Mocon: Pac Check Model 325 Operator'S Manual

PAC CHECK®
Model 325
OPERATOR’S MANUAL
Revision C
mocon®
7500 Mendelssohn Avenue North
Minneapolis, Minnesota 55428 USA
Telephone: 763-493-7250 Fax: 763-493-6358
Technical Service 763-493-7250
Customer Service 763-493-7265
E-mail Address: instrument_support_services@mocon.com
http://www.mocon.com
Patents Pending
U.S. Patent Number 5,212,993 Part Number 143-162
Mocon and PAC CHECK are registered trademarks of Mocon, Inc.
LIQUI-BLOK is a registered trademark of Mocon, Inc.
PAC CHECK Model 325 Operator’s Manual About This Manual
About This Manual

This manual explains how to set up and use your PAC CHECK Model 325. The following guide will help you
use this manual.
If you want to set up the PAC CHECK Model 325:
1. Prepare your PAC CHECK Model 325 for use:
Read Chapter 2, “Preparing the PAC CHECK Model 325 for Use.”
2. Start up the PAC CHECK Model 325:
Read Chapter 3, “Operating the PAC CHECK Model 325.”
If you want background information on how the system works:
1. Get an overview of the instrument:
Read Chapter 1, “Introduction.”
If you want to get started taking measurements:
1. Understand the controls and operation of the PAC CHECK Model 325:
Read Chapter 3, “Operating the PAC CHECK Model 325.”
MOCON, Inc. Revision C iii

About This Manual PAC CHECK Model 325 Operator’s Manual
Safety Information
Be sure to read and understand this section and applicable chapters of this Operator's Manual before
setting up, operating and maintaining this machine.
To avoid personal injury and equipment damage, observe the following precautions:
Installation Precautions
• The power cord for the battery charger must be plugged into an appropriate power source as
specified in Chapter 4 "Specifications". Any other type of power source could damage the
instrument.
Operating Precautions
Your PAC CHECK Model 325 will provide you with years of maintenance-free use if the following
precautions and recommendations are observed.
• Use a Liqui-Block® filter (MOCON P/N 031-371) when liquid contamination of this instrument
is possible. Filters prevent moisture and/or other contaminants in the gas stream from
entering into the analyzer. Moisture and/or contaminants may damage the sensor.
• Replace the filters regularly to avoid flow blockage.
• Use the proper needle with your PAC CHECK Model 325 (MOCON P/N 035-137).
• Periodically check the calibration of your PAC CHECK Model 325 for optimum accuracy.
• Clean the PAC CHECK Model 325 with a moistened cloth; never use water or any other
liquid to clean it.
• If the optional sticky foot assembly has been purchased, always lock the sticky foot assembly
in the closed position while not in use.
Service Precautions
• Service should be performed by qualified personnel only.
SERVICE NOTE:
Should you have any questions about your system, please call MOCON Technical Services in the USA at
(763) 493-7250. We want you to receive the best in product support services
iv Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Table of Contents
Table of Contents
About This Manual .............................................................................................................................................................iii
Safety Information ............................................................................................................................................................. iv
Chapter 1: Introduction....................................................................................................................................................1-1
Chapter 2: Preparing the PAC CHECK Model 325 for Use ............................................................................................2-1
Setting Up the Instrument .........................................................................................................................................2-1
Charging the Batteries ..............................................................................................................................................2-1
Choosing a Sampling Configuration .........................................................................................................................2-1
Automatic Mode using the Coiled Tube Assembly.............................................................................................2-2
Automatic Mode using a Filter and Needle ........................................................................................................2-3
Manual Mode using the optional Injection Port ..................................................................................................2-4
Connecting the RPPF ........................................................................................................................................2-5
Operating the RPPF...........................................................................................................................................2-6
Chapter 3: Operating your PAC CHECK Model 325 for Use ..........................................................................................3-1
Power-Up..................................................................................................................................................................3-1
Battery Monitoring.....................................................................................................................................................3-1
Power Down .............................................................................................................................................................3-1
Display Screens........................................................................................................................................................3-2
Idle Screen .........................................................................................................................................................3-2
Results Screen...................................................................................................................................................3-2
Measuring a Gas Sample in Automatic Mode ..........................................................................................................3-3
Measuring a Gas Sample in Manual Mode ..............................................................................................................3-3
Main Menu ................................................................................................................................................................3-4
Password Screen .....................................................................................................................................................3-4
Main Menu ► Products Menu ..................................................................................................................................3-5
Main Menu ► Users Menu .......................................................................................................................................3-8
Main Menu ► Setup Menu .....................................................................................................................................3-10
Main Menu ► Calibration Menu .............................................................................................................................3-16
Chapter 4: Specifications ................................................................................................................................................4-1
Chapter 5: Maintenance..................................................................................................................................................5-1
Cleaning the PAC CHECK 325 ................................................................................................................................5-1
Replacing the Liqui-Blok® Filter ................................................................................................................................5-1
Maintaining the Manual Injection Port ......................................................................................................................5-2
Replacing the Filter Chip and Rubber Inlet...............................................................................................................5-3
Maintaining the RPPF...............................................................................................................................................5-4
Servicing the Batteries..............................................................................................................................................5-5
Replacing the Oxygen Sensor ..................................................................................................................................5-6
Appendix A: Calibrating Your Pac Check Model 325..................................................................................................... A-1

Checking the PAC CHECK Model 325 Calibration.................................................................................................. A-1
Reference Gas Connection ..................................................................................................................................... A-3
Calibration Supplies................................................................................................................................................. A-3
Calibrating the PAC CHECK Model 325.................................................................................................................. A-4
Calibration Menu...................................................................................................................................................... A-6
Appendix B: Memory Menu............................................................................................................................................ B-1
Appendix C: Spare Parts................................................................................................................................................ C-1
Appendix D: Warranty and Service Policies................................................................................................................... D-1
Glossary ....................................................................................................................................................................... GL-1
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Table of Contents PAC CHECK Model 325 Operator’s Manual
Figures
Figure 1-1: PAC CHECK Model 325 ............................................................................................................ 1-1
Figure 2-1: Automatic Mode with Tube Assembly........................................................................................ 2-2
Figure 2-2: Automatic Mode......................................................................................................................... 2-3
Figure 2-3: Manual Mode ............................................................................................................................. 2-4
Figure 2-4: Setting up the RPPF .................................................................................................................. 2-5
Figure 3-1: Idle Screen ................................................................................................................................ 3-2
Figure 3-2: Run Screen................................................................................................................................ 3-2
Figure 3-3: Results Screen .......................................................................................................................... 3-2
Figure 3-4: Main Menu ................................................................................................................................. 3-4
Figure 3-5: Password Screen ...................................................................................................................... 3-4
Figure 3-6: Products Menu .......................................................................................................................... 3-5
Figure 3-7: Select Product Screen............................................................................................................... 3-5
Figure 3-8: Product Name Screen ............................................................................................................... 3-5
Figure 3-9: Rename Product Screen ........................................................................................................... 3-6
Figure 3-10: Rename Product Advisory Screen........................................................................................... 3-6
Figure 3-11: Test Method Screen ................................................................................................................ 3-7
Figure 3-12: Users Menu Screen ................................................................................................................. 3-8
Figure 3-13: Users Select Screen................................................................................................................ 3-8
Figure 3-14: User Name Screen .................................................................................................................. 3-8
Figure 3-15: Rename User Screen .............................................................................................................. 3-9
Figure 3-16: Rename User Advisory Screen ............................................................................................... 3-9
Figure 3-17: Setup Menu Screen ............................................................................................................... 3-10
Figure 3-18: Language Screen .................................................................................................................. 3-10
Figure 3-19: Password Screen .................................................................................................................. 3-10
Figure 3-20: Screen/Audio Menu Screen................................................................................................... 3-11
Figure 3-21: Screen Backlight Menu Screen ............................................................................................. 3-11
Figure 3-22: Brightness Menu Screen ....................................................................................................... 3-11
Figure 3-23: Backlight Shutoff Time Screen .............................................................................................. 3-12
Figure 3-24: Audio Menu Screen ............................................................................................................... 3-12
Figure 3-25: Time/Date Screen.................................................................................................................. 3-13
Figure 3-26: Set Time/Date Screen ........................................................................................................... 3-13
Figure 3-27: Date Format Screen .............................................................................................................. 3-13
Figure 3-28: Shutdown Time Screen ......................................................................................................... 3-14
Figure 3-29: Test Settings Screen ............................................................................................................. 3-14
Figure 3-30: Alarms Screen ....................................................................................................................... 3-14
Figure 3-31: Low Alarm Screen ................................................................................................................. 3-15
Figure 3-32: Pump Time Screen ................................................................................................................ 3-15
Figure 3-33: Auto Store Screen ................................................................................................................. 3-15
Figure 3-34: Auto Send Screen ................................................................................................................. 3-16
Figure 3-35: Calibration Menu Screen ....................................................................................................... 3-16
Figure 3-36: Units Menu Screen ................................................................................................................ 3-17
Figure 3-37: Pressure Screen.................................................................................................................... 3-17
Figure 3-38: Temperature Screen.............................................................................................................. 3-17
Figure 5-1: Injection Port Assembly ............................................................................................................. 5-2
Figure 5-2: RPPF Components.................................................................................................................... 5-4
Figure 5-3: Servicing the Battery ................................................................................................................. 5-5
Figure 5-4: Removing the Back Cover ......................................................................................................... 5-6
Figure 5-5: Battery Removal ........................................................................................................................ 5-7
Figure 5-6: Unplugging the Keypad ............................................................................................................. 5-8
Figure 5-7: Moving the LCD ......................................................................................................................... 5-9
Figure 5-8: Removing the Circuit Board..................................................................................................... 5-10
Figure 5-9: Removing the Oxygen Sensor................................................................................................. 5-10
vi Revision C MOCON, Inc.
PAC CHECK Model 325 Operator’s Manual Table of Contents
Figure A-1: Reference Gas Connection ....................................................................................................... A-3

Figure A-2: Calibration Menu Screen........................................................................................................... A-6
Figure A-3: Calibration Gases Menu Screen ............................................................................................... A-6
Figure A-4: Sample at Air Screen ................................................................................................................ A-6
Figure A-5: Auto Zero O2 Screen ................................................................................................................ A-7
Figure A-6: Auto Zero Testing at Air Screen ................................................................................................ A-7
Figure A-7: High CO2 Reference Screen ..................................................................................................... A-8
Figure A-8: Testing High CO2 Screen .......................................................................................................... A-8
Figure A-9: High CO2 Data Entry Screen..................................................................................................... A-9
Figure A-10: High CO2 Confirmation Screen ............................................................................................... A-9
Figure A-11: Sample CO2 at Air ................................................................................................................... A-9
Figure A-12: CO2 At Air Testing Screen ...................................................................................................... A-9
Figure A-13: Sample at Air......................................................................................................................... A-10
Figure A-14: Sample at Air Testing Screen ............................................................................................... A-10
Figure A-15: Auto Zero O2 Screen ............................................................................................................ A-10
Figure A-16: High O2 Screen ..................................................................................................................... A-11
Figure A-17: Testing High O2 Screen......................................................................................................... A-11
Figure A-18: High O2 Data Entry Screen ................................................................................................... A-12
Figure A-19: High O2 Confirmation Screen ................................................................................................ A-12
Figure B-1: Memory Menu Screen ............................................................................................................... B-1
Figure B-2: Select Data Screen ................................................................................................................... B-1
Figure B-3: Product Select Screen .............................................................................................................. B-2
Figure B-4: User Select Screen ................................................................................................................... B-2
Figure B-5: From and Thru Screens ............................................................................................................ B-3
Figure B-6: View Screen .............................................................................................................................. B-4
Figure B-7: Singe Data Point Screen ........................................................................................................... B-4
Figure B-8: Send Screen ............................................................................................................................. B-5
Figure B-9: Delete Screen (depending on selection criteria) ....................................................................... B-5
Tables
Table 2-1: Automatic Mode with Tube Assembly......................................................................................... 2-2
Table 2-2: Automatic Mode .......................................................................................................................... 2-3
Table 2-3: Manual Mode .............................................................................................................................. 2-4
Table 5-1: Injection Port Assembly Components ......................................................................................... 5-2
Table 5-2: RPPF Components .................................................................................................................... 5-4
MOCON, Inc. Revision C vii

Table of Contents PAC CHECK Model 325 Operator’s Manual
viii Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Introduction
Chapter 1: Introduction
This chapter provides an overview of the PAC CHECK Model 325.
Read this chapter for information about:
• The functions and use of the PAC CHECK Model 325.
Overview of the PAC CHECK Model 325

The MOCON PAC CHECK Model 325 is a ruggedly designed portable cordless analyzer that measures the
oxygen (O2) and carbon dioxide (CO2) content in a sample gas (shown in Figure 1-1). The PAC CHECK
Model 325 is designed for applications in which inert gas flushing is used to extend product shelf. The
analyzer uses an automatic internal sampling pump that makes taking samples easy and accurate.
The analyzer measures the oxygen and carbon dioxide concentration of a gas mixture by drawing a sample
through an internal infrared and electro-chemical cell. The electro-chemical sensor generates an electrical
current that is converted to an oxygen percentage on an easy-to-read LCD display. The IR sensor
generates a voltage that is inversely proportional to the carbon dioxide concentration. The analyzer utilizes
a high-quality NiMH rechargeable battery pack for power.
The PAC CHECK Model 325 uses Cal-Smart™ technology to insure the best possible oxygen sensor
accuracy. The Cal-Smart™ feature allows the oxygen sensor to be accurately calibrated using only room
air.
The PAC CHECK Model 325 is also equipped with an internal memory that can store up to 240
measurements at a time. Data is kept in memory even when the machine is turned off, and can be
transferred to a PC using an optional software package available from MOCON Inc.
To take full advantage of your analyzer’s capabilities, we recommend that you read through this manual in
its entirety before operating the PAC CHECK Model 325 for the first time.
Figure 1-1: PAC CHECK Model 325
MOCON, Inc. Revision C 1-1

Introduction PAC CHECK Model 325 Operator’s Manual
1-2 Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Preparing the PAC CHECK Model 325 for Use
Chapter 2: Preparing the PAC CHECK Model 325 for Use

This chapter describes the setup required for taking measurements with the PAC CHECK Model 325.
Read this chapter for information about:
• Preparing the PAC CHECK Model 325 for operation.
• Overview of Parts and Controls.
• Starting up the PAC CHECK Model 325.
Preparing the PAC CHECK Model 325 for Use

Your analyzer was shipped with the batteries installed but disconnected. Follow these steps to prepare your
analyzer for use.
1. To connect the batteries please refer to “Servicing the Batteries” in Appendix A.
2. Charge the Batteries
3. Choose a Sampling Configuration.
Charging the Batteries

To charge the battery, plug the charger into a 100, 120V, 220 or 240 volt outlet and the charger into the
analyzer (see Figure 2-2 in this chapter for the location). When the power button is pressed, the display will
come on and a lightening bolt will appear in the battery level bar graph to indicate the battery is charging.
Allow approximately six hours to fully charge depleted batteries. The charger may be left on the analyzer for
longer than 6 hours without damage to the instrument, as the PAC CHECK Model 325 protects the batteries
from over charging.
Choosing a Sampling Configuration

The PAC CHECK Model 325 can be configured to use Automatic Mode sampling or Manual Mode
sampling. The optional RPPF can also be used with the PAC CHECK Model 325; refer to the sections on
“Connecting the RPPF” and “Operating the RPPF” in this chapter. When using Automatic Mode sampling
the internal pump is used to extract a gas sample from the package. There are two different Automatic
Mode configurations. To set up the instrument to use Automatic Mode sampling with the Coiled Tube
Assembly refer to Figure 2-1 and Table 2-1. To set up the instrument to use Automatic Mode sampling
without the Coiled Tube Assembly refer to Figure 2-2 and Table 2-2. To set up the instrument to use Manual
Mode sampling, refer to Figure 2-3 and Table 2-3. Select the configuration that works best for your
application and install the Liqui-Block filter, suction tube assembly, needle or Injection Port option as
indicated.
Starting up the PAC CHECK Model 325

Once the parts have been installed and the battery pack has been charged, your instrument is ready to use.
The instrument is factory calibrated before shipment; however, you may want to verify the accuracy of the
calibration before putting your instrument into operation. See Appendix A for information on checking
calibration on your PAC CHECK Model 325.
Preparing the PAC CHECK Model 325 for Use PAC CHECK Model 325 Operator’s Manual
Automatic Mode using the Coiled Tube Assembly

This section illustrates how to setup up the instrument for Automatic Mode sampling with the tube assembly.
In order to use the PAC CHECK Model 325 you should be familiar with these parts and controls.
Figure 2-1: Automatic Mode with Tube Assembly
No. Name Part Number

1 1.15” 20 gauge pencil point side port needle with Luer Lock fitting 035-137
2 Connection for the AC Adapter for charging the battery pack N/A
3 Connection for the optional RS-232 communications adapter cable. N/A
4 Protective Rubber Boot 035-143
5 Keypad and keypad overlay N/A
6 LCD Display N/A
7 Wrist or shoulder strap attachment holes N/A
8 Liqui-Block filter 031-371
9 Coiled tubing assembly 035-253
Table 2-1: Automatic Mode with Tube Assembly

Automatic Mode using a Filter and Needle

This section illustrates how to setup up the instrument for Automatic Mode sampling without the tube
assembly. In order to use the PAC CHECK Model 325 you should be familiar with these parts and controls.
Figure 2-2: Automatic Mode

1 1.15” 20 gauge pencil point side port needle with Luer Lock fitting 035-137
6 LCD Display N/A
8 Liqui-Block filter 031-371
Table 2-2: Automatic Mode

Manual Mode using the Optional Injection Port

The optional Injection Filter should be used in the following situations: when the package headspace is less
than the minimum sample size required to make an Automatic Mode measurement, when the package is
too rigid to allow sufficient sample volume to be removed to make an Automatic Mode measurement.
To install the optional Injection Port follow the steps below:
1. Remove the Coiled Tube Assembly or needle and filter if installed.
2. Install the Manual Inlet Guide to the Sample Inlet Port as shown Figure 2-3.
Figure 2-3: Manual Mode

1 Injection Port, Female Luer Fitting 035-166
6 LCD Display N/A
Table 2-3: Manual Mode

Connecting the RPPF

The optional RPPF should be used when the package is a rigid, or semi-rigid, container that the standard
needle is unable to pierce.
To install the optional RPPF follow the steps below:
1. Mount the shaft of the piercing assembly onto the platform base. Make sure the alignment
pin located on the bottom of the shaft fits into the slot in the hole of the platform base.
2. Using a ¾ inch wrench, secure the piercing assembly to the platform by tightening the nut.
3. Install the Y-shaped package support on the lower section of the shaft.
4. Connect the wide orifice of the injection tube (MOCON part number 380-047) to the
discharge end of the two-way valve (MOCON part number 300-040). Refer to Figure 2-4
below.
5. Connect the luer adapter (MOCON part number 035-255) to the narrow orifice of the injection
tube. Refer to Figure 2-4 below.
6. Connect the narrow orifice of the LIQUI-BLOK filter to the inlet of the two-way valve (MOCON
part number 300-040) on the RPPF.
7. Connect the suction tube (MOCON part number 380-046) to the wide orifice of the LIQUI-
BLOK filter.
8. Press the other end of the suction tube into the hole in the flow insert.
Two Way
Valve
LIQUI-
BLOK
Filter
Flow Insert
Injection Tube Knurled
Thumb Nut
Luer Adapter
Suction Tube
Figure 2-4: Setting up the RPPF

Operating the RPPF

To operate the RPPF, follow these steps:
1. Verify the instrument is set to Manual Mode.
2. Connect the luer adapter on the end of the Injection Tube Assembly to the inlet port on the
PAC CHECK.
3. If the sample is liquid-filled with limited headspace, use the tilt fixture. This will move the
trapped gas to a position where it can be extracted. You can move the tilt fixture to either the
front or back mounting holes.
4. Loosen the vertical adjustment knob and position the piercing assembly at the appropriate
height for the sample to be tested.
5. Position the sample package to be tested on the platform.
6. Pull down on the piercing control lever, until the black sealing rubber is compressed to about
half the original size. This forms a leak free seal as the needle pierces the sample package.
7. Use the tension control knob to secure the piercing needle assembly after the package has
been pierced. This eliminates the possibility of the needle withdrawing after the seal is
obtained.
8. Pull back on the syringe piston to draw a liquid-free gas sample from the test package and
into the suction tubing.
9. Push in the syringe piston to force the gas sample from the syringe into the analyzer.

PAC CHECK Model 325 Operator’s Manual Operating the PAC CHECK Model 325
Chapter 3: Operating your PAC CHECK Model 325

This chapter details the operation of your PAC CHECK Model 325. Read this chapter for information on:
• Power-Up and Power-Down.
• Run/Results Screen.
• Measuring a Gas Sample.
• Setup Parameters.
• Menu and Display Operation.
Power-Up
When the OFF/ON button is pressed the PAC CHECK Model 325 display will illuminate and the “Idle”
screen will be displayed as shown in Figure 3-1.
Battery Monitoring
The battery level is represented by a 5-segment bar graph located on the right hand of the Idle and Run
screens. The battery level indication is replaced with a charge icon (lightening bolt) when the external power
is plugged in and the battery is charging.
If the battery voltage drops too low, an audible alarm is sounded and the analyzer enters a power down
mode. When the main battery pack is fully discharged or disconnected, a separate backup battery maintains
the real time clock, user names, product names and recorded measurements so no information is lost.
LOW BATTERY SHUTDOWN
Power Down
There are two ways for the analyzer to go into a power down mode:
1. Press and hold the ON/OFF button for 4 seconds when the Idle, Results or Main menu
screens are displayed.
2. If no key has been pressed for a period of time defined in the shutoff menu, the unit will
automatically enter a power-down mode. The factory default time for automatic shutoff is 100
seconds and the selectable range is 40-300 seconds.

Operating the PAC CHECK Model 325 PAC CHECK Model 325 Operator’s Manual
Display Operation
This section describes the various screens the PAC CHECK Model 325 will display.
Idle Screen
Any time the analyzer is powered up, the Idle Screen will appear as shown in Figure 3-1. The screen will
display the product, user, barometric pressure, temperature, date and time. As the analyzer will store up to
240 sample readings, the Idle Screen provides an indicator of how full the memory is. The mode of
operation is also displayed. When a test is initiated by pressing the test button the Run screen will be
displayed as shown in Figure 3-2 and will remain until the test has completed.
If a Cal-Smart calibration has not been performed for more than 24 hours a “Cal-Smart” message will be
displayed on the Idle and Run screens as shown in Figure 3-1. When the Cal-Smart message is displayed a
calibration should be performed. A Cal-Smart calibration can be performed by pressing and holding the Cal-
Smart key for 4 seconds from the Idle or Results screen.
PRODUCT 01 TEST USER

CAL-SMART
740 MMHG 23.5 ◦C
MEMORY 4% FULL
SAVE:(AUTO|MANUAL)
MODE:AUTO VENT
11:00:00 10/24/05
Figure 3-1: Idle Screen
740 MMHG 23.5 ◦C

MEMORY 4% FULL
SAVE:(AUTO|MANUAL)
MODE:AUTO VENT
TESTING . . . .
Figure 3-2: Run Screen
Results Screen
When the test is complete, the Results Screen will appear as shown in Figure 3-3 and the display will show
the O2% and CO2% reading for the test performed.

740 MMHG 23.5 ◦C
20.02%O2
0.00%CO2
11:00:00 10/27/03
Figure 3-3: Results Screen

Measuring a Gas Sample in Automatic Mode

The automatic mode introduces a gas sample into the system for testing using the internal pump.
To take a sample using the automatic mode, follow these steps:
1. The PAC CHECK 325 must come to a stable temperature for accurate results. If large
ambient temperature changes occur, allow 20 minutes for system temperature to stabilize.
2. Apply a sticky nickel or an adhesive rubber strip to the package to be tested. The sticky
nickel or adhesive rubber strip allows accurate sampling without air leaking from the package
or room air leaking into the package.
3. Insert the needle through the sticky nickel or adhesive rubber strip into the package
headspace.
4. Press the Test key. The internal sampling pump will turn on and draw sample gas from the
package before shutting off automatically.
As the sample is drawn, a “Testing …” line will be displayed. When the test is complete, the
O2% and CO2% readings will be displayed.
Measuring a Gas Sample in Manual Mode

To take a sample from a package using “Manual Hold” mode, follow these steps:
1. The PAC CHECK 325 must be at a stable temperature for accurate results.
2. Apply a septum (a sticky nickel or an adhesive rubber strip) to the package to be tested.
3. Push the syringe plunger all the way in.
4. Insert the syringe needle through the septum into the package headspace.
5. Pull back on the plunger to extract a gas sample from the package.
6. Remove the syringe from the package and insert the needle into the Injection Port.
7. Press the Test key, push the plunger in, at a steady rate, to inject the sample.
8. When the test is complete, the O2% and CO2% readings will be displayed

Main Menu
When the “MENU” button is pressed from the Run or Results Screen, a Main Menu display will appear as
shown in Figure 3-4.
MAIN MENU From this menu, the following keys are recognized:
1 MEMORY
2 PRODUCTS (a) Numeric keys 1-5: Enter 1 to 5 to select an item from the list.
3 USERS
4 SETUP (b) On/Off: Enter power-down mode.
5 CALIBRATION
(c) Test: Return to the Run menu and begin test sequence.
HH:MM:SS M/DD/YY
(d) Menu: Return to the Idle screen, does not start a test. (Shows the
Idle screen.)
Figure 3-4: Main Menu
The current time and date are displayed in real time at the bottom of the main menu. All other instances of
time/date are fixed, such as the time/date captured at the start of a test run sequence.
Password Screen
Upon selecting Setup or Calibration, the screen shown in Figure 3-5 will appear and the user will be asked
to enter the setup/configuration password via the following menu. The password is entered in “alpha-
numeric entry” mode. The password is not shown as it is entered on the screen, but characters are
displayed as they are entered. The default password is "MOCON”. The setup menu can be used to change
the password. Once a valid password has been entered it will be in effect until the instrument is turned off.
PASSWORD The following keys are recognized while in the Password menu:
XXXXXXXXXX (a) Alphanumeric Keys: As defined for “alpha-numeric entry”.
(b) MENU: Return to Main menu if password incorrect. Enter

language, setup or calibration menu as applicable if correct.
(c) CANCEL/CLEAR: Returns to Main Menu without validating the

SN: PACHKCHK000-00 password.
Figure 3-5: Password Screen
Main Menu ► Memory Menu

Your PAC CHECK Model 325 has a variety of features that allow the user to store data for later viewing or
sending to a computer for more permanent storage. If you would like to take advantage of these features,
refer to Appendix B for instruction and information on data retention and transmission.

Main Menu ► Products Menu

The PAC CHECK 325 uses Product Names to simplify sample testing and the storage and handling of test
results. Up to 240 unique alphanumeric product codes can be used. The selection, creation and
management of product names and test configurations are done using the “Products” menu. Each product
name has an associated Test Method setting.
Upon selecting the Products menu, the screen shown in Figure 3-6 will appear. This menu allows the user
to select or rename the product, change the ”Test Method”, or the “Auto Store” feature.
PRODUCTS From this menu, the following keys are recognized:
1 SELECT
2 RENAME (a) Numeric keys 1-3: Enter 1 to 3 to select an item from the list.
3 TEST METHOD
(b) CANCEL/CLEAR or MENU: Returns to main menu.
Figure 3-6: Products Menu
Main Menu ► Products Menu ► Select

When “Select’ is selected, a screen will appear similar to the one shown in Figure 3-7 This menu allows a
new Product selection to be made. The pointer in the first column indicates the product currently in effect.
PRODUCTS The following keys are recognized while in the Select menu:
>1 PRODUCT1
2 PRODUCT2 (a) Numeric 1-6: Select one of the products shown.
3 PRODUCT3
4 PRODUCT4 (b) Left/Right Arrows: Move the indicator up and down the list.
5 PRODUCT5
6 PRODUCT6 (c) MENU: Save the selected product, return to the previous menu.
(d) CANCEL/CLEAR: Return to the previous menu without saving

changes
Figure 3-7: Select Product Screen
The PAC CHECK 325 comes with one product name defined. Once a product name has been created, it
can only be renamed, not deleted. When a blank product name is selected, a screen will appear as shown
in Figure 3-8.
PRODUCT The following keys are recognized while in product name menu:
(a) Alphanumeric Keys: As defined for “alpha-numeric entry”.
(b) Left/Right Arrows: Move the indicator left or right within the name.
(c) MENU: Save the name and return to the previous menu.

changes
Figure 3-8: Product Name Screen

Main Menu ► Products Menu ► Rename

When the “Rename’ selection is made, a screen will appear as shown in Figure 3-9. This menu allows a
product name to be changed.
PRODUCT The following keys are recognized while in the Product Rename menu:
PRODUCT1 (a) Alphanumeric Keys: As defined for “alpha-numeric entry”.

changes
Figure 3-9: Rename Product Screen
When the “Rename’ selection is made for a product that has been used to store test data, a User Advisory
screen will appear as shown in Figure 3-10.
USER ADVISORY The following keys are recognized:
DATA STORED (a) The 1 key confirms the request and displays the Product Rename
FOR THE OLD NAME screen.
PLEASE CONFIRM
OK? (1-YES, 2-NO) (b) The 2 key returns to the previous menu.
(c) CANCEL/CLEAR: Returns to the previous menu
Figure 3-10: Rename Product Advisory Screen
When a product with existing data is renamed the stored data will be associated with the new name. The
new name must be used in the “Memory” menu to select, view, send or delete the data.

Main Menu ► Products Menu ► Test Method

When the “Test Method’ selection is made, a screen will appear as shown in Figure 3-11. This menu allows
the test method to be changed. Only the test method for the currently selected test will be changed. The
pointer in the first column indicates the method currently in effect.
TEST METHOD The following keys are recognized while in the Test Method menu:
>1 AUTO HOLD
2 AUTO VENT (a) Numeric 1-3: Select one of the methods shown.
3 MANUAL
(b) Left/Right Arrows: Toggle between test methods.
(c) MENU: Save mode setting, return to previous menu.

changes
Figure 3-11: Test Method Screen
The default Test Method is Auto Hold. The Auto Hold method should be used when sampling with the
pump and any of the following conditions exists: The sample is a rigid or semi-rigid package. The sample
does not contain enough headspace to insure it remains at or above ambient pressure. The sample is
“vacuum packed”.
The Auto Vent mode should be used when the Auto Hold or Manual methods are not appropriate.
The Manual test method should be used when using the optional manual injection port or the optional rigid
package fixture.

Main Menu ► Users Menu

The PAC CHECK 325 uses User Names to simplify the identification and handling of test results. Up to 15
unique alphanumeric user codes can be used. The selection, creation and management of user names are
done using the “Users” menu.
When the Users menu selection is made, a screen will appear as shown in Figure 3-12. This menu allows a
user to be selected or renamed.
USERS The following keys are recognized while in the Users menu:
1 SELECT
2 RENAME (a) Numeric keys 1-2: Enter 1 or 2 to select an item from the list.
(b) Left/Right Arrows: Toggle between 1 & 2.
(c) MENU: Return to the previous menu.
(d) CANCEL/CLEAR: Return to the previous menu.

Figure 3-12: Users Menu Screen
Main Menu ► Users Menu ► User Selection Menu

When the Users Selection menu selection is made, a screen will appear as shown in Figure 3-13. This
menu allows the currently selected user to be changed. The pointer in the first column indicates the
currently selected User.
The following keys are recognized while in the Users Selection menu:
USERS (a) Numeric 1-6: Select one of the Users shown.
>1 TIMOTHY
2 JOE (b) Left/Right Arrows: Move the indicator up and down the list.
3 SARAH
5 (c) MENU: When indicator is on an empty line, can enter a new user
6 name. After entering a new name the MENU button will save the
name.

Figure 3-13: Users Select Screen
The PAC CHECK 325 comes with one user name defined. Once a user name has been created, it can only
be renamed, not deleted. When a blank name is selected, a screen will appear as shown in Figure 3-14.
The following keys are recognized while in user name menu:

USER
(a) Alphanumeric Keys: As defined for “alpha-numeric entry”.
Figure 3-14: User Name Screen

Main Menu ► Users Menu ► Rename

When the “Rename’ selection is made, a screen will appear as shown in Figure 3-15. This menu allows a
User name to be changed.
USER The following keys are recognized while in the User Rename menu:
TIMOTHY (a) Alphanumeric Keys: As defined for “alpha-numeric entry”.

changes
Figure 3-15: Rename User Screen
When the “Rename’ selection is made for a user that has been used to store test data, a User Advisory
screen will appear as shown in Figure 3-16.
USER ADVISORY The following keys are recognized:
DATA STORED (a) The 1 key confirms the request and displays the User Rename
FOR THE OLD NAME screen.
PLEASE CONFIRM
OK? (1-YES, 2-NO) (b) The 2 key returns to the previous menu.
(c) CANCEL/CLEAR: Returns to the previous menu
Figure 3-16: Rename User Advisory Screen
When a user with existing data is renamed the stored data will be associated with the new name. The new
name must be used in the “Memory” menu to select, view, send or delete the data.

Main Menu ► Setup Menu

When the “Setup” selection is made from the main menu and the correct password has been entered, a
screen will appear as shown in Figure 3-17. The Setup menu provides a list of items that may be selected
for setting up the PAC CHECK 325 for your specific needs.
SETUP The following keys are recognized while in the Setup menu:
1 LANGUAGE
2 PASSWORD (a) Numeric keys 1-6: Enter 1 to 6 to select an item from the list.
3 SCREEN/AUDIO
4 TIME/DATE (b) CANCEL/CLEAR or MENU: Return to the Main menu.
5 SHUTDOWN TIME
6 TEST SETTINGS
Figure 3-17: Setup Menu Screen
Main Menu ► Setup Menu ► Language Menu

The Language menu will convert all displayed text into one of five different languages: English, Spanish,
French, Italian or German. When the “Language” selection is made from the main menu and the correct
password has been entered, a screen will appear as shown in Figure 3-18.
LANGUAGE The following keys are recognized while in the Language menu:
>1 ENGLISH
2 SPANISH (a) Numeric 1-5: Selects the corresponding language.
3 FRENCH
4 ITALIAN (b) Right / Left Arrow: Moves the cursor up or down the list.
5 GERMAN
(c) MENU: Saves current selection and returns to the Main menu.
(d) CANCEL/CLEAR: Return to the Main menu without saving.

Figure 3-18: Language Screen
Main Menu ► Setup Menu ► Password Menu

When the “Password” selection is made, a screen will appear as shown in Figure 3-19. This menu allows
the user to change the setup/configuration password. The current password is shown and may be changed.
A maximum of 10 characters may be used. The password can be disabled by setting it to “no password”
using the “CANCEL/CLEAR” key.
The following keys are recognized while in the Password menu:
PASSWORD (a) Alpha-numeric key: As defined for “alpha-numeric entry”.
MOCON (b) CANCEL/CLEAR: Set “no password”
PLEASE CONFIRM (c) Menu: Save new password, return to the previous menu
OK? (1-YES 2-NO)
NOTE: A new password will not take effect until the instrument has
been powered off.
Figure 3-19: Password Screen

Main Menu ► Setup Menu ► Screen/Audio Menu

When the “Screen /Audio Menu” is selected, a screen will appear as shown in Figure 3-20. This menu
allows the settings for the display backlight and the audio alarm to be changed.
SCREEN/AUDIO The following keys are recognized while in the Screen/Audio menu:
1 BACKLIGHT
2 AUDIO (a) Numeric keys 1-2: Enter 1 or 2 to select an item from the list.
(b) MENU or CANCEL/CLEAR: Return to the Setup menu.
Figure 3-20: Screen/Audio Menu Screen
Main Menu ► Setup Menu ► Screen/Audio Menu ► Backlight Menu

When the “Screen Menu Backlight” is selected, a screen will appear as shown in Figure 3-21. This menu
allows for setting the screen backlight Brightness (0% -100%) and backlight Shutoff Time (0-300 seconds).
BACKLIGHT The following keys are recognized while in the Screen Backlight Menu:
1 BRIGHTNESS
2 SHUTOFF TIME (a) Numeric keys 1 and 2: Select the Brightness or Shutoff Time
menu.
(b) MENU or CANCEL/CLEAR: Return to the Screen/Audio Menu.
Figure 3-21: Screen Backlight Menu Screen
Main Menu ► Setup Menu ► Screen/Audio Menu ► Backlight Menu ►

Brightness Menu
When the “Brightness” selection is made from the “Screen Backlight Menu”, a screen will appear as shown
in Figure 3-22. The display brightness may be adjusted from 0% to 100%.
The following keys are recognized while in the Brightness Menu:

BRIGHTNESS
(0-100) (a) Numeric keys: Enter 0% to 100%.
75
(b) MENU: Save the setting and return to the Screen Backlight Menu.
(c) CANCEL/CLEAR: Clear the current setting; if zero, return to the

Screen Backlight Menu without saving changes.
Figure 3-22: Brightness Menu Screen

Main Menu ► Setup Menu ► Screen/Audio Menu ► Backlight Menu ► Shutoff

Time Menu
When the Backlight Shutoff Time selection is made, a screen will appear as shown in Figure 3-23. This
menu allows the setting of the backlight shutoff time. If this value is zero the backlight will never turn on.
The following keys are recognized while in the Shutoff Time menu:
SHUTOFF TIME
(0-300 SECONDS) (a) Numeric keys: Enter 0 to 300.
100 (b) CANCEL/CLEAR: Clear the current setting; if zero, return to the
Screen Backlight Menu without saving changes
(c) MENU: Save the setting and return to the Screen Backlight Menu.
Figure 3-23: Backlight Shutoff Time Screen
Main Menu ► Setup Menu ► Screen/Audio Menu ► Audio Menu

When the “Audio Menu” selection is made, a screen will appear as shown in Figure 3-24. The menu allows
the audible alarm to be turned on or off.
The following keys are recognized while in the Audio screen:

AUDIO (a) Left/Right arrows: toggle between on or off
>1 ON
2 OFF (b) Numeric keys 1 and 2: Select on or off
(c) CANCEL/CLEAR: Return to the Screen Audio Menu without saving

changes
(d) MENU: Save the setting and return to the Screen/Audio Menu.
Figure 3-24: Audio Menu Screen

Main Menu ► Setup Menu ► Time/Date Menu

When the “Time/Date” selection is made, a screen will appear as shown in Figure 3-25. This menu allows
for setting of the real time clock and the display format for the time/date.
The following keys are recognized while in the Date/Time menu:

TIME/DATE
1 DATA (a) Numeric keys 1 and 2: Select the “Set” time/date or time/date
2 FORMAT “Format” menus.
(b) CANCEL/CLEAR or MENU: Return to the Setup menu.
Figure 3-25: Time/Date Screen
Main Menu ► Setup Menu ► Time/Date Menu ► Data

When the “Data” selection is made, a screen will appear as shown in Figure 3-26. This menu allows for
setting the time and date. Each field contains two numbers; the cursor will automatically advance to the next
field when two digits have been entered. The left/right arrow keys can also be used to change the
highlighted field. The line below the data entry fields displays the currently selected date format.
The following keys are recognized while in the Data menu:

TIME/DATE
(a) Numeric keys: Change highlighted fields.
11:00:00 10/15/04
HH:MM:SS MM/DD/YY (b) Left & Right arrows: Move cursor left or right to select another field.
(c) CANCEL/CLEAR: Clears the highlighted field.
(d) MENU: Saves the settings and returns to the Time/Date menu.
Figure 3-26: Set Time/Date Screen
Main Menu ► Setup Menu ► Time/Date Menu ► Format

When the date “Format” selection is made, a screen will appear as shown in Figure 3-27. This menu allows
for the date format to be changed.
The following keys are recognized while in the Date Format Menu:
FORMAT
1 DD-MM-YY (a) Numeric keys 1 and 2: Select the date format.
>2 MM/DD/YY
(b) CANCE/CLEAR: Returns to the Time/Date menu without saving.
(c) MENU: Saves the setting and returns to the Time/Date Menu.
Figure 3-27: Date Format Screen

Main Menu ► Setup Menu ► Shutdown Time Menu

When the “Shutoff Time” selection is made, a screen will appear as shown in Figure 3-28. This menu allows
the Shutoff Time to be changed. The Shutoff Time is defined as the amount of elapsed time (in seconds)
since any key press has occurred, while in either the Main menu or Idle screen, before the instrument will
automatically power down.
SHUTDOWN TIME The following keys are recognized while in the Shutdown Time menu:
(40-300 SECONDS)
(a) Numeric keys: See numeric entry mode (all keys apply).
100
(b) MENU: Save the setting and return to the previous menu.
(c) CANCEL/CLEAR: Clear the current shutoff time; if zero, return to

the previous menu without saving the setting.
Figure 3-28: Shutdown Time Screen
Main Menu ► Setup Menu ► Test Settings Menu

When the “Test Settings” selection is made, a screen will appear as shown in Figure 3-29. This menu allows
for setting the alarms and pump time.
TEST SETTINGS The following keys are recognized while in the Test Settings menu:
1 ALARMS
2 PUMP TIME (a) Numeric keys 1-4: Enter 1 to 4 to select an item from the list.
3 AUTO STORE
4 AUTO SEND (b) CANCEL/CLEAR or MENU: Return to the Setup menu.
Figure 3-29: Test Settings Screen
Main Menu ► Setup Menu ► Test Settings Menu ► Alarms Menu

When the “Alarms” selection is made, a screen will appear as shown in Figure 3-30. This menu allows the
alarms settings currently in effect. Alarms may be “turned off” by setting the high alarm(s) to the maximum
value and the low alarm(s) to 0%. A sample reading lower than a Low Alarm or higher than a High Alarm
will cause an alarm indication.
ALARMS The following keys are recognized while in the Alarms menu:
1 LOW ALARM O2
2 HIGH ALARM O2 (a) Numeric keys 1- 4: Select the desired alarm.
3 LOW ALARM CO2
4 HIGH ALARM CO2 (b) CANCEL/CLEAR or MENU: Return to the Test Settings menu.
Figure 3-30: Alarms Screen

Main Menu ► Setup Menu ► Test Settings Menu ► Low Alarm Menu
When a “Low Alarm” or “High Alarm” selection is made, a screen will appear similar to that shown in Figure
3-31. The first line indicates the alarm level (High or Low) and the type of gas (O2% or CO2%).
LOW ALARM O2 The following keys are recognized while in the Low and High Alarm
(0.00-100.00 %) menus:
0.00 (a) Numeric keys: Enter 0% to 100%
(b) CANCEL/CLEAR or MENU: Return to the Test Settings menu.
Figure 3-31: Low Alarm Screen
Main Menu ► Setup Menu ► Test Settings Menu ► Pump Time Menu
When the “Pump Time” selection is made, a screen will appear as shown in Figure 3-32. This menu allows
the pump time to be changed. The Pump Time is defined as the amount of elapsed time (in seconds) the
sample pump will run when a test is performed.
PUMP TIME The following keys are recognized while in the Pump Time menu:
(1-90 SECONDS)
(a) Numeric keys: Enter 1 to 90 seconds.
4
(b) MENU: Save the setting and return to the previous menu.
(c) CANCEL/CLEAR: Clear the current Pump Time; if zero, return to

previous menu without saving the setting.
Figure 3-32: Pump Time Screen
Main Menu ► Setup Menu ► Test Settings Menu ► Auto Store

When the “Auto Store’ selection is made, a screen will appear as shown in Figure 3-33. This menu allows
the user to turn on or off the auto store feature. The Auto Store setting for all tests will be changed. The
pointer in the first column indicates the status of the auto store feature.
AUTO STORE The following keys are recognized while in the Auto Store menu:
1 NO
>2 YES (a) Numeric 1-2: Select No or Yes.
Figure 3-33: Auto Store Screen

Main Menu ► Setup Menu ► Test Settings Menu ► Auto Send

When the “Auto Send’ selection is made, a screen will appear as shown in Figure 3-34. This menu allows
the user to turn on or off the auto send feature. The Auto Send setting for all tests will be changed. The
pointer in the first column indicates the status of the auto store feature.
The following keys are recognized while in the Auto Send menu:
AUTO SEND
1 NO (a) Numeric 1-2: Select No or Yes.
>2 YES
Figure 3-34: Auto Send Screen
Main Menu ► Calibration Menu

When the “Calibration” selection is made from the main menu and the correct password has been entered,
a screen will appear as shown in Figure 3-35. This menu is used to access the calibration “Gases” and
“Units” menus.
CALIBRATION
1 GASES
2 UNITS The following keys are recognized while in the Calibration menu:
(d) Numeric keys 1-2: Enter 1 or 2 to select an item from the list.
PACCHECK MODEL 325 (e) MENU or CANCEL/CLEAR: Return to the Main menu.
Figure 3-35: Calibration Menu Screen
Main Menu ► Calibration Menu ► Gases Menu

The “Gases” menu is used to calibrate the Oxygen (O2) and Carbon Dioxide (CO2) sensors in the PAC
CHECK Model 325.
NOTE: Your PAC CHECK Model 325 comes calibrated from the factory. See Appendix A for detailed
information about calibrating your PAC CHECK Model 325.

Main Menu ► Calibration Menu ► Units Menu

When the “Units” selection is made, a screen will appear as shown in Figure 3-36. The menu allows the
units used to display pressure and temperature to be changed.
UNITS
1 PRESSURE The following keys are recognized while in the Calibration menu:
2 TEMPERATURE
(a) Numeric keys 1-2: Enter 1 or 2 to select an item from the list.
(b) MENU or CANCEL/CLEAR: Return to the Main menu.
Figure 3-36: Units Menu Screen
Main Menu ► Calibration Menu ► Units Menu ► Pressure Menu

When the “Pressure” selection is made, a screen will appear as shown in Figure 3-37. This screen allows
the user to select the units for pressure.
The following keys are recognized while in the Units Pressure menu:
PRESSURE
(a) Left/Right arrows: toggle between MMHG and MBAR.
>1 MMHG
(b) Numeric 1 or 2: Select MMHG or MBAR.
2 MBAR
(c) CANCEL/CLEAR: Return to the Units menu without saving the
changes.
(d) MENU: Save the setting and return to the Units Menu.
Figure 3-37: Pressure Screen
Main Menu ► Calibration Menu ► Units Menu ► Temperature Menu

When the “Temperature” selection is made, a screen will appear as shown in Figure 3-38. This screen
allows the user to select the units for temperature.
The following keys are recognized while in the Temperature menu:
TEMPERATURE (a) Left/Right arrows: toggle between C and F.
>1 °C (b) Numeric 1 or 2: Select Degrees C or Degrees F as the units.

2 °F
(c) CANCEL/CLEAR: Return to the Units Menu without saving the
changes.
(d) MENU: Save setting and return to Units Menu.
Figure 3-38: Temperature Screen


PAC CHECK Model 325 Operator’s Manual Specifications
Chapter 4: Specifications
The table below describes the specifications of the Pac Check Model 325:
Automatic Pump Flow Rate (approximate) Approximately 5 cc/sec
Maximum Sample Size (90 sec Auto Pump) 450 cc
Minimum Sample Size (1 sec Auto Pump) 5 cc
Minimum Sample Size (Manual Injection) 3 cc
Maximum Test Time 101 sec
Minimum Test Time 11 sec

0 – 98% of value with a one sec pump cycle and a 6
Response (without extension tube) Needle only
sec test cycle
0 – 98% of value with a two sec pump cycle and a 6
Response with extension tube and Needle
sec test cycle
+ 0.1% O2 absolute or 2% of relative reading,
O2 Accuracy
whichever is larger
O2 Range 0.0% to 100% O2
O2 Resolution 0.01% O2
Less than a 1% change in a 24 hour period at a
O2 Temperature Stability
concentration of 100% O2
CO2 Accuracy 2% absolute @ 0-20%; 3% absolute @ 20-100%
CO2 Range 0.0% to 100% CO2
CO2 Resolution 0.01% CO2
Barometric Pressure Range 400 – 760 mmHg
Ambient Operating Humidity 10% to 90%, non-condensing
Ambient Temperature Range 5 to 35 C
Weight (approximate) 2.5 lbs (1.1 kg)

Width = 4.0” (10 cm)
Dimensions (approximate) Depth = 1.5” (3.8 cm)
Length = 8.0” (20.3 cm)
Memory 240 data points, 240 Products, 15 Users stored
Supply Voltage Rechargeable Ni-MN batteries battery pack, 2000 mAh
AC/DC Battery Charger Input 100-240 Volts, Output 9 Volts
Supply Frequency 50/60 Hz

Specifications PAC CHECK Model 325 Operator’s Manual

PAC CHECK Model 325 Operator’s Manual Maintenance
Chapter 5: Maintenance
This chapter will assist you in keeping your PAC CHECK 325 clean and working properly.
Read this chapter for information on:
• Cleaning your PAC CHECK 325
• Maintaining your PAC CHECK 325
Cleaning the PAC CHECK 325

The PAC CHECK 325 is housed in a durable plastic case that is easy to clean and maintain. Periodically
wipe the case with a damp cloth and a mild detergent solution.
To avoid damage to your instrument, please follow the precautions listed below:
1. Unplug the instrument from the power source before you begin cleaning it.
2. Do not remove the instrument cover; there are no user serviceable parts inside.
3. Do not allow liquid to get in the instrument.
4. Never use acetone or other solvents to clean the instrument. These chemicals could damage
the instrument as well as the housing.
Replacing the Liqui-Blok® Filter

The LIQUI-BLOK filter is used to minimize potential damage to the sensor from liquid or dust in the test
sample. You should replace the filter if it appears discolored or ruptured.
To replace the LIQUI-BLOK® filter on the PAC CHECK 325, follow these steps:
1. Remove the syringe needle from the LIQUI-BLOK® filter.
2. Remove the LIQUI-BLOK® filter from the sample probe. Discard the filter.
3. Connect new LIQUI-BLOK® filter to the PAC CHECK 325.
4. Connect the Coiled Tube Assembly to the new LIQUI-BLOK® filter.

Maintenance PAC CHECK Model 325 Operator’s Manual
Maintaining the Manual Injection Port

The Manual Inlet Guide assembly prevents dust and powder from affecting the analyzer. Refer to Figure 5-1
and Table 5-1 for an illustration of the injection filter assembly and a list of the serviceable components.
How often you will need to replace the filter chip depends on the frequency and type of testing you do.
MOCON recommends checking and changing the filter chip at once least every week with normal use, more
often with frequent use. Filter chips will not operate properly if they are dirty, punctured or discolored.
Replace the rubber inlet if it is torn or if its orifice has stretched so that it no longer seals against the needle.
Figure 5-1: Injection Port Assembly
Item Description Part Number

1 LUER FITTING, 5/16 HEX, FEMALE 035-165
2 WASHER, LOCK #10, SPLIT 031-361
3 ADAPTER, INLET GUIDE 035-184
4 FILTER HOLDER 320-013
5 FILTER CHIP 320-012
6 CARTRIDGE, FILTER 030-708
7 O-RING, .145 X .070 CS 022-232
8 RUBBER INLET 380-034
9 INLET GUIDE, MANUAL 035-185
Table 5-1: Injection Port Assembly Components

Replacing the Filter Chip and Rubber Inlet

To replace the filter chip and rubber inlet in the manual injection filter assembly, follow these steps:
1. Remove the Injection Port assembly from the instrument.
2. Unscrew the Inlet Guide from the Inlet Guide Adapter.
3. Remove the filter cartridge from the inlet guide.
4. Pull out the filter holder from the end of the filter cartridge.
5. Tap the filter cartridge gently to remove the old filter chip.
6. Remove and check the rubber inlet to see if it needs to be replaced. Replace the rubber inlet
if is torn or if it no longer seals around the needle.
7. Use compressed air to clean out any dust and debris from the filter cartridge.
8. Reinstall the rubber inlet into the filter cartridge.
9. Put a new filter chip in the filter cartridge and reinstall the filter holder.
10. Install the filter cartridge in the inlet guide, making sure the rubber inlet end is inserted first.
11. Screw the Inlet Guide onto the Inlet Guide Adapter.
12. Install the Injection Port assembly on the PAC CHECK 325.

Maintaining the RPPF

The optional RPPF is used when the package is a rigid, or semi-rigid, container that the standard needle is
unable to pierce. Refer to Figure 5-2 and Table 5-2 for an illustration of the RPPF and a list of the
serviceable components.
A LIQUI-BLOK filter should always be used to minimize potential damage to the sensor from liquid or dust in
the test sample. You should replace the filter if it appears discolored or ruptured.
How often you will need to replace the serviceable components depends on the frequency and type of
testing you do.
2
5
10
2
1 (Inside knurled Nut)
3
9
6
4
7 8
Figure 5-2: RPPF Components
To order replacement parts, call the MOCON Spare Parts Order Desk at (763) 493-7265.
No. Description Part Number

1 GASKET, RUBBER PACKING 021-041
2 PELLET, DRAG 027-357
3 FILTER, LIQUI-BLOK 031-371
4 ADAPTER, LUER, F-F 035-255
5 VALVE, 2-WAY CHECK 300-040
6 SUCTION TUBE 380-046
7 INJECTION TUBE ASSEMBLY 380-047
8 SEALING RUBBER, BLACK 380-048
9 NEEDLE, CAN PENETRATING 790-004
10 SYRINGE, DISPOSABLE 800-020
Table 5-2: RPPF Components

Servicing the Batteries

To service the battery, refer to and follow the steps below:
1. Remove the instrument from the protective boot.
2. Place the instrument face down on a soft cloth or clean surface.
3. Remove the two screws securing the battery cover.
4. Remove the battery cover.
5. Remove the battery from the instrument case.
6. Plug the connector, from the battery, into the mating connector that connects to the circuit
board.
7. Install the battery in the instrument case, position it so that the wires exit the battery towards
the left-center side of the case.
8. Push the battery connector and wires into the small open space at the top of the battery. The
connectors and wires must be flush with or below the surface of the battery.
9. Replace the battery cover and secure it with the tow screws.
Battery Connector
Battery Cover
Figure 5-3: Servicing the Battery

Replacing the Oxygen Sensor

The PAC CHECK 325 uses an electrochemical sensor to measure oxygen concentration. After prolonged
exposure to oxygen, the sensor will become depleted and need replacement. The oxygen sensor must be
replaced when a “Range Error” is displayed during a Cal-Smart calibration. The PAC CHECK 325 is
designed to allow replacement of oxygen sensor using common hand tools.
Please read this entire procedure before proceeding. You may choose to have MOCON Technical Services
replace the sensor. If you have any questions, please call MOCON Technical Services in the USA at (763)
493-7250. We want you to receive the best in product support services.
To replace the Oxygen Sensor on the PAC CHECK 325, follow these steps:
1. Turn off the instrument by pressing and holding the ON/OFF button for 4 seconds.
2. Remove the instrument from the protective boot.
3. Place the instrument face down on a soft cloth or clean surface.
4. Remove the four screws, shown in Figure 5-4, securing the instrument cover and the battery
cover.
Remove Screws
Figure 5-4: Removing the Back Cover

5. Remove the battery cover and unplug the battery.
6. Remove the battery from the instrument case.
7. Remove the remaining two screws, shown in Figure 5-5.
Battery Connector
Remove Screws
Battery Cover
Figure 5-5: Battery Removal

8. Turn the instrument over and place it face up on the work surface.
9. Carefully separate the top and bottom parts of the instrument case.
10. Carefully rotate the top of the case until it is approximately at a right angle to the bottom part.
This will provide access to the keypad connector, shown in Figure 5-6 below.
11. Carefully unplug the keypad cable from the connector on the circuit board.
LCD Display
Keypad Connector
Remove Screws
Figure 5-6: Unplugging the Keypad
12. Remove the two screws below the keypad connector, shown in Figure 5-6, securing the
circuit board to the case.

13. Carefully lift the LCD display off the locating pins and lay it face down on the circuit board as
shown in Figure 5-7 below. Be careful to avoid damaging the display cable, connector or
scratching the face of the LCD.
14. Remove the four remaining screws, shown in Figure 5-7, securing the circuit board to the
case.
15. Replace the LCD display on the locating pins.
16. Turn the instrument over and carefully place it face down on the work surface while holding
the display in place.
17. Carefully lift the case back off the circuit board and position next to the case as shown in
Figure 5-8 on the next page.
Remove Screw
Remove Screws
Locating Pin
LCD Display
Remove Screw
Figure 5-7: Moving the LCD

Figure 5-8: Removing the Circuit Board
18. Remove the O-Ring from the new oxygen sensor; take care not to damage the threads.
19. Unplug the signal cable from the connector at the back of the oxygen sensor.
20. Remove the oxygen sensor from the housing by turning it counterclockwise.
21. Screw the new sensor into the housing, by turning it clockwise until it is finger tight.
22. Tighten the sensor an additional ¼ turn clockwise to seat the O-Ring in the housing.
23. Plug the signal cable into the connector at the back of the oxygen sensor.
Oxygen Sensor
Signal Cable
Figure 5-9: Removing the Oxygen Sensor

24. Place the circuit in the bottom part of the case and position the LCD as shown in Figure 5-7.
25. Replace the 4 screws, shown in Figure 5-7, that were removed in step 14.
26. Replace the LCD on the locating pins as shown in Figure 5-6. Be careful to avoid kinking or
creasing the LCD cable.
28. Plug the keypad cable into the keypad connector as shown in Figure 5-6. Be careful to avoid
kinking or creasing the cable.
29. Replace the instrument front cover. Inspect the fit carefully to insure that everything is
correctly aligned.
30. Turn the instrument over, while carefully holding the cover in place and place it face down on
the work surface.
32. Replace the battery, removed in step 6, and plug it in.
33. Replace the 2 screws securing the back, (shown in Figure 5-5) that were removed in step 4.
34. Install the battery cover and replace the final 2 screws to secure it in place.
35. Turn the instrument over and turn it on by pressing and holding the ON/OFF button for 4
seconds. The instrument should power up and display the “Idle” screen.
36. A quick functional test of the new oxygen sensor can be performed by doing a Cal-Smart®
calibration.
37. To insure accuracy across the entire instrument range the oxygen sensor must be calibrated
using the “Calibrate O2” function in the calibration menu. Refer to Appendix A page A-10.


PAC CHECK Model 325 Operator’s Manual Calibrating the PAC CHECK Model 325
Appendix A: Calibrating Your PAC CHECK Model 325

Read this appendix for information about:
• Checking the PAC CHECK Model 325 oxygen and carbon dioxide calibration.
• Calibrating the PAC CHECK Model 325 the oxygen and carbon dioxide sensors.
• The Calibration Menu.
This appendix is set up so you can easily access information on checking calibration and calibrating the
PAC CHECK Model 325.
Overview
In order to perform your own calibration checks and calibrations on the PAC CHECK Model 325, you should
have available reference gases of known O2 and CO2 concentrations in a balance of an inert gas, typically
N2 or a known combination of these gases. When choosing reference gases, it is best to pick those with
concentrations close to the range of O2 and CO2 you will be testing.
Checking the PAC CHECK Model 325 Calibration

To assure optimum operation and maximize your system’s accuracy, MOCON recommends that the
calibration be checked regularly. Checking the calibration includes verifying that the instrument is correctly
reading room air and references gases of known values.
NOTE: Before checking the calibration, ensure there has been sufficient time for the instrument to come to
equilibrium with the ambient temperature. To assure optimum results, calibrate at or near the normal
working temperature.
Air Calibration Check
1. Turn the analyzer on by pressing the ON/OFF button.
2. Verify the instrument is in Auto Hold or Auto Vent mode; if necessary, change the Test Mode.
3. Press the Test button to take a sample of room air.
4. Check the test results.
The O2 value displayed should be between 20.1% and 21.4%.

The CO2 value displayed should be between 0.0% and 0.5%.
If the values are outside these tolerances the instrument should be calibrated. Refer to
“Calibrating the PAC CHECK Model 325” on page A-4.
MOCON, Inc. Revision C A-1

Calibrating the PAC CHECK Model 325 PAC CHECK Model 325 Operator’s Manual
O2 Reference Gas Calibration Check
To check the O2 reference gas calibration, use the following procedure.
1. Remove the needle from the PAC CHECK Model 325.
3. If the instrument is in Auto Hold or Auto Vent mode, change the Test Mode to manual.
4. Connect an Oxygen Reference gas to the instrument as illustrated in Figure A-1.
5. Set the secondary pressure on the regulator to 6 psi.
6. The reference gas must be allowed to flow through the system until it reaches equilibrium. A
minimum time period of 1 to 2 minutes is recommended.
7. Press the Test button to obtain an oxygen reading.
The O2 value should be within the stated tolerance for the reference gas used.
If the value is outside this tolerance, the instrument should be calibrated. Refer to
CO2 Reference Gas Calibration Check
To check the CO2 reference gas calibration, use the following procedure.
1. Remove the needle from the PAC CHECK Model 325.
3. If the instrument is in Auto Hold or Auto Vent mode, change the Test Mode to manual.
4. Connect a Carbon Dioxide Reference gas to the instrument as illustrated in Figure A-1.
5. Set the secondary pressure on the regulator to 6 psi.
6. The reference gas must be allowed to flow through the system until it reaches equilibrium. A
minimum time period of 1 to 2 minutes is recommended.
7. Press the Test button to obtain a carbon dioxide reading.
9. The CO2 value should be within the stated tolerance for the reference gas used.
If the value is outside this tolerance, the instrument should be calibrated. Refer to
A-2 Revision C MOCON, Inc.

Reference Gas Connection
The figure below shows how to connect a reference gas to the instrument using the certified gas calibration
equipment available from MOCON. When using gas and equipment not supplied by MOCON, a similar
equipment configuration should be used. A regulator capable of controlling output pressure and flow is
required. The reference gas flow must be maintained at a stable value between 50 and 100 cc/min.
Figure A-1: Reference Gas Connection
Calibration Supplies
Calibration requires a regulated supply of reference gases with known oxygen and carbon dioxide
concentrations. MOCON can provide these optional accessories to allow for quick and easy calibration:
MOCON P/N 050-364 Certified tank regulator Assy

MOCON P/N 050-377 Holder, Cal Gas Cylinder
MOCON P/N 035-255 Female to Female Luer Adapter
MOCON P/N 050-360 Certified 0.5% O2 calibration gas
Supplied by customer Certified 100% O2 calibration gas
MOCON P/N 050-361 Certified 99% CO2 calibration gas
Please call your sales representative or the MOCON Spares Desk in the USA at (763) 493-7265 for more information.

Calibrating the PAC CHECK Model 325

The PAC CHECK Model 325 provides two different methods to calibrate the oxygen sensor: the Cal-Smart
calibration method and a three point calibration method. The Cal-Smart method is sufficient for all
applications under 20% O2.
When the oxygen concentration of the sample headspace is normally above 20% (ambient air) the three
point calibration method should be used. The three point calibration method requires a “High O2” reference
gas for calibration. Commercial grade 100% oxygen is a suitable reference gas for a three point calibration.
The carbon dioxide sensor is calibrated using two reference points. Ambient air is used as one of the
reference points. For the second or “High Reference” point of the CO2 sensor, a gas with a certified
composition at or near 100% is often used.
Using the Cal-Smart Calibration Method
Using the Cal-Smart feature to calibrate the oxygen sensor regularly insures the best possible sensor
accuracy. It is recommended that a Cal-Smart calibration be performed daily.
1. Select “Gases” from the Calibration menu and then select the Cal-Smart menu item.
2. Place the sample probe in room air.
3. Press the Test/OK key.
4. Wait for the calibration sequence to complete.
Using the Three Point O2 Calibration Method
A three point calibration should be performed under the following conditions: when the oxygen sensor has
been replaced, when a Calibration Check, using a high concentration oxygen reference gas, indicates
calibration is needed and a Cal-Smart calibration has not corrected the problem.
1. Select “Gases” from the Calibration menu and then select the “Calibrate O2” menu item.
2. Place the sample probe in room air.
3. Press the Test key.
4. Wait until the screen instructing the user to connect the reference gas appears.
Note: The remainder of the procedure can be skipped, when performing a calibration after the
sensor has been replaced, if the instrument will not be used for testing above 20% (ambient
air). To skip the “High O2” calibration sequence press the “Cancel” key.
5. Connect the O2 reference gas to the instrument. See Calibration Figure A-1: Reference Gas
Connection for information on connecting a reference gas.
6. Press the Test button to take a calibration sample reading.
7. Input the actual O2% reading that was sampled into the field.
8. Confirm the change to complete the calibration.

Calibrating the Carbon Dioxide Sensor
The Carbon Dioxide sensor should only be calibrated when the result of a Calibration Check indicates the
sensor is outside of the allowable range.
1. Select “Calibration” from the Main menu.
1. Select “Gases” from the Calibration menu.
2. Select “Calibrate CO2” from the Gases menu.
3. Connect the High CO2 reference gas at a flow rate of 50 - 100 cc/min. See Calibration Figure
A-1: Reference Gas Connection for information on connecting a reference gas.
4. Allow the reference gas to flow through the system for a minimum period of 1 to 2 minutes.
5. Press the Test button to take a calibration sample reading.
6. Input the actual CO2% reading that was sampled into the field.
7. Confirm the change to complete the “High CO2” calibration.
8. Disconnect the reference gas.
9. Press the Test key to sample room air.
10. After the test has completed the “Calibration Gases” menu will be displayed.

Main Menu ► Calibration Menu

When the “Calibration” selection is made from the main menu and the correct password has been entered,
a screen will appear as shown in Figure A-2. This menu is used to access the calibration “Gases” and unit
selection “Units” menus.
CALIBRATION
1 GASES The following keys are recognized while in the Calibration menu:
2 UNITS
(a) Numeric keys 1-2: Enter 1 or 2 to select an item from the list.
(b) MENU or CANCEL/CLEAR: Return to the Main menu.

PACCHECK MODEL 325
Figure A-2: Calibration Menu Screen
Main Menu ► Calibration Menu ► Gases Menu

When the “Gases” menu is selected, a screen as shown in Figure A-3 will appear. The “Gases” menu is
used to calibrate the Oxygen (O2) and Carbon Dioxide (CO2) sensors in the PAC CHECK Model 325.
CALIBRATION GASES The following keys are recognized while in the Gases menu:
1. CAL-SMART
2. CALIBRATE CO2 (a) Numeric keys 1-3: Enter 1 to 3 to select an item from the list.
3. CALIBRATE O2
(b) CANCEL/CLEAR or MENU: Return to the Main menu
Figure A-3: Calibration Gases Menu Screen
Main Menu ► Calibration Menu ► Gases Menu ► Cal-Smart

When the “Cal-Smart” item is selected, a screen will appear as shown in Figure A-4. The “Cal-Smart”
system is used to calibrate the common reference point (Ambient Air) for the Oxygen (O2) and Carbon
Dioxide (CO2) sensors. The Cal-Smart sequence also automatically zeros the oxygen sensor
SAMPLE AT AIR The following keys are recognized while in the Sample at Air screen:
NEEDLE SHOULD BE (a) CANCEL/CLEAR: Return to the calibration menu without

PLACED IN ROOM AIR performing a Cal-Smart calibration.
PRESS [TEST] WHEN (b) TEST: Begins the “Cal-Smart” calibration sequence. The screen
READY TO CALIBRATE will appear as shown in Figure A-5 during the testing sequence.
Figure A-4: Sample at Air Screen

To begin the calibration sequence, place the needle in room air and press the test key. The screen will
display a “Testing …” message and the analyzer will automatically zero the oxygen sensor.
AUTO ZERO O2 The following keys are recognized while the “Auto Zero O2” screen is
displayed:
COLLECTING DATA
(a) CANCEL/CLEAR: Returns to the calibration menu without
completing the test sequence.
TESTING………
Figure A-5: Auto Zero O2 Screen
When the Automatic Zero test sequence has completed the screen will appear as shown in Figure A-6 and
the analyzer will make three consecutive ambient air measurements.
SAMPLE AT AIR The following keys are recognized while the Sample at Air data entry
screen is displayed:
COLLECTING DATA
TESTING………
Figure A-6: Auto Zero Testing at Air Screen
When the Cal-Smart calibration sequence has completed the Calibration Gases menu will be displayed.

Main Menu ► Calibration Menu ► Gases Menu ► Calibrate CO2

When the “Calibrate CO2” menu is selected, a screen will appear as shown in Figure A-7. The “High CO2”
screen is used to perform a High Reference calibration on the carbon dioxide sensor.
HIGH CO2 The following keys are recognized while in the “High CO2” screen:
(20.00-100.00 %)
(a) CANCEL/CLEAR: Return to the previous menu without performing
FLOW REFERENCE GAS a High Reference calibration.
INTO INPUT
(b) TEST: Begins the “High CO2” calibration sequence. The screen
PRESS [TEST] WHEN will appear as show in Figure A-8 during the testing sequence.
READY TO CALIBRATE
Figure A-7: High CO2 Reference Screen
High CO2 Reference Gas Calibration Setup
Follow these steps to prepare for a High CO2 Reference gas calibration:
1. Remove the needle from the instrument.
2. Connect the High CO2 reference gas as illustrated in Figure A-1 in this appendix.
3. Establish a stable flow of gas between 50 and 100 cc/min. When using an adjustable
MOCON calibration gas regulator set the secondary pressure to between 7 and 8 psi.
4. Allow the reference gas to flow through the system for a minimum period of 1 to 2 minutes
prior to beginning the Test.
To begin the reference calibration sequence, press the test key. The screen will display a “Testing …”
message and the analyzer will automatically take three consecutive samples.
HIGH CO2 The following keys are recognized while the “High CO2 Testing” screen
(20.00-100.00 %) is displayed:
COLLECTING DATA (a) CANCEL/CLEAR: Returns to the previous menu without

TESTING………
Figure A-8: Testing High CO2 Screen

After the sampling sequence is complete, a screen will appear as shown in Figure A-9. This screen is used
to enter the appropriate percentages for the High CO2 reference gas in the field.
The following keys are recognized while in the High CO2 screen:
HIGH CO2
(20.00-100.00 %) (a) Numeric keys: Enter desired concentration for the CO2 in the field.
32.80 (b) CANCEL/CLEAR: Return to the Calibration screen without

changing the calibration.
(c) MENU: Completes the data entry and displays confirmation

screen.
Figure A-9: High CO2 Data Entry Screen
After data entry is complete and the Menu key is pressed, a screen will appear as shown in Figure A-10.
This screen is used to confirm that the calibration information should be saved.
HIGH CO2 The following keys are recognized while the High CO2 confirmation
(20.00-100.00 %) screen is displayed:
32.80 (a) Numeric 1- 2: Confirm or cancel the calibration and return to the
previous menu.
PLEASE CONFIRM (b) CANCEL/CLEAR: Cancel the calibration and return to the previous
1-YES 2-NO menu.
Figure A-10: High CO2 Confirmation Screen
SAMPLE CO2 AT AIR The following keys are recognized while in the Sample at Air screen:

PLACED IN ROOM AIR performing an Air calibration.
PRESS [TEST] WHEN (b) TEST: Begins the “Sample CO2 At Air” sequence. The screen will
READY TO CALIBRATE appear as shown in Figure A-12 during the testing sequence.
Figure A-11: Sample CO2 at Air
To the complete the CO2 calibration sequence, place the needle in room air and press the test key. The
screen will display a “Testing …” message and the analyzer will automatically take three consecutive
ambient air samples. When the sequence has completed the Calibration Gases menu will be displayed.
SAMPLE CO2 AT AIR The following keys are recognized while the Sample CO2 at Air Testing
COLLECTING DATA
TESTING………
Figure A-12: CO2 At Air Testing Screen

Main Menu ► Calibration Menu ► Gases Menu ► Calibrate O2

When the “Calibrate O2” menu is selected, a screen will appear as shown in Figure A-13. The “Calibrate
O2” Menu is used to perform a 3 point calibration on the Oxygen (O2) sensor.
A three point calibration should be performed when a Calibration Check, using a high concentration oxygen
reference gas, indicates that calibration is needed and a Cal-Smart calibration has already been performed.
A three point calibration must be performed whenever the oxygen sensor has been replaced.
To begin the 3 point calibration sequence, place the needle in room air and press the Test key.
SAMPLE AT AIR The following keys are recognized while in the Sample at Air screen:

PLACED IN ROOM AIR performing an Air calibration.
PRESS [TEST] WHEN (b) TEST: Begins the “Sample at Air” calibration sequence. The
READY TO CALIBRATE screen will appear as shown in Figure A-14 during the testing
sequence.
Figure A-13: Sample at Air
SAMPLE AT AIR The following keys are recognized while the Sample at Air Testing
COLLECTING DATA
TESTING………
Figure A-14: Sample at Air Testing Screen
When the Sample at Air test sequence has completed the screen will appear as shown in Figure A-15. The
analyzer will display a “Testing …” message and automatically zero the oxygen sensor.
AUTO ZERO O2 The following keys are recognized while the Testing Sample at Air
COLLECTING DATA
TESTING………
Figure A-15: Auto Zero O2 Screen

When the Auto Zero O2 sequence has completed, a screen will appear as shown in Figure A-16. The “High
O2” screen is used to perform a High Reference calibration of the oxygen sensor.
HIGH O2 The following keys are recognized while in the “High O2” screen:
(80.00-100.00 %)
(a) CANCEL/CLEAR: Return to the previous menu without performing
FLOW REFERENCE GAS a High Reference calibration.
INTO INPUT
(b) TEST: Begins the “High O2” calibration sequence. The screen will
PRESS [TEST] WHEN appear as shown in Figure A-17 during the testing sequence.
READY TO CALIBRATE
Figure A-16: High O2 Screen
High O2 Reference Gas Calibration Setup
Follow these steps to prepare for a High O2 Reference gas calibration:
1. Remove the needle from the instrument.
2. Connect the High O2 reference gas as illustrated in Figure A-1 in this appendix.
3. Establish a stable flow of gas between 50 and 100 cc/min. When using an adjustable
MOCON calibration gas regulator set the secondary pressure to between 7 and 8 psi.
4. Allow the reference gas to flow through the system for a minimum period of 1 to 2 minutes
prior to beginning the Test.
To begin the reference calibration sequence, press the test key. The screen will display a “Testing …”
message and the analyzer will automatically take three consecutive samples.
HIGH O2 The following keys are recognized while the Testing High O2 screen is
(80.00-100.00 %) displayed:
COLLECTING DATA (a) CANCEL/CLEAR: Returns to the previous menu without

TESTING………
Figure A-17: Testing High O2 Screen

After the sampling sequence is complete, a screen will appear as shown in Figure A-18. This screen is used
to enter the appropriate percentages for the High O2 reference gas in the field.
The following keys are recognized while the High O2 screen is

displayed:
HIGH O2
(80.00-100.00 %) (a) Numeric keys: Enter desired concentration for the O2 in the field.
87.80 (b) CANCEL/CLEAR: Return to the Calibration screen without
changing the calibration.
(c) MENU: Completes the data entry and displays confirmation

screen.
Figure A-18: High O2 Data Entry Screen
After data entry is complete and the Menu key is pressed, a screen will appear as shown in Figure A-19.
This screen is used to confirm that the calibration information should be saved.
HIGH O2 The following keys are recognized while the High O2 confirmation
(80.00-100.00 %) screen is displayed:
87.80 (a) Numeric 1- 2: Confirm or cancel the calibration and return to the
previous menu.
PLEASE CONFIRM (b) CANCEL/CLEAR: Cancel the calibration and return to the previous
1-YES 2-NO menu.
Figure A-19: High O2 Confirmation Screen
When the calibration has been confirmed or canceled the Calibration Gases menu will be displayed.

PAC CHECK Model 325 Operator’s Manual Memory Menu
Appendix B: Memory Menu

This appendix discusses how to store, access and download data to a PC. The optional DataGrab
(P/N 034-725) utility and an adapter cable (P/N 035-146) are required to send data from the analyzer to a
PC.
Please contact your MOCON sales representative for more information.
Main Menu ► Memory Menu

When the “Memory” selection is made from the main menu, a screen will appear as shown in Figure B-1.
This menu is used to access the “Select Data”, “View”, “Send” and “Delete” menus. These menus are used
to manage and view the test data that has been stored in the instrument using the “Store” or “Auto-Store”
functions. This screen also displays the instrument serial number.
MEMORY 4% FULL The following keys are recognized while in the Memory menu:
1 SELECT DATA
2 VIEW (a) Numeric keys 1-4: Enter 1 to 4 to select an item from the list.
3 SEND
4 DELETE (b) CANCEL/CLEAR or MENU: Return to the Main menu.
7 OF 7 SELECTED
Figure B-1: Memory Menu Screen
The instrument can store the results of up to 240 tests. The percentage of memory available for data
storage that has been used is displayed on the top line of the screen. When the memory is full the display
will show “Memory 100% Full”. When the memory is full the oldest data will automatically be discarded as
new data is generated. No warning is generated, except for the 100% indication, when data is discarded.
The results from the last test will be stored automatically if the “Auto-Store” setting for the currently selected
product is set to “Yes”. If the Auto-Store setting is set to “No” the data will not be saved unless the “Store”
key is pressed. More information on setting the Auto-Store function is contained in Chapter 3 Operating the
PAC CHECK model 325.
Main Menu ► Memory Menu ► Select Data

When the “Select Data” item is selected in the Memory menu, a screen as shown in Figure B-2 will appear.
The screen allows the user to set the criteria for Test Data that will be viewed, sent or deleted. The
selection criteria are Product Name, User Name, Start Date and End Date.
SELECT DATA The following keys are recognized while the Select Data screen is
1 PRODUCT POTATOCHIP displayed:
2 USER TIMOTHY
3 FROM 10/25/03 (a) Numeric 1-4: Select the desired item for editing of the selection
4 THRU 10/27/03 criteria.
(b) CANCEL/CLEAR: Return to the previous menu.
7 of 7 SELECTED (c) MENU: Return to the previous menu.
Figure B-2: Select Data Screen
MOCON, Inc. Revision C B-1

Memory Menu PAC CHECK Model 325 Operator’s Manual
Main Menu ► Memory Menu ► Select Data ► Product

When the “Product” item is selected in the Select Data menu, a screen as shown in Figure B-3 will appear.
This screen is used to set the Product Name criteria that will be used when selecting data for viewing,
sending or deleting.
The following keys are recognized while this screen is displayed:
(a) Numeric 1-6: Select the desired Product Name.

PRODUCTS
>1 POTATO CHIP (b) Numeric 7: Select All Products.
2 SODA POP
3 BLISTER (c) Right / Left Arrow: Move the indicator up and down the list.
4 COFFEE
5 MEAT (d) CANCEL/CLEAR: Returns to the previous menu, without saving
6 CHEESE the selection.
7 -ALL-
(e) MENU: Save the selection and returns to the Main Menu.
Figure B-3: Product Select Screen
Main Menu ► Memory Menu ► Select Data ► User

When the “User” item is selected in the Select Data menu, a screen as shown in Figure B-4 will appear.
This screen is used to set the User Name criteria that will be used when selecting data for viewing, sending
or deleting.
The following keys are recognized while this screen is displayed:
(a) Numeric 1-6: Select the desired User Name.

USERS
>1 TIMOTHY (b) Numeric 7: Selects All Users.
2 JOE
3 SARAH (c) Right / Left Arrow: Move the indicator up and down the list.
4 MIKE
5 SUE (d) CANCEL/CLEAR: Returns to the previous menu, without saving
6 TED the selection
7 -ALL-
(e) MENU: Save the selection and returns to the Main Menu.
Figure B-4: User Select Screen
B-2 Revision C MOCON, Inc.

Main Menu ► Memory Menu ► Select Data ► From and Thru Time/Date
When the “From” or “Thru” items are selected in the Select Data menu, a screen as shown in Figure B-5 will
appear for the respective item. These screens are used to set the Date criteria that will be used when
selecting data for viewing, sending or deleting. The Time/Date selected on these screens will be displayed
on the appropriate line (from or thru) of the Select Data screen.
The following keys are recognized while these screens are displayed
FROM TIME/DATE
(a) Numeric 0-9: Change the value of the highlighted field
11:00:00 10/15/04
HH:MM:SS MM/DD/YY (b) Right / Left Arrow: Moves to the next field. The validity of the data
in the field is checked before moving to the next field.
(c) CANCEL/CLEAR: Returns to the previous menu, without saving

any changes.
THRU TIME/DATE
(d) MENU: Save the selection and return to the Main Menu.
11:00:00 10/15/04
HH:MM:SS DD/MM/YY
Figure B-5: From and Thru Screens
Default Data Selection Criteria
Default values will appear in this screen if they have not been selected since the last time the instrument
was turned on. The default product and user will be the currently selected Product and User. The selected
product and user are retained when the instrument is turned off. The default “From” date will be the date of
the oldest record in memory. The default “Thru” date will be today’s date.
The “All” data’ may be made selected by setting the product and user filters to “All”, and letting the date
range default to oldest date through the current date. The default values may be restored, by pressing the
CANCEL/CLEAR key.
NOTE: The FROM/THRU range is primarily effective for memory send and memory clear. When this
feature is used for memory view, all the stored data will be viewable, but viewing will start
with the first record found at the “FROM” date. Viewing will not be stopped while scrolling
ahead in time if data is available. Viewing will not be prevented while scrolling back in time if
data is available at a date older than the starting point of “from” date.
Data Sort Order
Data will be sorted by time/date for viewing and sending, with the oldest record in the given range appearing
first. All users and/or products will be viewed or sent unless filtered by selection of the product and/or user
as shown on the Select Data screen. When all products or all users are selected, different products and
users may be mixed within the data set, the data will be sorted by time/date only.

Main Menu ► Memory Menu ► View

When the “View” item is selected in the Memory menu, a screen as shown in Figure B-6 will appear. This
screen is used to display a summary view of the current data set. The data set consists of previously stored
test data. The data set displayed will be determined according to the selection criteria set using the Select
Data menu.
If the data set contains more than seven records, it will be displayed seven records at a time. The pointer in
the first column indicates the currently selected record. The top line displays the product and user name of
the currently selected record. The currently selected record can be changed using number keys 1-7. The
detailed test data can be displayed by selecting the desired record and then pressing the Menu key.
The following keys are recognized while the Memory View (or data
review) screen is displayed:
(a) Numeric 1-7: Set that respective record as the current record.
(b) Left Arrow: Scroll to previous group of records in the data set. If the
PRODUCT 01 TEST USER first group of records is currently displayed, an invalid key beep will
>1 11:00:00 10/27/03 indicate the top of the list is displayed.
2 10:58:00 10/27/03
3 10:56:00 10/27/03 (c) Right Arrow: Scroll to next group of records in the data set. If the
4 10:54:00 10/27/03 last group of records is currently displayed, an invalid key beep will
5 10:52:00 10/27/03 indicate the end of the list is displayed.
6 10:49:00 10/27/03
7 10:48:00 10/27/03 (d) CANCEL/CLEAR: Returns to the Memory menu.
(e) MENU: Displays the currently selected data record’s detailed test
results using the Single Data Point screen see (Figure B-7).
Figure B-6: View Screen
Main Menu ► Memory Menu ► View ► Single Data Point

When the Test Record is selected for viewing, a screen as shown in Figure B-7 will appear. This screen is
used to display detailed data for the selected test record. This screen is similar to the Run screen displayed
while testing.
740 MMHG 23.5 ◦C While viewing a single data point from previous test, the following keys
are recognized:
0.02%O2
(a) Left/Right arrows: Display the previous/next record in the data set.
30.00%CO2
(b) Clear/Cancel: Delete the displayed record from memory a
confirmation screen will be displayed.
11:00:00 10/27/03 (c) Menu: Return to the previous menu.
Figure B-7: Singe Data Point Screen

Main Menu ► Memory Menu ► Send

When the “Send” item is selected in the Memory menu, a screen as shown in Figure B-8 will appear. This
screen is used to send the records in the selected data set out the serial port. The data set transmitted will
be determined according to the selection criteria set using the Select Data menu.
SEND The following keys are recognized while the Send screen is displayed:
PRODUCT PRODUCT 01
USER TEST USER (a) CANCEL/CLEAR: Abort the data transmission and return to the
FROM 10/25/03 Memory menu.
THRU 10/27/03
(b) MENU: Abort the data transmission and return to the Memory
SENDING 14 OF 22 menu.
Figure B-8: Send Screen
The count will increment as records are sent. Data transmission may be aborted by pressing the Menu or
Test key. Data transmission will continue until complete or aborted. When data transmission ha completed
the display automatically returns to the previous menu.
If the RS-232 port is not connected the record count will not increment. Clear/Cancel will return to the
Memory menu.
Main Menu ► Memory Menu ► Delete

When the “Delete” item is selected in the Memory menu, the screens shown in Figure B-9 will appear.
These screens are to confirm that the selected data set is to be deleted. The data set deleted will be
determined according to the selection criteria set using the Select Data menu.
DELETE The following keys are recognized while the Send screen is displayed:
PRODUCT PRODUCT01
USER TEST USER (a) Numeric 1-2: Confirm or cancel the deletion and return to the
15:55:36 10/21/03 memory menu.
THRU
13:34:56 10/27/03 (b) CANCEL/CLEAR: Returns to the Memory menu without deleting
any data.
OK? (1-YES 2-NO)
DELETE
PRODUCT –ALL-
USER –ALL-
15:55:36 10/21/03
THRU
13:34:56 10/27/03
OK? (1-YES 2-NO)
Figure B-9: Delete Screen (depending on selection criteria)

Data Log
A maximum of 400 data points may be stored in memory. Each data point stored in the data log will be of
the following format:
1. Time HH:MM:SS
2. Date MM-DD-YY (applies to storage format, not display format)
3. Test Mode
4. User Index
5. Product Index
6. O2 reading (scaled integer, 0.01% resolution)
7. CO2 reading (scaled integer, 0.01% resolution)
8. Temperature reading at time of test.
9. Barometric pressure reading at time of test.
NOTE: The format of Date data stored in the internal memory will always be HH:MM:SS MM-DD-YY
format; however, display of that data will be according to the format selected by the user in the
Setup Time/Date menu.
This data may be viewed using the View menu or exported through the RS-232 port using the Send feature.
New data will always be added to memory as it is obtained (and the Store key pressed or in auto store
mode). New data will be inserted in the first available unused location in memory. In the event there are no
empty records, a search will be made for the oldest record and it will be discarded. This may cause a
noticeable slow-down in operation; therefore, it is advisable to clear memory from time to time.
Transmitted Data Format

When a data record is transmitted out the RS-232 port it is sent as a semicolon-delimited ASCII string. The
information is transmitted in the order given below. All items are sent as semicolon -delimited fields with the
following exceptions: A space character precedes the Test number. The Time & Date are sent as one
space-delimited field. The User and Product Name items are enclosed in quotes.
1. Space Character
2. Test Number (Integer, 0 to 240)
3. Time HH:MM:SS Date MM-DD-YY
4. Test Mode (0=Auto Hold, 1=Auto Vent, 2=Manual)
5. User Index (Integer, 0 to 15)
6. User Name
7. Product Index (Integer, 0 to 239)
8. Product Name
9. O2 reading
10. CO2 reading
11. Temperature
12. Barometric pressure
Communication Protocol Settings

The communication protocol for sending data is:
9600 Baud, 8 Data bits, No Parity, 1 Stop Bit, No Hardware flow control

PAC CHECK Model 325 Operator’s Manual Spare Parts
Appendix C: Spare Parts

Following is a list of spare parts that are available for the PAC CHECK Model 325. To order, contact the
MOCON Spare Parts Order Desk in the USA at (763) 493-7265.
Minimum Unit
Part Number Description Order of
Quantity Measure
021-293 STOPCOCK, SPRING CLIP 1 EA

021-772 SYRINGE, GAS TIGHT 1 EA
025-785 RS-232 CABLE 1 EA
031-371 LIQUI-BLOCK FILTER 25 EA
034-725 DATAGRAB ACQUISITION SOFTWARE 1 EA
035-126 SENSOR, OXYGEN 1 EA
035-137 NEEDLE, 20 GAUGE, 1.15" LONG 5 EA
035-146 ADAPTER, 9-PIN D-SUB TO 6 PIN DIN 1 EA
035-147 9VDC, 20W POWER SUPPLY 1 EA
035-153 WRIST STRAP 1 EA
035-163 FITTING, FEMALE LUER LOCK TO BARB 5 EA
035-164 FITTING, MALE LUER LOCK TO BARB 5 EA
035-166 INJECTION PORT, FEMALE LUER FITTING 1 EA
035-186 CARRYING CASE 1 EA
035-253 COILED TUBE ASSEMBLY 1 EA
035-255 ADAPTER, LUER, FEMALE TO FEMALE 1 EA
035-393 OPTION, STICKY FOOT 1 EA
050-360 CERTIFIED CALIBRATION GAS, 0.5% 02 1 EA
050-361 CERTIFIED CALIBRATION GAS, 99% CO2 1 EA
050-364 ASSY, REGULATOR CAL GAS 1 EA
050-377 HOLDER, CAL GAS CYLINDER 1 EA
050-421 BATTERY PACK, 4 CELL 1 EA
143-162 MANUSCRIPT, ON CD, PC325 1 EA
320-012 FILTER CHIP 100 EA
320-013 FILTER HOLDER 10 EA
380-034 RUBBER INLET 10 EA
380-035 STICKY NICKEL 500 EA
210-017 CORD, POWER, 125V 1 EA
800-020 SYRINGE, DISPOSABLE, 10 CC 1 EA
MOCON, Inc. Revision C C-1

Spare Parts PAC CHECK Model 325 Operator’s Manual
C-2 Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Warranty and Service Policies
Appendix D: Warranty and Service Policies
MOCON, Inc. Revision C D-1

Warranty and Service Policies PAC CHECK Model 325 Operator’s Manual
mocon
®
EFFECTIVE DATE: January 4, 2011

Minneapolis, MN 55428 U.S.A.
763-493-6370 Fax 763-493-6358
WARRANTY POLICY
STATEMENT OF LIMITED WARRANTY
MOCON warrants that any part of any MOCON instrument or accessory which proves to be defective in material or workmanship
during the warranty period will be repaired by MOCON “certified” service personnel only, or at MOCON’s option replaced, free of
charge, F.O.B. MOCON’s factory. Please consult the MOCON technical services department to determine which warranty statement
applies to your instrument. This warranty applies to the original purchaser only, and is subject to the following terms and conditions:
1. Units or systems with MOCON offered field training, either purchased as an option or included in the purchase price.
• One year from date of shipment from MOCON’s factory if field training is performed by MOCON personnel or
“certified” representatives.
• Ninety days from date of shipment from MOCON’s factory if field training is not purchased.
• One year from date of shipment from MOCON’s factory if an extended warranty is purchased as an option or
included in the purchase price (not available on all instruments).
2. Units or systems without field training offered by MOCON.
• One year from date of shipment from MOCON’s factory.
3. Spare parts, repairs and accessories when purchased separately and not a part of a new instrument order.
• Ninety days from date of shipment from MOCON’s factory.
4. This warranty covers normal use only. It does not cover damage that results from alteration, accident, misuse, abuse,
neglect, or failure to follow assembly, installation, operational, or other MOCON instruction.
5. All warranty repair items are to be shipped at purchaser’s expense, to and from MOCON.
6. THE FOREGOING SHALL CONSTITUTE THE SOLE AND EXCLUSIVE REMEDY FOR ANY PURCHASE OF MOCON
PRODUCTS, AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED, IMPLIED OR STATUTORY, WHICH ARE
HEREBY DISCLAIMED AND EXCLUDED BY MOCON, INCLUDING WITH LIMITATION, THE IMPLIED WARRANTIES
OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND USE AND ALL OBLIGATIONS AND
LIABILITIES ON THE PART OF MOCON FOR DAMAGES ARISING OUT OF OR IN CONNECTION WITH THE USE OF
REPAIR OR PERFORMANCE OF THE PRODUCT. IN NO EVENT SHALL MOCON BE LIABLE FOR ANY INDIRECT
INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES OR FOR ANY DELAY IN THE PERFORMANCE BY MOCON
OF ANY OF ITS OBLIGATIONS UNDER THE FIELD SERVICE AGREEMENT OR THIS WARRANTY DUE TO CAUSES
BEYOND ITS CONTROL.
7. In no event shall MOCON be liable for any damages in excess of the price paid for software including, but not limited to,
direct, consequential (including, without limitation, lost profits), special, exemplary, incidental and indirect damages, arising
out of or in connection with the use, the results or the inability to use the software, and imposed under any cause of action
whatsoever, including contract, warranty, strict liability, or negligence, even if MOCON has been notified of the possibility of
such damages.
MOCON software is provided “as is” and MOCON makes no warranty as to the software. MOCON DISCLAIMS ALL WARRANTIES,
EXPRESS OR IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, RELATED TO
THE SOFTWARE, ITS USE OR ANY INABILITY TO USE IT, AND THE RESULTS OF ITS USE.
MOCON IS A REGISTERED TRADEMARK OF MOCON, INC.

Copyright© 2001 MOCON, Inc. All rights reserved.
P/N 032-846 C
D-2 Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Warranty and Service Policies
mocon
®
EFFECTIVE: January 4, 2011

763-493-6370 Fax 763-493-6358
INTERNATIONAL SERVICE POLICY

MOCON offers a complete range of service options to purchasers of MOCON instrumentation and systems.
♦♦♦SERVICE PERFORMED WITHIN THE WARRANTY PERIOD♦♦♦
1. PART REPLACEMENT
If a defective part can be located, a free replacement part can be shipped collect to the customer for installation by in-
house repair personnel. This is the fastest and least expensive way to get the equipment operating again.
2. RETURN UNIT TO MOCON U.S.A.

If replacing the part appears to be beyond the Purchaser’s normal range of talents, the Customer may elect to ship the
instrument back to the factory in Minneapolis, Minnesota, U.S.A., for repairs. In this case, the Customer is responsible for
round trip freight, insurance, and duties, with MOCON providing all labor and materials free of charge, subject to warranty
restrictions. Our Service Department will keep turnaround time to a minimum.
3. LOCAL SERVICE (IF AVAILABLE)

Another option is to have your local representative travel to your plant to facilitate repairs on equipment. If a special trip to
your location is necessary, you may be required to pay for all time and travel expenses. Once the representative arrives at
your plant, parts (if covered by warranty) are free of charge. Contact your representative for labor rates.
4. U.S.A. SERVICE PERSONNEL

When the malfunction is considered an emergency, MOCON service personnel can be dispatched from the U.S.A. to visit
your facility and to correct the problem you are experiencing. The charges for this service include all out-of-pocket travel
expenses and portal-to-portal travel time. Labor and parts expanded while on your premises are free of charge, subject to
warranty restrictions.
♦♦♦SERVICE PERFORMED AFTER THE WARRANTY PERIOD♦♦♦
5. PART REPLACEMENT
If a defective part can be located, a replacement can be shipped to the Customer for installation by in-house repair
personnel. Charges will include the cost of the parts plus shipping. This is the fastest and least expensive way to get the
equipment operating again.
6. RETURN UNIT TO MOCON U.S.A.

If replacing the part appears to be beyond the capability of in-house personnel, the instrument may be shipped back to the
factory in Minneapolis, Minnesota, U.S.A., for repairs. The customer is responsible for round trip freight, insurance and
duties, and will be billed for parts and labor required to accomplish the repair. If the required parts are in stock, turnaround
time is minimal.
7. LOCAL SERVICE (IF AVAILABLE)

A request may be made for your local representative to visit your facility. If a special trip to your location is required, you will
be billed for time, travel expenses, and parts. If you are unsure of whether you have a local representative, please contact
MOCON and we will direct you to the location nearest you.
8. U.S.A. SERVICE PERSONNEL

When the malfunction is considered an emergency, MOCON service personnel can be dispatched from the U.S.A. to visit
your facility and to correct the problem you are experiencing. The charges for this service include travel expenses incurred,
portal-to-portal travel time at prevailing labor rates, and parts expended.
MOCON is a registered trademark of MOCON, Inc.

P/N 032-847 B
MOCON, Inc. Revision C D-3

Warranty and Service Policies PAC CHECK Model 325 Operator’s Manual
®
mocon
EFFECTIVE DATE: January 4, 2011

763-493-6370 Fax 763-493-6358
DOMESTIC SERVICE POLICY
MOCON offers a complete range of service options to purchasers of MOCON instrumentation and systems.
♦♦♦SERVICE PERFORMED WITHIN THE WARRANTY PERIOD♦♦♦

1. PART REPLACEMENT
If a defective part can be located, a free replacement part can be shipped F.O.B. MOCON factory to the Customer for
installation by in-house repair personnel. Charges include cost of insurance plus shipping. This is the fastest and least
expensive way to get the equipment operating again.
2. RETURN UNIT TO MOCON
If replacing the part appears to be beyond the capability of the Customer’s in-house personnel, the Customer may elect to
ship the instrument back to the factory in Minneapolis, Minnesota, for repairs. In this case, the Customer will pay the charge
for round trip freight and insurance, with MOCON providing all labor and materials free of charge subject to warranty
restrictions.
3. SERVICE REPRESENTATIVE VISIT
If malfunction is considered by MOCON to be an emergency, a MOCON service representative will be dispatched from
MOCON to visit the Customer’s facility to correct the problem. The charges to the purchaser for this service include all out-
of-pocket travel expenses, including meals and lodging and the service technician’s portal-to-portal travel time at the
prevailing labor rates. Labor and parts expended while on the Customer’s premises are free of charge, subject to warranty
restrictions.
♦♦♦SERVICE PERFORMED AFTER WARRANTY PERIOD♦♦♦

In the event that repairs are required after the warranty period, the Purchaser again has several alternatives.
4. PART REPLACEMENT
If the customer can identify a defective part, a replacement can be shipped F.O.B. MOCON factory to the customer for
installation by in-house repair personnel. Charges will include the cost of the parts plus shipping. This is the fastest and the
least expensive way to get the equipment operating again.
5. RETURN UNIT TO MOCON
If replacing the part appears to be beyond the capability of the Customer’s in-house personnel, the instrument may be
shipped back to the MOCON factory in Minneapolis, Minnesota for repairs. The Customer is responsible for the cost of
round trip freight and insurance, and will be billed for parts and labor required accomplishing the repair.
6. SERVICE REPRESENTATIVE
If malfunction is considered by MOCON to be an emergency, a MOCON service representative will be dispatched from
MOCON to visit the Customer’s facility to correct the problem. The charges for this service include out-of-pocket travel
expenses including portal-to-portal travel time at prevailing labor rates, parts used, and labor at the prevailing labor rates to
repair the equipment.
♦♦♦GENERAL TERMS AND CONDITIONS♦♦♦

7. Invoices are due NET 30 days (with approved credit) and are billed and payable in U.S. dollars.
8. All parts are shipped F.O.B. MOCON factory Minneapolis, Minnesota; freight and Insurance will be billed separately.
9. MOCON insures all shipments unless advised otherwise.
10. All repairs after the original instrument warranty period are warranted for 90 days on parts and labor, F.O.B. MOCON
factory.
Please refer to the latest version of MOCON’s Warranty Policy sheet for warranty information.
MOCON is a registered trademark of MOCON, Inc.

P/N 032-848 C
D-4 Revision C MOCON, Inc.

PAC CHECK Model 325 Operator’s Manual Glossary
Glossary
Accuracy
The degree of agreement of a measurement with an accepted reference level or value.
Adhesive Rubber Strip

An adhesive-backed strip which is placed on the package before the needle is inserted to remove the
gas sample from the package. It creates a leak-free seal between the needle and the package being
tested. An adhesive rubber strip may be used in place of a sticky nickel.
Automatic Mode
The method of taking a sample using the automatic internal sampling pump in the PAC CHECK MODEL
325.
Auto Hold
The Auto Hold test method is one of two Automatic Mode methods that use the automatic internal
sampling pump in the PAC CHECK Model 302. The Auto Hold mode should be used when sampling
with the pump and any of the following conditions exists: The sample is a rigid or semi-rigid package.
The sample does not contain enough headspace to insure it remains at or above ambient pressure. The
sample is “vacuum packed”.
When making measurements under these conditions a vacuum can be created within the instrument.
The Auto Hold mode maintains or “Holds” the sample within the instrument, after the pump stops, until
the measurement can be completed and compensated for the actual sample pressure. After the sample
has been measured and compensated for the pressure difference it is vented to atmosphere.
Auto Vent
The Auto Vent test method is one of two Automatic Mode methods that use the automatic internal
sampling pump in the PAC CHECK Model 302. The Auto Vent mode should be used when the Auto
Hold or Manual modes are not appropriate.
The Auto Vent mode “Vents” the sample to atmosphere after the pump stops and then the sample is
measured and compensated to the ambient pressure.
Calibration
A procedure which systematically adjusts a quantitative measuring instrument to ensure that the
measurements it produces are accurate.
CO
The chemical abbreviation for the carbon monoxide molecule.
CO2
The chemical abbreviation for the carbon dioxide molecule.
Communications Software
Any software package that allows one computer to communicate with another. The microprocessor in
the PAC CHECK MODEL 325 communicates with a personal computer through a communications
software application.
Concentration
The amount of a particular substance in a unit amount of another substance. Typically, room air has an
oxygen concentration of 20.6%.
MOCON, Inc. Revision C GL-1

Glossary PAC CHECK Model 325 Operator’s Manual
Headspace
The atmosphere surrounding a product in a sealed package.
Inert Gas Flushing

The displacement of the air in a package by a new gas, such as nitrogen or carbon dioxide.
Inlet Guide
The port into which the sample is injected. Also contains the injection filter assembly, which sends the
sample through to the oxygen sensors inside the instrument.
LIQUI-BLOK Filter®
A filter is used to minimize potential damage to the sensor from liquid in a test sample.
Manual Mode
A sampling method, were a headspace sample is taken from a package using a syringe and manually
injected into the PAC CHECK 325. This sampling method requires the optional Injection Port. This
method should be used when the headspace volume in the package does not meet the minimum
sample size specification.
O2
The chemical abbreviation for the oxygen molecule. Two oxygen atoms make an oxygen molecule.
Resolution
The minimum discernible difference in the change of output signal of an instrument.
Response Time
The time it takes for the oxygen sensor to give an accurate reading after a sample has been injected.
Sample Gas
The gas extracted from a package for which an oxygen concentration reading is desired.
Sensitivity
The degree to which an instrument responds to a defined incoming quantity of the phenomenon being
detected.
Sticky Nickel
A round, adhesive-backed septum which is placed on the package before the needle is inserted to
remove the gas sample from the package. It creates a leak-free seal between the needle and the
package being tested.
GL-2 Revision C MOCON, Inc.

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PAC CHECK®

About This Manual

If you want to set up the PAC CHECK Model 325:

1. Prepare your PAC CHECK Model 325 for use:

2. Start up the PAC CHECK Model 325:

Read Chapter 3, “Operating the PAC CHECK Model 325.”

If you want background information on how the system works:

1. Get an overview of the instrument:

Read Chapter 1, “Introduction.”

If you want to get started taking measurements:

Read Chapter 3, “Operating the PAC CHECK Model 325.”

MOCON, Inc. Revision C iii

• Replace the filters regularly to avoid flow blockage.

• Service should be performed by qualified personnel only.

iv Revision C MOCON, Inc.

Safety Information ............................................................................................................................................................. iv

Chapter 4: Specifications ................................................................................................................................................4-1

Appendix A: Calibrating Your Pac Check Model 325..................................................................................................... A-1

Appendix B: Memory Menu............................................................................................................................................ B-1

Appendix C: Spare Parts................................................................................................................................................ C-1

Appendix D: Warranty and Service Policies................................................................................................................... D-1

Glossary ....................................................................................................................................................................... GL-1

MOCON, Inc. Revision C v

Figure A-1: Reference Gas Connection ....................................................................................................... A-3

MOCON, Inc. Revision C vii

viii Revision C MOCON, Inc.

Read this chapter for information about:

• The functions and use of the PAC CHECK Model 325.

Overview of the PAC CHECK Model 325

Figure 1-1: PAC CHECK Model 325

MOCON, Inc. Revision C 1-1

1-2 Revision C MOCON, Inc.

Chapter 2: Preparing the PAC CHECK Model 325 for Use

Read this chapter for information about:

• Preparing the PAC CHECK Model 325 for operation.

• Overview of Parts and Controls.

• Starting up the PAC CHECK Model 325.

Preparing the PAC CHECK Model 325 for Use

1. To connect the batteries please refer to “Servicing the Batteries” in Appendix A.

2. Charge the Batteries

3. Choose a Sampling Configuration.

Charging the Batteries

Choosing a Sampling Configuration

Starting up the PAC CHECK Model 325

Automatic Mode using the Coiled Tube Assembly

Figure 2-1: Automatic Mode with Tube Assembly

No. Name Part Number

3 Connection for the optional RS-232 communications adapter cable. N/A

4 Protective Rubber Boot 035-143

5 Keypad and keypad overlay N/A

6 LCD Display N/A

7 Wrist or shoulder strap attachment holes N/A

8 Liqui-Block filter 031-371

9 Coiled tubing assembly 035-253

Table 2-1: Automatic Mode with Tube Assembly

2-2 Revision C MOCON, Inc.

Automatic Mode using a Filter and Needle

Figure 2-2: Automatic Mode

No. Name Part Number

3 Connection for the optional RS-232 communications adapter cable. N/A

4 Protective Rubber Boot 035-143

5 Keypad and keypad overlay N/A

6 LCD Display N/A