each other
The relay contacts are triggered monostable
Can be fitted to all PS boards
Complete module
Weight 0.2 kg
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
0 .. contact open Switching command to the output relays. For error detection of the coil
DO-0x bool
1 .. contact closed monitoring an entry is made in the fault memory.
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized in product state 00 of the CGB-
010--.
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
20.10. VALIDITY
Document valid for hardware: Mat. No. CGB-010--.
Devices from V 1.00.00 support only modules from version CGB-010-- with product state 10.
The DX-010 module is an extension module for the PS-300 and PS-500 boards. Thus, the number of digital inputs
and outputs of the PS boards can be expanded as needed. The extension module DX-010 is in operation as soon
as the corresponding PS base board itself is supplied with auxiliary voltage. For the maximum number of DX-010 in
the device please refer to basic functions in components.
21.1. FEATURES
8 bipolar wide range inputs with individually by software adjustable switching thresholds and hysteresis
Every bipolar wide range input supports sensor monitoring for wire break, contact failure or short-circuit
For each wide-range input switchable Arc Forcing
Adjustable input debouncing
All inputs are galvanically isolated from each other
8 relay outputs with self-monitoring of relay coil and measuring of coil exciting voltage
Switching cycle counter each relay output
Adjustable minimum output pulse duration
All outputs are galvanically isolated from each other
The relay contacts are triggered monostable
Can be fitted to all PS boards
Complete module
Weight
the reliable closing of the relay contacts of signal transmitters in the field and
for evaluation at the digital input.
To certainly ensure the low current flow, the signal transmitters contact is briefly forced (30 mA @ 30 ms) by the
HIPASE digital input during bounce time to connect the contact areas safely by a small arc.
Thereafter, the forcing still remains for 1 s slightly increased to about 3 mA before it is completely disabled and an
economical, minimal current flow of about 1 mA will be maintained, which is now being monitored.
~30ms
Ue ~30mA
Ie
~1s
~3mA
~1mA
t
Digital inputs during switch-on procedure: Modes ArcForcing (30 ms + 1 s) and Trip Circuit Supervision only 1 mA
Q1
EIN AUS
t
This so called trip circuit supervision ensures, that it is checked in case of a voltage dip, whether it is
Q2
EIN AUS
an interference from capacitive coupling in the input line, which is recognized
t
by arc forcing and thereby
being not misinterpreted; or it is
a contact weakness of the signal transmitter, which can be remedied through the Arc Forcing, or it is
an actual switch-off of the signal transmitter.
The goal is that disturbances are evaluated and intercepted once and thereby no incorrect states of the datapoint
DI 0x are caused.
<1ms ~30ms
Ue ~30mA
Ie du/dt
~3mA
~1mA
t
Digital input during switching off: Mode Arc Forcing for testing whether a voltage dip took place by an interference
coupling,
Q1
a contact weakness, or by actual switch-off.
AUS EIN AUS
t
Q2
AUS EIN
t
t1
PB0
+5V GND t2 +5V
t
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
0 .. FALSE
DI-0x bool Status of Digital Input, which is passed for further processing.
1 .. TRUE
0 .. inactive
Invalid bool Is active, if communication to peripheral CPU is faulty.
1 .. active
Default Setting
Parameter name Data type Value setting range Description
value step size
If sensor supervision is deactivated, each of the wide-range inputs has individually adjustable threshold and
hysteresis. This threshold should be 70% of the operating voltage. The hysteresis is permanently set to 5% of the
threshold. Normally, this mode is quite sufficient.
If sensor supervision is activated individually defined areas with respective upper and lower limits for each of the
wide-range inputs are adjustable, in which
Wire break (to low input voltage),
Logic 0 (valid voltage range for FALSE),
Contact fault (invalid intermediate range, old state remains),
Logic 1 (valid voltage range for TRUE) and
Short circuit (to high input voltage)
are recognized and are available in the three data points of the digital input.
WARNING: A parameterization of the range limits requires experience and knowledge of the system influences and
should be used carefully considering only in special cases.
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
0 .. contact open Switching command to the output relays. For error detection of the coil
DO-0x bool
1 .. contact closed monitoring an entry is made in the fault memory.
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside
*) Caution: A factory assembly with mechanical terminal coding was only realized between product state 11 and
product state 21 of the CGB-009-A.
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
21.9. VALIDITY
Document valid for hardware: Mat. No. CGB-009-A.
Devices from V 1.00.00 support only modules from version CGB-009-A with product state 10.
The board PS-300 is the power supply unit of HIPASE device. In addition, this module has a sum error signal
contact (Device Fault) and four fail-safe Outputs (FSO 0x).
The module PS-300 contains two power supplies that are connected together internally to produce redundant all
device internal operating voltages from the system-side auxiliary voltage. These two power supplies are to be wired
externally separated.
The MEDIUM device can be equipped with only one Power Supply Board.
The LARGE device can be equipped with one or with two Power Supply Boards.
The screenshot of HIPASE Engineering Tools shows the two possible equipping positions for
the Power Supply Boards each with four plugged extension modules.
The right Power Supply Board must always be equipped and will be referred as AUX1 on the nameplate.
The left Power Supply Board must be fitted if additional extension modules are required, or it is requires due to the
the total power demand of the device. The second power supply board is referred as AUX2 on the nameplate. For
the maximum number of PS-300 in the device please refer to basic functions in components.
REMARK:
If a device is equipped with two power supply boards, then the two Fault alarm contacts "Device fault" have
to be wired parallel to a total sum fault signaling contact.
Always both power supplies of one power supply board have to be wired parallel. (X1/01 with X1/09 and
X1/02 with X1/10 and X1/03 with X1/11)
REMARK: If a device is equipped with two power supply boards, then the two Fault alarm contacts "Device fault"
have to be wired parallel to a total sum fault signaling contact.
22.1. FEATURES
Complete board
Material number of physical base board (refer to serial number label) CGB-007 (can not be ordered separately)
Allowed slot position in LARGE sized housing As AUX1: S, (2nd option as AUX2: L)
Characteristic value in configuration code of device 'T' with 2 extension modules or 'C' with 4 extension modules
Complete board
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Digital Output "Device Ready” resp. “Device Fault" complies with VDN directive 2003
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Digital Output "Device Ready” resp. “Device Fault" complies with VDN directive 2003
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
0 .. contact open Switching command to the output relays. For error detection of the coil
FSO-0x bool
1 .. contact closed monitoring an entry is made in the fault memory.
PS-300
X1 X1
+ 01 + + 0
AUX1.A
– 02 – – 0
PE 03 110 .. 250 VDC PE 0
04 not used 0
This external 05 not used Diese externe
0
wiring has to be 06 not used Verdrahtung muss 0
done by the user. 07 not used vom Anwender 0
08 not used hergestellt werden. 0
09 + 0
– AUX1.B
10 1
11 110 .. 250 VDC 1
12 not used 1
13 not used 1
14 not used 1
15 not used 1
16 not used 1
X2 X2
+ 01 DEVICE + 0
ß ß
– 02 READY – 0
+ 03 DEVICE + 0
ß ß
– 04 FAULT – 0
05 not used 0
06 not used 0
07 not used 0
08 not used 0
+ 09 + 0
ß FSO-01 ß
– 10 – 1
+ 11 + 1
ß FSO-02 ß
– 12 – 1
+ 13 + 1
ß FSO-03 ß
– 14 – 1
+ 15 + 1
ß FSO-04 ß
– 16 – 1
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside used as AUX1 in device
*) Caution: A factory assembly with mechanical terminal coding was only realized at product state 11 of the
CGB-007-A.
X2/02 Device Fault Fault signal Output N/O relay contact DEVICE READY
X2/04 Device Fault Fault signal Output N/C relay contact DEVICE FAULT
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
22.11. VALIDITY
Document valid for hardware: Mat. No. BGB-107--.
Devices from V 1.00.00 support only modules from version CGB-007-A with product state 10.
The board PS-500 is the power supply unit of HIPASE device. In addition, this module has a sum error signal
contact (Device Fault) and four fail-safe Outputs (FSO 0x).
Power Supply
The module PS-500 contains two power supplies that are connected together internally to produce redundant all
device internal operating voltages from the system-side auxiliary voltage. These two power supplies are to be wired
externally separated.
The MEDIUM device can be equipped with only one Power Supply Board.
The LARGE device can be equipped with one or with two Power Supply Boards.
The screenshot of HIPASE Engineering Tools shows the two possible equipping positions for
the Power Supply Boards each with four plugged extension modules.
The right Power Supply Board must always be equipped and will be referred as AUX1 on the nameplate.
The left Power Supply Board must be fitted if additional extension modules are required, or it is requires due to the
the total power demand of the device. The second power supply board is referred as AUX2 on the nameplate. For
the maximum number of PS-500 with extension modules in the device please refer to basic functions in
components.
REMARK:
If a device is equipped with two power supply boards, then the two Fault alarm contacts "Device fault" have
to be wired parallel to a total sum fault signaling contact.
Always both power supplies of one power supply board have to be wired parallel. (X1/01 with X1/09 and
X1/02 with X1/10 and X1/03 with X1/11)
REMARK: If a device is equipped with two power supply boards, then the two Fault alarm contacts "Device fault"
have to be wired parallel to a total sum fault signaling contact.
23.1. FEATURES
Complete board
Material number of physical base board (refer to serial number label) CGB-013 (can not be ordered separately)
Allowed slot position in LARGE sized housing As AUX1: S, (2nd option as AUX2: L)
Characteristic value in configuration code of device 'U' with 2 extension modules or 'W' with 4 extension modules
Complete board
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Digital Output "Device Ready” resp. “Device Fault" complies with VDN directive 2003
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Digital Output "Device Ready” resp. “Device Fault" complies with VDN directive 2003
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
Nominal current (ohmic load) 8 A 30VDC, 8A 250VDC, according to load diagram below
Place wires with low inductance and do not place near lines that are
Special wiring recommendations
subjected to high voltage or current changes.
Load curve of the relay switching contacts - taken from NAIS data sheet (type DE1a1b).
0 .. contact open Switching command to the output relays. For error detection of the coil
FSO-0x bool
1 .. contact closed monitoring an entry is made in the fault memory.
PS-500
X1
+ 01 + +
AUX1.A
– 02 – –
PE 03 24 .. 60 VDC PE
04 not used
05 not used Diese externe
This external Verdrahtung muss
wiring has to be 06 not used
vom Anwender
done by the user. 07 not used hergestellt werden.
08 not used
09 +
– AUX1.B
10
11 24 .. 60 VDC
12 not used
13 not used
14 not used
15 not used
16 not used
X2
+ 01 DEVICE
ß ß
– 02 READY
+ 03 DEVICE
ß ß
– 04 FAULT
05 not used
06 not used
07 not used
08 not used
+ 09
ß FSO-01 ß
– 10
+ 11
ß FSO-02 ß
– 12
+ 13
ß FSO-03 ß
– 14
+ 15
ß FSO-04 ß
– 16
Block diagram with marked red coding pins on the socket as polarity protection* / physical view of board cover plate at view to
housing backside used as AUX1 in device
*) Caution: A factory assembly with mechanical terminal coding was only realized at product state 11 of the
CGB-013-A.
X2/02 Device Fault Fault signal Output N/O relay contact DEVICE READY
X2/04 Device Fault Fault signal Output N/C relay contact DEVICE FAULT
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
23.11. VALIDITY
Document valid for hardware: Mat. No. BGB-113--, Product state: 00
Devices from V 1.00.00 support only modules from version CGB-013-A with product state 10.
In HIPASE system an "internal touch panel" is a front panel with built-in touch panel without cover hood, which is
integrated into HIPASE device. This "internal touch panel" is internally and directly connected to the ethernet port
on the backplane of HIPASE device and is supplied via HIPASE PoE via this ethernet cable.
On the touch panel, the PoE power mode shall be preserved to the factory default setting "HIPASE PoE"!
Available variants
24.1. FEATURES
Material number of physical base board (refer to serial number label) CGB-017 (can not be ordered separately)
Weight 0.8 kg
Characteristic Values
Power supply (galvanically isolated) Jumper position: HIPASE-PoE (30 V) (factory default setting)
The PoE-supporting Ethernet cable (length 30cm at MEDIUM device resp. 50cm at LARGE
Cable connection in HIPASE device device) between internal touch panel and HIPASE device is plugged on the RJ45-socket
X10 on touch panel and on the RJ45-socket on back plane of device.
Life time display 10.000 hours @ 25°C with activated background light
Characteristic Values
Contrast 200:1
Connection of Ethernet cable on back plane of HIPASE device (LARGE resp. MEDIUM device)
24.7. VALIDITY
Document valid for
Type ↓ Nomination Material number Product state
Devices from V 1.00.00 support only modules from version CGB-017-- with product state 11.
In HIPASE system an "external touch panel" is a front panel with built-in touch panel with cover hood, which is
mounted in a cubicle, cabinet or panel.
1.) This "external touch panel" is directly connected via an ethernet cable to the ethernet port X6 of CP-300
Processor Board - it’s the connection port for "Touch panel with PoE". This means that both the data connection,
as well as the power supply is established. On the touch panel, the PoE power mode shall be preserved to the
factory default setting "HIPASE PoE"!
2.) This "external touch panel" is connected via an ethernet cable to a Ethernet switch with PoE functionality in the
cubicle and is power supplied via the standardized PoE voltage acc. to IEEE802.3. This Ethernet switch may only
be connected to Ethernet port X7 on CP-300 Processor Board, it’s the connection port for "Stations bus".
CAUTION: In this case on the touch panel the setting of the voltage supply via PoE shall be changed to the
IEEE802.3-compliant version!
Available Variants
25.1. FEATURES
Material number of physical base board (refer to serial number label) CGB-017 (can not be ordered separately)
Weight 1.2 kg
HIPASE-POE
Power supply, switchover via jumper to X3
Power Over Ethernet acc. IEEE802.3af-2003
For further technical data and dimension drawing please refer to TP-900 Internal Touch panel MEDIUM - and
variants
CAUTION: Only in case of connecting the touch panel with a PoE-supporting switch the setting of the voltage
supply via PoE shall be changed to the IEEE802.3-compliant version!
For special applications, a 12V or 24V power supply can be provided. To do this, the printed-circuit board of the
touch panel must be equipped with a 2-pin Phoenix socket:
12 VDC 24 VDC
Jumper-Verbindungen: Pin7-9 und 8-10 Jumper-Verbindungen: Pin5-7 und 6-8
Connection of Ethernet cable on Touch panel on X10 (below the removable cover hood)
25.5. VALIDITY
Document valid for
Type ↓ Nomination Material number Product state
Devices from V 1.00.00 support only modules from version CGB-017-- with product state 11.
In HIPASE system an "internal touch panel" is a front panel with built-in touch panel without cover hood, which is
integrated into HIPASE device. This "internal touch panel" is internally and directly connected to the ethernet port
on the backplane of HIPASE device and is supplied via HIPASE PoE via this ethernet cable. On the touch panel,
the PoE power mode shall be preserved to the factory default setting "HIPASE PoE"!
Available Variants
26.1. FEATURES
Material number of physical base board (refer to serial number label) CGB-017 (can not be ordered separately)
Weight 1.3 kg
Characteristic Values
Power supply (galvanically isolated) Jumper position: HIPASE-PoE (30 V) (factory default setting)
The PoE-supporting Ethernet cable (length 30cm at MEDIUM device resp. 50cm at LARGE
Cable connection in HIPASE device device) between internal touch panel and HIPASE device is plugged on the RJ45-socket
X10 on touch panel and on the RJ45-socket on back plane of device.
Life time display 10.000 hours @ 25°C with activated background light
Contrast 200:1
Characteristic Values
26.7. VALIDITY
Document valid for
Type ↓ Nomination Material number Product state
Devices from V 1.00.00 support only modules from version CGB-017-- with product state 11.
In HIPASE system an "external touch panel" is a front panel with built-in touch panel with cover hood, which is
mounted in a cubicle, cabinet or panel. The connection to the HIPASE system is possible in two ways:
1.) This "external touch panel" is directly connected via an ethernet cable to the ethernet port X6 of CP-300
Processor Board - it’s the connection port for "Touch panel with PoE". This means that both the data connection,
as well as the power supply is established. On the touch panel, the PoE power mode shall be preserved to the
factory default setting "HIPASE PoE"!
2.) This "external touch panel" is connected via an ethernet cable to a Ethernet switch with PoE functionality in the
cubicle and is power supplied via the standardized PoE voltage acc. to IEEE802.3. This Ethernet switch may only
be connected to Ethernet port X7 on CP-300 Processor Board, it’s the connection port for "Stations bus".
CAUTION: In this case on the touch panel the setting of the voltage supply via PoE shall be changed to the
IEEE802.3-compliant version!
Available Variants
27.1. FEATURES
Material number of physical base board (refer to serial number label) CGB-017 (can not be ordered separately)
Weight
HIPASE-POE
Power supply, switchover via jumper to X3
Power Over Ethernet acc. IEEE802.3af-2003
For further technical data and dimension drawing please refer to TP-950 Internal Touch panel LARGE - and
variants
CAUTION: Only in case of connecting the touch panel with a PoE-supporting switch the setting of the voltage
supply via PoE shall be changed to the IEEE802.3-compliant version!
For special applications, a 12V or 24V power supply can be provided. To do this, the printed-circuit board of the
touch panel must be equipped with a 2-pin Phoenix socket:
12 VDC 24 VDC
Jumper-Verbindungen: Pin7-9 und 8-10 Jumper-Verbindungen: Pin5-7 und 6-8
Connection of Ethernet cable on Touch panel on X10 (below the removable cover hood)
27.5. VALIDITY
Devices from V 1.00.00 support only modules from version CGB-017-- with product state 11.
The Transformer Board TR-330 offers measuring of 4 CT secondary currents and 4 VT secondary voltages. All
circuits are galvanically isolated. Based on these input signals protection-, excitation and synchronizing specific
values are calculated and provided in the shape of data points in the HIPASE function block diagram. For the
maximum number of TR-300 in the device please refer to Basic functions in components.
This board TR-300 can be used for protection, synchronisation and excitation. The specification of input measuring
circuits offer both accuracy for regulation technology as well as the extended input range for protection systems.
Each of these application need special algorithms, which can be selected:
28.1. FEATURES
4 current transformer inputs for 1 or 5 A nominal current, suitable for measurement and protection by high
accuracy and up to 130-fold short time overload
4 voltage transformer inputs for 100V .. 125V nominal voltage, suitable for measurement and protection by
high accuracy and up to 2-fold short time overload
Implementation of system-specific calculations from the input values
All modules-relevant settings (e.g. calibrations) stored on the module, thereby replacing parts without
Engineering Tool
Current transformer terminals for ring or fork lugs according to VDN guidelines for digital protection systems
Complete board
Material number for spare part order BGB-100-- (requires no additional configuration code)
Internal ASAP Material number for spare part order 301082367 (requires no additional configuration code)
Material number of physical base board (refer to serial number label) CGB-033 (can not be ordered separately)
Weight 0.7 kg
Short time overload 2-fold (of 100Veff), 284V max. peak value - without time limitation due to high impedance input
Sampling of digitization 4000 samples / sec f. oscilloscope or 1000 samples / sec after FFT resp. transducer model calculation
Place transformer wires shielded and with low inductance and do not place near lines that are subjected
Special wiring recommendations
to high voltage or current changes.
In HIPASE engineering tool, the VT inputs VT-01 .. 04 can be grouped to individually selected multiphase system
groups (eg VT-123). The above mentioned technical data and module parameters are vaild for each of these
groups.
The parameter values for primary value, nominal value and secondary value are tested for meaningfulness as part
of the consistency check.
1 A or 5 A
Range selection via terminal connection:
Nominal current (In)
1 A: between terminals X1 / e.g. 01A and X1 / e.g. 01C
5 A: between terminals X1 / e.g. 01B and X1 / e.g. 01C
continuous: 4 x In
1 s: 100 x In
Thermal load capacity
10 s: 30 x In
One half-wave: 250 x In
Sampling of digitization 4000 samples / sec f. oscilloscope or 1000 samples / sec after FFT resp. transducer model calculation
Supplied and enclosed angle ring cable lugs up to 2.5mm² wire cross section with hole inside diameter
4.3mm. (also fork cable lugs possible)
Special wiring recommendations
Recommendation for M4 screws: Using a magnetic cross recessed screwdriver with cross recess type
PZ02
IP Code IP20
Wire cross section 1.5 .. 6 mm² stranded, standard 2.5 mm² - M4 cable lugs will be supplied to the module
Wire cross section AWG/kcmil min. 15 .. max. 9 stranded, standard AWG13 - M4 cable lugs will be supplied to the module
In HIPASE engineering tool, the CT inputs CT-01 .. 04 can be grouped to individually selected multiphase system
groups (eg CT-123). The above mentioned technical data and module parameters are vaild for each of these
groups.
The parameter values for primary value, nominal value and secondary value are tested for meaningfulness as part
of the consistency check.
Rated value CT-01 .. CT-04 Float32 1 .. 100000 A 3000 A The rated value must always be
smaller than or equal to the set
primary rated value!
For further (application relevant) parameter of this board please refer to:
Settings for application excitation,
Settings for application protection
FFT based
Impedance (quadratic
+/- 5 % at setting value impedance relative 0.01 Ohms
characteristic)
General
Reactive power +/- 1 % for -0.2 < cos phi <= 0.2
Block diagram / Physical view of the module cover plate from the perspective of the device back side
Terminal
Data point Function
designation
Terminal
Data point Function
designation
24 x
Angled Ring cable lug M4 for CT terminals 90° angled ring crimp cable lug Cu M4 (hole
with non-halogenic insulation ASAP Nr. 300852300 inside diameter 4.3 mm) up to 2.5 mm² wire
(Set of 24 pcs.) diameter.
(Cembre BP-L4)
28.10. VALIDITY
Document valid for hardware: Mat. No. BGB-100--
Devices from V 1.00.00 support only modules from version CGB-033-- with product state 00.
The Transformer Board TR-310 offers measuring of 12 CT secondary currents and 8 VT secondary voltages. All
circuits are galvanically isolated. Based on these input signals protection-, excitation and synchronizing specific
values are calculated and provided in the shape of data points in the HIPASE function block diagram. For the
maximum number of TR-310 in the device please refer to Basic functions in components.
This board TR-310 can be used for protection, synchronisation and excitation. The specification of input measuring
circuits offer both accuracy for regulation technology as well as the extended input range for protection systems.
Each of these application need special algorithms, which can be selected:
29.1. FEATURES
12 current transformer inputs for 1 or 5 A nominal current, suitable for measurement and protection by high
accuracy and up to 130-fold short time overload
8 voltage transformer inputs for 100V .. 125V nominal voltage, suitable for measurement and protection by
high accuracy and up to 2-fold short time overload
Implementation of system-specific calculations from the input values
All modules-relevant settings (e.g. calibrations) stored on the module, thereby replacing parts without
Engineering Tool
Current transformer terminals for ring or fork lugs according to VDN guidelines for digital protection systems
Complete board
Material number for spare part order BGB-103-- (requires no additional configuration code)
Internal ASAP Material number for spare part order 300618117 (requires no additional configuration code)
Material number of physical base board (refer to serial number label) CGB-023 (can not be ordered separately)
Weight 1 kg
Short time overload 2-fold (of 100Veff), 284V max. peak value - without time limitation due to high impedance input
Sampling of digitization 4000 samples / sec f. oscilloscope or 1000 samples / sec after FFT resp. transducer model calculation
Place transformer wires shielded and with low inductance and do not place near lines that are subjected
Special wiring recommendations
to high voltage or current changes.
In HIPASE engineering tool, the VT inputs VT-01 .. 08 can be grouped to individually selected multiphase system
groups (eg VT-123). The above mentioned technical data and module parameters are vaild for each of these
groups.
The parameter values for primary value, nominal value and secondary value are tested for meaningfulness as part
of the consistency check.
Related input / Value setting Default Description
Name Data type
data point range value
1 A or 5 A
Range selection via terminal connection:
Nominal current (In)
1 A: between terminals X1 / e.g. 01A and X1 / e.g. 01C
5 A: between terminals X1 / e.g. 01B and X1 / e.g. 01C
continuous: 4 x In
1 s: 100 x In
Thermal load capacity
10 s: 30 x In
One half-wave: 250 x In
Sampling of digitization 4000 samples / sec f. oscilloscope or 1000 samples / sec after FFT resp. transducer model calculation
Type test isolation voltage Connection - Ground: 2.2 kV (50 Hz), 5 kV peak (1.2/50 μs)
Supplied and enclosed angle ring cable lugs up to 2.5mm² wire cross section with hole inside diameter
4.3mm. (also fork cable lugs possible)
Special wiring recommendations
Recommendation for M4 screws: Using a magnetic cross recessed screwdriver with cross recess type
PZ02
IP Code IP20
Wire cross section 1.5 .. 6 mm² stranded, standard 2.5 mm² - M4 cable lugs will be supplied to the module
Wire cross section AWG/kcmil min. 15 .. max. 9 stranded, standard AWG13 - M4 cable lugs will be supplied to the module
In HIPASE engineering tool, the CT inputs CT-01 .. 12 can be grouped to individually selected multiphase system
groups (eg CT-123). The above mentioned technical data and module parameters are vaild for each of these
groups.
The parameter values for primary value, nominal value and secondary value are tested for meaningfulness as part
of the consistency check.
Rated value CT-01 .. CT-12 Float32 1 .. 100000 A 3000 A The rated value must always be
smaller than or equal to the set
primary rated value!
For further (application relevant) parameter of this board please refer to:
Settings for application excitation,
Settings for application protection
FFT based
Impedance (quadratic
+/- 5 % at setting value impedance relative 0.01 Ohms
characteristic)
General
Reactive power +/- 1 % for -0.2 < cos phi <= 0.2
Block diagram with marked red coding pins on the socket as polarity protection* / Physical view of the module cover plate from
the perspective of the device back side
*) Caution: A factory assembly with mechanical terminal coding was only realized from product state 11 up to
product state 40 of the CGB-023--.
Terminal
Data point Function
designation
Terminal
Data point Function
designation
Terminal
Data point Function
designation
Terminal
Data point Function
designation
Black areas indicate inserted coding pins on the socket (B) and the plug (S).
24 x
Angled Ring cable lug M4 for CT terminals 90° angled ring crimp cable lug Cu M4 (hole
with non-halogenic insulation ASAP Nr. 300852300 inside diameter 4.3 mm) up to 2.5 mm² wire
(Set of 24 pcs.) diameter.
(Cembre BP-L4)
29.11. VALIDITY
Document valid for hardware: Mat. No. BGB-103--
Devices from V 1.00.00 support only modules from version CGB-023-- with product state 00.
The rated voltages are always stated on the type plate of the voltage transformer as nominal voltages for the
primary side and the secondary side.
If the voltage transformers are connected in three-phase networks between the conductor and earth, then this star
or phase voltage corresponds to the rated voltage and is marked with the value for U / √3. In this specification, U
always corresponds to the voltage between the phase conductors.
If the voltage transformers in three-phase systems are connected between the conductor and the conductor, this
linked voltage corresponds to the rated voltage and is marked with the value for U.
This marking applies to both the primary and the secondary side of the voltage transformer.
The ratio between primary voltage and secondary voltage is always given as an uncut fraction.
For example
10 kV / √3 // 100 V / √3 ... The voltage converter is switched to star both on the primary side and on the secondary
side
15 kV // 100 V ... The voltage transformer is switched to delta on both the primary and the secondary side
The error angle represents the angular difference between the voltage phasor for the primary and the secondary
winding of the voltage converter. The error angle is written positive when the secondary voltage pointer leads the
primary voltage phasor. The error angle is usually given in degrees-minutes.
The rated current for the primary and for the secondary side of the current transformer is the current for which the
current transformer was dimensioned and with which it may therefore be permanently loaded and which was
entered in the nameplate of the current transformer.
The primary value always depends on the application and is generally a decimal multiple of 10, 12.5, 15, 20, 25,
30, 40, 50, 60 and 75 A.
The error angle represents the angular difference between the current phasor for the primary and secondary
windings of the current transformer. The error angle is written positive when the secondary current phasor leads
the primary current phasor. The error angle is usually given in degrees-minutes.
When the signals of current transformers or voltage transformers are combined with the signals of other current or
voltage transformer, the "polarity" of these transformers must be considered.
Current or voltage transformer transmit AC currents or AC voltages - electric variables, which are changing their
directions constantly. The direction of the output signal is always determined constructive to the direction of the
input signal. Using the polarity indication it can be seen which polarity of the instantaneous value of the output
signal based must have in relation to the polarity of the instantaneous value of the input signal.
Based on of the indices of primary and secondary winding, the polarity of the transformer terminals can be seen. If
the instantaneous value of the primary current „flows into“ H1 the secondary current will "flow out" on X1.
Explanation of polarity
The transmission of the signal is carried out as on a line, which was interrupted by the primary and secondary
windings. The terminal names in this illustration correspond to the use in the English-speaking world.
If the instantaneous value from H1 to H2 has positive polarity, X1 to X2 has positive polarity.
Voltage transformers U1 / V1 for the primary terminals and u1 / v2 for the secondary terminals
Arrows for the current direction of the instantaneous value; the terminal designations are still undetermined.
Examples
Up to version 1.30.00
To record curves, the "Curve records" function is available in the "Configuration" tab, in the "Display" ribbon group.
Signal curves of data points are recorded using the function "Recording Curve". A recording is triggered by a
fulfilled trigger criterion and detects a defined period of time before and after the trigger point. At memory overflow
the oldest recorded curves (with entry in system log) or event entries are deleted.
The curve records are offered under the tab "System". See system description DGB-001.
Permanent storage of recorded curves in HIPASE device and in the engineering tool
All signal curves of hardware data points can be detected
Data points from any function block diagrams - even in different tasks - can be combined with hardware data
points
All defined signal curves are brought to a common time base
The fulfillment of a recording condition (trigger) starts the Curve Recording
Export files are automatically created in CSV format
Each curve recording is time-stamped
Possibility of analysis of the curves by means of rulers
Term Description
Trigger With any data point of type Bool linked triggering criterion. TRUE triggers the recording.
Trigger long text Freely definable text as an explanation for the user
Time span in seconds before the trigger point for which the signal curve of the selected data points are recorded and
Lead time
displayed
Time span in seconds after the trigger point for which the signal curve of the selected data points are recorded and
Follow-up time
displayed
Virtual data point of trip matrix FBD cycle time of fastest source FBD
It must therefore be ensured on the plant side that the power supply of the HIPASE device is not interrupted within
this one minute after the end of the curve recording (trigger condition + follow-up time).
Element Value
to one another
from and to communication-capable third-party devices
from and to 250 SCALA control system
from and to control systems of other manufacturers, if they are sufficient corresponding communication
capabe
X1 (electr. RS-485)
Interface on CP-300 X7 X8 X7 X8
X2 (FO ST –LWL)
Max. number of
transmittable
>300 >300
telegrams each
second
transmission of
recorded curves
Number of remote 1
8 8
stations
Buffered Data
transmission
El. Protection El. Protection, El. Protection, El. Protection, El. Protection,
Special fields of excitation, excitation, excitation, excitation,
application automation, remote automation, remote automation, remote automation, remote
control control control control
IEC 60870-5-103
IEC 60870-5-104 Edition 2.0 primarily in monitoring direction (Monitor Direction), network protocol TCP / IP
MODBUS/TCP as a server, network protocol TCP / IP
IEC 61850 Edition 2.0 as a server, network protocol TCP / IP
Application IEC 60870-5-103 IEC 60870-5-104 Ed. 2.0 MODBUS/TCP IEC 61850 Ed. 2.0
El. Protection
Excitation
The interfaces for the station bus protocols support electrical and optical media as follows:
IEC 60870-5-104 Ed. 2.0 Ethernet TCP/IP (RJ45) Fiber optic via SFP-Module (equippable)
MODBUS TCP Ethernet TCP/IP (RJ45) Fiber optic via SFP-Module (equippable)
IEC 61850 Ed. 2.0 Ethernet TCP/IP (RJ45) Fiber optic via SFP-Module (equippable)
34.1. GENERAL
The standard IEC 60870-5-103 (hereafter referred to as IEC103) comes from the recommendations for structure,
functionality and properties of station control systems of VDEW working committee and from the reg. association of
the German electrical and electronic manufacturers (ZVEI).
The standard IEC103 essentially deals with the serial interface for protection signal transmission and for telecontrol
systems. In the process an IEC103 master (remote station) is always connected to a maximum of 254 IEC103
slaves (eg HIPASE protection devices) either via serial star couplers or via RS-485 interfaces.
Digital signals from protection applications are only transmitted via RS-232-based interfaces from the IEC103 slave
to the IEC103 master.
The IEC103 interface is configured completely by defining the required telegrams in the HIPASE engineering tool
under Configuration / Communication / IEC 60870-5-103. Usually you define the basic settings first and then assign
the protection outputs by dragging them into the send direction window.
A connection from one HIPASE device to another HIPASE device via IEC103 connection is generally not possible.
Version-compatible and activated software license in the HIPASE device (material number SGB-050--)
Error-free parameterized IEC103 interface in the HIPASE device
Error-free parameterized IEC103 interface of the Remote site (master)
FO or RS-485 connection between HIPASE-device and central station
Protocol must have been activated under "Settings"
Correct line idle position at the remote station: light OFF / ON
Remark
The use of the station bus protocol - IEC 60870-5-103 requires CP-300 modules as of CGB-004-B.01.
abhängig von
Parameter
DpDiagMode bool Prepared for future application
"Diagnosemodus
aktivieren"
abhängig von
Parameter
DpDiagMonitor bool Prepared for future application
"Diagnosemonitor
aktivieren"
Default
Parameter Valid value area Description
value
The system functions RESET FCB and RESET KE are confirmed with
identification messages in monitoring direction. The main function
Main function type 0 .. 250 0 type is entered in the identification message.
Changing this parameter is only necessary if it is required for the
remote station.
Default
Parameter Valid value area Description
value
Check box ON /
Line idle position (light ON) OFF Prepared for future application.
OFF
Check box ON /
Activate Diagnose modus OFF Prepared for future application.
OFF
Check box ON /
Activate Diagnose monitor OFF Prepared for future application.
OFF
After the device has booted, the HIPASE device attempts to establish
the parameterized connections. If this is not successful within the set
Delay Error signaling after protocol
0 .. 180 s 60 s time, these are reported as failed via the Boolean data point
start (s)
DpStationConnectionFault of the remote station. This value should be
greater than that of the parameter TimeoutT3.
The spontaneousization of a data point value for the station bus transmission always takes place at the end of the
task cycle of the FBD in which the data point is formed.
The IEC103 protocol indicates a source-oriented parameterization. That means: the specifications of the data
source are valid. Accordingly, the parameterization of the transmission direction of the remote station needs to be
announced.
For a successful data transfer, the specifications for function type and information number between IEC103 slave
and IEC103 master must be agreed together. The HIPASE Engineering Tool does not create any standard
specifications when creating a telegram.
Valid value
Parameter Default value Description
area
Function type 0 .. 250 0 The function type and the information number must not both be set to
the value "0" at the same time. By default, setting "0" for both values
means disabling the transmission of this data point.
Information number 0 .. 255 0 The function type and the information number must not both be set to
the value "0" at the same time. By default, setting "0" for both values
means disabling the transmission of this data point.
Allows the preparation of telegrams for later use. Setting this parameter
Aktive Yes / No No
enables the transmission of the underlying data point.
35.1. GENERAL
The IEC 60870-5-104 Edition 2.0 standard (hereafter referred to as IEC104) is an application-oriented standard
that defines a transmission protocol for telecontrol with coded data transmission for monitoring and controlling
geographically dispersed processes of compatible telecontrol equipment. This protocol uses the transport functions
of TCP / IP and is available for all HIPASE device variants.
The IEC104 interface is configured completely by defining the remote stations and defining the required telegrams
in the HIPASE engineering tool under Configuration / Communication / IEC 60870-5-104. Usually you first define
the possible remote stations and then assign the FBD inputs by dragging them into the receive direction window
and dragging the FBD outputs to be routed into the transmit direction window.
Since the HIPASE device can only function as a substation, a central data transfer station must be interposed in
order to connect to another substation or to another HIPASE device, to exchange analog or digital signals.
Version-compatible and activated software license in the HIPASE device (material number SGB-051--)
Error-free parameterized IEC104 interface in the HIPASE device
Error-free parameterised IEC104 interface of the central station
Ethernet connection between HIPASE device and central station in the same IPv4 address space
Active time synchronization via NTP
Protocol must have been activated under "Settings"
Less than 500 IEC60870-5-104 data packets in 5 seconds to FBD inputs or from FBD outputs.
This data rate is exceeded if a FBD input is correspondingly often described via IEC60870-5-104 or a FBD
output changes frequently. Likewise, a threshold value setting for the transmission of analog values may
mean that they have to be transmitted continuously, so that this station bus interface is switched off in 5
seconds because the limit of 500 data packets has been exceeded.
Each data point allocated to IEC104 is uniquely identified by CASDU + IOA within a IEC104 network. Multiple
allocation of CASDU + IOA octet combinations is not permitted by the standard.
35.4. CHARACTERISTICS
Term Definition
NTP Network Time Protocol - a possible time source in the HIPASE system
IOA Information Object Address. Identification of a HIPASE data point in IEC104 format
CASDU Common Application Service Data Unit. Identification of a station or function block in IEC104 format.
Part of the HIPASE system with clearly defined and delimited functionality. This can optionally be activated
Function block
or selected.
APDU Application Protocol Data Unit. General term for an IEC104 telegram.
Controlling station, Connector, e.g. SCADA system that controls the HIPASE device. Initiates
Central station
communication with substations. HIPASE 1 can only be used as a substation.
Controlled station, Listener, receives queries and commands and answers or executes them. A substation
Substation
can not initiate communication on its own.
104 network Independent network of central stations and substations. Is defined by the plant topology.
Event Log Save recording of messages that can be read out with the tool.
Active NTP server, which can be reached by the HIPASE device via Ethernet and in the same IPv4
address space
Entry of the NTP server address in HW parameterization in the HIPASE Engineering Tool
Hints
Default
Name Data type Description
value
DpAnyConnectionFault bool false Total message "Connection fault" with one or more remote stations.
DpAllConnectionFailure bool false Total message "Connection fault" with all remote stations.
dependent
on
parameter Data point adopts the value of the parameter "Activate diagnostic
DpDiagMode bool
"Activate mode" as initialization value. For future application.
diagnostic
mode"
dependent
on
Data point adopts the value of the parameter "Activate diagnostics
parameter
DpDiagMonitor bool monitor" as initialization value. Can only be activated if diagnostic mode
"Activate
is active. For future application.
diagnostic
monitor"
Default
Name Data type Description
value
DpStationConnectionState bool false Current, instantaneous connection status to the remote site
Default
Parameter Valid value range Description
value
Check box ON /
Activate diagnose mode OFF Initialization value for the data point DpDiagMode. For future application.
OFF
Check box ON / Initialization value for the data point DpDiagMonitor. For future
Activate diagnose monitor OFF
OFF application.
After startup or project loading of the device, the HIPASE device waits
for the establishment of the connections through the parameterized
stations. If a station does not connect to the HIPASE device within the
Delay error signaling after set time, the station will report a link failure via the
0 .. 180 s 30 s DpStationConnectionFault Boolean data point.
protocol start (s)
Therefore, the value "Delay Error Signaling after Protocol Start" should
not be less than 30 seconds. This is the default value for parameter t0
(connection timeout) according to IEC 60870-5-104 Edition 2.0.
Valid value
Parameter Default value Description
range
An adaptation of the following default values is usually only necessary for networks with very long response times
(for example, in the case of technically problematic transmission paths or very complex topologies) and must be
evaluated on site.
Valid range of
Parameter Default value Description
values
After receiving each payload data telegram, it waits until the timeout
T2 for further payload data telegrams according to the value of the
parameter APDU-W for the sending of an acknowledgment. The expiry
of Timeou tT2 triggers the immediate sending of an acknowledgment
Timeout T2 (s) 1 .. 255 s 10 s for the unacknowledged user data telegrams already received from the
HIPASE device to the remote station. The remote station and HIPASE
device should be parameterized to the same value. Required relations
of the timeout parameter values: Timeout T3> Timeout T1> Timeout
T2
Valid range of
Parameter Default value Description
values
Serves to detect a failed switch more quickly at the TCP level. With a
value of Keep-alive-idle time + Keep-alive timeout * Keep-alive retries
Checkbox
Keep-alive Off <value of Timeout T3, a failure of a network component and thus
On / Off
failure of the connection can be detected faster than with IEC104. See
RFC1122 chapter 4.2.3.6
Delay (in seconds) until after the last TCP telegram (received or sent)
Keep-alive-idle time (s) 0 .. 1800 s 15 s the first TCP keep-alive telegram is sent. By default disabled by value
= 0. Keep-alive timeout and keep-alive retries are ignored in this case.
The spontaneousization of a data point value for the station bus transmission always takes place at the end of the
task cycle of the FBD in which the data point is formed.
If, due to the settings for threshold value, additive threshold value or interval, transmissions of a Float-type FBD
output are triggered at the same time, only one value transfer will be made.
The IEC104 protocol identifies source-oriented parameterization. That the specifications of the data source apply.
Accordingly, the parameterization of the transmission direction of the remote station must be announced.
Valid range of
Parameter Default value Description
values
Valid range of
Parameter Default value Description
values
As soon as the value time area of a Float type FAT output previously
assigned in the send direction exceeds the value for "Additive threshold
value" (in the following: AS), the value of the FBD output is transmitted.
The formation of the value time area begins with the transmission of the
last FBD output value. From this point in time, a new value is calculated
0 .. Float-Max for each new calculation of the FBD output from the current value and
Additive Threshold 0
(0: deactivated) the last transmitted value and this is summed with the difference values
since the last transmission. This means that the task cycle time in which
the FBD output is calculated must be included for the formation of this
parameter.
Purposes:
Valid range of
Parameter Default value Description
values
When the set interval has elapsed, the FBD output previously assigned
in the send direction is transmitted and the interval is restarted.
Interval [s] 0 .. 3600 s 5
Any transmission due to a threshold overrun restarts the interval.
The input value 0 deactivates this function.
Allows the preparation of telegrams for later use. Setting this parameter
Active Yes / No No
enables the transmission of the underlying data point.
Finally, the station bus load resulting from the setting values must always be checked! If the settings result
in the transmission of more than 500 telegrams within 5 seconds, the HIPASE device automatically
deactivates the station bus interface.
With a threshold value of 3 set, for example, a new telegram is only issued when e.g. the transformer voltage has
changed from 100 to 103 V (or from 100 to 97 V) slower than the task cycle time.
Example 1: Task cycle time = 5 ms. Nominal secondary voltage = 100 V. Threshold value = 3. If, in the course of a
Threshold switch-off process, the voltage is linearly reduced to 0 within 500 ms, 33 telegrams are sent.
Example 2: Task cycle time = 5 ms. Nominal secondary voltage = 100 V. Threshold = 1 100 telegrams
Recommendation: 1 .. 3% of the nominal value
A specification for 'Additive Threshold' requires a thorough understanding of the parameter description.
ATTENTION: Incorrect parameterization always causes an overload of the station bus interface up to the failure of
all connections!
Additive threshold Recommendation: 150% of the nominal value for values that are formed at a distance of 40 .. 60 ms.
Analogously: 300% of the nominal value for values that are formed at a distance of 20 .. 30 ms or
75% of the nominal value for values that are formed at a distance of 80 .. 120 ms, etc.
Interval A telegram is sent cyclically in the set interval if the value has changed only below the set threshold value.
Recommended setting for measured value transmission to displays for minimum station bus load
Transformer frequency 0.1 Hz 0 5s Recommended threshold depending on voltage grid stability / topology
Transformer active,
0.1 × nominal
reactive and apparent 0 30 s
value
power
Generator active,
0.1 × nominal
reactive and apparent 0 30 s
value
power
Temperature 3 0 30 s
0.1 × nominal
Setpoints 0 30 s
value
Recommended setting for measured value transmission to process-relevant devices for minimum station
bus load
The following table divides the intervals so that less frequently occurring transmissions are not time-shared with the
more common transmissions: 14 s / 5 s
Transformer frequency 0.1 Hz 0 5s Recommended threshold depending on voltage grid stability / topology
Transformer active,
0.1 × nominal
reactive and apparent 0 14 s
value
power
Generator active, 0.1 × nominal value in case these variables are not used for control
0.1 × nominal purposes.
reactive and apparent 0 14 s
value
power 0.02 × nominal value for control purposes
Temperature 3 0 14 s
0.01 ×
Setpoints nominal 0 14 s
value
A received data point value is always taken over during the next run of the FBD task in which the data point is
used.
A received command telegram always sets the associated data point (data type: Bool) to ON for one task cycle.
A received setpoint telegram sets the associated data point (data type: Float) to a value that can only be changed
by another setpoint telegram.
The IEC104 protocol identifies source-oriented parameterization. That the specifications of the data source apply.
Accordingly, the settings of the remote station must be known for a parameterization of the receive direction.
Valid range of
Parameter Default value Description
values
Allows the preparation of telegrams for later use. Setting this parameter
Active Yes / No No
enables the transmission of the underlying data point.
max. distance
HW Layer Speed to remote Explanation
station
Interval of
Time source HW Layer Accuracy
synchronization
If there is no connection or faulty connection to a remote station despite the configuration being carried out, the
following causes may exist:
Not all required ports are open in the firewall of an affected managed switch for communication with a
HIPASE device. The following ports are required:
o Port 123 (UDP) for NTP / SNTP
o Port 2404 (TCP) for IEC 60870-5-104 communication
o Port 4445 (TCP) for communication between HIPASE device and HIPASE Engineering Tool /
remote touch panel
o Port 45454 (UDP) for broadcast to find HIPASE devices on the network
o Port 502 (TCP) for MODBUS (not yet available)
o Port 102 (TCP) for IEC 61850 communication unencrypted (not yet available)
o Port 3782 (TCP) encrypted for IEC 61850 communication (not yet available)
IEC 60870-5-104 Service cannot be started because redundancy mode is enabled with synchronous
E_CtrlBlkMonDirCCPU connections, but the data point configured to control the monitor direction lock is not an application
data point.
IEC 60870-5-104 Service cannot be started because redundancy mode is enabled with synchronous
E_CtrlBlkMonDirInv connections, but the data point for controlling the monitor direction lock is not a valid configured
binary function plan output.
IEC 60870-5-104 Service cannot be started because redundancy mode is enabled with synchronous
E_CtrlBlkMonDirNone
connections, but no data point is configured to control the monitor direction lock.
IEC 60870-5-104 Service cannot be started because the configured data point to control the revision
E_CtrlRevModeBlkMon
mode is the same as the control direction lock.
IEC 60870-5-104 Service cannot be started because the configured data point for controlling the
E_CtrlRevModeCCPU
revision mode is not a data point of the application.
IEC 60870-5-104 Service cannot be started because revision mode support is enabled, but the data
E_CtrlRevModeInv
point for the revision mode control is not a valid configured binary function plan output.
E_DataSetVerify IEC 60870-5-104 Service cannot start because validation of the records configuration files failed.
E_DataSetWrite IEC 60870-5-104 Service cannot be started because storage of configuration files has failed.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the gateway is the
E_GatewayIpBroadcast
broadcast address '255.255.255.255'.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the gateway
E_GatewayIpInvAddr
'{arg(IpAddress)}' is not a valid address.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_GatewayIpInvChar
gateway contains an invalid character.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the gateway is the
E_GatewayIpLocalHost
inadmissible address of the local host.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address '{arg (IpAddress)}' of
E_GatewayIpMulticast
the gateway is a multicast address.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_GatewayIpNotSubnet
gateway is not on the subnet.
IEC 60870-5-104 Service cannot be started because the IP{arg (IPv6)} address '{arg(IpAddress)}' of
E_GatewayIpService
the gateway is the same as the address of the service.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address '{arg(IpAddress)}' of
E_GatewayIpSubnetBroadcast
the gateway is the same as the highest address of the subnet.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_GatewayIpSubnetId
gateway is identically the lowest address of the subnet.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_GatewayIpTooLong
gateway is too long.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_GatewayIpUnknownError
gateway contains an undefined error.
E_InvalidDataFile The file with the data point list for the IEC 60870-5-104 service is invalid in the device.
E_InvalidParaFile The file with the parameters for the IEC 60870-5-104 service is invalid in the device.
E_InvDeviceAddr IEC 60870-5-104 Service cannot be started because of an invalid IP address of the device.
E_InvDeviceGateway IEC 60870-5-104 Service cannot start because of an invalid address of the device's default gateway.
E_InvDeviceMask IEC 60870-5-104 Service cannot start because of an invalid subnet mask on the device.
E_InvPrefixLength IEC 60870-5-104 Service cannot start because value of subnet prefix length is not in range 0 to 128.
E_NoActiveStation IEC 60870-5-104 Service cannot start because there is no active station.
E_NotEnoughMem IEC 60870-5-104 Service cannot start because of too little free memory.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the service is the
E_ServiceIpBroadcast
broadcast address '255.255.255.255'.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the service has
E_ServiceIpDefault
the invalid default value '{arg (IpAddress)}'.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_ServiceIpInvAddr
service is not a valid address.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_ServiceIpInvChar
service contains an invalid character.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the service is the
E_ServiceIpLocalHost
invalid address of the local host.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address '{arg(IpAddress)}' of
E_ServiceIpMulticast
the service is a multicast address.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address of the service is not
E_ServiceIpNone
set.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address '{arg(IpAddress)}' of
E_ServiceIpSubnetBroadcast
the service is the same as the highest address of the subnet.
IEC 60870-5-104 Service cannot be started because the IP{arg(IPv6)} address '{arg(IpAddress)}' of
E_ServiceIpSubnetId
the service is identically the lowest address of the subnet.
IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
E_ServiceIpTooLong
service is too long.
E_ServiceIpUnknownError IEC 60870-5-104 Service cannot start because the IP{arg(IPv6)} '{arg(IpAddress)}' address of the
Connection to IEC 60870-5-104 station {arg(StationNumber)} failed due to an internal error in the
E_StationConnectSc
device.
IEC 60870-5-104 Service cannot be started because subnet mask has the invalid value
E_SubnetMaskAllOnes
'255.255.255.255'.
IEC 60870-5-104 Service cannot be started because subnet mask '{arg(SubnetMask)}' is not a valid
E_SubnetMaskInvAddr
mask.
IEC 60870-5-104 Service cannot be started because subnet mask '{arg(SubnetMask)}' is invalid
E_SubnetMaskInvalid
because of 0 bits (s) within the 1-bit series.
IEC 60870-5-104 Service cannot be started because subnet mask '{arg(SubnetMask)}' contains an
E_SubnetMaskInvChar
invalid character.
IEC 60870-5-104 Service cannot be started because the first byte of subnet mask
E_SubnetMaskLargeNet
'{arg(SubnetMask)}' is not 255.
E_SubnetMaskNone IEC 60870-5-104 Service cannot be started because subnet mask is not set.
E_SubnetMaskTooLong IEC 60870-5-104 Service cannot start because subnet mask '{arg(SubnetMask)}' is too long.
IEC 60870-5-104 Service cannot be started because subnet mask '{arg(SubnetMask)}' contains an
E_SubnetMaskUnknownError
undefined error.
IEC 60870-5-104 Service stopped the communication because there were only invalid updates of
E_TooManyInvalid records from the application process unit within the last 5 seconds. The reason could be a hardware
defect or an incompatibility of the firmwares.
CASDU of the device has an invalid value, because it is not in the range 1 to 65534. Use the default
W_DeviceInvCASDU
values 254 for CASDU1 and 255 for CASDU2, resulting in 65534 for the CASDU.
Data point '{arg(DataPoint)}' ignored, because the data point '{arg(OtherDataPoint)}' also IOA1 =
W_DpDoubleAddr
{arg(AddrValue1)}, IOA2 = {arg(AddrValue2)}, IOA3 = {arg(AddrValue3)} and the same CASDU has.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpDuplicate
{arg(AddrValue3)} is ignored because the same data point already exists in the data point list.
IEC 60870-5-104 Service detected a problem with {arg(DataPointCount)} data points. The data
W_DpFailMulti
punctuation list should be examined for invalid data points.
IEC 60870-5-104 Service detected a problem with 1 data point. The data punctuation list should be
W_DpFailOne
examined for invalid data points.
IEC 60870-5-104 Service received a finite value after a non-finite value for floating-point data point
W_DpFloatFinite
'{arg(DataPoint)}'.
W_DpFloatNotFinite IEC 60870-5-104 Service received a non-finite value for floating-point data point '{arg(DataPoint)}'.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)}, and IOA3 =
W_DpFupName
{arg(AddrValue3)} ignored because the name of the function plan could not be determined.
Data point '{arg(DataPoint)}' ignores, since IOA {arg(OctetNumber)} has the value
W_DpInvAddr
{arg(AddrValue1)}, which is outside the range 0 to 255.
Data point '{arg(DataPoint)}' ignored because an invalid value for CASDU is configured. (Both
W_DpInvCasdu
CASDU1 and CASDU2 must be <256, but they must not both be 0 or both.)
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpInvName
{arg(AddrValue3)} ignored because the name of the data point could not be determined.
Data point '{arg(DataPoint)}' ignored, since all 3 octets of the IOA have the value 0, which is not
W_DpIoaZero
allowed.
Data point '{arg(DataPoint)}' ignored because no or an invalid value for IOA {arg(OctetNumber)} is
W_DpNoAddr
configured.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpNoValidStation
{arg(AddrValue3)} ignored because there is no valid link to a station.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpReadOnly
{arg(AddrValue3)} is ignored because the data point can not be an input.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpTaskName
{arg(AddrValue3)} ignored because the name of the task could not be determined.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpTooMany
{arg(AddrValue3)} ignored because maximum number of data points was exceeded.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpUnknownDir
{arg(AddrValue3)} ignored due to unknown direction type. Only IN and OUT are supported.
Data point '{arg(DataPoint)}' with IOA1 = {arg(AddrValue1)}, IOA2 = {arg(AddrValue2)} and IOA3 =
W_DpUnknownType
{arg(AddrValue3)} ignored because the type of data point is unknown or not supported.
Gateway of the IEC 60870-5-104 service has an IP address '{arg(IpAddress)}' with at least one
W_GatewayIpZeros leading zero. A value with a leading zero could be interpreted octally instead of decimal. It would be
better to configure the address as '{arg(OtherAddr)}'.
W_InvFaultTimeout Parameter '{arg(ParaName)}' has an invalid value. Use default {arg(DefaultValue)} seconds.
Parameter '{arg(ParaName)}' has an invalid value. Value is not allowed for accuracy. Use the value
W_InvFaultTimeStep
{arg(TimeValue)} seconds.
Parameter k of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use default
W_InvParVal_k
12 APDUs.
Parameter w of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use value
W_InvParVal_w
{arg(DefaultValue)} APDUs.
Timeout t0 of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use default 30
W_InvScTimeout_t0
seconds.
Time limit t1 of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use default
W_InvScTimeout_t1
15 seconds.
Timeout t2 of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use default 10
W_InvScTimeout_t2
seconds.
Time limit t3 of the IEC 60870-5-104 station {arg(StationNumber)} has an invalid value. Use default
W_InvScTimeout_t3
20 seconds.
IEC 60870-5-104 station {arg(StationNumber)} disabled because the IP{arg(IPv6)} address is the
W_ScIpBroadcast
broadcast address '255.255.255.255'.
IEC 60870-5-104 station {arg(StationNumber)} disabled because the IP{arg(IPv6)} address has the
W_ScIpDefault
invalid default value '{arg(IpAddress)}'.
IEC 60870-5-104 station {arg(StationNumber)} disabled because the IP{arg(IPv6)} address is the
W_ScIpLocalHost
inadmissible address of the local host.
IEC 60870-5-104 station {arg(StationNumber)} disabled because the IP{arg(IPv6)} address is not
W_ScIpNone
set.
IEC 60870-5-104 station {arg(StationNumber)} has an IP address '{arg(IpAddress)}' with at least one
W_ScIpZeros leading zero. A value with a leading zero could be interpreted octally instead of decimal. It would be
better to configure the address as '{arg(OtherAddr)}'.
The set redundancy mode is not supported or the value is invalid. Therefore, the IEC 60870-5-104
W_ServiceInvRedundancy
service does not use redundancy.
IEC 60870-5-104 service has an IP address '{arg(IpAddress)}' with at least one leading zero. A value
W_ServiceIpZeros with a leading zero could be interpreted octally instead of decimal. It would be better to configure the
address as '{arg(OtherAddr)}'.
Special IEC 60870-5-104 network settings are not yet supported and are therefore ignored. Instead,
W_SpecialNetSupport
the network settings of the device are used.
Subnet mask of the IEC 60870-5-104 service is '{arg(SubnetMask)}' with at least one leading zero. A
W_SubnetMaskZeros value with a leading zero could be interpreted octally instead of decimal. It would be better to
configure the subnet mask as '{arg(OtherMask)}'.
Type of connection signaling from IEC 60870-5-104 Station {arg(StationNumber)} is unknown. Use
W_UnknownSignalingType
default value '{arg(MessageFail)}'.
Length of the received packet from connection {arg(ConnectionName)} to the IEC 60870-5-104
D_FrameLengthRc
station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}' exceeds the buffer size.
Length of the received packet from IEC 60870-5-104 station {arg(StationName)} with IP{arg(IPv6)}
D_FrameLengthSc
address '{arg(IpAddress)}' exceeds the buffer size.
Invalid or unsupported short code received from connection {arg(ConnectionName)} to IEC 60870-5-
D_IllegalFunctionRc
104 station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
Unsupported or invalid function code received from IEC 60870-5-104 station {arg(StationName)}
D_IllegalFunctionSc
with IP{arg(IPv6)} address '{arg(IpAddress)}'.
First byte packet not equal to 0x68 received from connection {arg(ConnectionName)} to IEC 60870-
D_InvalidStartRc
5-104 station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
First byte non-0x68 packet received from IEC 60870-5-104 station {arg(StationName)} with
D_InvalidStartSc
IP{arg(IPv6)} address '{arg(IpAddress)}'.
Unknown acknowledgment sequence number detected in the received APDU from connection
D_LinkSequenceRc {arg(ConnectionName)} to IEC 60870-5-104 station {arg(StationName)} with IP{arg(IPv6)} address
'{arg(IpAddress)}'.
Unknown acknowledgment sequence number detected in the received APDU from IEC 60870-5-104
D_LinkSequenceSc
station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
Receipt acknowledgment of I format APDU not received from IEC 60870-5-104 station
D_NoAcknowledgeSc
{arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
Confirmation of U format APDU not received from connection {arg(ConnectionName)} to IEC 60870-
D_NoConfirmRc
5-104 station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
Confirmation of U format APDU not received from IEC 60870-5-104 station {arg(StationName)} with
D_NoConfirmSc
IP{arg(IPv6)} address '{arg(IpAddress)}'.
Sending error reported from physical channel of connection {arg(ConnectionName)} to IEC 60870-5-
D_PhysicalTransmitRc
104 station {arg(StationName)} with IP{arg(IPv6)} address '{arg(IpAddress)}'.
D_PhysicalTransmitSc Sending error reported from physical channel to IEC 60870-5-104 station {arg(StationName)} with
STARTDT received from IEC 60870-5-104 station {arg(StationName)} with IP{arg(IPv6)} address
D_ReceivedStartDTSc
'{arg(IpAddress)}'.
STOPDT received from IEC 60870-5-104 station {arg(StationName)} with IP{arg(IPv6)} address
D_ReceivedStopDTSc
'{arg(IpAddress)}'.
I_TerminateProject IEC 60870-5-104 Service stops because of a serious error in the project configuration data.
IEC 60870-5-104 Service terminated due to serious error during startup procedure. Error code:
I_TerminateStart
{arg(ErrorCode)}
IEC 60870-5-104 Service discovered 10 changes between a finite value and a non-finite value for
I_TooManyNotFinite floating-point data point '{arg(DataPoint)}' within 6 hours, thus stopping further recording of this
problem until the 6-hour value is stable or not finite.
35.26. VALIDITY
Document valid for software license: Mat. No. SGB-051--, Product state: 00
MODBUS is an open standard communication protocol for data exchange between devices in an industrial
installation.
MODBUS works after the server – client principle. The data exchange takes place by writing or reading from
previously defined and known addresses in a memory area.
The MODBUS server function sets a separate memory area of the device to be available for reading or modifying.
One or more configured MODBUS clients can connect to the MODBUS server and read data in bits or data words
(16 bits) cyclically from predetermined addresses from the memory area of the MODBUS server using TCP/IP on
port 502.
An automatic transmission of data from server to client in case of changes is normally not provided in the MODBUS
protocol. Each client must repeatedly request by telegram the required data from the server.
The MODBUS protocol can be used in parallel to the other HIPASE communication protocols (eg. IEC 60870-5-
104 and IEC 61850).
Version-compatible and activated software license in the HIPASE device (material number SGB-052--)
Error-free parameterized MODBUS TCP interface in the HIPASE device
Error-free parameterized MODBUS TCP interface of the central station
Ethernet connection between HIPASE device and central station in the same IPv4 address space
Active time synchronization via NTP
Protocol must have been activated under "Settings"
Less than 500 Modbus TCP data packets in 5 seconds to FBD inputs or from FBD outputs.
This data rate is exceeded if a FBD input is correspondingly often described via Modbus TCP or a FBD
output changes frequently. Likewise, a threshold value setting for the transmission of analog values
may mean that they have to be transmitted continuously, so that this station bus interface is switched
off in 5 seconds because the limit of 500 data packets has been exceeded.
is a data transfer from the MODBUS TCP server to a MODBUS TCP client when requested by the client. From the
perspective of the HIPASE device with an implemented MODBUS TCP server function, this is a read access of the
client to the data provided by the HIPASE device. Addresses from which data can only be read are designated as
output addresses.
is a data transfer from a MODBUS TCP client to the MODBUS TCP server on configured addresses in the virtual
memory map. The server forwards the received data to the application. From the perspective of the HIPASE device
with an implemented MODBUS TCP server function, this is a write access to the external data points configured in
the HIPASE device. Addresses where data can be written to, and also be read from, are referred to as input
addresses.
5. data points such as function sheet inputs can only be dragged directly to the "receive direction" window if
their data types have already been defined previously.
6. In the worksheet Function chart inputs, the data types of the already created function sheet inputs have
been preset. Otherwise they could not be dragged to the "Receive direction" window in the next step.
7. The data points previously drawn in this window must be assigned Modbus addresses. To the right of this
window are the permissible address ranges, matching the function codes.
36.4. ACCESS MODES AND ACCES CONTROL FOR THE MODBUS TCP SERVER
Only configured clients with a known static IP address can connect to the MODBUS TCP server. The MODBUS
TCP server will refuse to establish a connection, and thus access to the virtual memory map, to clients with non-
configured and therefore unknown IP addresses.
Each client may request all data provided in send and receive direction according to configuration. There is no
restriction to a certain data area in the virtual memory map implemented for each client. By default, all clients have
read-only access.
Each client with write access according to configuration can write to all data addresses in the receive direction.
There is no restriction to a certain data area in the virtual memory map implemented for each client.
An authentication mechanism to verify the identity of clients with configured IP address is not implemented.
The value of a function block diagram output cannot be changed by a client. The current value of a function block
diagram output can only be read by a MODBUS TCP client.
Therefore, we arrive at the following definition of terms for the HIPASE system:
A boolean function block diagram (FBD) output is assigned to a MODBUS TCP output bit address, whose
current value can be read by a MODBUS client with the functions to read discrete inputs.
The address range of the HIPASE device provided to put the data to send to MODBUS TCP clients is called
MODBUS output addresses.
The address range of the HIPASE device provided for the data received from MODBUS TCP clients is called
MODBUS input addresses.
A Boolean function block diagram (FBD) input is assigned to a MODBUS TCP input bit address, whose current
value can be read or changed by a MODBUS TCP client with the functions of Coils to read/write
Not used and therefore not Read Exception Status (Serial Line
FC 07 (hex. 07)
supported only)
Not used and therefore not Get Comm Event Counter (Serial Line
FC 11 (hex. 0B)
supported only)
Not used and therefore not Get Comm Event Log (Serial Line only)
FC 12 (hex. 0C)
supported
Not used and therefore not Report Slave ID (Serial Line only)
FC 17 (hex. 11)
supported
Not supported
FC 21 (hex. 15) Write File Record
Not supported
FC 22 (hex. 16) Mask Write Register
Not supported
FC 23 (hex. 17) Read/Write Multiple Registers
Not supported
FC 24 (hex. 18) Read FIFO Queue
Not supported
FC 43 (hex. 2B) Encapsulated Interface Transport
Number of
MODBUS
HIPASE Bit- necessary Assigned register
TCP data Explanation
data type width register area
format
addresses
Bit positions of the FUP inputs and outputs of data type float in the register area of the MODBUS TCP
server
x SIGN e 7
2 e26 e25 e24 e23 e22 e21 e20 m222 m221 m220 m219 m218 m217 m216
x+1 m 15
2 m214 m213 m212 m211 m211 m290 m280 m270 m260 m250 m240 m230 m220 m210 m200
A FUP output of type float has been assigned to the register address hex. 1004.
Currently this FUP output has a value of 3,141592654 ≡ hex. 40490FDB (value of π).
Therefore the value hex. 4049 is located in register hex. 1004 and hex. 0FDB in register hex. 1005.
The FUP output is read by a client using the Read Input Registers (FC 4).
According to the MODBUS TCP protocol a register address always contains 16 Bit. Up to 16 FUP inputs and
outputs of Boolean type can be handed over to a register address. For the transfer of FUP inputs and outputsof
integer, unsigned integer, float or bitmask data type 2 register addresses are required.
The MODBUS TCP client can access the Bit area using Bit addressing (i. e. FC 01) and also using register
addressing (i. e. FC 03).
At least one active MODBUS TCP client with a known IP address must be defined. If there is no configured
MODBUS TCP client accessible when the protocol is active, the MODBUS TCP server will report it with an error
message in the diagnostic log and promptly terminate itself afterwards.
During the start of the MODBUS TCP server all the data of the MODBUS TCP input addresses and of the
MODBUS TCP output addresses is initialized with "0", regardless of type.
The MODBUS TCP server allows client connections to the HIPASE device only during “Test” or “Normal” operation
modes.
If after power up the HIPASE device does not change to the “Test” or “Normal” operation mode, but remains in the
“Loading” mode, the MODBUS TCP server starts and initializes, but it does not allow connections to clients.
During “Load” mode or “Fault” condition, the MODBUS TCP server stays in a waiting mode without communication
to the clients until a change of operation mode (“Test” or “Normal” operation) is signaled and the data in the
MODBUS TCP output addresses is valid again.
If during operation the MODBUS TCP server receives the signal "Processing failure" (fault condition), all active
connections to the clients will be terminated. The MODBUS TCP server will keep on running and wait for the signal
to resume processing (signal for “Test” or “Normal” operation). The last received values of the input addresses are
retained in the memory map.
Default
Name Data type Description
value
DpAnyConnectionFault bool false Total message "Connection fault" with one or more remote stations.
DpAllConnectionFailure bool false Total message "Connection fault" with all remote stations.
depending
on
Data point adopts the value of the parameter "Activate diagnostic
parameter
DpDiagMode bool mode" as initialization value. Can only be controlled by forcing in test
"Activate
mode.
diagnostic
mode"
depending
on
Data point adopts the value of the parameter "Activate diagnostics
parameter
DpDiagMonitor bool monitor" as initialization value. Can only be activated if diagnostic mode
"Activate
is active. Can only be controlled by forcing in test mode.
diagnostic
monitor"
Default
Parameter Valid value range Explanation
value
Activate diagnostic mode Checkbox ON / OFF OFF Initialization value for the data point DpDiagMode.
Enable diagnostic monitor Checkbox ON / OFF OFF Initialization value for the data point DpDiagMonitor.
After the device has booted, the HIPASE device attempts to establish
the parameterized connections.
If this is not successful within the set time, these are reported as failed
Delay error signaling after via the Boolean data point DpStationConnectionFault of the remote
0 .. 180 s 5s
protocol start (s) station.
With this parameter, however, the message of the interruption of the
connection to the remote station for a certain time can be delayed so
that not insignificant, short interruptions always lead to error messages.
Valid value
Parameter Default value Explanation
range
Name of the Modbus TCP client. Can be freely assigned, appears in the
Modbus Station
Name - project explorer under "Modbus TCP" and in the parameterization of the
#
MODBUS TCP telegrams under "stations".
Within this time, the Modbus TCP client must have received an arbitrary
Client Timeout 0 .. 1800 s 20 telegram. Otherwise, this connection will be reported as being disturbed
according to the setting under "Connection signaling".
An adaptation of the following default values is usually only necessary for networks with very long response times
(for example, in the case of technically problematic transmission paths or very complex topologies) and must be
evaluated on site.
Valid value
Parameter Default value Explanation
range
None,
Diagnose,
connection signaling None Signaling the connection status:
Fault,
Fail
Checkbox
Keep-alive On Serves to detect a failed switch more quickly at the TCP level.
On / Off
Delay (in seconds) until after the last TCP telegram (received or sent)
Keep-alive-idle time (s) 0 .. 1800 s 3s the first TCP keep alive telegram is sent. By default disabled by value
= 0. Keep-alive timeout and keep-alive retries are ignored in this case.
The spontaneousization of a data point value for the station bus transmission always takes place at the end of the
task cycle of the FUP in which the data point is formed.
If, due to the settings for threshold value, additive threshold value or interval, transmissions of a Float-type FBD
output are triggered at the same time, only one value transfer will be made.
Valid value
Parameter Default value Explanation
range
The data type of the allocated data point defined in the function diagram
of the HIPASE device is displayed. Depending on the data type, the
Data type - -
Modbus TCP client must access the data type with the correct Modbus
function code. See chapter: 32.17 MODBUS function codes, overview
The address specification depends on the data type of the data point to
Address 0 .. 32767 0
be sent. See chap .: 32.16 MODBUS function codes, overview
Drop down list of There are no restrictions for clients. Each data point is always made
Stations All
all valid stations available to all clients.
As soon as the value time area of a Float type FAT output previously
assigned in the send direction exceeds the value for "Additive threshold
value" (in the following: AS), the value of the FBD output is transmitted.
0 .. Float-Max The formation of the value time area begins with the transmission of the
Additive threshold 0
(0: de-activated) last FBD output value. From this point in time, a new value is calculated
for each new calculation of the FBD output from the current value and
the last transmitted value and this is summed with the difference values
since the last transmission. This means that the task cycle time in which
the FBD output is calculated must be included for the formation of this
parameter.
Purposes:
• To transmit small value changes, fewer telegrams are required than
when using the "Threshold" parameter. For this, the value of the
parameter AS must be a multiple of the value of the parameter
"Threshold".
• Prevention of transmission of superimposed interference signals.
Formula: Minimum value AS> Amplitude of the interference signal *
Period of the interference signal / task cycle time
When the set interval has elapsed, the FBD output previously assigned
in the send direction is transmitted and the interval is restarted.
Interval [s] 0 .. 3600 s 5
Any transmission due to a threshold overrun restarts the interval.
The input value 0 deactivates this function.
Allows the preparation of telegrams for later use. Setting this parameter
Active Yes / No No
enables the transmission of the underlying data point.
The MODBUS TCP protocol identifies a source-oriented parameterization. That the specifications of the data
source apply. Accordingly, the parameterization of the transmission direction of the remote station must be
announced.
Finally, the station bus load resulting from the setting values must always be checked!
With a threshold of 3 set, for example, a new telegram is only issued when e.g. the transformer voltage has
changed from 100 to 103 V (or from 100 to 97 V) slower than the task cycle time.
Example 1: Task cycle time = 5 ms. Nominal secondary voltage = 100 V. Threshold value = 3. If, in the course of a
Threshold switch-off process, the voltage is linearly reduced to 0 within 500 ms, 33 telegrams are sent.
Example 2: Task cycle time = 5 ms. Nominal secondary voltage = 100 V. Threshold = 1 100 telegrams
Recommendation: 1 .. 3% of the nominal value
A specification for 'Additive Threshold' requires a thorough understanding of the parameter description.
ATTENTION: A faulty parameterization always causes an overload of the station bus interface up to the failure of
all connections!
Additive threshold Recommendation: 150% of the nominal value for values that are formed at a distance of 40 .. 60 ms.
Analogously: 300% of the nominal value for values that are formed at a distance of 20 .. 30 ms or
75% of the nominal value for values that are formed at a distance of 80 .. 120 ms, etc.
Interval A telegram is sent cyclically in the set interval if the value has changed only below the set threshold value.
Recommended setting for measured value transmission to displays for minimum station bus load
In the following table no recommendation for an additive threshold value is given, as these specifications must
always be adapted to the actual application and a misadjustment can lead to overloading of the station bus.
Variable to be Additive
Threshold Interval Explanation
transferred threshold
Transformer frequency 0.1 Hz 0 5s Recommended threshold depending on voltage grid stability / topology
Transformer- Active,
0.1 × nominal
reactive and apparent 0 30 s
value
power
Generator- Active,
0.1 × nominal
reactive and apparent 0 30 s
value
power
Temperature 3 0 30 s
Setpoints of a control
0.1 × nominal
transmitted as a 0 30 s
value
measured value
The following table divides the intervals so that less frequently occurring transmissions are not time-shared with the
more common transmissions: 14 s / 5 s
Transformer frequency 0.1 Hz 0 5s Recommended threshold depending on voltage grid stability / topology
Transformer- Active,
0.1 × nominal
reactive and apparent 0 14 s
value
power
Generator- Active, 0.1 × nominal value in case these variables are not used for control
0.1 × nominal purposes.
reactive and apparent 0 14 s
value
power 0.02 × nominal value for control purposes
Temperature 3 0 14 s
0.01 ×
Setpoints nominal 0 14 s
value
A received data point value is always taken over during the next run of the FUP task in which the data point is
used.
A received command telegram always sets the associated data point (data type: Bool) to ON for one task cycle.
A received setpoint telegram sets the associated data point (data type: Float) to a value that can only be changed
by another setpoint telegram.
The MODBUS TCP protocol identifies a source-oriented parameterization. That the specifications of the data
source apply. Accordingly, the settings of the remote station must be known for a parameterization of the receive
direction.
Valid value
Parameter Default value Explanation
range
The data type of the allocated data point defined in the function diagram
of the HIPASE device is displayed. Depending on the data type, the
Data type o - Modbus TCP client must access the data type with the correct Modbus
TCP function code. See chapter: 33.17 MODBUS function codes,
overview
The address specification depends on the data type of the data point to
Address 32768 .. 65535 0
be sent. See chap .: 32.16 MODBUS function codes, overview
Drop-Down list
There are no restrictions for clients. Each client can write to every data
Stations of all valid All
point.
stations
Allows the preparation of telegrams for later use. Setting this parameter
Active Yes / No No
enables the transmission of the underlying data point.
Function code FC16 is used to receive analog values and Function code FC04 is used to send analog values. Both
function codes only support the transmission of 16-bit values.
The HIPASE system therefore allocates two MODBUS TCP addresses for each 32-bit value to be sent and
received. The address given in the window "Modbus TCP" and the following, next higher, address.
Example: Two 32-bit analog values are received via MODBUS TCP, linked with each other and sent again via
MODBUS TCP.
In the function diagram, two FBD inputs and one FBD output are created.
The created FBD inputs and the FBD output are assigned in the Configuration, Communication, Modbus window
as follows:
1 The FBD output "Float to Modbus (FC04)" has been pulled into the "Transmit direction" field and defined by
selecting address 4096 for sending with function code FC04. The address 4096 is the first address in the
range 4096 .. 32767. All data points that were defined with an address of this area are thereby sent with
FC04.
In this example, the next address 4097 may not be used because the HIPASE system requires two
addresses in the range of FC04 for sending 32-bit values with the FC04 function code. The next higher
address is always automatically used by the HIPASE system.
2 The two FBD inputs "Float from Modbus 1 (FC16)" and "Float from Modbus 2 (FC16)" were pulled into the
"Receive direction" field and defined by selecting address 32768 and 32770 for reception with function
code 16. Address 32768 is the first address in the range 32768 .. 65535. All data points defined with an
address of this range are thereby received with FC16.
In this example, the FBD input "Float from Modbus 2 (FC16)" has been defined with the address 32770,
since the HIPASE system for the FBD input "Float from Modbus 2 (FC16) has automatically assigned the
address 32769, in order to use two 16-bit telegrams to transmit a 32-bit value.
Receiving 32-bit values with the FC16 function code always requires two addresses in the range of FC16.
Therefore, the next higher address is always automatically used by the HIPASE system.
The MODBUS TCP function code necessary for the transmission is automatically set based on the data type (i.e.
“float”) and the type of configuration (FUP input or output). The PDU addresses in the MODBUS TCP memory map
will be automatically created and documented by HIPASE engineering tool.
Error handling
Exception Code 01 Is sent when there is not a single bit in the bit receiving area according to configuration.
Exception Code 02 Is sent when there is not a single bit in the bit receiving area according to configuration.
Error handling
Exception Code 01 Is sent when there is not a single bit in the bit sending area according to configuration.
Error handling
Is sent when there is not a single register in the bit receiving area and the register receiving area
Exception Code 01
according to configuration.
Bool 0 .. 2047
FC04 Read Input Registers
Integer,Unsigned Integer, Float,
4096 .. 32767
BitMask
Error handling
Is sent when there is not a single readable register in the bit sending area and the register sending
Exception Code 01
area according to configuration.
Error handling
Is sent if there is no modifiable bit in the bit receiving area according to configuration, or if the client
Exception Code 01
has no „Write“ access
Exception Code 02 Is sent according to specification if the address in the telegram references a non-configured bit.
Exception Code 03 Is sent according to specification if the value does not equal 0x0000 or 0xFF00.
Error handling
Is sent if there is no modifiable register in the bit receiving area or in the register receiving area
Exception Code 01
according to configuration, or if the client has no „Write“ access
Is sent according to specification if the address in the telegram references a register which does not
Exception Code 02
contain a configured bit in the bit receiving area .
Exception Code 03 Does not exist for this function code, since n ovale can be lower than 0 ot higher than 0xFFFF.
Is sent if a register in the register receiving area is referenced, where the register is only part of a
Exception Code 04
value. The thus not fully received value cannot be processed.
36.25. FC 08 DIAGNOSTICS
In the HIPASE system the test function is implemented with sub-function code 00 (Return Query Data). This test
function is a response to the FC 08 telegram from the client and can be used as a diagnostic function to test a
client's connection to the MODBUS.
In practice, FC 06 or FC 16 are mostly used because of their easy handling. Nevertheless, FC 15 is made available
for this purpose.
Error handling
Is sent if there is no modifiable bit in the bit receiving area according to configuration, or if the client
Exception Code 01
has no „Write“ access
Is sent according to specification if the number of bits equals 0x0000 or is higher than 0x07B0
Exception Code 03
(decimal 1968), or if the number of bytes does not correspond to (number of bits + 7) / 8. .
For the MODBUS client to be able to write an analog FUP input, an FC 16 telegram must always contain LOW and
HIGH register values of a FUP input.
Error handling
Is sent if there is no modifiable register in the bit receiving area or in the register receiving area
Exception Code 01
according to configuration, or if the client has no „Write“ access
is sent according to the specification if the number of registers equals 0x0000 or is higher than
Exception Code 03
0x007B (decimal 123), or if the number of bytes does not correspond to the number of registers x 2.
Exception Code 04 Is sent if the command wouldn’t fully update a value with a width of more than 16 bits
On the device there are 2 sets each of 4 LEDs V1 .. V4, which are identical in their function: The display on the
front panel below the touch panel is synchronized and identical to that on the terminal side of the CP-300.
Below the touch panel are 4 LEDs On the CP-300 there are 4 LEDs (V1 .. V4) between the interface connectors
X5 and X6 by which many states are displayed quickly and clearly.
V1 .. V4 by which many states are displayed quickly and The accept button S1is placed directly above them.
clearly.
The four icons on the front panel below the touch panel are also viewed bottom right in the online connected
HIPASE engineering, which light up in the appropriate color in the active state, otherwise appear in gray color:
NOTE: Deliveries of the touch panel front had the following physical appearance between the beginning of the year
2016 until the middle of the year 2019 with the same functionality as today:
Deliveries to early 2016 had the following physical appearance with the same functionality as today:
Position on device front below touch panel 1. LED from the left 2. LED from the left
The two LEDs V3 and V4 are responsible for displaying the process status.
ALARM - V3 TRIP - V4
LEDs for process status
(until early 2016 "SAFETY-Mode")
Position on device front below touch panel 3. LED from the left 4. LED from the left
Callsign (Shield between 2016 and 2019; until Triangle (until early 2016: Shield)
Symbol on device front below touch panel
early 2016: anticlockwise arrow)
Slow flashing Device ready, but no project yet loaded - "loading status"
Steady light Device booting or Device "Fatal Error". For more information, see chapter Error processing.
On touch display of the touch panel a corresponding soft key can be actuated during operation of HIPASE device.
Meaning
Function Acknowledging latched ALARM LED, is a confirmation of the entire alarm list.
LEDs on TP-9xx
Binary, optical indication See Chapter LED Indicators and Accept Button
LEDs on CP-300
Any assignable relay contacts on DX-010, DO-010 See chap. 20.3. Digital outputs
Self-test on PowerUp
Self-monitoring during operation
Project loading mode
Hardware Test mode
LED
Type of error detected Digital output “device error”
Name Color Behaviour
RAM
EEPROM Write
LED Test
Interface test
(Serial interface)
RAM
EEPROM Write
To be continued
For the control of synchronous machines with and without exciter machines there are following functionalities
available in HIPASE system:
Formation of machine values (voltage, current actual value, space vector, ...)
Gate pulse generation
Thyristor failure monitoring
Diode failure monitoring for AC exciter machine
For this functionality the following modules are required in HIPASE device:
3. Activating the software licenses SGE-001 Automatic Voltage Regulator and optional SGE-003 diode failure detection
Completed project information with preset "Excitation" or "Excitaiton with Protection" in the register “Project”, ribbon group " Application ",
4.
menu "Project Information", input filed “Application”
Assigning of function block diagrams and of POUs to appropriate tasks with cycle time in register “Project”, "Configuration" Ribbon Group
5.
"Application" menu "Task Assignment".
7. POU “EST“ Calculated Machine values and parameters Transformer Board TR-310
8 POU “GateControlOut” Signal inputs of gate pulse generation for Application Board Excitation AB-310
10. POU “GateControlSet” Control inputs of gate pulse generation for Application Board Excitation AB-310
Control inputs, parameters and signal outputs of Application Board Excitation AB-310 +
11. POU “BridgeSupervision”
thyristor failure monitoring for Application Module AM-010
This input area is only available after preset "excitation" or "excitation with protection" in the register "Project"
Ribbon group "General", the menu "Project Information" input field "application" and after successful HW assembly.
These settings are selectable after licensing the software license SGE-001 EXC Automatic Voltage Regulator.
From the electrical measurement signals applied to the converter module TR-310, the vectors for the generator
voltage and the generator current are formed by means of space vector transformation (dq0) in order to calculate
all necessary signals for the application excitation.
The selected measuring method is selected in the "Excitation" ribbon group under "Settings" in the HIPASE
Engineering Tool and requires an already placed "TR-310" transducer assembly under "HW placement":
1. Selection of the type of synchronous machine. For "1-phase machine" only one measuring method is
possible and therefore no further selection is necessary. For "3-phase machine" several circuit variants
are available.
2. Under "Measuring method" the suitable circuit variant is selected for "3-phase machine". The following
circuit diagrams show the respective system topology of the voltage and current hikes as well as the
corresponding fields for the routings and the possible connections to the TR-310 transformer board.
3. Determination of the Routing: The selection fields "Generator current L ...", "Generator voltage L ..." and
"Cross-current L2, Machine ..." are assigned in the circuit diagrams to certain phases for the voltage and
current measurement.
These selection fields in the HIPASE Engineering Tool can be used to specify the voltage or current
transformer input of the HIPASE device via which the voltage or current of the respective phase is to be
measured.
In the example: is e.g. the phase current of the phase L1 is measured via the current input of the
transformer board TR-310 in the housing slot "A", on the terminal block X1 via the input CT-01. Whether
the "1 A" or "5 A" input of the current input is to be used is defined in the "Configuration" ribbon group
under "Module parameters" and "Connection terminal".
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Measuring method: -
Under "Generator current L1", "Generator voltage L1 / L1-L2" and "Cross-current L2, Machine 1 ... 4", the current
and voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system
have been connected must be announced.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung TR310
CT-08 X1/08A 1A
A / X2
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
CT-10 X1/10A 1A
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-11 X1/11A 1A
CT-11 X1/11B 5A
CT-11 X1/11C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.2. 3-PHASE MACHINE, 33Y - 3 X CT, 3 X VT, PHASE VOLTAGE / STAR CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L ...", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be announced.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.3. 3-PHASE MACHINE, 13Y - 1 X CT, 3 X VT, PHASE VOLTAGE / STAR CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L2", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be made known.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.4. 3-PHASE MACHINE, 33D - 3 X CT, 3 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L ...", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be announced.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.5. 3-PHASE MACHINE, 32D - 3 X CT, 2 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L ...", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be announced.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-11 X1/11A 1A
CT-11 X1/11B 5A
CT-11 X1/11C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.6. 3-PHASE MACHINE, 13D - 1 X CT, 3 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L2", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be made known.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.7. 3-PHASE MACHINE, 12D - 1 X CT, 2 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L2", "Generator voltage L ..." and "Cross-current L2, Machine 1 ... 4", the current and
voltage converter inputs of the HIPASE device to which the current and voltage transformers of the system have
been connected must be made known.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
Phase
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
Neutral
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-11 X1/11A 1A
CT-11 X1/11B 5A
CT-11 X1/11C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
39.3.8. 3-PHASE MACHINE, 11D - 1 X CT, 1 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "Excitation", "Settings Excitation":
Under "Generator current L2", "Generator voltage L1 / L1-L2" and "Cross-current L2, Machine 1 ... 4", the current
and voltage transformer inputs of the HIPASE device to which the current and voltage transformers of the system
have been connected must be announced.
The selection of whether the "1 A" or "5 A" input of the current input has been used must be announced in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
CT-07 X1/07A 1A
CT-07 X1/07B 5A
Klemmleiste: CT-07 X1/07C COM
Wirkleistungsrichtung
TR310
A / X2 CT-08 X1/08A 1A
CT-08 X1/08B 5A
Phase CT-08 X1/08C COM
Generatorspannung L1 / L1-L2"
Neutral
CT-09 X1/09A 1A
CT-09 X1/09B 5A
CT-09 X1/09C COM
„Generatorspannung e L2 / L2-L3" CT-10 X1/10A 1A
CT-10 X1/10B 5A
CT-10 X1/10C COM
CT-11 X1/11A 1A
CT-11 X1/11B 5A
CT-11 X1/11C COM
CT-12 X1/12A 1A
Phase CT-12 X1/12B 5A
„Netzspannung“ CT-12 X1/12C COM
Netz Neutral
Geregelte
Parallelmaschine 1...4
Maschine
Valid for the gate control mode 'thyristor normal operation'. It is a basically distinguished in 3- and 1-phase modes.
The following table shows the required signal and pulse mappings which are to be set with the POU parameters
'number of phase of thyristor bridge' and 'type of thyristor bridge’.
Number
Of Half controlled, 3-pulse thyristor
Fully controlled, Half controlled, 3-pulse thyristor
Phases: 6-pulse thyristor bridge operation in
6-pulse thyristor 6-pulse thyristor bridge operation in
value 1 = bridge operation midpoint circuit
bridge operation bridge operation Top midpoint circuit Top
3-phase Bottom Bottom
bridge
Scheme
GI1 (L1+), GI4 (L1-) GI1 (L1+) GI4 (L1-) GI1 (L1+) GI4 (L1-)
Gate
Pulse GI2 (L2+), GI5 (L2-) GI2 (L2+) GI5 (L2-) GI2 (L2+) GI5 (L2-)
Outputs
GI3 (L3+), GI6 (L3-) GI3 (L3+) GI6 (L3-) GI3 (L3+) GI6 (L3-)
Bridge
1 = fully controlled 2 = top half 3 = bottom half 4 = midpoint top 5 = midpoint bottom
Topology
Number
Of Half controlled, 2-pulse thyristor
Fully controlled, Half controlled, 2-pulse thyristor
Phases: 4-pulse thyristor bridge operation in
4-pulse thyristor 4-pulse thyristor bridge operation in
value 2 = bridge operation midpoint circuit
bridge operation bridge operation Top midpoint circuit Top
1-phase Bottom Bottom
bridge
Scheme
Gate GI1 (L1+), GI4 (L1-) GI1 (L1+) GI4 (L1-) GI1 (L1+) GI4 (L1-)
Pulse
outputs GI3 (L3+), GI6 (L3-) GI3 (L3+) GI6 (L3-) GI3 (L3+) GI6 (L3-)
Bridge
1 = fully controlled 2 = top half 3 = bottom half 4 = midpoint top 5 = midpoint bottom
Topology
For gate pulse generation in this operation mode either Single pulse, Double pulse or Picket fence can be selected
with the POU parameter 'Type of gate pulses'.
Single pulse generation: For the frequency range of thyristor voltage between 10 and 83.33 Hz the gate pulse duration is fixed
with 1 ms. For frequencies higher than 83.33 Hz the gate pulse duration is fixed with 30 °el of thyristor voltage.
Double pulse generation: For the frequency range of thyristor voltage between 10 and 83.33 Hz the gate pulse duration is fixed
with 1 ms. For frequencies higher than 83.33 Hz the gate pulse duration is fixed with 30 °el of thyristor voltage.
The second pulse of a gate pulse output is generated simultaneously to that pulse of the next gate pulse output of the other
bridge half. In case of no change of the trigger angel it is static 60°el. In case of a change of the trigger angel this interval will
change.
Picket fence: Independently of the frequency of the thyristor voltage the duration of the first trigger pule is fixed with 50 µs. After
that a picket fence will follow with 40 kHz with a pulse periode relation of 1 : 2. This operation mode is designed for pulse
isolator amplifiers in american speaking regions. CAUTION: Do not use with LG6X !!
Rated frequency of
Float32 10 .. 500 Hz 50 Hz 0,1 Hz Rated frequency of thyristor voltage
thyristor voltage *)
Optional = No (0)
The nominal frequency of the AC excitation machine can either be entered by means of setting parameters in the
"Excitation" ribbon under "Settings excitation", "Diode monitoring of the exciter machine", "Nominal frequency of the
exciter machine" or also specified in the function diagram via the POE DiodeSupervisionSet at runtime.
In this POU EST (Electrical System Transducer) the outputs of the calculation model of the synchronous machine
are shown in the per unit format. The nominal values of each machine must be defined as a parameter. The
formation of a 2-axis model is done by Park transformation in the interval of 250 microseconds.
0:
Current overload bool
1:
Active power
P Float32 Calculated from the space vectors of input current and input
voltage.
Reactive Power
Q Float32 Calculated from the space vectors of input current and input
voltage.
Rotor angel
PT1 time constant ADC input Time constant of measuring circuit for all inputs
timespan64 0 .. 10 ms 1 ms 0,1 ms
values for interference suppression.
PT1 Zeitkonstante | I |
Tv_i timespan64 0 .. 10 ms 1 ms 0,1 ms
Time constant for measuring signal IAbs
PT1 Zeitkonstante | U |
Tv_u timespan64 0 .. 10 ms 1 ms 0,1 ms
Time constant for measuring signal UAbs
PT1 time constant P and Q timespan64 0 .. 10 ms 1 ms 0,1 ms Time constant for measuring signal P and Q
PT1 time constant PF timespan64 0 .. 10 ms 1 ms 0,1 ms Time constant for measuring signal PF
PT1 time constant uel und timespan64 0 .. 10 ms 1 ms 0,1 ms Time constant for measuring signal uel und
PT1 time constant grid voltage timespan64 0 .. 10 s 1s 10 ms Time constant for measuring signal Un
PT1 time constant wPSS and Time constant for measuring signal wPSS and
timespan64 0 .. 10 ms 5 ms 0,1 ms
Ppss Ppss
Quality factor of notch filter Float32 0,1 .. 100 pu 1 pu 0,1 pu Effective for diode failure supervision
In addition to the parameters listed above additional parameters for the input variables must be defined under the
section ‘space vector model’ in the application settings for excitation in HIPASE engineering tool !
In this POU the transfer data points are represented from FBD to grid pulse generation / to the integrated PI
controller on the AB-310.
For example, when a fast current control is required, the integrated PI controller can be used.
Data Description
Data point name Values
type
This input controls both the generation and the output of the
firing pulses to the pulse amplifiers. With active pulse enable,
all pulse outputs are active.
With pulse inhibit, all POU parameters can be effectively
GatePulseEna bool 0: Gate pulse blocking
changed immediately.
With pulse enable, only the POE parameters Kp Controller
1: Gate pulse enable and Ti Controller can be changed immediately. All other POU
parameters are protected against change during pulse enable.
1: normal operation Normal operation: Ignition angle between rectifier and inverter
end position. Rectifier end position is defined by the maximum
value from input MinGatePulseAngle and the
MinGatePulseAngleP parameters.
Inverter end position is specified with the parameter
MaxGatePulseAngleP.
2: Rectifier operation Rectifier mode: Ignition pulse chains are output at all outputs.
Inverter mode: firing angle constant at inverter end position
OpMode uint32
3: inverter operation (parameterizable via MaxGatePulseAngleP).
Freewheel L1: rectifier operation only for phase L1, all other
pulse outputs inactive.
4: freewheel L1 operation
Freewheel L2: rectifier operation only for phase L2, all other
pulse outputs inactive.
5: Freewheel L2 operation Freewheel L3: rectifier operation only for phase L3, all other
pulse outputs inactive.
The input value for OpMode is stored until a new valid value is
6: Freewheel L3 operation present at the input. If the start value for OpMode is invalid,
the OpStatus output remains in standby.
Data Description
Data point name Values
type
CtrlIntegratorIn Float32 pu The input value for CtrlIntegratorIn is stored until a new valid
value is pending. If the starting value for CtrlIntegratorIn is
invalid, the value 0 is used.
3: Direct Angle Direct Angle: In this operating mode, the POU input SetVal
directly determines the ignition angle formation.
1: ActualVal
Controller single Selection of the feedback value for the internal PI controller.
2: Analog input If1
FeedbackSource choice Only effective in Controller Type = Current Controller mode.
3: Analog input If2
The ignition angle can not fall below this limit (rectifier end
position).
Normalization: 1 pu .. 360 °
MinGatePulseAngle Float32 0 .. 0,25 pu This input is effective as long as its value is greater than the
value of the "Min Trigger Angle" parameter.
The input value for MinGatePulseAngle is stored until a new
valid value is pending. If the start value for
MinGatePulseAngle is invalid, the value 0 is used.
The ignition angle can not exceed this limit (inverter end
position).
Normalization: 1 pu .. 360 °
MaxGatePulseAngle Float32 0,25 .. 0,5 pu This input is effective as long as its value is less than the
value of the Max Trigger Angle parameter.
The input value for MaxGatePulseAngle is stored until a new
valid value is pending. If the start value for
MaxGatePulseAngle is invalid, the value 0.25 is used.
In this POU the transfer data points are represented from grid pulse generation / from the integrated PI controller
on the AB-310 to the FUP.
Data Description
Data point Name Values
type
0: pulses disabled Is set in the AB-310 simultaneously with the activation of the
GatePulseStatus bool
1: pulses enabled pulses.
1: initialization
Initialization: After the power up, the grid tax rate goes through
OpStatus uint32 2: standby an initialization phase of approx. 5 s
3: normal operation Standby: Active as long as input GatePulseEna is at 0 or at
Data Description
Data point Name Values
type
-1: phase sequence 132 Phase sequence 132 (left-hand rotary field): Active if the
PhaseSeqStatus uint32 direction of rotation of the thyristor voltage is left-handed
(UsynL1 = L1, UsynL2 = L2, UsynL3 = L3).
0: initialization Initialization as long as the direction of rotation of the thyristor
voltage UsynL1 / UsynL2 / UsynL3 can not be detected. PLL
not lured.
1: phase sequence 123 Phase sequence 123 (clockwise rotating field): Active if the
direction of rotation of the thyristor voltage is clockwise
(UsynL1 = L1, UsynL2 = L2, UsynL3 = L3).
SyncVoltAmplitude Float32 0 .. 10 pu RMS value of the space vector of the synchronizing voltage
Data Description
Data point Name Values
type
pu or +1 pu.
0: no error
Fault bool Sum error: See error effect table
1: error
0: no error
Signal output of thyristor pulse formation.
HWSupStatus uint32 Bit 0=1 .. error of thyristor
Active if the supply of pulse generation fails
pulses
In this POU, the parameters can be selected in the same way as they are selectable as settings in the HIPASE
Engineering Tool under
Depending on the selected parameter "Disable parameters", the parameters are taken over dynamically by the
POU GateControlSet, or the selected setting is adopted by the tool when the project is loaded.
4: Midpoint scheme
Thyristor conductivity monitoring can detect non-conductive semiconductors in any combination and therefore also
a fuse. A short circuit of a semiconductor causes a fuse and is thus indirectly recognizable. Furthermore, the
thyristor bridge is monitored for a short circuit between the phases. This is available for all bridge types. For each
thyristor bridge to be monitored, the three phase input currents and the output current of this bridge must be
detected. The external wiring shows the required signal assignments.
An AB-310 can be equipped with a maximum of one AM-010. After 6 analog inputs are available on the AM-010,
the thyristor conductivity monitoring for two bridges can be implemented with a combination AB-310 + AM-010.
This function is provided per AB-310 for a maximum of two thyristor bridges with a POE bridge supervision.
This function is provided for each AB-310 + AM-010 for a maximum of two thyristor bridges with a POE bridge
supervision.
Up to two modules AB-310 + AM-010 can be equipped for each HIPASE-E device and thus up to 4 bridges can be
monitored.
Value
Working range of thyristor conductivity monitoring 0.1 .. 1 x bridge output rated current
If there is only one module AB-310 + AM-010 in the HIPASE device, this POU is assigned to this module as
"Bridge Supervision".
To monitor 3 or 4 thyristor bridges, it is necessary to equip the HIPASE-E device with a second module AB-310 +
AM-010.
The assignment of another POU "bridge supervision" to the second module AB-310 + AM-010 is done by means of
the context menu and selection "secondary appl. Module".
For the secondary module AB-310 + AM-010, the indices of the output designations "A" and "B" are representative
of the thyristor bridges "C" and "D".
1) In the HIPASE-Large housing it is possible to operate up to two application modules excitation AB-310 +
AM-010. After placing the second module AB-310 + AM-010 in the HIPASE Engineering Tool in the
"Configuration" ribbon in the "Hardware" group with the "Assembly" command, the ribbon "Excitation" in the
"General" group displays the command "Secondary application module "Selectable.
2) Under "Secondary application module", the identifier under "Slot" in the HIPASE housing is used to identify
the secondary module. Under "Use", "Independent second bridge" must be set to use thyristor conductivity
monitoring for the second thyristor bridge pair.
Data Description
Data point name Value
type
0: inactive If this input is inactive, the associated outputs are always set
EnaBrA bool to zero.
1: active
For the correct function as monitoring of bridge A, an
assignment of the analog inputs defined according to the
startup diagram is required.
0: inactive If this input is inactive, the associated outputs are always set
EnaBrB bool to zero.
1: active
For the correct function as monitoring of bridge B, an
assignment of the analog inputs defined according to the
startup diagram is required.
The assignment of the thyristor number to the position in the three-phase thyristor bridge is as shown below. For
single-phase thyristor bridges, the strand L2 is omitted:
Data Description
Data point name Value
type
0: kein Fehler The thyristor 1 of the thyristor bridge A was either damaged or
Thy1AFault bool
1: Thyristor ausgefallen the thyristor fuse has dropped.
0: kein Fehler The thyristor 2 of the thyristor bridge A was either damaged or
Thy2AFault bool
1: Thyristor ausgefallen the thyristor fuse has dropped.
0: kein Fehler The thyristor 3 of the thyristor bridge A was either damaged or
Thy3AFault bool
1: Thyristor ausgefallen the thyristor fuse has dropped.
Data Description
Data point name Value
type
Data Description
Data point name Value
type
POU GateControlIn
Output ThyXYFault
BridgeSupervision
Output OpStatus
Output FAULT
Ignition mode
POU
10 (error)
Gate
Bridge failure Active for Active
blocking
1ms only
In a function diagram, the actual value output for the field current must be distributed to the actual value inputs of
the primary and secondary POU "GateControlOut" so that thyristor conductivity monitoring can work for both bridge
pairs.
The following example also applies analogously to the operation of 2 modules AB-310 + AM-010.
NOTE: Alternate bridge operation (cold standby) measures the AC current only once (before distributing to both
bridges).
The converters must be connected in this case to the inputs AI4 .. AI6. The necessary internal switching of the
monitoring is done applicatively in the software.
This function detects a diode fault in the rotating rectifier of an AC exciter using the waveform of the field current. A
failure or short circuit of a diode causes an AC signal superimposed on the field current with the same frequency as
the exciter voltage of the exciter.
150mA
100mA
50mA
SEL>>
0A
-I(R1)
200V
100V
0V
240ms 245ms 250ms 255ms 260ms 265ms 270ms 275ms 280ms 285ms 290ms 295ms 300ms
V(D3:2,L1:1)
Time
Upper curve: current flow through the magnet wheel of the main machine
Lower curve: Voltage curve at the rotor of the main machine
150mA
100mA
50mA
SEL>>
0A
-I(R1)
200V
100V
0V
240ms 245ms 250ms 255ms 260ms 265ms 270ms 275ms 280ms 285ms 290ms 295ms 300ms
V(D3:2,L1:1)
Time
Upper curve: current flow through the magnet wheel of the main machine
Lower curve: Voltage curve at the rotor of the main machine
The application of this function requires the parameterization of the nominal frequency of the exciter machine. See
chap. 35.12, Nominal frequency of WS-EM, POE DiodeSupervisionSet.
Data Description
Data point name Value
type
0: inactive
Enable bool Activates the Diode supervision function
1: active
Factor with which the trigger values Ifield Pickup 1 and Ifield
Multiplier Float32 0 .. 1.0 Pickup 2 are multiplied. Thus, the tripping values are variable
at runtime bar.
1: If1 Selects whether the measured value input If1 (X2 / 10-11) or
InputSource Uint32 If2 (X2 / 14-15) of the module AB-310 is to be used for diode
2: If2 error detection.
The superimposed signal on the field current caused by a diode short circuit is usually larger in magnitude than the
superimposed signal which is caused by an interruption (fuse case). Therefore, the possibility for two triggering
thresholds of the diode fault monitoring function was provided.
Data Description
Data point name Value
type
To detect a diode error, the field current signal is applied to a bandpass filter, which is set to the expected in the
event of an error superimposed signal.
Data Value setting Default Setting steps Description
Parameter Name
type range value
The nominal frequency of the AC excitation machine can also be entered by means of setting parameters in the
"Excitation" ribbon under "Excitation settings", "Diode monitoring of the exciter machine", "Nominal frequency of the
exciter machine".
In order for the POE DiodeSupervisionSet to be used, the "Deactivate parameters" function under (2) must be
selected.
NomFreqDiodeSup Int 10 .. 500 Hz 50 Hz The function "Deactivate parameters" must be selected under "Settings
Excitation", "Diode monitoring of the exciter machine".
If no specification can be found on the rating plate, this must be formed from
the number of poles and the nominal frequency of the main generator.
f=n*p
f .. frequency [Hz]
p..number of Pole pairs
n..speed [rev / sec]
For electrical protection of synchronous machines a variety of protective functions are available that do not require
the use of the application board protection AB-320 in HIPASE device.
For advanced protection functions, which require more signal inputs, the use of the application board protection
AB-320 is required.
3. Activating the software licenses SGP-0xx for the required protective functions
Completed project information with preset "Protection" or "Excitaiton with Protection" in the register “Project”, ribbon group " Application ",
5.
menu "Project Information", input filed “Application”
6. FFT synchronization parameters in the register “Protection“, ribbon group „General“, menu “Settings“
7. Choosing the configured protection functions in the register “Protection“,ribbon group „protective functions“, menu “Configuration“
Assigning of function block diagrams and of POUs to appropriate tasks with cycle time in register “Project”, "Configuration" Ribbon Group
8.
"Application" menu "Task Assignment".
9. Selecting the Input Assignment in the register “Protection“,ribbon group „protective functions“, menu “Assignment“
10. Selection of parameters each protective function in the register “Protection“,ribbon group „protective functions“, menu “Parameter“
For the formation of the actual values of the turbine control two methods are available:
Inductive speed detection with toothed wheel: allows detection of very low speeds, such as creep or
"standstill" detection. Up to two sensors are supported for direction of rotation detection and speed
determination per speed input.
Electrical speed and power measurement via generator voltage and current: enables very accurate
measurement of the speed in the rated speed range as well as measurement of the active power. All
relevant measuring methods for electrical speed and power measurement are supported.
After selecting "Turbine controller" under Ribbon "Configuration", "System information", "Application", the Ribbon
"Turbine controller" becomes available. After selecting "Speed detection", the following parameter window is
displayed:
If this value is exceeded by the measured speed at input SI-01 or SI-02, the
Speed threshold corresponding data point "SI-01 Threshold Speed" or "SI-02 Threshold Speed" is
0 .. 200 % 10 % set. This specification applies to both speed inputs.
(%)
Based on rated speed in rpm.
Number of all teeth over the entire circumference of the toothed disc. This
Number of teeth 1 .. 10 000 100
specification applies to both speed inputs.
Time duration for If no tooth pulse is measured within this time, the turbine is considered to be
standstill detection 1 .. 1000 s 1s stationary and the data point "standstill" is set. This specification applies to both
(s) speed inputs.
Defines the number of measured pulses which, after reaching the state
"Standstill", sets the data point "Creep detected".
Number of pulses for
1 .. 1000 1 This function is only available if the creep detection was previously activated by
creep detection
means of a FUP output which was linked with "FUP output for creep detection".
This specification applies to both speed inputs.
It is checked whether the acceleration or braking of the turbine meets the limit
Speed gradient specification by "Speed gradient:
Off - On On
monitoring
Turbine start-up time (s) "This specification applies to both speed inputs.
This value defines the time that the turbine is allowed to reach the rated speed. If
the turbine reaches the rated speed faster, the data point "Turbine startup time
active" is set.
Speed gradient:
0.1 .. 1000 s 1s This specification always applies to both speed inputs.
Turbine start-up time (s)
However, this specification also limits the rate of change of the speed input when
a sudden application or removal of a speed signal is applied to inputs SI-01 and
SI-02.
Enables the Creep Detection function in the HIPASE Engineering Tool, allowing
Creep detection active Off - On Off you to control this function with a FBD output that has been routed to "FBD Output
for Creep Detection". This specification applies to both speed inputs.
The combination with a FBD output allows the applicative switching on and off of
FBD output for creep
- . the creep detection. Thus, creeping detection is usually deactivated when starting
detection
up a turbine. This specification applies to both speed inputs.
Passive input Passive The type of speed sensor is set for both speed inputs. For details on the
Input mode
Active input input compatible sensors, see: Chap. 11.7.1, technical data
A "moving average" filter is the optimal way to reduce noise from a signal. It
improves both the accuracy and the stability of the measured speed when
averaging the individual readings.
Speed averaging Off - On Off
This selection activates or deactivates the filter.
This specification always applies to both speed inputs.
This specification determines the time in which speed measurement values are
used for the moving averaging. The greater the number of measured values in this
set time window, the greater the noise suppression in the calculated output value.
By specifying a time window, the reaction time of the speed smoothing is
determined independently of the input signal.
As a result of this principle, the number of RPM readings used for averaging will
Time window of the decrease with decreasing RPM.
1 .. 1000 ms 1
speed averaging (ms)
The factor of the interference suppression by a moving averaging corresponds to
the root of the number of measured values. Example: Averaging over 100
readings reduces noise interference by a factor of 10.
The filter time constant is approximately half the input value in ms. The final value
after a jump is reached by this filter after exactly the input value in ms.
This specification always applies to both speed inputs.
By specifying the type of synchronous machine and the measuring method, all necessary parameters for the
electrical measurement of speed and power are set.
These settings enable the provision of measured values for active and reactive power.
Default Description
Parameter name Value setting range
value
1-phase machine Selection of the version of the synchronous machine, whether single-
Type of machine -
3-phase machine phase or three-phase.
The calculated values of the power measurement function are provided by means of the POU "Power" for use in
the function diagram:
POU icon in the function plan editor, for details see POU description
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine type: 1-phase machine
Measuring method: -
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
TR-310
X1
01C
CT-01
01A/01B
Wirkleistungsrichtung
X2
01
02
VT-01
1-Phasen Generator
1-Phasen Messung Spannung,
1~ 1-Phasen Messung Strom
Maschine: 1-Phasenmaschine
Messmethode: -
41.3.2. 3-PHASE MACHINE, 33Y - 3 X CT, 3 X VT, PHASE VOLTAGE / STAR CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 33Y – 3 x CT, 3 x VT, phase voltage / star connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3
TR-310
X1
01C
CT-01
01A/01B
02C
CT-02
02A/02B
03C
CT-03
03A/03B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
05
VT-03
06
L1 L2 L3
3-Phasen Generator
3~ 3-Phasen Messung Spannung Stern,
3-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 33Y – 3 x CT, 3 x VT,
Generator Phasenspannung / Sternschaltung
41.3.3. 3-PHASE MACHINE, 13Y - 1 X CT, 3 X VT, PHASE VOLTAGE / STAR CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 13Y – 1 x CT, 3 x VT, phase voltage / star connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3
TR-310
X1
02C
CT-02
02A/02B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
05
VT-03
06
L1 L2 L3
3-Phasen Generator
3-Phasen Messung Spannung Stern,
3~ 1-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 13Y – 1 x CT, 3 x VT,
Phasenspannung / Sternschaltung
Generator
41.3.4. 3-PHASE MACHINE, 33D - 3 X CT, 3 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 33D – 3 x CT, 3 x VT, Chained voltage / delta connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3
TR-310
X1
01C
CT-01
01A/01B
02C
CT-02
02A/02B
03C
CT-03
03A/03B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
05
VT-03
06
L1 L2 L3
3-Phasen Generator
3-Phasen Messung Spannung Dreieck,
3~ 3-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 33D – 3 x CT, 3 x VT,
Verkettete Spannung /
Generator Dreieckschaltung
41.3.5. 3-PHASE MACHINE, 32D - 3 X CT, 2 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 32D – 3 x CT, 2 x VT, Chained voltage / delta connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3 TR-310
X1
01C
CT-01
01A/01B
02C
CT-02
02A/02B
03C
CT-03
03A/03B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
L1 L2 L3
3-Phasen Generator
2-Phasen Messung Spannung Dreieck,
3~ 3-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 32D – 3 x CT, 2 x VT,
Verkettete Spannung /
Generator Dreieckschaltung
41.3.6. 3-PHASE MACHINE, 13D - 1 X CT, 3 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 13D – 1 x CT, 3 x VT, Chained voltage / delta connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3 TR-310
X1
02C
CT-02
02A/02B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
05
VT-03
06
L1 L2 L3
3-Phasen Generator
41.3.7. 3-PHASE MACHINE, 12D - 1 X CT, 2 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 12D – 1 x CT, 2 x VT, Chained voltage / delta connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3 TR-310
X1
02C
CT-02
02A/02B
Wirkleistungsrichtung
X2
01
02 VT-01
03
04
VT-02
L1 L2 L3
3-Phasen Generator
2-Phasen Messung Spannung Dreieck,
3~ 1-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 12D – 1 x CT, 2 x VT,
Verkettete Spannung /
Generator Dreieckschaltung
41.3.8. 3-PHASE MACHINE, 11D - 1 X CT, 1 X VT, CHAINED VOLTAGE / DELTA CONNECTION
Settings in the HIPASE Engineering Tool in the ribbon group "> Turbine controller", "Speed measurement". "Power
measurement"
Machine: 3-phase machine
Measuring method: 11D – 1 x CT, 1 x VT, Chained voltage / delta connection
The selection of whether the "1 A" or "5 A" input of the current input has been used must be selected in the
"Configuration" ribbon group under "Module parameters" and "Connection terminal" for the TR-310 transformer
board.
Wiring diagram:
Netz / Leitung
L1 L2 L3 TR-310
X1
02C
CT-02
02A/02B
Wirkleistungsrichtung
X2
01
02 VT-01
3-Phasen Generator
1-Phasen Messung Spannung Dreieck,
3~ 1-Phasen Messung Strom
Maschine: 3-Phasenmaschine
Messmethode: 11D – 1 x CT, 1 x VT,
Verkettete Spannung /
Generator Dreieckschaltung
1 s
F ( s) K P * (1 s TV *
s TN 1 s T1
Principle diagram of the controller
Rangierung +
für FUP-Sollwert PIDT1 AO-01 .. AO-06
-
AI-01 .. AI-06
Slot ID - Analog
Name -
Input Number
To be continued.
Components marked with *) require a configuration code when ordering the material number to be fully defined!
43.1. DEVICES
HIPASE-E MEDIUM
GGE-002-- *)
ASAP Mat.No.: Device 42 U width for excitation system
CON0GGE002-
HIPASE-E LARGE
GGE-004-- *)
ASAP Mat.No.: Device 84 U width for excitation system
CON0GGE004-
HIPASE MEDIUM
GGM-002-- *)
ASAP Mat.No.: Device 42 U width for mixed application
CON0GGM002-
HIPASE LARGE
GGM-004-- *)
ASAP Mat.No.: Device 84 U width for mixed application
CON0GGM004-
HIPASE-P MEDIUM
GGP-002-- *)
ASAP Mat.No.: Device 42 U width for protection system
CON0GGP002-
GGP-004-- *)
ASAP Mat.No.: HIPASE-P LARGE Device 84 U width for protection system
CON0GGP004-
HIPASE-S MEDIUM
GGS-002-- *)
ASAP Mat.No.: Device 42 U width for synchronisation
CON0GGS002-
HIPASE-T MEDIUM
GGT-002-- *)
ASAP Mat.No.: Device 42 U width for turbine governor
CON0GGT002-
HIPASE-T LARGE
GGT-004-- *)
ASAP Mat.No.: Device 84 U width for turbine governor
CON0GGT004-
HIPASE-E LARGE
GGE-004-- 01/F--000R-DQCXXXX0CXXXX 300588565
w/o Touchpanel, no SFP-Module,
with TR-310, AB-310+AM-010, 2xPS-300, 8xDX-010
ASAP: HY AUT GGE-004--/01/F--000R-
DQCXXXX0CXXXX HIPASE-E REFERRING TO
EXCELCONFIG DGB-100-- V3.34
HIPASE-E LARGE
GGE-004-- 71/F--000R-DQ000000CXXXX 300618097
with internal Touch panel, no SFP-Module,
with TR-310, AB-310+AM-010, 1xPS-300, 4xDX-010
ASAP: HY AUT GGE-004--/71/F--000R-
DQ000000CXXXX HIPASE-E REFERRING TO
EXCELCONFIG DGB-100-- V3.34
HIPASE-E LARGE
GGE-004-- J1/F--DQ0R-DQWXXXX0WXXXX 300654762
with external Touch panel, no SFP-Module,
with TR-310, 2xAB-310+2xAM-010, 2xPS-300, 8xDX-010
ASAP: HY AUT GGE-004--/J1/F--DQ0R-
DQWXXXX0WXXXX HIPASE-E REFERRING TO
EXCELCONFIG DGB-100-- V3.34
HIPASE-E LARGE
GGE-004-- J1/F--DQ0R-DQCXXXX0CXXXX 300654763
with external Touch panel, no SFP-Module,
with TR-310, 2xAB-310+2xAM-010, 2xPS-500, 8xDX-010
ASAP: HY AUT GGE-004--/J1/F--DQ0R-
DQCXXXX0CXXXX HIPASE-E REFERRING TO
EXCELCONFIG DGB-100-- V3.34
HIPASE-P MEDIUM
Material number
↓ ASAP Mat.
Nomination Data sheet
(for spare part No.
order)
-- (not orderable
Link to data sheet
separately)
Material number
↓ ASAP Mat.
Nomination Data sheet
(for spare part No.
order)
-- (not orderable
Link to Data sheet
separately)
Material number
↓ ASAP Mat.
Nomination Data sheet
(for spare part No.
order)
43.4. BOARDS
Material number ↓
Nomination Data sheet
for spare part order
BGB-104-- plus
Configuration code
(refer to Chapter 3.3) Link to Data sheet
ASAP Mat.No.:
CON0BGB104-
Material number ↓
Nomination Data sheet
for spare part order
BGE-101-- plus
Configuration code
(refer to Chapter 3.3) Link to Data sheet
ASAP Mat.No.:
CON0BGE101-
BGP-101-- plus
Configuration code
(refer to Chapter 3.3) Link to Data sheet
ASAP Mat.No.:
CON0BGP101-
BGT-101-- plus
Configuration code
(refer to Chapter 3.3) Link to Data sheet
ASAP Mat.No.:
CON0BGT101-
Material number +
ASAP Mat. Nr. Nomination
Configuration code ↓
CP-300 + 2x SFP MM Processor Board with 2 x SFP MultiMode fiber-optic module 850nm CGB-
BGB-104--/R1 300654490
025--
CP-300 + 2x SFP SM Processor Board with 2 x SFP SingleMode fiber-optic module 1310nm
BGB-104--/R2
CGB-026--
BGB-107--/CXXKK PS-300 + 2xDX-010 + 2xDO-010 Power Supply Board 110/220VDC 4FSO, 16DI,48DO
BGB-113--/WXXKK PS-500 + 2xDX-010 + 2xDO-010 Power Supply Board 24/60VDC 4FSO, 16DI,48DO
A dynamic and last valid creation of all available configuration codes (also for spare parts) is recommended by
using the last Excel Configuration Tool which is described in document „Description of Excel Configuration Tool“
with Mat. No. DGB-103-1.
CGB-008--
Link to Data sheet
(not orderable separately)
CGB-010--
Link to Data sheet
(not orderable separately)
CGB-009-A
Link to Data sheet
(not orderable separately)
CGB-014--
Link to Data sheet
(not orderable separately)
CGB-015--
Link to Data sheet
(not orderable separately)
(Cembre BP-L4)
Device mounting expansion kit 2U height 19" consisting Required for mounting more than two HIPASE MEDIUM
of: devices or more than one HIPASE LARGE device in a
1 x mounting rail middle 2U height (TGB-022--), 19” swing frame. This allows mounting a second “device
TGB-030-- line”. Shall there exist a distance of 2U between the two
"device lines", so this expansion kit is suitable. For each
additional "device line" another expansion kit is required.
Steel plate 4 mm, varnishing: RAL 7035
SFP Transceiver MultiMode fiber-optic 850nm Supports connections up to 500 m, 1000BASE-SX (1.25
Gbps), Class 1 Laser, 850 nm, LC connector (Duplex),
operation temp. range 0 .. 70 °C. Type: AXGD-5854-
0511
CGB-025--
Required for equipping of CP-300 on terminal X8 - use
pair-wise only!
Characteristic value in Configuration code of device: '1'
SFP Transceiver SingleMode fiber-optic 1310nm Supports connections up to 10 km, 1000BASE-LX (1.25
Gbps), Class 1 Laser, 1310 nm, LC connector (Duplex),
operation temp. range 0 .. 70 °C. Type: AXGD-1354-
0531
CGB-026--
Required for equipping of CP-300 on terminal X8 - use
pair-wise only!
Characteristic value in Configuration code of device: '2'
ZELISKO Shaft CT Shaft CT according to plant specific specifications Required for AB-320 in case of shaft current detection
EST,
GateControlOut,
SGE-001-- 300618124 EXC Automatic Voltage Regulator GateControlIn,
GateControlSet,
BridgeSupervision
PSS2IF
PSS2LLF
PSS2RF
SGE-002-- EXC Power System Stabilizer PSS2WF
PSS4FB
PSS4IPF
PSS4IWF
DiodeSupervision,
SGE-003-- EXC Diode Failure Detection
DiodeSupervisionSet
ASAP ANSI
Mat. No.↓ Nomination Contains open protective function
Mat. No. Code
SGP-002-- 300654495 PRT GenDiff 3p 87G Generator differential 3-phases 87G DiffGen3ph
SGP-003-- PRT Diff 2p/2 87T, 87GT Differential 2-systems 2-phases 87T2, 87GT Diff2sys2ph
SGP-004-- PRT Diff 2p/3 87T, 87GT Differential 3-systems 2-phases 87T3, 87GT Diff3sys2ph
SGP-005-- PRT Diff 2p/4+ 87T, 87GT Differential 4-systems 2-phases 87T4, 87GT Diff4sys2ph
SGP-006-- 300654521 PRT Diff 3p/2 87T, 87GT Differential 2-systems 3-phases 87T2, 87GT Diff2sys3ph
SGP-007-- 300654523 PRT Diff 3p/3 87T, 87GT Differential 3-systems 3-phases 87T3, 87GT Diff3sys3ph
SGP-008-- 300654522 PRT Diff 3p/4 87T, 87GT Differential 4-systems 3-phases 87T4, 87GT Diff4sys3ph
SGP-009-- PRT Diff 3p/5 87T, 87GT Differential 5-systems 3-phases 87T5, 87GT Diff5sys3ph
SGP-010-- PRT Diff 3p/6+ 87T, 87GT Differential 6-systems 3-phases 87T6, 87GT Diff6sys3ph
RestrictedEarthDi
50fast, Restricted earth fault differential 87REF
PRT Restricted Earth ff
SGP-011-- 50TN, Overcurrent fast 1-phase 50fast,50TN,
Fault ovrCurFast1ph
87REF 87REF
50, 51
Overcurrent 3-phases ovrCur3ph
50N, 51N
Overcurrent 1-phase ovrCur1ph
50N, 51N
Overcurrent zero-sequence ovrCurZSeq
50/51, 50, 51
50/51N, Overcurrent inverse 3-phases ovrCurInv3ph
76, 50N, 51N
SGP-012-- 300654504 PRT Current Overcurrent inverse 1-phase ovrCurInv1ph
50/51DC,
37, 37N, 76, 50DC,
Overcurrent DC ovrCurDC
37DC 51DC
Undercurrent 3-phases udrCur3ph
37
Undercurrent 1-phase udrCur1ph
37N
Undercurrent DC udrCurDC
37DC
ASAP ANSI
Mat. No.↓ Nomination Contains open protective function
Mat. No. Code
Negative-sequence current
PRT Negative Phase 46 NegSeqCur
SGP-016-- 300654498 46 Negative-sequence current
Sequence 46 NegSeqCurInv
inverse
Active-power overdetection 1-
SGP-021-- PRT Power 2p 32, 37 32o ovrPwrAct1ph
phase
Active-power overdetection 3-
phases
32o ovrPwrAct3ph
Active-power underdetection 3-
SGP-022-- 300654501 PRT Power 3p 32, 37 32r, 37 udrPwrAct3ph
phases
32r, 37 udrPwrAct1ph
Active-power underdetection 1-
phase
PRT Underexcitation
SGP-023-- 40 Underexcitation 1-phase 40 udrExc1ph
2p
Volts-per-Hertz 24 VltPerHz
SGP-025-- PRT Overfluxing 24
Volts-per-Hertz inverse 24 VltPerHzInv
ASAP ANSI
Mat. No.↓ Nomination Contains open protective function
Mat. No. Code
StatorEarthStabC
Stator earth fault stabilized ur
current detection 64G
Stator earth fault stabilized StatorEarthStabVl
voltage detection 64G t
Stator earth fault 3rd harmonics
1-phase 64G StatorEarth3rd1p
h
SGP-027-- 300654508 PRT Stator Earth Fault 64G, 67N Stator earth fault 3rd harmonics
3-phases 64G
StatorEarth3rd3p
Overvoltage 3rd harmonics 1- h
phase 64G
Undervoltage 3rd harmonics 1- 64G ovrVlt3rd1ph
phase
64G,67N udrVlt3rd1ph
Stator earth fault direction
StatorEarthDir
SGP-029-- 300654520 PRT Rotor Earth Fault 64R Rotor earth fault 64R RotorEarth
SGP-032-- 300654502 PRT Breaker Failure 50BF Breaker failure 50BF BrkFail
SGP-033-- PRT SFC Earth Fault 64SFC SFC earth fault 64SFC SfcEarth
SGP-034-- PRT Shaft Current 50/51SH Shaft overcurrent 50SH, 51SH ovrCurShaft
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