AC/DC Switch Mode Power Supply Design Guide

Examples of Typical Application Circuits

24W Flyback Converter using 1500V IGBT and FAN7554

Typical Application – Motor Drives, Uninterruptible Power Supplies, 3-Phase Input Systems

R121 R102 C102

150k 33k 10nF
1W 1W 1000V D201
D1 D2 D3
T1 EGP20D
1N4007 1N4007 1N4007
1 14
L201 22µH 24V/1A output CONN2
B2P-VH
D102 13
12 + C201 + C202 1
UF4007 1000µF 220µF
R122 4 2
D202
150k 50V 50V
EGP20D
1W 6 10

2
9
8
R104 CONN3
7
R125 B2P-VH
110k 1 R206 R207
D4 D5 D6
0.6W R103 0R N.C. + C203 1
EF35
1N4007 1N4007 1N4007 22 10R 0.6W 0.6W 1000µF 2
0.25W Q1

3
0.6W 50V

.ir
SGF5N150UFTU
C105 + R126
47µF 4.7K
400V R105 0.25W
D103
110k
1N4148
0.6W

R201 R202 R204

8

5
1K8 1K8 13K
R106

ng
0.6W 0.6W 0.6W
VREF

GND
OUT
VCC
R123
110k + C103
0.6W 22µF 10K C206
50V 0.25W IC1 100nF
C106 + FAN7554 25V
47µF
RT/CT

400V
SS
FB

IS

R203
R107 39K
1

110k 0.6W
0.6W

R205
IC2 1K5
H11A817A.W 0.6W

hi
4 1
R127
C21 + C122 C123
330 R128 C104
5.6nF 1µF 1nF
0.25W 0.8R 47nF 3 2
25V 50V 25V
2W 63V

IC3

3
KA431LZ
1

Note: EMI components removed from circuit for clarity

2
3 phase input
itc
1
2
3
4

CONN1
B4P-VH

This inventive flyback solution uses a cost-effective 1500V IGBT as the main switching element, offering a more robust design. The
alternative option for the switch would be a MOSFET with a rated voltage exceeding 1000V, which is a more expensive solution. The
Sw
FAN7554 PWM controller provides the PWM regulation. Frequency compensation comes from the standard KA431
reference circuit.

• Flyback converter with cost-effective 1500V IGBT

– Ensures high robustness against external voltage transients at a reasonable cost
an

• Complete, tested sub-system solution from Fairchild's Global Power Resource with test circuit data
– Fairchild Semiconductor offers all semiconductor components in the circuit
– Efficiency exceeds 78% for 24W output, 600V input, 20kHz switching frequency
– Efficiency exceeds 74% for 24W output, 600V input 40kHz switching frequency
– IGBT temperature rises less than 40°C in test circuit
.Ir

Fairchild Devices Description

SGF5N150UFTU 1500V, 5A IGBT
FAN7554 PWM Controller
EGP20D Fast Recovery Diode (1A/200V)
w

H11A817A.W Transistor Optocoupler

KA431LZ 2.5V Reference (2.5V)
1N4007 Diode (1A/1000V)
w

UF4007 Fast Recovery Diode (1A/1000V)

1N4148 General Purpose Diode (10mA/100V
w

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