Indian Space Research Organisation

Doing Business with ISRO

O
Opportunities
i i Procedures
d

B.N. Baliga,
General Manager,
Manager
Technical Facilities,
ISAC-ISRO

27th August 2010

1
Artificial satellite usage has become part of our daily life.
NECESSITY

INCREASED
TECHNOLOGY
REQUIREMENTS
UNENDING CIRCLE
FASTER AFTER EACH CYCLE
HENCE THE FITTEST AND FASTEST SURVIVE

IMPROVED SERVICES

2
¾ Global satellite business is about US $120 billion.

¾ About 45 countries have access to space and

th
there iis a iincreasing
i trend.
t d

¾ S
Satellite
t llit bbusiness
i may ttouch
h US $ 1.2
1 2 trillion
t illi ini
coming years.

¾ ISRO is a key player in space industry today.

3
 ISRO’s Global Presence

Australia Brunei,
Australia, Brunei Canada,
Canada China,
China France,
France Germany,
Germany Hungary,
Hungary Indonesia,
Indonesia
Israel, Italy, Mauritius, Norway, Peru, Russia, Sweden, Syria, Thailand,
Netherlands, UK, Ukraine, USA

International Co
Co--op
p Commercial Links
IRS Data Reception TTC Stations Technical Partnership
Ref: The Economics Of India’s Space Programme
4
 REMOTE SENSING SERVICES

Users Applications
• Agriculture
g & Crops
p
• Central Ministries/
Department: • Forest & Bio-resources
• State Government • Geology
Agencies • Ocean/coastal
• Private Sector • Environment
• NGOs • Rural Development
• Academia/universities • Urban Management
Regional
R i l / State
St t • Cartography
Centres > 30 • Land & Water Resources
Service providers Development
> 200 • Natural Resources
Information System
Data Products • Disaster Management
Support
~17,000/year
• Meteorology
• Global Change

ISRO’s Remote Sensing Satellite Services are also used by other countries. 5
SERVICES MET MY COMMUNICATION SATELLITES

z SPEECH CIRCUITS ON TRUNK

ROUTES
z TV BROADCASTING
z RADIO NETWORKING
z BUSINESS COMMUNICATIONS
z VSAT CONNECTIVITY
z TELE-EDUCATION/TRAINING
z TELE-MEDICINE
z SEARCH AND RESCUE
SERVICES
z METEOROLOGY IMAGING
z DISASTER WARNING SYSTEM
z DATA COLLECTION PLATFORMS

6
 SPACECRAFT TECHNOLOGIES

™ Satellites have to work in hostile space environment for

several years

™ All parts/subsystems used in the satellite should have very

high reliability along with space quality standards.

™ Selection of parts/components, Extensive qualification of

process and fabrication, elaborate testing of various
subsystems under different environment conditions are
pre-requisites to ensure long life and reliability

™ Time consuming and expensive : requires special expertise

and facilities. All the facilities have been established

™ Sophisticated design tools have been developed in the

centre for
f d
design
i , analysis
l i and
d testing
i off satellites
lli

7
 SATELLITE COMPONENTS REQUIRED IN
LARGE NUMBERS

Solar Array Deployment Mechanism

Inter Panel Hinge Yoke Interface

8
ELECTRIC PROPULSION SYSTEM

Ion Thruster

9
 CHEMICAL PROPULSION SYSTEM ELEMENTS

Pressure Transducer

Pressure Regulator

LAM

22 N Thruster – MK III

10 N Thruster
10
 CHEMICAL PROPULSION SYSTEM ELEMENTS

F&D Valve
Bipropellant Latch Valve
Pyro Valve

Check Valve

Propellant Tank Pressurant Tank

11
 SATELLITE SENSORS
Coarse Analog
Sun Sensors

Earth Sensor
Digital Sun Sensor

Star Sensor
12
 TTC - RF SYSTEM

C band Transmitter

C band Receiver

13
 POWER SYSTEM

Typical Li
Li--Ion Battery

Li--Ion Cell
Li
14
POWER SYSTEM
Power Electronics Packages

Power Distribution
Package

15
POWER SYSTEM
Power Electronics Packages

Core Power Package

Shunt Package

16
ATTITUDE ORBITAL CONTROL SYSTEM

Bus Management Unit

17
 INERTIAL ELEMENTS

Inertial Reference Unit

Momentum Wheel
Solar Array Drive
Assembly

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 AREAS OF PARTICIPATION

PRODUCTS/PROCESS SERVICES RESOURCES

(MAN POWER)
Spacecraft structures /components Subsystem Testing Subsystem Testing
Thermal Elements(Heat Pipes, Components screening (Mechanical/Electronics)
OSRs, Heaters, Tapes) Fabrication- Code walk through software
El t h i l Processes
Electrochemical P (M h i l/El t i
(Mechanical/Electronics Mechanical Inspection
Deployment Mechanisms Parts) Thermal systems
Mechanical trays/boxes implementation
Spacecraft MGS

PCBs
TCXO/Crystal Oscillators
Battery
Solar Panels
TTC transponders
HMCs

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 SHORT LIST OF INDUSTRIES SUPPORTING ISRO
PROGRAMMES

MECHANICAL

Products Industryy
Spacecraft Structures M/s HAL allies
for all GEOSAT and IRS projects
Heat p
pipes
p for M/s Avasarala Technologies
g Ltd.,, Bangalore
g
all GEOSAT and IRS projects
Rigid OSRs M/s GOAL, Pondichery
M/s BEL, Ghaziabad
Substrates for Rigid OSRs M/s ASTRA Optics

ISRO Flex Heaters M/s Thakarsons, Pune

Solar Array Drive Mechanisms M/s L & T , Mumbai

For all GEOSAT and IRS projects M/s Avasarala Technologies Ltd., Bangalore
Reflector Deployment Mechanism M/s Dynamatics Solutions, Ltd., Bangalore

Solar Array Drive Mechanisms M/s L&T, Mumbai

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MECHANICAL

Services Industry
Thermal Testing M/s ASTRI Sales & Services, Bangalore
M/ Multi
M/s M lti tech
t h Systems,
S t Bangalore
B l
Anodising M/s Pushpak Industries, Bangalore

Inorganic blackening M/s Pushpak Industries, Bangalore

Structure – Fabrication and Testing M/s SMART,

M/s Business Solution International
Thermal Fabrication & Implementation
p M/s Avasarala Technologies
g Ltd.,, Bangalore
g

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 MEC HANICAL FABRICATION
¾ M/s FAB Equipment Pvt. Ltd., Bangalore
¾ M/s Raksha Polycoats Pvt. Ltd., Pune
¾ M/s Avasarala Technologies Pvt. Ltd., Bangalore
¾ M/s Divya Electro Technica Pvt. Ltd., Mumbai
¾ M/s
/s S
Sree
ee Ve
Venkateswara
esw Hightech
g ec Mechinary
ec y Pvt.
v . Ltd.,
d., Coimbatore
Co b o e
¾ M/s GTTC, Mysore & Bangalore
¾ M/s MTAR, Hyderabad
¾ M/s Simulation Design, Bangalore
¾ M/s Techno Tools, Bangalore
¾ M/s DUCOM, Bangalore
¾ M/s SHOMA Enterprises, Bangalore
¾ SMART Technologies, Bangalore
¾ M/s CIPET, Chennai

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 ELECTRONICS
Products Industry

BATTERY & RELATED M/s BHEL, Bangalore

M/s KHMD, Bangalore
SOLAR PANELS M/s BHEL, Bangalore
CB
Band
d TTC T
Transponder
d M/ SAMEER,
M/s SAMEER Chennai
Ch i
S Band TTC Transponder M/s SAMEER, Chennai
TCXOs M/s Andhra Electronics
SPS M/s Accord Software Systems, Bangalore
X Band Data Transmitter M/s ASTRA, Hyderabad
8 W SSPA M/s ASTRA,
ASTRA Hyderabad
Phase Shifters M/s ASTRA, Hyderabad
M/s AKON, BAngalore
S Band Data Transmitter M/s ASTRA Microwave

23
 ELECTRONICS
PRODUCTS INDUSTRY
Fabrication & Testing of 20 W DC Dc 30 M/s New Tech Solutions, Bangalore
W DC DC relay
l cardsd M/s Centrum Electronics
Testing of DC DC Converter M/s Rajesh Global Solutions, Bangalore
Core Power Packages M/s ATL
M/s New Tech Solutions, Bangalore
EED Packages M/s ATL
M/s New Tech Solutions,, Bangalore
g
Core Power Packages M/s ATL
Shunt Packages M/s ATL
Distribution Packages M/s New Tech Solutions,
Solutions Bangalore
Telemetry Telecommand M/s ATL
Test Systems M/s New Tech Solutions, Bangalore
Onboard Software of W2M M/s BAeHAL Software Ltd.

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 ELECTRONICS
PRODUCTS INDUSTRY
F b i ti & Screening
Fabrication S i off HMCs
HMC M/ Centrum
M/s C t Electronics,
El t i Bangalore
B l
Fabrication / screening of R&RC M/s KHMD, Bangalore
Networks
ASICs M/s BEL, Bangalore
60 W C Band TWTA M/s BEL, Bangalore
IC Assembly M/s BEL, Bangalore
Space Grade Wires M/s Sanghvi Aerospace, Bangalore
Distribution Packages M/s. ATL
Calibration of Equipments M/s TTL Technologies Ltd., Bangalore
QA Inspections M/s BROOSE & BROOSE
Data Acquisition System M/s Aum Infotech, Bangalore
TM Simulator
Si l M/ Aum
M/s A Infotech,
I f h BBangalore
l

25
ELECTRONICS

PRODUCTS INDUSTRY
Data Acquisition Systems & SDAC Cards M/s Apollo Micro Systems
Payload Checkout data center software M/s BEL Software
module
Solar Array Simulator M/s Jai Sales Corporation,
Corporation Bangalore
Battery Array Simulator M/s Jai Sales Corporation, Bangalore
Payload checkout units M/s ALS, Bangalore

26
 LOOKING AT INDUSTRY for
1. PCB MANUFACTURING
2. ELECTRONIC SYSTEMS
™ FABRICATION-CARD LEVEL, PACKAGE LEVEL, INTEGRATED SYSTEM
LEVEL
™ MECHANICAL HOUSING
™ TESTING – HARDWARE, SOFTWARE, TEST SET UP
™ ENVIRONMENTAL TESTING – THERMAL, VACUUM, VIBRATION ETC.,
3. SOLAR PANEL FABRICATION & TESTING
4. BATTERY FABRICATION & TESTING
5. HMC FABRICATION
6. COMPONENT SCREENING
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7. THERMAL & STRUCTURAL ANALYSIS
8. SPACECRAFT DEPLOYMENT SYSTEMS
9. MECHANICAL & ELECTRICAL GROUND SUPPORT EQUIPMENTS
10. CHECK OUT SYSTEMS
11. SPACECRAFT SYSTEMS INTEGRATION
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 How to be part of ISRO’s programme

‰ Re-engineering of your product to suit “Space” use

‰ Technology transfer from ISRO
‰ Industry manpower to work with ISRO and absorb process technology

Develop the product & Should include

‰ Documentation of design
‰ Process Identification Document
‰ Certification
‰ Life Test/HALT
‰ Failure Analysis
‰ Traceability of material, part, process

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ELECRONIC FABRICATION FACILITY

HMC FABRICATION FACILITY 29

ASSEMBLY & INTEGRATION FACILITIES
CLEAN ROOMS AREA
36Mx12Mx 8M
20Mx12Mx8M
10Mx6Mx6M

ISITE CLEAN ROOM

65M X 35M X 12 M(H)

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SPACECRAFT TEST FACILITIES

ISITE

ENVIRONMENTAL TEST CHAMBERS : Hot & Cold, 4M, 6.5M, 9M

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ENVIRONMENTAL TEST FACILITIES

DYNAMIC TESTS : VIBRATION & ACOUSTIC 32

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