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a fundamental approach
G. P. Hutchinson V.R.D., A.M.C.T.
Synopsis
The paper briefly reviews the interlocking of electrical plant and switchgear in large transmission sub-
stations, and shows that grouping occurs in two categories according to the switching function; i.e.
whether for access and maintenance or operational purposes. There is a brief discussion of interlocking
requirements and of conventional interlock principles using both mechanical-key and electrical-bolt
arrangements.
The philosophy of interlocking is considered against a background of system faults which have occurred,
and the inadequacies of incomplete interlocking are discussed.
The bulk of the paper is devoted to the development of a new approach to interlock circuit design,
which is based on fundamental principles and uses established network theorems, and which is shown to
be easily adaptable to any primary switching arrangement, however complicated.
It is shown that, contrary to previous experience, when using the new principles, the interlocking of a
substation need not place constraints upon the primary circuit design, such as has occurred in the past
with conventional schemes. It is also shown that former unorthodox switching sequences which required
the defeating of interlocks can be performed with the interlocks in full operation. Two schemes of inter-
locking, one using d.c. supply sources and one using a.c. sources are developed, and a practical scheme
for a 4-switch-mesh substation, with mesh-opening isolators, is described.
It is suggested that the new scheme makes possible the comprehensive interlocking of a substation as
required for fully automatic switchgear operation, and that it has application in remote automatic-instructor
mimic diagrams at control centres.
IO4/
isolators
IOI
j | enclosures
i i
@ key released,
switch open
(~rj key released, switch
C 3 or exchange closed
Fig. 1
Single-line diagram of a typical 3-section double-busbar substation
are not interlocked with the feeder isolator at the remote end isolators 104 and 106, or the busbar-section isolators 126 and
of the line, which may be some 50-60 miles away. This policy 226 of Fig. 1.
calls for the highest standards of vigilance on the part of A system of electrical interlocking is always provided for
operators, since there must be a constant awareness of which this purpose, and reasons are given in Section 6.
parts of the equipment are not fully interlocked and an
appreciation of the effect of the operation being performed
at each stage. The function of the interlocking should be 3.2 Maintenance interlocking
regarded as a hidden safeguard. This is concerned with the provision of facilities to
As a general principle, it would be expected that inter- protect personnel engaged in switching operations for the
locking at a substation should be fully comprehensive, apart purposes of making safe access to plant required for main-
from the special case of feeder-earthing switches. However, tenance. It is also concerned with facilities to prevent entry
interlock-circuit design difficulties have made it necessary in to enclosures which normally contain live equipment. It
many substations to omit the protection of certain busbar uses a mechanical system of keys and locks and is used in all
isolators, and this has led, on at least three occasions, to cases where maintenance switching is involved.
incorrect switching sequences being performed, with resultant It will be apparent that mechanical key and electrical
serious consequences. In one case an important area of supply interlocking must in some cases overlap on certain isolators,
was shut down owing to this. and there are sometimes marginal cases where both systems
In other cases, this difficulty, while giving comprehensive are used together to achieve a particular result.
coverage, has imposed limited operational facilities, which
under certain circumstances have given rise to embarrassingly
protracted switching operations, and in others have required 4 Mechanical key interlocks
the defeating of the interlocks in order to carry out an Mechanical key interlocks comprise an arrangement
operation. This is totally unsatisfactory as it induces in the of cams rigidly mounted on the drive shaft of the isolator-
operator a sense of disregard for the correct functioning of operating mechanism, and a key-operated cylinder so that
the interlock—a highly dangerous attitude. the operation of turning the key permits the cam to slide
It is certainly considered to be quite wrong for this outlook into the slot of the cylinder, thereby allowing the operation
to be engendered by the weakness of an interlock scheme, of the isolator to take place.
which should be sufficiently comprehensive to permit orthodox Suitable design of the key, and of the lock into which it is
or unorthodox operations to be carried out without any inserted, make the above operation possible only if the
question ever arising as to the provision of complete coverage. correct key is inserted in the lock, while, as a necessary
Interlocking should never be rendered inoperative except in corollary, a key associated with a particular isolator or
the special case of a component failure in the scheme itself. breaker is normally trapped in the lock unless the primary
The shortcomings of existing schemes in this respect have switch is in its correct position for release (i.e. open or closed),
encouraged the development of the new scheme described in this being the whole basis of the scheme.
later Sections of the paper. In a practical scheme, some keys are released when the
primary switch is open, and are trapped when it is in any other
3 Interlocking requirements position, and vice versa. A third category of key is released
Interlocking can be broadly grouped into the two only when the switch is fully open or closed but trapped in
principal functions of the switching operations it is safe- any intermediate position. In all cases it is vital to the scheme
guarding. that the primary switch should be in the fully open or closed
1064 PROC. IEE, Vol. 113, No. 6, JUNE 1966
position for the release of the key to be possible. Several such Electrical interlocking uses a quite different principle, in
mechanical key interlocks are shown in Fig. 1. that the independent or 'influencing' switches are not affected
in any way by the dependent switch. The scheme is essentially
a monitoring arrangement, where the state of other switches,
5 Electrical interlocks upon which a particular operation depends, are being checked
The electrical interlock has been in successful use for for their suitability of position. This can be seen to be imme-
many years, and basically comprises a steel bolt which forms diate in action, and to provide a continuous safeguard should
the armature of an electromagnet. When the latter is de- there be a primary circuit change in the middle of a switching
energised, the bolt falls into engagement with an appro- sequence.
priately placed slot cut into a cam rigidly mounted alongside Electrical interlocking is therefore ideally suited to opera-
the mechanical-key cams on the isolator-drive shaft, similar tional switching where speed is important, provided that
to the arrangement described in Section 4. Operation of the suitable monitoring circuits can be designed. It permits the
isolator is only possible when the electromagnet is energised most complicated of switching sequences to be performed
and the steel bolt lifted out of engagement with the cam. under the constant supervision of interlock safeguards.
This arrangement necessarily 'fails to safety' in the sense
that, should there be a contact or supply failure, the electro-
magnet will become de-energised and the isolator locked 7 Basic principle of new scheme
off. Any other arrangement would be unacceptable, and this The scheme concerns electrical interlocking, and is
forms a basic criterion of circuit design. based upon the design capabilities of the isolator itself, so
The interlocking apparatus beyond this point comprises a that these impose the only limitations on the conditions it
suitably designed check circuit of auxiliary switches directly is permitted to deal with when being opened or closed.
driven from other isolators and circuit breakers which are This concept postulates that operation must not be per-
in the substation, and which are interconnected so that, when mitted if
the primary conditions are safe for an operation of the (a) on closing the isolator, load current is caused to flow
isolator, a connection between a supply source and the bolt through it
electromagnet is completed, thereby releasing the drive (b) on opening the isolator, load current is interrupted.
mechanism.
The schemes so far employed use a limited form of switching These two criteria completely describe the nonoperate
logic; e.g. the associated breaker on one side of the isolator requirements for the isolator.
isopen or there is one other series connection on the other side. There exists, however, a further condition which is a
It is found, however, that when there are a number of alter- relaxation of the above two constraints, and this arises
native open-circuit conditions on either side of the isolator, because, if the isolator is shunted by a low-impedance path,
or a number of equivalent low-impedance shunt paths all of breaking and making load is a permissible operation such as
which can be in various states of parallel or series connection that afforded during a changeover on load when a buscoupler
as in a complex switching arrangement, the necessary circuit couples together two sections of busbar.
logic to describe all the reasonable alternatives becomes This third condition, which can be an overriding one,
unwieldy. postulates that, if
Consequently, this requires a cumbersome secondary-
circuit design, and has resulted, so far, in certain isolators (c) a short-circuit path exists across the isolator, operation
not being fully interlocked or, in extreme cases, the installa- is permissible.
tion of expensive circuit breakers to overcome the difficulty. This provides an operate condition, and the satisfying of
It is of interest to note that a comprehensive scheme of these three requirements makes the scheme fully compre-
interlocking based upon mathematical logic has already been hensive within the design capabilities of the isolator itself.
proposed by B. J. Cory.2
8 Detailed principles
6 Basic differences between mechanical The above criteria require there to be two separate
and electrical interlocks
monitoring circuits external to the electromagnetic bolts:
Mechanical interlocking not only records the state of one dealing with the nonoperate and the other with the
the switch it is associated with when the key is extracted, but operate requirements.
prevents any further change of position of that switch. This
is an essential prerequisite of the scheme since it is a free key 8.1 Check circuit 1—nonoperate condition
which is used for insertion in some other isolator to permit
its operation. This prevents the making and breaking of load current,
Thus, with a mechanical scheme, the independent switches and makes use of two fundamental circuit theorems.
which influence the operation of a dependent switch become
themselves dependent until the keys have been returned to 8.1.1 First principle
their normal location on completion. It will be apparent This is suggested by Thevenin's theorem. The circuit
that this must impose very serious limitations upon the external to the isolator is examined from the position of the
scope of switching sequences which are possible. Further- terminals across which it would be connected, if all sources
more, the extraction of keys from various switches to perform of e.m.f. were short-circuited and all impedances were made
a particular operation requires their physical transportation equal to zero. This could be carried out on an equivalent
from one location to another on the substation site, and this, secondary circuit, and Figs. 2a and 2b show the original
of course, is a time-consuming process. primary and equivalent secondary circuits of a single-busbar
In fact, only the most simple of switching sequences are substation where the term 'zero bus' defines the zero impedance
practicable by this means, so that mechanical key interlocking of the external circuit to the busbar.
is confined to maintenance switching such as isolating and Examination of the external circuit from the position
earthing of equipment for access purposes. However, the shown in Fig. 2b results in either an open or a closed circuit,
robust and direct nature of the mechanical scheme means according to the total effect of the positions of the various
that it is not only inherently safe but can be seen to be safe— isolators and circuit breakers.
a most important, phychological factor and one which In the practical case, examination would include the
favours its use where maintenance switching is concerned. electromagnetic bolt solenoid and supply source, and the
PROC. /EE, Vol. 113, No. 6, JUNE 1966 1065
circuit then used to provide an interlock scheme were it not It is fortunate, however, that, while there exists no topo-
for the fact that it would fail to danger; i.e. a condition for graphical dual for a nonplanar network, there does exist an
safe operation of isolator M,, which, being an open circuit electrical dual which can be constructed provided certain
external to the terminals, could be simulated by a poor circuit rearrangements are made, and this is further dealt
contact on an auxiliary switch in the secondary check circuit. with in Sections 9.1 and 9.2.
Fig. 2b is the secondary equivalent of the primary circuit
busbar
of Fig. 2a, and Fig. 2c is the dual of the secondary equivalent.
busbar Construction of the dual from Fig. 2b is achieved by the
isolator
method described in Appendix 16.2, and the bolt solenoid
XB, circuit
breaker
and supply source are shown in the position for examination
of the circuit external to isolator auxiliary switch mx.
/ IU ,3
/
line
' isolator
, tronsformer transformer;
12
2 crossover m •\ transformer
branch —•- .node •>
I1' / .
n n
n . C b a- h n r
'I i| • i
J
m
12
d d
(i) (ii) i
Fig. 4
Section of network with crossover
'-OO (i) Crossover section of nonpolar network: branches a-b and c-il
(ii) First stage in preparation of secondary equivalent: creation of node n at
crossover
(iii) Addition of decoupling transformer at node n
main bus S(
? \ f
rreserve f /sT^ r r ^^ r r
fBi XB 2 XB3 XB 4 >kBs f
|U /L2 >L3 /U |L S
feeder i feeder* feeder! feeder! feederr feeder f
injection
points
trnz i
Fig. 3
Basic 3-switch substation with bypass
a Primary circuit
b Dual check circuit of (a)
c Parallel-path check circuit of (a)
I X226
/ •
Fig. 9
Electrical-interlock circuits for Fig. 8: conventional scheme
PROC. IEE, Vol. 113, No. 6, JUNE 1966 1069
50 P18
the sequences, a factor which does not exist with the conven- This great simplicity and uniformity of circuit design facili-
tional scheme. This feature can be helpful during maintenance, tate commissioning and especially enables an entire interlock
when, for example, if a section of busbars is dead, any isolator scheme to be committed to memory without difficulty. This
can be operated in any order, whilst remaining fully inter- feature is demonstrated with the 4-switch mesh substation of
locked. As a further example, in the double-busbar substation Fig. 10a and b, where, in comparison with the conventional
•EST
ieai I2O
>T}5"1 injection
>' =.J points
32O
-O 0—
toX224Fig.||6
Section breaker 1 1 2
Section isolator 2 2 4 Conventional scheme New scheme
Transformer breaker . 2 6 4
Busbar isolator 2 2 4 Complete ring buswires 12 3
Line isolator . 2 2
Bypass isolator ' . 2 2 4
Transformer isolator . 2 2
Low-voltage breaker . 2 2 2
15 24 Table 4
totals
4 0 0 k V 6-SWITCH MESH SUBSTATION
Auxiliary switches
Conventional scheme New scheme Switch designation Number
Conventional scheme New scheme
Complete ring buswires 3 3
Mesh breaker . 6 42 12
Breaker isolator. 8 40 16
Mesh isolator . 4 12 8
Table 2 Line isolator 4 4
1 3 2 k V 3-SWITCH SUBSTATION WITH BYPASS AND THIRD Transformer isolator 4 12 4
TRANSFORMER 132kV breaker . 4 12 4
Feeder breaker . 16 16 32
Main bar isolator 16 32 32
It will be seen from Table 1 that there is no economic Reserve bar isolator . 16 48 32
benefit in adopting the new scheme for the simple type of Bus-coupler breaker . 2 4 6
substation, and that the advantage increases as the size and Bus-coupler reserve 2 . 6 6
bar isolator
complexity of the substation increases. For example, in the Bus-coupler main-bar 2 4 6
case of the 400 kV 4-switch mesh with the mesh-opening isolator
isolators of Fig. 8 and Table 3, there are striking economies Bus-section breaker . 1 2 2
Bus-section isolator . 2 4 4
to be made with the new scheme, since these substations Reserve-bar section 2 4 4
occupy a large area and the saving in multicore cabling of isolator
1 : 4 and in auxiliary switches of 1 : 3 between the new and
the conventional schemes is of considerable significance. totals . 120 124
This same pattern is reflected, but to a less-marked degree,
with the multisection double-busbar substation, where
Tables 5a, 5b and 5c show that there is no saving between Conventional scheme New scheme
the two schemes for a 2-section busbar but that the saving
increases progressively to about one in two for the 4-section Number of buswires 5 5
arrangement. As this arrangement is typical for a major
PROC. IEE, Vol. 113, No. 6, JUNE 1966 1071
400 kV power-station busbar, the savings in these cases will Table 5c
be significant, in view of the large site area involved. 4 0 0 k V 4-SECTION DOUBLE-BUSBAR SUBSTATION—FOUR FEEDERS
PER SECTION
Auxiliary switches
Switch designation Number mimic diagram at the control centre, could indicate those
Conventional scheme New scheme which were available for immediate operation. The scanning
circuit suggested by Fig. 12 would automatically repeat a
Feeder breaker . 18 18 36 scan of the entire substation for each circuit change (e.g.
Main bar isolator 18 36 54 a circuit breaker or isolator operation) and store this until
Reserve bar isolator . 18 72 54 the next change, thereby giving an almost instantaneous
Bus-coupler breaker . 3 9 9 review of the possible immediate switching operations.
Bus-coupler reserve- 3 15 9 This application could be further developed so that the
bar isolator
Bus-coupler main-bar 3 9 9 mimic diagram could be used as an instructor device upon
isolator which an intended complex switching sequence could be first
Bus-section breaker . 2 6 4 tried before actually carrying out the switching on the
Bus-section isolator . 4 12 8 primary equipment.
Reserve-bar section 4 20 8
isolator It has already been stated that a requirement of the new
scheme is that only one operation should be performed at a
totals . 197 191 time, and since local and remote control of isolators is a
requirement for all 275 kV and 400kV substations, arrange-
ments have to be made to ensure that a local and remote
Conventional scheme New scheme operation could not be performed simultaneously. This is
also a desirable feature in the case of any scheme of electrical
Number of buswires 9 5 interlocking, and is achieved by arranging for the local key
switch, when operated, to interrupt the d.c. supplies to the
o^| i-
1 on/off
switch
on/off
switch
Fig.12
Indication circuit for interlock scheme
a Interlock check circuit—d.c. scheme
b Isolator-contacts start chain
c Scanning circuit
1072 PROC. IEE, Vol. 113, No. 6, JUNE 1966
remote-interlock injection-relay buswires. A similar comple- 2 CORY, B. j . : 'An approach by means of mathematical logic to the
switching of power-system networks', Proc. IEE, 1963, 110, (1),
mentary arrangement has to be made for the remote key p. 185
switch to interrupt the local-interlock injection-relay buswires. 3 GUILLEMIN, E. A. : 'Introductory circuity theory' (Wiley, 1960), pp. 42
There are many ways of achieving this simply and reliably, but and 539
4 BLOCH, A.: 'Methods for the construction of networks dual to
they are obvious enough not to require further description. nonplanar networks', Proc. Phys. Soc, 1946, 58, pp. 681 677
Although it is accepted practice for interlocking to be and 682
5 HUTCHINSON, G. p.: CEGB Technical Disclosure Bulletin 51, 1965,
carried out at the site, and this is probably desirable for CEGB Information Services, 25 Newgate Street, London EC1,
local switching, it is suggested that, at least for remote England
operation, this is more neatly and just as reliably achieved at
the remote-control centre, where repeat relays could reflect
the position of isolators and circuit-breaker auxiliary switches, 16 Appendix
the circuit design fulfilling a fail-to-safety requirement. The 16.1 Concept of duality
interlocking circuit could then be carried out in telephone- Two linear networks are dual if
type relays and' placed into very small compass, a develop-
ment more in keeping with present-day trends in control. (a) each element of one network has a counterpart in the
other
(b) the currents through the elements in one network and
13 Conclusions voltages across their counterparts in the other have a
A review of the present situation on the British Grid constant proportionality to each other.
system has shown that it is a continuing policy to provide
interlocking in high-voltage substations, where the degree of Taking any general element Z'k in an original network, and
coverage is greater at the higher voltages such as 400kV. the counterpart general element Z'^ in the dual network
This is in contrast to some areas in the United States and on as shown in Figs. 13a and b:
the Continent, and is probably because the problem in this
country is different, there being such a tightly integrated i'kCh = e'k (1)
system to deal with, where switching errors have more serious OT = ^ (2)
consequences.
The new scheme of interlocking, described in the paper, where C^ and C? are the constants of proportionality between
was developed because of obvious shortcomings in the appli- currents and voltages in the two networks.
cation of well established conventional schemes to the more
involved switching arrangements. Ample evidence of these 4
shortcomings is to be found in the conventional scheme for AA/WV*
interlocking a multisection double-busbar substation.
These difficulties of circuit design have tended to influence
t_
primary circuit layouts, and in some instances have precluded
probably better, cheaper and moreflexibleswitching arrange- Fig. 13
ments. In addition, where interlocking prevents certain safe General case of original and dual network elements
but unorthodox switching operations, there has been a a General network element Zk'
b Counterpart dual element Zk"
growing tendency to accept the defeating of the interlocking
during these operations. This practice is regarded as dan-
gerous and has led in some instances to serious system faults.
It is felt that interlocking should cover, wherever practicable,
every switching operation, however unorthodox, and parti-
cularly during system emergencies which may require this
sort of action.
The new scheme, being based upon fundamental principles,
meets with no more difficulty when dealing with a complex
switching arrangement than a simple one, and this enables the
designing of schemes to be a very straightforward matter.
Schemes can be drawn up directly almost on inspection of the
primary layout, and, because of this, commissioning is made Fig. 14
more reliable and much more easy than with conventional Relationship between currents at a node, and voltages round a mesh
schemes. a Junction point of currents in a network
In conclusion it is suggested that the new scheme is readily b Counterpart junction of voltages in the dual of (a)
adaptable to automatic substation operation and remote-
control functions where further work could, with advantage, 2 JS_
be done in this direction.
14 Acknowledgments
The author wishes to thank the Assistant Regional
Director, South Wales Division of the Central Electricity
Generating Board for permission to publish this work.
Thanks are also due to W. H. Dunkley, Assistant Regional
Director, Thames South Division, for his encouragement
and for the assistance of B. J. Cory of the Imperial College
of Science and Technology. The author also appreciates the
assistance given by his many colleagues in the South Wales
Divisional Transmission Department.
15 References Fig. 15
1 'Transmission and generation safety rules, for the control, operation Section of a general network construction of dual
and maintenance of high-, medium- and low-voltage apparatus.' a Section of original network
Central Electricity Generating Board b Dual equivalent or (a)
PROC. IEE, Vol. 113, No. 6, JUNE 1966 1073
Also, for the general element in either network, by Ohm's (i.e. two impedances in parallel), the dual must be a star of
law, two admittances; i.e. two in series.
e'k=Zki'k (3) Referring to Fig. 15a for a section of a general network,
and applying the above principles, the dual arrangement of
e
'k = (4) Fig. 156 can be drawn.
If the meshes in the original network are identified by 1, 2,
Multiplying eqns. 3 and 4 and substituting from eqns. 1 and 2 3 etc., then, taking the node A which is a junction of currents
the equivalent values for e"k and e'k, the following is obtained:
(5)
If the product C^C^ = C$, a constant of proportionality, it
follows that
(6)
'•:>•