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Bookmarks X
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screen resolution of 1024 X 768.
Features
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Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
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Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
111-7898 3E-5179
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Part Number: for 1
Connector Plug
2
Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine. Receptacle
Plug
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)
It is grounded by being fastened to the machine.
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
harness (C1, C2, C3, ...)
a normally open reed switch; it opens the contacts of a normally closed reed switch.
L-C12
3E-5179
Sender: A component that is used with a temperature or pressure gauge.
The sender measures the temperature or pressure. 5A
T Its resistance changes to give an indication to the gauge of the temperature or pressure. Component
Fuse (5 Amps) 9X-1123 Part Number
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. 325-AG135 PK-14
Harness identification code:
The electromagnet can open or close the switch part of the relay. Wire Gauge*
This example indicates wire group 325,
wire 135 in harness "AG". Wire Color
Solenoid: A solenoid is an electrical component that is activated by electricity. *Wire gauge is shown in AWG (American Wire Gauge)
It has a coil that makes an electromagnet when current flows through it. but could also be shown in metric denoted with mm
The electromagnet can open or close a valve or move a piece of metal that can do work. Deutsch connector: Typical representation
1
of a Deutsch connector. The plug contains all
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a 2 sockets and the receptacle contains all pins.
permanent magnet. It has two coils (latch and unlatch) that make electromagnet Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places 1
of a Sure-Seal connector. The plug and receptacle
the latch coil circuit open at the time the coil latches. 2 contain both pins and sockets.
RENR7933-05
December 2019
C7 Industrial Engine
Electrical System
JRA1-UP
JTF1-UP
TEF1-UP
© 2019 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge”
and Cat “Modern Hex” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
CID / MID / FMI
Page 1 of 2
227-4002
10 9 8 7 6 5 4 3 2 1
22 21 20 19 18 17 16 15 14 13 12 11
32 31 30 29 28 27 26 25 24 23
44 43 42 41 40 39 38 37 36 35 34 33
52 51 50 49 48 47 46 45
60 59 58 57 56 55 54 53
68 67 66 65 64 63 62 61
76 75 74 73 72 71 70 69
88 87 86 85 84 83 82 81 80 79 78 77
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
120 119 118 117 116 115 114 113 112 111
160-7689
5 6 7 8
1 8
1 6
2 7
3 6 2 5
13 1
4 5 3 4
23 14
4 3 2 1
31 24
39 32
47 40
155-2267 3E-3370 169-8670 133-0973 57 48
70 58
B A
B A
A B A B
C
C
8T-9834
C C
10 6 5 1
153-9693 NOTE X 155-2269 100-3320 111-2416 3E-3364 20 16 15 11
30 26 25 21
40 36 35 31
B A B
A B B 2 1 A 1 2
155-2252
1 2 3 4 5 6
3E-5179
7 8 9 10 11 12
6 5 4 3 2 1
9W-1951
D
E C
F A B
J
G
H
7X6222
6 4 3 1
12 10 9 7
18 16 15 13
24 22 21 19
9X-0145
1 3 4 6
7 9 10 12
13 15 16 18
19 21 22 24
CONNECTOR TABLES FOR HARNESS
F F
OPTIONAL START/STOP CONTROL WIRING A-C1 A-C9 C-C1 A-C9 INJECTOR HARNESS
3E5179 1552252
J2
1
2274002
T957-A16 PU-18-XLPE 1 A701-C1 GY-16 HARNESS 222-5917 INTERFACE
J61 P61 2 T958-A17 YL-18-XLPE 2 A702-C3 PU-16
9X1343 8T9834 3 T959-A18 BR-18-XLPE 3
1 A703-C5 BR-16
150/OR(48) 1 +BAT. (UNSWITCHED) 150(48) OR-14 4 T960-A19 BU-18-XLPE 4 A704-C7 GN-16
M909/GN 2 2
INTAKE AIR HEATER 5 C987-A99 RD-18 T961-A28 GN-18-XLPE 5 A705-C9 BU-16
T936/GN 3 P520 INLET AIR SHUTOFF INLET AIR SHUTOFF 6 T962-A29 WH-18-XLPE 6 A706-C11 GY-16
G971/BR
G969/YL
4
5
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
G971 BR-16
G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16
1552269
1
SOLENOID (NOTE V) SOLENOID RELAY 7 T860-A90 OR-18-XLPE 7 L985-C12 YL-16 A-C7 INTAKE MANIFOLD
(NOTE V) 8 T860-A89 OR-18-XLPE 8 L985-C10 YL-16
892/WH 6 SOLENOID COMMON G969 YL-16 2 9 T859-A88 WH-18-XLPE 9 L984-C8 OR-16 AIR TEMPERATURE SENSOR
893/PK 7 P800 IAPCV RETURN 10 G855-A91 PU-18 T859-A87 WH-18-XLPE 10 L984-C6 OR-16
167/OR 8 DIG SNSR PWR (+8V) 167 0R-16 1552267 11 T858-A86 GY-18-XLPE 11 L983-C4 WH-16
A274/BK 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT 12 T858-A85 GY-18-XLPE 12 L983-C2 WH-16
A307/GY 10 COOLANT LEVEL SNSR E452 WH-16 C SIGNAL LEVEL ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 C-C2 C-C3 C-C4 C-C5 C-C6 C-C7
INJECTOR HARNESS 1539693 1539693 1539693 1539693 1539693 1539693
G488/GN 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 14 INTERFACE CONNECTOR NOTE X NOTE X NOTE X NOTE X NOTE X NOTE X
F426/BU 12
A
B
A
B
A
B
A
B
A
B
A
B
BOOST 15 R746-A20 PK-18
F424/YL 13 P649 J649 16
125/OR 14 1552252 3E5179 PRESSURE SENSOR COMMON 17 G829-A93 GN-18
T993/BR 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552264
18
A234/BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 1 REMOTE STOP 19 INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR INJECTOR
K900/YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT IAPCV 20 G854-A100 PK-18 994-A10 GY-18 CYLINDER #1 CYLINDER #2 CYLINDER #3 CYLINDER #4 CYLINDER #5 CYLINDER #6
K990/GN 18 PTO RAMP DOWN/RESUME SW G967 WH-16 4 3 REMOTE START 21 995-A12 BU-18
M904/OR 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 22 A751-A13 YL-18 A-S1
20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT 23 C967-A15 BU-18
E798/PK 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 24 C987-A99 RD-18
NOTE D
382/PK 22 041 BK-16 041 BK-16 8 PRIMARY ENGINE SPEED/TIMING 25 E963-A27 BK-18 C991-A33 PK-18
23 WARNING LAMP F420 GN-16 9 TIMING CALIBRATION PROBE + 26 G856-A22 WH-18 E963-A27 BK-18
F404/RD 24 DIAGNOSTIC LAMP F404 RD-16 DIAGNOSTIC LAMP F404 RD-16 10
11
27 E964-A26 WH-18 A-C16 N-C1 FUEL HARNESS 272-5869
A-C13 RAIL PRESSURE
F420/GN 25 WARNING LAMP F420 GN-16 PTO ENABLE SW ENGINE OIL PRESSURE SENSOR 28 994-A10 GY-18 E965-A48 BU-18 1552264 3E3388
120/YL 26 +BAT. (SWITCHED) 120 YL-14 12
WARNING RD
DIAGNOSTIC
BATTERY 29 E966-A49 YL-18 A751-A13 YL-18 1 (INJECTION ACTUATION PRESSURE) A-C11
F716/WH 27 FUEL
G968/WH 28
REMOTE SHUTDOWN SW F716 WH-16 YL 266E793 ENGINE COOLANT TEMPERATURE SENSOR COMMON 30
31
G833-A47 PK-18
G826-A1 BR-18
A-S8
G826-A38 BR-18
G833-A46 PK-18
T725-A32 WH-18
2
3
PRESSURE
SENSOR
SENSOR ATMOSPHERIC PRESSURE
756E168 CB1 15A N-C4
381/PU 29 PTO ENABLE SW 381 PU-16 1275485 1275486 32 G826-A35 BR-18 N707-A31 PU-18 4 3E3370 1946725
G955/GN 30 PTO RAMP UP/SET SW G955 GN-16 1 33 A-S7 G826-A35 BR-18 5 G828-N5 WH-18 A OR-18 V+ ANALOG SENSOR
150/OR(52) 31 +BAT. (UNSWITCHED) 150(52) OR-14 34 G827-A2 BU-18 G827-A43 BU-18 G827-A36 BU-18 6 G829-N6 GR-18 B YL-18 RETURN
150/OR(53) 32 +BAT. (UNSWITCHED) 150(53) OR-14 PRIMARY ENGINE SPEED TIMING SENSOR 35 E964-A26 WH-18 G827-A36 BU-18 C991-A33 PK-18 7 C991-N7 PK-18 C GN-18 SIGNAL
266E957
G469/BU 33 TIMING CALIBRATION PROBE - 36 G857-A30 YL-18 8
UP G S
H407/YL 34 37 G829-A94 GN-18
H406/GY 35
A-S6 FUEL HARNESS A-S2
38 G829-A93 GN-18 G829-A42 GN-18
E452 WH-16 R MTR BAT. INTERFACE CONNECTOR
E452/WH 36 COOLANT LEVEL SNSR DN 39 G829-A41 GN-18 994-A10 GY-18
H405/BU 37 + C991-A33 PK-18
SPEED NOTE D FUEL PRESSURE SENSOR 40 995-A12 BU-18
E E
C OFF A-C10 A-C14
M910/OR 38 RAISE/LOWER STARTING 41 G828-A95 WH-18 A751-A13 YL-18 1552269 3E3364
SWITCH S ON A-S5
G967/WH 39 PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR 42 G828-A92 WH-18 G828-A40 WH-18 C967-A15 BU-18 G856-A22 WH-18 1 TIMING CALIBRATION
HOURMETER B ST
387/PK 40 START
RELAY 43 G828-A39 WH-18 C987-A99 RD-18 G857-A30 YL-18 2 (TC) PROBE CONNECTOR A-C3
041 BK-16 (SMMS) START/STOP 44 C991-A33 PK-18
KEY SWITCH
1
45
A-S4
G833-A46 PK-18 E963-A27 BK-18 A-C4
INJECTION
ALTERNATOR SECONDARY ENGINE SPEED/TIMING E966-A49 YL-18
1275486 1275485
SECONDARY ENGINE SPEED/TIMING
46
E965-A48 BU-18
G833-A47 PK-18 G833-A44 PK-18 E964-A26 WH-18
E963-A27 BK-18
1003320
PRIMARY ENGINE ACTUATION PRESSURE A-S5
GROUND STUD 1552269 47 G833-A45 PK-18 E965-A48 BU-18 A SIGNAL
A-S3 A-C16 FUEL HARNESS
BK-18 1 48 E966-A49 YL-18 E964-A26 WH-18 B RETURN SPEED/TIMING SENSOR (TOP)
CONTROL VALVE (IAPCV)
Wire Number Code BK-18 2 49
50
G849-A96
G850-A98
BR-18
BU-18
G826-A35
G826-A38
BR-18
BR-18
INTERFACE
A-C5 (245-4630)
ENGINE STOP SWITCH CONTROL PANEL 51 G854-A100 PK-18 G827-A36 BU-18 1112416
Code Component Terminal 52 G855-A91 PU-18 G827-A43 BU-18 E965-A48 BU-18 A SIGNAL SECONDARY ENGINE
050 Starter Motor (RH) +Battery 53 G856-A22 WH-18 G828-A39 WH-18 E966-A49 YL-18 B RETURN SPEED/TIMING SENSOR (BOTTOM) A-C6 COOLANT A-S6
G827-A2 BU-18
051 Starter Motor (RH) -Battery
264 Alternator Breaker (RH) +Battery In ANALOG RETURN 54 G857-A30 YL-18 G828-A40 WH-18
TEMPERATURE
265 Alternator Breaker (RH) +Battery Out
55 N707-A31 PU-18 G828-A95 WH-18 A-C6 A-C2 INTAKE AIR
052 Starter Motor (RH) Start INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-A15 BU-18 R746-A20 PK-18 G829-A41 GN-18 1552269 SENSOR
056 Start Relay (RH) +Battery Out
351 Alternator (LH) -Battery ATMOSPHERIC PRESSURE SENSOR 57 R747-A6 GY-18 R747-A6 GY-18 G829-A94 GN-18 995-A12 BU-18 1 SIGNAL ENGINE COOLANT
TEMPERATURE SENSOR
HEATER RELAY A-C12 BOOST
58 T725-A32 WH-18 G829-A42 GN-18 G833-A44 PK-18 2 RETURN
352 Alternator (LH) +Battery (264-4297)
150 Starter Motor (LH) +Battery
353 Alternator (LH) -Battery
59
60 T957-A16 PU-18-XLPE
G833-A44
G833-A46
PK-18
PK-18
PRESSURE
151 Starter Motor (LH) -Battery A-C7
152 Starter Motor (LH) Start
355 Alternator (LH) -Battery 61 T958-A17 YL-18-XLPE G833-A45 PK-18 1552269
INTAKE MANIFOLD
SENSOR
FUEL TEMPERATURE SENSOR 62 A751-A13 YL-18 T959-A18 BR-18-XLPE G849-A96 BR-18 C967-A15 BU-18 1 SIGNAL
156 Start Relay (LH) +Battery Out
356 Alternator (LH) +Battery 63 T960-A19 BU-18-XLPE G850-A98 BU-18 G833-A45 PK-18 2 RETURN
AIR TEMPERATURE SENSOR
(264-4297) A-C14 CAP
358 Alernatror (LH) +Battery 64 T961-A28 GN-18-XLPE G854-A100 PK-18
159 Start Relay (LH) +Battery In T725-A32 WH-18
DIFFERENTIAL FUEL PRESSURE SW 65 T962-A29 WH-18-XLPE G855-A91 PU-18
163 Engine Stop Switch N.O. In
364 Alternator Breaker (LH) +Battery In
66 G856-A22 WH-18
A-C12
1698670
A-C10 TIMING CALIBRATION
365 Alternator Breaker (LH) +Battery Out
165 Engine Stop Switch N.O. Out
366 Circuit Breaker 2 Battery
67
68 T860-A90 OR-18-XLPE
G857-A30
N707-A31
YL-18
PU-18
G828-A39
G829-A41
WH-18
GN-18
A
B
V+ ANALOG
RETURN
BOOST PRESSURE (TC) PROBE CONNECTOR
168 Start/Stop Key Switch S SENSOR
69 A-S3 R746-A20 PK-18 R746-A20 PK-18 C SIGNAL (161-1704)
367 Circuit Breaker 2 Load
169 Start/Stop Key Switch B 70 T860-A89 OR-18-XLPE R747-A6 GY-18
408 Raise/Lower Switch Common 71 T860-A34 OR-18-XLPE T725-A32 WH-18
169 Engine Stop Switch N.C. In A-C15
409 Raise/Lower Switch Down PRESSURE SENSOR +5V 72 G828-A92 WH-18 1698670
172 Engine Stop Switch N.C. Out 73 A-S2
410 Raise/Lower Switch Up T859-A37 WH-18-XLPE T859-A87 WH-18-XLPE G826-A38 BR-18 A V+ ANALOG ENGINE OIL
251 Alternator (RH) -Battery 74
T859-A88 WH-18-XLPE G827-A43 BU-18 B RETURN PRESSURE SENSOR
756 Hourmeter +Battery 75 994-A10 GY-18 C SIGNAL (161-1705) A-S8 A-S7
252 Alternator (RH) +Battery A-S4
757 Hourmeter -Battery 76 A-S1
253 Alternator (RH) -Battery 77 T858-A23 GY-18-XLPE T858-A85 GY-18-XLPE
793 Warning Lamp + Red+ A-C11
255 Alternator (RH) -Battery 78 T858-A86 GY-18-XLPE 1698670
794 Warning Lamp - Red- INTAKE AIR HEATER RETURN 79 G850-A98 BU-18 G828-A40 WH-18 A V+ ANALOG
256 Alternator (RH) +Battery ANALOG POWER +5V 80 G826-A1 BR-18
ATMOSPHERIC
795 Diagnostic Lamp + Yellow+ G829-A42 GN-18 B RETURN PRESSURE SENSOR
258 Alternator (RH) +Battery 81 R747-A6 GY-18 C SIGNAL (161-1703)
796 Diagnostic Lamp - Yellow- 82
TYPICAL WIRE NUMBER: 050 E 365
957 Start/Stop Key Switch R or IGN FUEL DIFFERENTIAL PRESSURE SW RETURN 83 N707-A31 PU-18
A-C13
RIGHT HAND STARTER MOTOR +BATTERY CONNECTION 84 3E3370
C9 ENGINE 4201 - 4212 12 Pin Connector J94 RAIL PRESS SENSOR 85 G849-A96 BR-18
LEFT HAND ALTERNATOR BREAKER POWER OUT CONNECTION G828-A95 WH-18 A OR-18 V+ ANALOG RAIL PRESSURE (INJECTION ACTUATION
4601 - 4606 6 Pin Connector J95 86
THIS WIRE ROUTES FROM THE RIGHT HAND STARTER MOTOR +BATTERY CONNECTION TO
THE LEFT HAND ALTERNATOR BREAKER +BATTERY OUT CONNECTION ON A C9 ENGINE. 87
G829-A94 GN-18
G849-A96 BR-18
B
C
YL-18
GN-18
RETURN
SIGNAL
PRESSURE) SENSOR
(224-4536) A-C1
88
89
ELECTRONIC
D D
A-C3
90 1552269 CONTROL
91 G854-A100 PK-18 1 INJECTION ACTUATION
92 G855-A91 PU-18 2 PRESSURE CONTROL VALVE (IAPCV) MODULE (ECM) J2
93
94 A-C2
FUEL ENGINE OIL ENGINE COOLANT 95 1552269 3E3364
PRESSURE PRESSURE TEMPERATURE
207-2823
VOLTMETER
207-2822
TACHOMETER
207-2825 OPTIONAL CONTROL PANEL 96 C987-A99 RD-18 1 BK-18
211-0745 207-2824 97 G850-A98 BU-18 2 BK-18 INTAKE AIR
HEATER
98
A-C4 PRIMARY
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
INJECTOR 5 &6 HS 99 T860-A34 OR-18-XLPE
OR-2 A-C5 SECONDARY A-C15 ENGINE
100
ENGINE ENGINE
OIL PRESSURE
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
101 INTAKE AIR
HEATER RELAY
SPEED/TIMING SPEED/TIMING
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
102
103 SENSOR
INJECTOR 1 &2 HS 104 T858-A23 GY-18-XLPE
SENSOR SENSOR
INJECTOR 5 LS 105 T962-A29 WH-18-XLPE
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
GN-18
GN-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
BU-18
N782-G21
N783-G22
N784-G23
N785-G24
N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8
111
112
E-C7 CONTROL MODULE G-C1 1
113 INLET AIR SHUTOFF
1552273 210-4309 1552273 2
114 SOLENOID RELAY
120-E34 YL-18 1 +BATTERY 1 INJECTOR 3 &4 HS 115 T859-A37 WH-18-XLPE
G-S1 G-S5 G-S9 G-S13 INLET AIR SHUTOFF (NOTE V)
K900-E47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G9 BU-18 N782-G17 BU-18 N782-G25 BU-18 N782-G30 BU-18 INJECTOR 1 LS 116 T957-A16 PU-18-XLPE SOLENOID (NOTE V)
K990-E48 GN-16 3 J1939 DATA- RS485B 3
G-S2 G-S6 G-S10 G-S14 117
4 J1939 SHIELD GAUGE GROUND 4 N783-G2 GN-18 N783-G10 GN-18 N783-G18 GN-18 N783-G26 GN-18 N783-G31 GN-18 INJECTOR 2 LS T958-A17 YL-18-XLPE
118
5 GAUGE V+ 5
G-S3 G-S7 G-S11 G-S15 119 P142/J142
229-E50 BK-18 6 GROUND 6 N784-G3 WH-18 N784-G11 WH-18 N784-G19 WH-18 N784-G27 WH-18 N784-G32 WH-18 AUXILIARY
120 1 SIGNAL
G-S4 G-S8 G-S12 G-S16 TEMPERATURE
N785-G4 BU-18 N785-G12 BU-18 N785-G20 BU-18 N785-G28 BU-18 N785-G33 BU-18 2 RETURN
SENSOR
145-7028
P1
J1 1607689 P800/J800
1 BATTERY A +8V COOLANT LEVEL
ANALOG SENSOR POWER (+5V) 2 125/OR C SIGNAL SENSOR
ANALOG SENSOR RETURN 3 T993/BR BATTERY OFF ENGINE
NOTE D DISCONNECT B RETURN
DIGITAL SENSOR POWER (+8V) 4 167/OR 165-6634/239-9957
DIGITAL SENSOR RETURN 5 A274/BK SWITCH
TERMINATION
MAINTENANCE DUE RESET SWITCH 6 F426/BU 120
BATTERY RESISTOR P220/J220
TORQUE LIMIT SWITCH 7 M909/GN (134-2540) J63 A +5V AUXILIARY
CAT DATA LINK (+) 8 893/PK (NOTE B&C) ENGINE SERVICE OPTIONAL C SIGNAL PRESSURE
V-C3 V-C1 H-C5 CAT DATA LINK (-) 9 892/WH TOOL CONNECTOR SENSOR
BATTERY WIRING B RETURN
1297163 1297164 3E3364 1552269 STARTING AID VALVE RELAY 10 382/PK A B C 8T8736 161-9932
1 101-V1 RD-14 1 101-H31 RD-14 INLET AIR SHUTOFF SOLENOID RELAY 11 G971/BR P154 120/YL A (+)BATTERY
2 229-H32 BK-14 12 1740502 (-)BATTERY
229/BK B
1297163
1297163 V-C2 1297164 1297163 1297164 J403/P403
13 A234/BK C J1939 SHIELD THROTTLE DESIRED
1 200-V2 BK-14 C SIG
14 893/PK D CAT DATA LINK(+) 1 POSITION SPEED
A + BAT.
C C
AUXILIARY PRESSURE SENSOR 15 G469/BU 892/WH E CAT DATA LINK(-) SENSOR 1 CONTROL
H-C3 NOTE D B - BAT. (PWM)
1
1275486 1275485 C-S6 AUXILIARY TEMPERATURE SENSOR 16 G488/GN K990/GN F J1939(-) (NOTE W)
1297164
1 101-H20 RD-10 101-H33 RD-14 17 K900/YL G J1939(+)
G S BATTERY(-)
101-H34 RD-14 18 H G S
H-C4 101-H35 RD-14 19 STARTING AID VALVE RELAY
MTR BAT. 1275485 J
1275486 C-S5 20 MTR BAT.
1 101-H10 RD-10 101-H36 RD-14
21
101-H37 RD-14 STARTING AID STARTING STARTING AID START VALVE 1
STARTING START AID OVERRIDE SWITCH 22 M910/OR B STARTING AID
101-H38 RD-14 STARTING ST VALVE RELAY AID BATTERY(-) 2 VALVE
MOTOR NOT USED 23 H407/YL 229/BK(63) ON S
MOTOR NOTE D NOTE D (NOTE V) 1 VALVE (NOTE V)
NOTE D 24 229/BK(61)
OFF C 2 (NOTE V)
25 229/BK(65) ALTERNATE STARTING AID VALVE WIRING
26 R
27 ELECTRONICS START RELAY
BATTERY E-S5 (SMMS)
101-E8 RD-14 101-E20 RD-10 DIAGNOSTIC LAMP 28 F404/RD GROUND STUD KEYSTART
ALTERNATOR BATTERY 101-E18 RD-14 WARNING LAMP 29 F420/GN NOTE A SWITCH (+) BATTERY
START RELAY
DISCONNECT 101-E41 RD-14 2095582 MAINTENANCE DUE LAMP 30 F424/YL 120/YL 120/YL P515
SWITCH E-S4
NOT USED 31 T936/GN 1552269
101-E14 RD-14 101-E10 RD-10 1 1
E-T2
A234/BK A234/BK ALTERNATOR (+) BATTERY SWITCHED
E-T1 E-C5 32 K900/YL K900/YL BK-18 1
101-E17 RD-14 1311497
1311497 1552269 33 K990/GN K990/GN BK-18 2
101-E2 RD-14 STARTING AID OVERRIDE SW STARTING CIRCUIT
OPTIONAL BK-18 1 391-E43 PK-18 J1939 DATA (-) 34 K990/GN 892/WH 892/WH
WIRING BK-18 2 229-E30 BK-18 NOT USED 35 SPARE 1 893/PK 893/PK
36 (-) BATTERY / SENSOR RETURN
1 H-C2 E-C1 E-S1 37 M909/GN MAINTENANCE DUE RESET SW
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145 K900-E27 YL-16 38 T936/GN SENSOR / ACTUATOR SUPPLY
ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-E12 GN-18 K900-E26 YL-16 E-C13 39
1552269 G971/BR
K900-E22 YL-16
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-E11 BR-18 NOT USED 40 H406/GY G969/YL 14 AWG
SIGNAL TO ECM
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-E13 YL-16 E-S2 391-E46 PK-18 1
+BAT. (UNSWITCHED)
PTO INTERRUPT SWITCH 41 M904/OR 167/OR J61 TORQUE LIMIT SW
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-E1 OR-14 K900-E13 YL-16 K900-E22 YL-16 229-E54 BK-18 2
P61 14 AWG CONTROL (POSITIVE) FROM ECM
J1939 SHIELD 42 A234/BK A274/BK 9X1343 +BAT. (UNSWITCHED)
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-E2 RD-14 K900-E47 YL-16 DIODE 14 AWG CONTROL (RETURN) FROM ECM
43 A307/GY 150/OR(48) 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-E5 RD-14 E-S3 1893158
REMOTE SHUTDOWN 44 F716/WH G488/GN M909/GN 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
CAT DATA LINK (-) 892-H2 BR-18 150-H23 0R-18 7 K990-E15 GN-16 K990-E48 GN-16 120-E34 YL-18 CAT DATA LINK
RENR7933-05 VOL 1 of 2
9
H-S7
K990-E23 GN-16 INTERMEDIATE ENGINE SPEED SWITCH 45 G968/WH F426/BU T936/GN 3 NOT USED SOLENOID COMMON REMOTE SHUTDOWN SW (NOTE K)
STARTING AID SOLENOID CONTROL 10 150-H12 OR-18 150-H24 OR-14 8 105-E6 RD-18 K900-E47 YL-16
46 F424/YL G971/BR 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-E15 GN-16 K990-E23 GN-16 K990-E48 GN-16 J1939 DATA LINK
229-E50 BK-18 NOT USED 47 H405/BU 125/OR G969/YL 5 SOLENOID COMMON COOLANT LEVEL SNSR
12 G955-H15 GN-18 10 G955-E3 GN-18 E-S11
11 101-E8 RD-14 +BATTERY (UNSWITCHED) 48 150/OR(48) T993/BR 892/WH 6 CAT DATA LINK - DIG SNSR PWR (+8V)
13 101-H34 RD-14 K990-E25 GN-16
14 229-H17 BK-18
H-S1
229-H21 BK-14 101-H37 RD-14 12 101-E14 RD-14
WARNING DIAGNOSTIC MAINTENANCE DUE
COOLANT LEVEL SENSOR 49 E452/WH M904/OR 893/PK 7 CAT DATA LINK + DIG SNSR RETURN RS-232/RS-485 DATA LINK
K990-E24 GN-16 LAMP LAMP LAMP INTERMEDIATE ENGINE SPEED SW
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-E7 YL-18 120-E45 YL-18 J1939 DATA (+) 50 K900/YL E798/PK 167/OR 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
7N5876 7N5876 7N5876
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-E52 BU-18 E-S7
51 382/PK A274/BK 9 DIG SNSR RETURN THROTTLE POSITION SENSOR 1 (pwm) ETHERNET
17 F716-H9 WH-18 15 F716-E9 WH-18 120-E7 YL-18 120-E21 YL-18 +BATTERY (UNSWITCHED) 52 150/OR(52) F404/RD A307/GY 10 THROTTLE POSITION SENSOR 1 (pwm) ANLG SNSR PWR (+5V)
18 H-S8 G967-H16 WH-18 16 G967-E4 WH-18 +BATTERY (UNSWITCHED) 53 F420/GN G488/GN 11 AUXILIARY TEMP SNSR ANLG SNSR RETURN HIGHWAYS
(Dimensions: 39 inches x 28 inches)
1 1 1 1 1 1
G955-H15 GN-18 F426-E52 BU-18 B BATTERY (-) 63 229/BK(63) M910/OR E798/PK 21 NOT USED
WARNING LAMP 29 F420-H5 GN-18
B B
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18
G967-H16 WH-18 CIRCUIT BREAKER 229-E53 BK-18 C 64 G967/WH 382/PK 22 STARING AID VALVE RELAY PTO RAMP UP/SET SW ALT ALTERNATOR
120-H22 YL-18 6T-3643 65 387/PK SPARE 1 23 NOT USED PTO RAMP DOWN/RESUME SW ATA AMERICAN TRUCKING ASSOCIATION
RETARDER LAMP 31
E-C18 BATTERY (-) 229/BK(65)
E-T20 E-T15 HI/LO IDLE
32 101-E5 RD-14 150-E1 OR-14 1552267 2591107 THROTTLE POSITION SENSOR 1 (pwm) 66 A307/GY 150/OR(48) F404/RD 24 DIAGNOSTIC LAMP MAINTENANCE DUE LAMP CB CIRCUIT BREAKER
15A
33
E-T17 G955-E3 GN-18 A SOLENOID COMMON 67 G969/YL 150/OR(52) F420/GN 25 WARNING LAMP DIAGNOSTIC LAMP CIS CUSTOMER IGNITION SWITCH
2 1
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-E38 OR-14 229-E51 BK-18 B THROTTLE POSITION SENSOR 2 (pwm) 68 C912/GN 150/OR(53) 120/YL 26 +BAT. (SWITCHED) WARNING LAMP DIG DIGITAL
35 F716/WH 27 REMOTE SHUTDOWN SW
G967-E4 WH-18 C 3
KEYSWITCH 69 SPARE 1 14 AWG PTO RAMP ECM ELECTRONIC CONTROL MODULE
36 105-E6 RD-18 3E0156 G968/WH 28
STOP SWITCH +BATTERY (SWITCHED) 70 120/YL C912/GN INTERMEDIATE ENGINE SPEED SW +BAT. (SWITCHED) UP/DOWN SWITCH N/C NO CONNECTION
37 G955-E3 GN-18 111-1325 OFF 381/PU 29 PTO ENABLE SW CAT DATA LINK -
38 F426-E52 BU-18 ON ELECTRONIC CONTROL MODULE (ECM) PWM PULSE WIDTH MODULATION
G955/GN 30 PTO RAMP UP/SET SW CAT DATA LINK +
39 F716-E9 WH-18 391-E31 PK-18
E-M8 2 1 E-M9
391-E33 PK-18 391-E33 PK-18 ST
31 MAINTENANCE SM STARTING MOTOR
150/OR(52) +BAT. (UNSWITCHED)
1 1
1
RETARDER SOLENOID MED/HI 40 G967-E4 WH-18 F716-E9 WH-18 E-M10 150/OR(53) 32 +BAT. (UNSWITCHED)
CB DUE LAMP SMMS START MOTOR MAG SWITCH
1
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-E11 BR-18 E452/WH 36 COOLANT LEVEL SNSR DIAGNOSTIC LAMP
105-E6 RD-18 CB CONNECTION TO BATTERY (-).
46 K900-H11 YL-16 K900-H27 YL-16 A TERMINATION 229-E16 BK-14 E-S8 229-E30 BK-18 1 GND H405/BU 37 NOT USED
47
H-S2
K990-H29 GN-16 B RESISTOR BAT M910/OR 38 STARTING AID OVERRIDE SW J1939 SHIELD 1A
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
229-E40 BK-14 229-E54 BK-18 150-E38 OR-14
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-E42 BK-18 E-S10 E-C6 ENGINE SERVICE G967/WH 39 PTO RAMP DOWN/RESUME SW J1939 DATA +
COOLANT LEVEL SWITCH 49 229-E50 BK-18 TOOL CONNECTOR 387/PK 40 75% OVERSPEED VERIFY SW J1939 DATA - TERMINATION RESISTOR) IS 40 METERS
(NOTE B & C)
J1939 DATA LINK (+) 50 K900-H11 YL-16 9W1951
229-E28 BK-18
CB WARNING LAMP NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
51 229-E53 BK-18 120-E19 YL-18 A (+)BATTERY (153-2707) NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-E51 BK-18 229-E28 BK-18 B (-)BATTERY (NOTES B & E) C B A 1A FOR ALL J1939 DATA LINK CONNECTIONS
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 229-E44 BK-18 C
OVERSPEED VERIFY SWITCH 54 893-E12 GN-18 D CAT DATA LINK(+) NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
55 892-E11 BR-18 E CAT DATA LINK(-) THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
PTO ENABLE SWITCH 56 229-H14 BK-18 K990-E25 GN-16 F J1939(-) WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
57 K900-E27 YL-16 G J1939(+)
PTO RAMP UP SWITCH 58 G955-H15 GN-18
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
H
59 J
ON RELAY COILS AND SOLENOID COILS.
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
BATTERY (-) 61 229-H17 BK-18 E-C20 C B A B A C FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
30 Page,
62 1330973 A + BAT.
B - BAT.
INSTALLATION GUIDE.
BATTERY (-) 63 229-H18 BK-18 K900-E26 YL-16 A TERMINATION
64 C NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
K990-E24 GN-16 B RESISTOR MAX LENGTH 30 METERS
BATTERY (-) 65 229-H19 BK-18 C 174-3016 D CAT DATA LINK + REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
120
THROTTLE POSITION 1 (PWM) 66 E CAT DATA LINK -
(NOTE B & C) (165-0200)
SOLENOID COMMON 67 TERMINATION F
THROTTLE POSITION 2 (PWM) 68 DEVICE MAX LENGTH 1 METER NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
RESISTOR G
69 (NOTE B) WITHOUT CATERPILLAR ENGINEERING APPROVAL
(174-3016) H
BATTERY (+) - KEY SWITCH
120-H22 YL-18
70
(NOTE B & C) J
ELECTRONIC CONTROL MODULE J1 1607689
H-C1
UNLESS OTHERWISE SPECIFIED:
(J66) ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
CUSTOMER INSTALLED EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
SERVICE TOOL CONN
ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
CONSIDERING COMPONENT REMOVAL
CONNECTOR BK BLACK
Do not operate or work on this product unless you have
THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
GY GRAY
H# CIRCUIT GROUPING DESIGNATION read and understood the instruction and warnings in the VOLUME 1 of 2: ENGINE WIRING
PU PURPLE relevant Operation and Maintenance Manuals and
ATCH WIRE, CABLE, COMPONENT
BR BROWN relevant service literature. Failure to follow the instruc- MEDIA NUMBER: RENR7933-05
tions or heed the warnings could result in injury or
SPLICE
GN GREEN Components are shown installed on a fully operable engine in a non powered state.
death. Proper care is your responsibility.
BLADE, SPADE, RING OR SCREW
BU BLUE
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
G-C6 G-C3 G-C4 G-C5 G-C2 150-E74 OR-16-GXL B
101-P2 RD-12 101-V1 RD-14 E-C3 1607689
1 1552273 1552273 1552273 1552273 1552273 125-E69 OR-16-GXL C 125-E79 RD-16-GXL
8T8736 J1 1
TW3 TW4 TW5 TW6 TW2
N-M2 2358106 P-M2 2358105 A 120-E15 YL-16-GXL 150-E654 OR-16-GXL 125-E29 OR-16-GXL 2 ANALOG SENSOR POWER(+5V)
1 1
G S
K-C2 H-C4 C-C7 G-C1 N783-G14 GN-18 J 150-E981 OR-16-GXL 1 150-E68 OR-16-GXL 382-E37 PK-16-GXL 10 START AID SOLENOID
P-T1 1S7251 1275486 1552273 1552273
1
1275485 TW1 N783-G18 GN-18 N783-G22 GN-18 229-E80 BK-16-GXL 2 229-E75 BK-16-GXL G971-E19 BR-16-GXL 11 AIR SHUTOFF SOLENOID
MTR BAT K-T2 1311500 101-H36 RD-14-GXL E-C9
F F
101-K2 RD-10 101-H10 RD-10-GXL 120-C34 YL-18 1 1 N783-G2 GN-18 N783-G10 GN-18 120-E70 YL-16-GXL 120-E78 YL-16-GXL
1
3 12
1
K900-H28 YL-18-GXL
101-H35 RD-14-GXL
229-H32 BK-14-GXL
23
24
101-C41 RD-14
229-C16 BK-14
229-C16 BK-14
229-C40 BK-14
229-C42 BK-18
229-C30 BK-18
229-C54 BK-18
C-T29 1306789 11
12
G488-E26 BR-16-GXL
F426-E27 BU-16-GXL
F420-E40 GN-16-GXL
F424-E28 YL-16-GXL 229-E57 BK-14-GXL
62
63 BATTERY (-) E
13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
37 893-H1 GN-18-GXL 893-H45 GN-18-GXL MAINT CLEAR SW 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
38 893-H46 GN-18-GXL 150-H24 OR-14-GXL H-C8 229-C50 BK-18 C-C19 3N5716
1552264 1552267 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
39 TW 229-C28 BK-18 101-C10 RD-10 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
40 4 892-H2 BR-18-GXL 892-H43 BR-18-GXL G955-H15 GN-18-GXL 1 229-C53 BK-18 101-C20 RD-10 A WH-18
17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
41 892-H44 BR-18-GXL G967-H16 WH-18-GXL 2 229-C51 BK-18 120-C35 YL-18 F426-C52 BU-18 B RD-18
18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
J1939 SHIELD 42 150-H57 OR-18-GXL 3 229-C44 BK-18 120-C36 YL-18 229-C53 BK-18 C BK-18
19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
43 F404-H4 RD-18-GXL 229-H21 BK-14-GXL TERMINATION 4 NETWORK 120-C21 YL-18 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
REMOTE SHUTDOWN SW 44 F716-H9 WH-18-GXL F420-H5 GN-18-GXL RESISTOR 5 MANANGER 391-C43 PK-18 120-C45 YL-18 HI/LO IDLE KEYSWITCH 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
45 F424-H6 YL-18-GXL H-C6 893-H45 GN-18-GXL 6 391-C46 PK-18 105-C6 RD-18 C-C18 2591107 3E0156
1552267 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
46 F426-H3 BU-18-GXL 1552267 892-H43 BR-18-GXL 7 391-C31 PK-18 150-C38 OR-14 OFF 23 A743-E38 OR-16-GXL K900-E2 YL
47 F716-H9 WH-18-GXL K900-H27 YL-18-GXL A 8 229-C30 BK-18 G955-C3 GN-18 A WH-18 ON
24 F404-E39 RD-16-GXL
(+) BATTERY UNSWITCHED 48 150-H23 OR-18-GXL G955-H15 GN-18-GXL K990-H29 GN-18-GXL B 892-C11 BR-18 229-C44 BK-18 229-C51 BK-18 B RD-18 C-T22 1306789 ST ST
391-C33 PK-18 1
25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
49 G967-H16 WH-18-GXL TW2 C 893-C12 GN-18 229-C53 BK-18 G967-C4 WH-18 C BK-18
26 120-E41 YL-16-GXL
J1939 DATA LINK (+) 50 K900-H11 YL-18-GXL H-C9 105-C6 RD-18 229-C51 BK-18
1552253 27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
51 K900-H11 YL-18-GXL K900-H28 YL-18-GXL 893-H45 GN-18-GXL 229-C54 BK-18 105-C6 RD-18 C-T16 1306789 ING
G968-E43 WH-16-GXL K900-E73 YL
120-C45 YL-18 1
28
(+) BATTERY UNSWITCHED 52 150-H12 OR-18-GXL K900-H52 YL-18-GXL 892-H43 BR-18-GXL 150-H59 OR-18-GXL 1 391-C31 PK-18 120-C45 YL-18 120-C45 YL-18 29 381-E44 PU-16-GXL K990-E14 GN
(+) BATTERY UNSWITCHED 53 150-H13 OR-18-GXL K990-H42 GN-18-GXL 229-H54 BK-18-GXL 2 391-C43 PK-18 150-C38 OR-14 150-C38 OR-14 30 G955-E45 GN-16-GXL K990-E5 GN
54 K900-H41 YL-18-GXL K900-H41 YL-18-GXL 120-H55 YL-18-GXL 3 F424-C39 YL-18 391-C46 PK-18 STOP SW
150-E46 OR-14-GXL
1111325 C-T7 1306789 IL 31
55 K900-H27 YL-18-GXL 150-H57 OR-18-GXL 4 F404-C29 RD-18 F424-C39 YL-18 105-C6 RD-18 1
B 41
41 G955-L15 GN-18-GXL G967-L16 WH-18-GXL 16 C 893-E22 GN-16-GXL A234-E52 SH 42 J1939 DATA LINK SHIELD
42 G967-L16 WH-18-GXL 101-L38 RD-14-GXL 17 D 893-E77 GN-16-GXL 43
43
44 F716-L9 WH-18-GXL F404-L4 RD-18-GXL
120-L22 YL-18-GXL
229-L21 BK-14-GXL
101-L33 RD-14-GXL
F404-L4 RD-18-GXL
18
19
PANEL WIRING SCHEMATIC ETHERNET SVC E
F 1515-E84 YL-16
A234-E63 SH
A234-E52 SH
F716-E42 WH-16-GXL
G968-E43 WH-16-GXL
44
45
REMOTE SHUTDOWN SWITCH
INTERMEDIATE ENGINE SPEED SWITCH
F420-L5 GN-18-GXL F420-L5 GN-18-GXL
266-2294/03
45 20 G 1516-E81 OR-16 46
46 F424-L6 YL-18-GXL F424-L6 YL-18-GXL 21 H 1517-E82 WH-16 A234-E62 SH A234-E64 SH 47
47 F426-L3 BU-18-GXL 229-L21 BK-14-GXL 22 J 1518-E83 BU-16 150-E16 OR-14-GXL 48 BATTERY (+) - UNSWITCHED
48 150-L23 OR-18-GXL F716-L9 WH-18-GXL 101-L35 RD-14-GXL 23 A234-E31 SH A234-E71 SH E452-E51 WH-16-GXL 49 COOLANT LEVEL SWITCH
49 G955-L15 GN-18-GXL 229-L32 BK-14-GXL 24 E-C2 J1939 DATA LINK (+)
C15/C18 HARNESSES A234-E72 SH K900-E2 YL 50
50 K900-L11 YL-18-GXL G967-L16 WH-18-GXL 1753362 51
CHG 1 52
150-L12 OR-18-GXL K900-L11 YL-18-GXL K900-L27 YL-18-GXL DESIGNATION DESCRIPTION APPLICATION PART NUMBER
52 LVL 2 M909-E17 GN-16-GXL A307-E25 GY-16-GXL 150-E47 OR-14-GXL 53 BATTERY (+) - UNSWITCHED
53 150-L13 OR-18-GXL K900-L28 YL-18-GXL C HARNESS AS.-WIRING (INSTRUMENT PANEL) PRICE LIST 266-2295 00 3 T936-E18 GN-16-GXL A741-E36 BU-16-GXL 387-E55 PK-16-GXL 54 OVERSPEED VERIFY SWITCH
54 G HARNESS AS.-WIRING (GAGE) PRICE LIST 248-0471 01 4 G971-E19 BR-16-GXL A742-E9 PU-16-GXL 150-E65 OR-14-GXL 55 BATTERY (+) - UNSWITCHED
55 K990-L7 GN-18-GXL K990-L29 GN-18-GXL H HARNESS AS.-WIRING TIER III C7/9 504-3425 00 5 G969-E20 YL-14-GXL A743-E38 OR-16-GXL 381-E44 PU-16-GXL 56 PTO ENABLE SWITCH
56 229-L14 BK-18-GXL K990-L30 GN-18-GXL L-C6 L-C7
H HARNESS AS.-WIRING TIER III C11/C13/15/18 500-2992 00 6 892-E21 BR-16-GXL C912-E35 GN-14-GXL 57
1330973 1743016
57
H HARNESS AS.-WIRING C27/32 IND 291-5534 01 CUSTOMER CONNECTOR 7 893-E22 GN-16-GXL E452-E51 WH-16-GXL G955-E45 GN-16-GXL 58 PTO RAMP UP/SET SWITCH
58 G955-L15 GN-18-GXL K900-L27 YL-18-GXL A TERMINATION 8 167-E23 OR-16-GXL E716-E49 GY-16-GXL A741-E36 BU-16-GXL 59 UNUSED
RESISTOR L HARNESS AS.-WIRING TIER II C9/3126B 276-0825 01
59 K990-L29 GN-18-GXL B 9 A274-E24 BK-16-GXL E717-E50 GN-16-GXL G967-E54 WH-16-GXL 60 PTO RAMP DOWN/RESUME SWITCH
60 G967-L16 WH-18-GXL C 10 A307-E25 GY-16-GXL F404-E39 RD-16-GXL 229-E59 BK-14-GXL 61 BATTERY (-)
61 229-L17 BK-18-GXL 11 G488-E26 BR-16-GXL F420-E40 GN-16-GXL 62
62 CABLE 12 F426-E27 BU-16-GXL F424-E28 YL-16-GXL 229-E57 BK-14-GXL 63 BATTERY (-)
63 229-L18 BK-18-GXL 153-2707 13 F424-E28 YL-16-GXL F426-E27 BU-16-GXL 64
64 14 125-E29 OR-16-GXL F716-E42 WH-16-GXL 229-E58 BK-14-GXL 65 BATTERY (-)
65 229-L19 BK-18-GXL 15 T993-E30 BR-16-GXL G469-E48 BU-16-GXL A307-E25 GY-16-GXL 66 THROTTLE POSITION SENSOR
66 16 A234-E31 SH G488-E26 BR-16-GXL G969-E20 YL-14-GXL 67 SOLENOID COMMON
67 17 K900-E32 YL G955-E45 GN-16-GXL C912-E35 GN-14-GXL 68 NOT USED
68 18 K990-E33 GN G967-E54 WH-16-GXL 229-E10 BK-14-GXL 69 BATTERY (-)
69 19 M904-E34 OR-16-GXL G968-E43 WH-16-GXL 120-E6 YL-16-GXL 70 BATTERY (+) - KEY SWITCH
70 120-L22 YL-18-GXL 20 C912-E35 GN-14-GXL G969-E20 YL-14-GXL
L-C1
150-C81 RD-18-GXL 21 A741-E36 BU-16-GXL G971-E19 BR-16-GXL
1607689
(P1/J1) C-C31 PK-18-GXL 22 382-E37 PK-16-GXL K900-E12 YL ELECTRONIC CONTROL MODULE
M901-C82 YL-18-GXL ECM J1
23 A743-E38 OR-16-GXL K900-E2 YL
276-0825 T2 C9/3126B 24 F404-E39 RD-16-GXL
229-C43 BK-14-GXL
A250-C83 BK-18-GXL C-C5 25 F420-E40 GN-16-GXL K900-E11 YL K900-E60 YL
R723-C84 PK-18-GXL 1607689 26 120-E41 YL-16-GXL
149-C94 PU-18-GXL X912-C1 GN-18-GXL 1
27 F716-E42 WH-16-GXL K900-E32 YL K900-E53 YL
P880-C6 GN-18-GXL 997-C20 OR-18-GXL 2
28 G968-E43 WH-16-GXL K900-E73 YL
229-C98 BK-14-GXL 993-C2 BR-18-GXL 3
29 381-E44 PU-16-GXL K990-E14 GN
Y738-C96 GY-18-GXL A700-C3 OR-18-GXL 4
30 G955-E45 GN-16-GXL K990-E5 GN
T788-C95 GN-18-GXL 998-C4 BR-18-GXL 5
31 150-E46 OR-14-GXL
P875-C89 BU-18-GXL 150-C5 RD-18-GXL 6
32 150-E47 OR-14-GXL K990-E13 GN K990-E61 GN
919-C93 GN-18-GXL P880-C6 GN-18-GXL 7
33 G469-E48 BU-16-GXL
181-C92 GY-18-GXL 893-C7 GN-18-GXL 8
34 E716-E49 GY-16-GXL K990-E33 GN K990-E66 GN
150-C102 BR-18-GXL 892-C8 BR-18-GXL 9
35 E717-E50 GN-16-GXL K990-E67 GN
T914-C90 OR-18-GXL 304-C9 WH-18-GXL 10
36 E452-E51 WH-16-GXL
C250-C91 BK-18-GXL F762-C10 GY-18-GXL 37 150-E1 OR-14-GXL M904-E34 OR-16-GXL CHG
11 DESIGNATION DESCRIPTION APPLICATION PART NUMBER
381-C47 PU-18-GXL H416-C31 GN-18-GXL 12
38 A742-E9 PU-16-GXL M909-E17 GN-16-GXL LVL
X912-C1 GN-18-GXL L471-C78 BU-18-GXL 13
39 G967-E54 WH-16-GXL T936-E18 GN-16-GXL E HARNESS AS. FOR USE C11/C13/C15/C18 501-3805 00
A244-C88 BK-18-GXL 120-C79 YL-18-GXL 14
40 387-E55 PK-16-GXL T993-E30 BR-16-GXL WITH CUSTOMER WIRING INDL/PETRO
L471-C78 BU-18-GXL G469-C11 BU-18-GXL 15
H416-C31 GN-18-GXL G468-C12 GN-18-GXL 16
CUSTOMER CONNECTION
120-C79 YL-18-GXL
C979-C34 OR-18-GXL
C829-C101 GN-18-GXL
P967-C80 PU-18-GXL
17
18
C15 AND C18 REMOTE HARNESS
G468-C12 GN-18-GXL 150-C81 RD-18-GXL 19
C-C6 G469-C11 BU-18-GXL M901-C82 YL-18-GXL 20
2242734 F716-C24 WH-18-GXL A250-C83 BK-18-GXL 21
1 X912-C1 GN-18-GXL E717-C21 GN-18-GXL 589-C13 GN-18-GXL 22
2 997-C20 OR-18-GXL F404-C15 RD-18-GXL P878-C14 GN-18-GXL 23
B B
3 993-C2 BR-18-GXL F420-C16 GN-18-GXL R723-C84 PK-18-GXL 24
4 A700-C3 OR-18-GXL P888-C17 PK-18-GXL R724-C85 PU-18-GXL 25
5 998-C4 BR-18-GXL 150-C5 RD-18-GXL 128-C86 PK-18-GXL 26
6 150-C5 RD-18-GXL 101-C29 RD-14-GXL A244-C87 BR-18-GXL 27
7 P880-C6 GN-18-GXL 101-C30 RD-14-GXL F404-C15 RD-18-GXL 28
8 893-C70 GN-18-GXL RADIO DISCONNECT 101-C32 RD-14-GXL F420-C16 GN-18-GXL 29
9 892-C55 BR-18-GXL A700-C3 OR-18-GXL P888-C17 PK-18-GXL 30
10 304-C9 WH-18-GXL P889-C18 BU-18-GXL 31
11 F762-C10 GY-18-GXL C-C4 C-C10 101-C46 RD-18-GXL 101-C26 RD-14-GXL A244-C88 BK-18-GXL 32
12 H416-C31 GN-18-GXL NETWORK MANAGER 1552267 3E3370 101-C66 RD-14-GXL 149-C100 PU-18-GXL 33
13 L471-C78 BU-18-GXL A F712-C19 GN 34
14 120-C79 YL-18-GXL C-C2 101-C50 RD-18-GXL B 308-C63 YL-18-GXL 308-C44 YL-18-GXL 456-C99 BR-18-GXL 35
15 G469-C11 BU-18-GXL 1552264 125-C33 OR-18-GXL C 101-C77 RD-18-GXL 308-C60 YL-18-GXL 229-C98 BK-14-GXL 36
16 G468-C12 GN-18-GXL 1 229-C39 BK-14-GXL Y737-C97 YL-18-GXL 37
17 C829-C101 GN-18-GXL 2 Y738-C96 GY-18-GXL 38
18 P967-C80 PU-18-GXL 3 101-C45 RD-18-GXL 229-C38 BK-14-GXL T788-C95 GN-18-GXL 39
19 150-C81 RD-18-GXL 4 229-C51 BK-14-GXL E717-C21 GN-18-GXL 40
20 M901-C82 YL-18-GXL 5 229-C68 BK-18-GXL M904-C22 OR-18-GXL 41
21 A250-C83 BK-18-GXL 6 893-C48 GN-18-GXL 229-C37 BK-14-GXL A234-C23 SH 42
22 589-C13 GN-18-GXL 7 892-C49 BR-18-GXL 149-C94 PU-18-GXL 43
23 P878-C14 GN-18-GXL 8 997-C20 OR-18-GXL F716-C24 WH-18-GXL 44
24 R723-C84 PK-18-GXL 304-C9 WH-18-GXL E716-C25 GY-18-GXL 45
25 R724-C85 PU-18-GXL R724-C85 PU-18-GXL 919-C93 GN-18-GXL 46
26 128-C86 PK-18-GXL 128-C86 PK-18-GXL 181-C92 GY-18-GXL 47
27 A244-C87 BR-18-GXL RADIO A244-C87 BR-18-GXL 101-C26 RD-14-GXL 48
28 F404-C15 RD-18-GXL CUSTOMER POWER ENGINE POWER C984-C27 YL-18-GXL 49
F420-C16 GN-18-GXL C-C1 892-C49 BR-18-GXL 892-C8 BR-18-GXL F711-C28 YL
29
1552253 892-C55 BR-18-GXL
50
SYMBOL DESCRIPTION ABBREV COLOR
30 P888-C17 PK-18-GXL C250-C91 BK-18-GXL 51
31 P889-C18 BU-18-GXL 1 125-C33 OR-18-GXL C-C8 C-C7 101-C29 RD-14-GXL 52
101-C50 RD-18-GXL 3E3376 1552272 893-C48 GN-18-GXL 893-C7 GN-18-GXL CIRCUIT CONNECTED RD RED
32 A244-C88 BK-18-GXL 2 229-C69 BK-18-GXL 101-C30 RD-14-GXL 53
33 149-C100 PU-18-GXL 3 308-C67 OR-18-GXL 101-C45 RD-18-GXL 101-C65 RD-18-GXL 1 101-C46 RD-18-GXL 893-C70 GN-18-GXL C-C31 PK-18-GXL 54
34 F712-C59 GN 4 229-C69 BK-18-GXL 2 229-C68 BK-18-GXL 101-C32 RD-14-GXL 55 WH WHITE
CIRCUIT NOT CONNECTED
35 456-C99 BR-18-GXL 5 1517-C64 WH-16-GXL 308-C67 OR-18-GXL 3 308-C63 YL-18-GXL P889-C18 BU-18-GXL 381-C47 PU-18-GXL 56
36 229-C98 BK-14-GXL 6 1518-C62 BU-16-GXL 4 993-C2 BR-18-GXL 150-C102 BR-18-GXL 57 OR ORANGE
ELECTRICAL CONNECTION TO
37 Y737-C97 YL-18-GXL 7 1515-C61 YL-16-GXL Y737-C97 YL-18-GXL C979-C34 OR-18-GXL 58 MACHINE STRUCTURE
38 Y738-C96 GY-18-GXL 8 1516-C56 OR-16-GXL A234-C54 SH M904-C22 OR-18-GXL A741-C35 BU-18-GXL 59 YL YELLOW
892-C49 BR-18-GXL P878-C14 GN-18-GXL INTERNAL ELECTRICAL CONNECTION
39 T788-C95 GN-18-GXL 9 G967-C36 WH-18-GXL 60
893-C48 GN-18-GXL 998-C4 BR-18-GXL TO SURFACE OF COMPONENT PK PINK
40
41
E717-C21 GN-18-GXL
M904-C22 OR-18-GXL
10
11
A234-C54 SH
F711-C53 YL F712-C52 GN F702-C40 GN-18-GXL
229-C37 BK-14-GXL
T914-C90 OR-18-GXL
61
62
NOTE A: PLEASE SEE PRODUCT SUPPORT MARKETING BULLETIN PEJJO142
CONNECTOR BK BLACK
42
43
A234-C57 SH
149-C94 PU-18-GXL
12 F712-C52 GN F711-C53 YL
F711-C72 YL
A741-C35 BU-18-GXL
589-C13 GN-18-GXL
229-C38 BK-14-GXL
P875-C89 BU-18-GXL
63
64
FOR CAT CONNECT INSTALLATION KIT INFORMATION.
44 F716-C24 WH-18-GXL F712-C74 GN 456-C99 BR-18-GXL 229-C39 BK-14-GXL 65 H# GY GRAY
CIRCUIT GROUPING DESIGNATION
45 E716-C25 GY-18-GXL A234-C76 SH 386-C42 PK-18-GXL F702-C40 GN-18-GXL 66
919-C93 GN-18-GXL C984-C27 YL-18-GXL G969-C41 YL-14-GXL PU PURPLE
46 ETHERNET SVC 67
1515-C61 YL-16-GXL ATCH WIRE, CABLE, COMPONENT
47 181-C92 GY-18-GXL 386-C42 PK-18-GXL 68
48 101-C66 RD-14-GXL C-C3 F711-C58 YL 229-C43 BK-14-GXL 69 BR BROWN
49 C984-C27 YL-18-GXL 3259568 1516-C56 OR-16-GXL F711-C71 YL F711-C28 YL 308-C44 YL-18-GXL 70 SPLICE
GN GREEN
50 F711-C58 YL A
51 C250-C91 BK-18-GXL B 1517-C64 WH-16-GXL F711-C53 YL BLADE, SPADE, RING OR SCREW
F711-C72 YL BU BLUE
A A
52 101-C29 RD-14-GXL C TERMINAL
53 101-C30 RD-14-GXL D 1518-C62 BU-16-GXL
54 C-C31 PK-18-GXL E F712-C59 GN
55 101-C32 RD-14-GXL F 1515-C61 YL-16-GXL 125-C33 OR-18-GXL F712-C73 GN F712-C19 GN HIGHWAYS
56 381-C47 PU-18-GXL G 1516-C56 OR-16-GXL
57 150-C102 BR-18-GXL H 1517-C64 WH-16-GXL F712-C52 GN
58
59
C979-C34 OR-18-GXL
A741-C35 BU-18-GXL
J 1518-C62 BU-16-GXL F712-C74 GN
THIS SCHEMATIC IS FOR THE C7 INDUSTRIAL ENGINE ELECTRICAL SYSTEM
A234-C57 SH
G967-C36 WH-18-GXL
VOLUME 2 of 2: TELEMATICS WIRING
60
61 229-C51 BK-14-GXL A234-C75 SH A234-C23 SH
62 T914-C90 OR-18-GXL CAN RESISTOR
63
64
229-C38 BK-14-GXL
P875-C89 BU-18-GXL C-C9
A234-C54 SH
A234-C76 SH MEDIA NUMBER: RENR7933-05
229-C39 BK-14-GXL 1552267
REMOTE HARNESS SCHEMATIC PART NUMBER: 291-5540, CHANGE: 03, VERSION: -
65
66 F702-C40 GN-18-GXL A F711-C72 YL F762-C10 GY-18-GXL
67 G969-C41 YL-14-GXL B F712-C74 GN G967-C36 WH-18-GXL Do not operate or work on this product unless you have
68
69
386-C42 PK-18-GXL
229-C43 BK-14-GXL
C A234-C76 SH E716-C25 GY-18-GXL
G969-C41 YL-14-GXL read and understood the instruction and warnings in the PANEL WIRING SCHEMATIC PART NUMBER: 266-2294, CHANGE: 03, VERSION: -
70 308-C60 YL-18-GXL 149-C100 PU-18-GXL relevant Operation and Maintenance Manuals and
P967-C80 PU-18-GXL relevant service literature. Failure to follow the instruc- TEE HARNESS SCHEMATIC PART NUMBER: 421-4298, CHANGE: 00, VERSION: -
C829-C101 GN-18-GXL
tions or heed the warnings could result in injury or Components are shown installed on a fully operable engine in a non powered state.
TEE HARNESS SCHEMATIC death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
7 6 5 4 3 2 1
FUEL FILTER LEFT SIDE VIEW
VIEW ALL CALLOUTS
BOOST PRESSURE
SENSOR A-C12
FUEL HARNESS
INTERFACE
CONNECTOR A-C16
TIMING
CALIBRATION
(TC) PROBE
CONNECTOR A-C10
CONNECTOR J1
CONNECTOR A-C1/J2
SECONDARY
PRIMARY ENGINE ENGINE ENGINE
ELECTRONIC CONTROL
SPEED/TIMING SPEED/TIMING ENGINE OIL COOLANT
MODULE (ECM)
SENSOR (TOP) SENSOR (BOTTOM) PRESSURE TEMPERATURE
A-C4 A-C5 SENSOR A-C15 SENSOR A-C6
TOP VIEW
VIEW ALL CALLOUTS
BOOST PRESSURE
SENSOR A-C12
FUEL HARNESS
INTERFACE
CONNECTOR A-C16
INJECTOR
HARNESS
INTERFACE TIMING
A-C9/C-C1 CALIBRATION
ATMOSPHERIC (TC) PROBE
INTAKE AIR HEATER PRESSURE CONNECTOR A-C10
CONNECTOR SENSOR A-C11
A-C2
INJECTION ACTUATION RAIL PRESSURE
PRESSURE CONTROL (INJECTION ACTUATION
INTAKE MANIFOLD
VALVE(IAPCV) A-C3 PRESSURE) SENSOR A-C13
AIR TEMPERATURE
SENSOR A-C7