Documente Academic
Documente Profesional
Documente Cultură
Industry Handbook
October 2018
List of contents
• Ammonia p. 27
• Urea p. 32
• Nitrates p. 37
• NPKs p. 44
• Industrial applications p. 87
1
What is fertilizer?
2
Fertilizers are plant nutrients, required for crops to grow
3
Principle of crop nutrition: crop growth is limited by the most
deficient nutrient
Soil conditions
• Law of the Minimum” (Liebig, 1843): “Crop yields
& other growth
are proportional to the amount of the most
factors
YIELD
limiting nutrient.”
Calcium
Potassium
Phosphorus
• They cannot replace each other, and lack of any
one nutrient limits crop growth
4
Why mineral fertilizer?
5
Mineral fertilizers replace nutrients removed with the harvest
NPK
Mineral fertilizers are necessary to replace those nutrients that have been removed from the field
6
Mineral fertilizer characteristics compared to organic fertilizer
Often inconsistent
Quality Traceable and consistent
Dependent on source
7
Nitrogen – the most important nutrient
Nutrient characteristics
8
Environmental impact of fertilizer
9
Fertilizer reduces the carbon footprint of farming
Fertilizer - an efficient solar energy catalyst
Production is a marginal part of the carbon footprint; efficient application is more important
Huge positive effects of fertilizer use, since higher yields enable lower land area use
Production Application
Yara’s production is more energy-efficient than competitor average Higher efficiency with nitrates
Precision farming tools
10
The right nitrogen fertilizer rate is key to avoid nitrate leaching
4 0
none medium right too much
11
Choosing the right nitrogen fertilizer to avoid ammonia
volatilization losses
• Volatilization of ammonia gas contributes Ammonia volatilization in % NH3-N per unit N applied
to pollution, affects air quality and induces
soil acidification
19.9
• The use of organic or urea-based nitrogen
fertilizer represents the main driver for
ammonia losses
10.8
• Nitrate-based N fertilizer or immediate
incorporation of urea into the soil avoids
volatilization losses
3
1.8
0.7
N fertilizer
• Water is a key input for crop growth Water requirement (liter per kg of wheat grain)
13
Carbon footprint of urea production differs by region
3.99 4.14
3.78
3.50 3.61
14
Carbon footprint of ammonium nitrate production by region
11.06
8.61
7.23
6.82
3.42
15
The fertilizer industry
16
Consumption trend per nutrient
100
80
60
P 1.6% growth pa.*
40
0
1979 1982 1985 1988 1991 1994 1997 2000 2003 2006 2009 2012 2015 2018F 2021F
17
Key global fertilizer products
Nitrogen N
Other
Ammonia 10%
4% Urea
DAP/MAP 50%
7%
Potash K2O Phosphate P2O5
NPK
Other 15% Other
4% 11%
TSP
AN/CAN 6%
9% UAN
SSP
5% DAP/MAP
9%
NPK MOP/SOP 107 million tonnes* 47%
37% 59%
NPK
27%
Source: IFA 2016 (nutrient totals) and 2015 (product split) * Does not include industrial nitrogen applications
18
Nutrient application by crop
By tonnes nutrient
N+P+K Nitrogen
Other
Other Wheat Wheat
13%
14% 15% 18%
Fruit & veg
Rice 14%
Fruit & veg Rice
14% 15%
16% Sugar crops
4%
Cotton
Sugar crops Maize 4%
Oilseeds 16% Roots/Tubers Maize
4%
Cotton 13% 2% 18%
4% Oilseeds
Other cereal 8% Other cereal
4% 5%
19
Fertilizer consumption by region – 5 key markets
Million tons nutrient consumption
Russia
West/Central
1.7
Europe
United States
11.5
12.3
0.6
0.3
4.6
4.3 4.7 2.7 China
N P K 27.3
N P K
N P K 15.0
India 8.7
Brazil
17.4
5.2
4.4
3.5 N P K
7.0
2.4
N P K N P K
Source: IFA 2015
20
Nitrogen consumption in key regions
50
40
30
20 Europe: 0.9% *
21
The N industry is fragmented, while the P and K industries are
more concentrated
1
2016 figures , million tonnes nutrient Yara CF Agrium
TOAZ PCS
Other non- Orascom • Despite a consolidation trend, the industry is
Chinese Eurochem
still higher fragmented
Nitrogen1 Uralchem
Koch
(N) • Top 3 producers account for only ~15% of
Chinese Sabic world capacity
players
OCP Mosaic
(incl. • More concentrated than N-industry
Other Ma'aden)
Phosphate India
• Top 3 producers account for ~24% of capacity
PhosAgro
(P) China GCT
Ma'aden PotashCorp
(excl. Vale
Mosaic) JPMC
K+S Kali
1) Nitrogen: 2013 figures Mosaic Uralkali
Source: IFA 22
Nitrogen fertilizer application by region and product
23
Nitrogen fertilizer application by region and crop
Russia
EU-28
USA
Other
Oilseeds 19%
Other Wheat Wheat
29% 29% 9% 41%
Other
34% Maize Fruits & Maize
47% vegtables 11% Other China
Maize
Other 7% Oilseeds Other 13% Sugar crops cereals
cereals cereals 6% 14%
11% 15% Other
4% Fruits & Cotton 3% 14%
vegtables Wheat Oilseeds Fruits &
2% 13% India vegetables
4%
Brazil 32%
Wheat
Wheat 14%
Other
5% Wheat Maize Rice
Maize 25%
23% 19% 16%
27% Fruits &
Other vegtables
34% Sugar 4%
Rice
crops Cotton 29%
Rice 21% 10%
Fruits &
5% vegetables Cotton Oilseeds
Source: IFA 2014/15 5% 4% 9%
24
Yara – the leading nitrogen fertilizer company
2017 production capacity, excl. Chinese producers1 (mill. tonnes)
9.9
9.12 7.7
6.2
7.2
5.6
4.2
3.3
3.7 3.0 2.9 2.7 2.7
2.4 2.3 2.2 2.2
1) Incl. companies’ shares of JVs * Incl. TAN and CN * Compound NPK, excl. blends
2) As of Jan 2018
Source: Yara estimates, company info 25
Yara – the European cost leader
Production cost index: 100 = European industry average excl. Yara
100 100
90 90
80 80
70 70
60 60
50 50
26
Ammonia
27
Global ammonia production
180
160
140
120
16.2
100 14.1 12.4
60
28
Most of global ammonia production is upgraded to urea and
other finished fertilizer
15
10
Yara trade 37
5
0
Fertilizer Industrial use
29
Global ammonia trade
4.8
4.6
3.7
2.7
Source: IFA
30
Main ammonia flows 2016
Million tonnes
1.8
1.3
0.8 0.5
1.2 0.5
2.7
3.3 0.4
0.2
0.4
1.5
1.0
31
Urea
32
Global urea production
180 61.9
160
140
120
24.6
100
60
Source: IFA
33
Global urea trade
6.0 5.0
5.4
4.2
3.4
2.9 2.8 2.4 2.3 2.3
2.1 1.8
1.8
1.4 1.1 1.1 1.0
Source: IFA
34
Main urea flows 2016
Million tonnes
3.2
1.2
2.7 0.7
1.2 2.8
1.5
4.6 9.8 3.3
0.6 1.7
0.4
2.5
1.6 1.8
3.9
35
Global pricing at times below the Chinese floor, due to limited
need for Chinese urea in the global market
USD/mt
Urea price China (inland proxy price)
600
Urea fob Black Sea
500
400
300
200
100
36
Nitrates
37
Nitrate production
Domestic
consumption
1.5
4.5
0.1
3.2
0.1 2.7
2.3 2.2
2.5 0.1 1.9 1.8 1.8
2.4 1.6
1.8 0.2
1.2 0.7 0.0 0.0
0.7 0.6 0.5 0.5 0.4
0.2 0.1
Urea 46% 0%
39
Nitrates vs. urea
Nitrate is the most important fertilizer in Europe
40
Urea and UAN underperformance compared with ammonium
nitrate
Trial results for arable crops (cereals, UK)
Extra N required for same yield Protein content at identical N rate Yield at identical N rate
% % %
118
114 8.6
12.6
12.3 8.3
100 8.3
12.1
To maintain the same yield, significantly Protein content was significantly lower on
more nitrogen was needed from urea and fields fertilized with urea or UAN than with Yield was also significantly lower with urea
UAN than from ammonium nitrate ammonium nitrate and UAN than with ammonium nitrate
Source: DEFRA
41
Yield advantage of nitrates in tropical climate
Brazil, main season corn
2.0
0 50 100 150 200 250 300
Fertilizer N rate (kg/ha)
42
Nitrates’ agronomic advantage has higher value for cash crops than
for commodity crops
1,553
100
43
NPKs
44
Compound NPKs contain all nutrients in one particle
Compound NPKs NPK bulk blends
A mix of products with different
All nutrients in each and every particle spreading properties
45
Bulk blend segregation during loading and unloading
Urea + DAP + MOP Compound NPK
15-15-15 15-15-15
Compound NPK
20 - 15 - 10 15 + 15 + 15
Compound NPK
13 - 17 - 15 15 + 15 + 15
Compound NPK
12 - 13 - 20 15 + 15 + 15
N – P2O5 – K2O analysis N – P2O5 – K2O analysis
in a pile of poor quality blend in a pile of compound NPK 15-15-15
46
Better spreading with compound NPKs
Spreading width
Compound
NPK
47
Compound NPKs give excellent spatial distribution of nutrients
and higher crop yields as a result
Average yield of potato (n = 9 years)
Potato yield, tonne per ha
NPK
Compound NPKs NPK 41
16+16+16
39
more particles and
better distribution
NPK NPK
N P
Bulk blend
Urea-DAP-MOP
K
fewer particles,
longer distance to roots
48
Compound NPK capacities
Million 10 largest countries by capacity Million 10 largest producers by company (ex. China)
tonnes tonnes
47.1
5.3
3.3
2.7 2.7
1.9 1.8 1.8
2.6 2.6 2.5 2.5 2.2 1.5 1.5
6.8 6.2 1.1
4.2 3.7
50
Key value drivers
Ammonia fob Black Sea (USD/t) Urea prilled fob Black Sea (USD/t) CAN cif Germany (USD/t)
525 545 466
516
477 496 499
379 337
357
387 423 407 316 329
341 318 240 261
289 268
267 249 272 219
240 236 195
198
221
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
Henry Hub (USD/MMBtu) Oil Brent blend spot (USD/bbl) NOK/USD exchange rate
8.9
104 105 104 96 8.1 8.4 8.3
97
80 6.0
6.3 5.9 6.3
62 5.6 5.6 5.7
4.4 4.1 4.7 54
4.0 51
3.7 43
2.8 2.6 3.0
2.5
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
Source: Fertilizer market publications, World Bank, Norges Bank Average 2008 – 2017
51
Nitrogen fertilizer value drivers
Drivers Effect on
52
Drivers of demand
53
Drivers of fertilizer consumption growth
• Industrial consumption
• Economic growth
• Environmental limits (e.g. reduction of NOx emissions)
54
Key crops by producing by region
Other EU-28
Other 19%
25%
United States 33%
Ukraine 37% China
3% 17%
EU-28
6% Brazil China US Russia India
8% 21% 9% 10% 12%
-2%
p.a.
200
0 0
1990 2005 1990 2005
56
Steady growth in grain consumption, while production growth is
more volatile due to weather variations
Grain consumption and production Days of consumption in stocks
Million
tonnes Days
2,750 100
95
2,650
90
2,550
85
2,450
80
2,350
75
2,250
70
2,150
65
2,050 60
1,950 55
09 10 11 12 13 14 15 16 17 18E 19F 09 10 11 12 13 14 15 16 17 18E 19F
Consumption Production
57
China drives recent years’ increases in global grain stocks
350
200
300
250 150
200
150 100
100
50
50
0 0
09 10 11 12 13 14 15 16 17 18E 19F 09 10 11 12 13 14 15 16 17 18E 19F
58
Profitability of investment in mineral fertilizers
2,000
7.0 • Net return: 1,214 USD/ha
6.0
1,500 5.0
• Net return ~ 7 x investment
4.0
1,000
3.0
2.0
500
1.0
0 0.0
0 50 100 150 200 250 300
Fertilizer application, kg N/ha
Source: Winter wheat yield data: Long term trial, Broadbalk, Rothamsted (since 1856).
59
Breakdown of grain production costs
Example: 2017F average US corn production costs
Fertilizer
20%
18%
Land
25% 15%
Chemicals
4% 10%
Labour
Power & Machinery 5% 5%
24%
0%
2002 2004 2006 2008 2010 2012 2014 2016 2018F
7.4 3.5
5.9 3.1
2.7
4.3 3.7
China Viet Nam Indonesia Bangladesh India US Argentina Brazil China India
Wheat
China (winter wheat)
China (spring wheat)
India (Rabi)
USA (winter wheat)
USA (spring wheat)
Europe (winter wheat)
FSU (winter wheat)
Rice
China (single crop)
China (early double crop)
China.(late double crop)
India (Kharif)
India (Rabi)
Planting/seeding
Harvest
Source: USDA
62
N-fertilizer consumption from biofuels production
Million tonnes nitrogen
2.2
0.6
0.3 0.4
US - maize for ethanol Europe - rapeseed for biodiesel Brazil - sugarcane for ethanol Others
63
Organic farming represents a marginal share of total cultivated
land
60 1.2%
30 0.6%
• Organic farming is a niche market, mainly for
consumers in the developed world
20 0.4%
10 0.2%
- 0.0%
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015
65
Nitrogen value chain
Raw material Intermediate Finished Industrial
products products products
H, Ar, CO etc
Industrial gases
C02
Ammonia
Ammonia
Environmental
Urea products
Natural gas
Nitric acid
Industrial nitrogen
Nitric acid Nitrates chemicals
Calcium
Nitrate
66
Fertilizer production routes
67
NPK production routes
68
Nitrogen technology evolution
450
400 Birkeland-Eyde electric arc method
350
300
GJ/tN 250 Cyanamid method
200
150
Haber-Bosch synthesis Steam reforming natural gas
100
50 Theoretical minimum
0
1910 1915 1930 1950 1960 1975 2000
69
Projected nitrogen capacity additions outside China
4.7
10-year historical trend
4.1 consumption growth
3.4 3.2
1.1 1.2
2014 2015 2016 2017 2018 2019 2020 2021 2022 2023
52
17
30 35
22 22 -70%
11
2
Projects in Added to Total projects Due after 08 Due within 08 Cancelled Delayed Realized
02 pipeline pipeline in pipeline
from 02-08 between 02-08
Note: Chinese projects are excluded from pipeline
Source: 2002, 2004, 2006, 2007, 2008 Fertecon Ammonia Outlook Reports
71
5 year typical construction time for nitrogen fertilizer projects*
4–6 years
Business
development Concept
Feasibility Prepare
selection Construction Operation
phase for execution
Gas phase
agreement
6-12 months
- check cost assumptions by approaching market
- bidding for contracts and/or equipment
72
Price relations
73
Upgrading margins from ammonia to urea
USD/tonne
900
800
700
600
500
400
300
200
100
0
Jan 02 Jan 04 Jan 06 Jan 08 Jan 10 Jan 12 Jan 14 Jan 16 Jan 18
74
Grain prices important for fertilizer demand
Corn USD/t Urea USD/t
350 700
300 600
250 500
200 400
150 300
100 200
50 100
0 0
1985 1987 1989 1991 1993 1995 1997 1999 2001 2003 2005 2007 2009 2011 2013 2015 2017
75
The urea market has been supply-driven since 2014
USD/t
600
400
300
200
100
0
2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
76
Nitrate premium is mainly a function of crop prices and
marketing
Wheat price, USD/t
CAN price, USD/t
450 400
400 350
350
300
300
250
250
200
200
150
150
100
100
50 50
0 0
05/06 06/07 07/08 08/09 09/10 10/11 11/12 12/13 13/14 14/15 15/16 16/17 17/18
Source: World Bank, Fertilizer publications * Urea fob Black sea adjusted for import costs into Europe and nitrogen content similar to CAN
77
Grain/oilseed prices – yearly averages
0 0
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
6 15
4 10
2 5
0 0
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
Source: World Bank, December 2017 Average prices 2008 - 2017
78
Cash crop prices – yearly averages
3 6
2 4
1 2
0 0
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
3 1.5
2 1.0
1 0.5
0 0.0
08 09 10 11 12 13 14 15 16 17 08 09 10 11 12 13 14 15 16 17
Source: World Bank, December 2017 Average prices 2008 - 2017
79
10-year fertilizer prices – monthly averages
800 400
600 300
400 200
200 100
0 0
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
USD/t Urea prilled fob Black Sea/Urea granular fob Egypt USD/t DAP fob US Gulf/MOP granular fob Vancouver
800 1,200
1,000
600
800
400 600
400
200
200
0 0
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
80
Production economics
81
Yara’s operating cash costs are mainly variable
82
Ammonia cash cost build-up – example
CO2
+ Other prod. cost**: 25 USD/mt urea
tonne urea
= Total cash cost 146 USD/mt urea
Urea
(46% N)
* Process gas cost is linked to natural gas price
** Including load-out Source: Blue Johnson & Associates.
84
Theoretical consumption factors
Ammonia
(82% N)
P and K
• Price comparisons should always be based on nutrient tons, not product tons
85
Main phosphate processing routes
2016 production and exports, million tons product
87
Nitrogen has many industrial applications
88
Industrial use accounts for 21% of global nitrogen consumption
Environmental
and other
6% Environmental
Other
12% 11%
Explosives
19% Melamine
20%
Chemicals
75% Glue
57%
89
Global demand development of nitrogen chemicals for industrial
applications is strong
CAGR
Million tonnes nitrogen 3%
11.3
10.0 Urea Ammonia
9.5
21.6 23.4
20.5
Nitrogen oxides (NOx) are a major air quality issue causing serious problems mostly in urban centers related to both the
environment and human health. Legislation around the world drives the business growth.
• In the maritime segment Yara offers SCR and scrubber technologies to abate
NOx and SOx (sulphuric oxide) emissions.
91
Calcium Nitrate applications in wastewater treatment, concrete
manufacturing, oil fields and latex industries
• Nutriox™ provides H2S prevention for Corrosion, Odor and Toxicity control
of municipal and industrial waste water systems
• Other important applications are in the ceramics, bio-gas and solar CSP
industries
92
Technical Nitrates for Civil Explosives
93
Animal Feed industry with several nutritional products based on
core chemicals
Feed Phosphates
– Macro-minerals such as phosphorus and calcium are essential elements to sustain healthy
and productive animal growth
Feed Acidifiers
– Antimicrobial effect and lowering pH, replace AGP (antibiotic growth promoter) and
effective against salmonella and moulds
Feed Urea
– Source of NPN (non-protein nitrogen) used by rumen micro-organisms forming proteins,
replacing part of vegetable protein
94
Sources of market information
• Fertilizer market information
• Argus www.argusmedia.com
• Fertecon www.fertecon.com
• Fertilizer Week www.cruonline.crugroup.com
• Profercy www.profercy.com
• The Market www.icispricing.com
• Green Markets (USA) www.fertilizerpricing.com
• Beijing Orient Business (China) www.boabc.com
• China Fertilizer Market Week www.fertmarket.com
95