DIN US

DIN
US
A S GOLDEN EDITION V T C

ALLROUNDER 520/570 C multi-component Technical

data

Tie bar distances: 520 x 520 mm, 570 x 570 mm

Clamping force: 2000 kN
Injection units (according to EUROMAP): 60, 150, 350, 800

www.arburg.com

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520/570 C Machine dimensions

33051)3) / 35051)4) / 39151)5) / 33302)3) / 35302)4) / 39402)5)

33151)3) / 35151)4) / 38451)5) / 33402)3) / 35402)4) / 38702)5)

22105) / 22206)
2110
1370

electrical
160
810

connection
330

max.385
min.210

600

265
625

215 / 4407)
1000
*7601) / cooling water return line DN 25
1345 825 800 800
*7802) cooling water supply line DN 25
4180 max. 25°C; min. 4 bar

View: L-position
cooling water connections

electrical
connection
1615

5)
1795
1280

2185 / 2210
1880

885

4)
90
R3

*50051)5) / *55001)6) / *50252)5) / *55202)6)

600

215 / 4407)
265
1000
View: L-position
26254) / 29305)
cooling water return line DN 25 approx. 27304) / 29005)
cooling water supply line DN 25
max. 25°C; min. 4 bar

electrical
connection
1615

1795
1280
1880

885
9 0
R3

*50051)5) / *55001)6) / *50252)5) / *55202)6) 1) Dimensions apply to 520 C 2000

2) Dimensions apply to 570 C 2000
3) Dimensions are valid for injection unit 60
4) Dimensions are valid for injection unit 150
5) Dimensions are valid for injection unit 350
6) Dimensions are valid for injection unit 800
7) Dimension only valid in conjunction with conveyor belt
* Dimensions apply only to standard tie-bars
Dimensions may vary when additional options and peripherals are used.


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Technical data 520/570 C

Machine model 520 C 2000 520 C 2000 570 C 2000 570 C 2000
Clamping unit
Clamping force max. kN 2000 2000 2000 2000
Closing force max. kN 70 70 70 70
Opening force / increased max. kN 50/520 50/520 50/520 50/520
Opening stroke max. mm 650 650 650 650
Mould height min. mm 300 300 300 300
Daylight max. mm 950 950 950 950
Distance between tie bars mm 520 x 520 520 x 520 570 x 570 570 x 570
Platen size (hor. x vert.) mm 728 x 728 728 x 728 795 x 795 795 x 795
Weight of mov. mould half / with support max. kg 1250 1250 1500 1500
Ejector force max. kN 66 66 66 66
Ejector stroke max. mm 225 225 225 225
Control cabinet
Safety standard according to DIN EN 60204 DIN EN 60204 DIN EN 60204 DIN EN 60204
Socket combination (1 single phase, 1 three phase) 1 x 16 A 1 x 16 A 1 x 16 A 1 x 16 A
Miscellaneous
Dry cycle time for opening stroke 3) s- mm 2,4-365 2,4-365 3,5-399 3,7-399
Oil capacity l 290 290 290 290
Colour: plastic coated, structure light grey / mint green / canary yellow
Injection unit according to EUROMAP 1) 60 150 350 800
Screw diameter mm 18/22/25 25/30/35 35/40/45 45/50/55
Effective screw length L/D 24,5/20/17,5 24/20/17 23/20/18 22/20/18
Screw stroke max. mm 80 110 145 200
Calculated injection volume max. cm3 20/30/39 54/78/106 139/182/230 318/392/474
Shot weight max. g PS 18/27/36 49/71/97 127/166/210 291/359/434
Material throughput 9) max. kg/h PS 4,1 / 5,5 / 6,5 10 / 13,5 / 16 25 / 29 / 35 46 / 53 / 59
max. kg/h PA 6.6 2,1 / 2,8 / 3,3 5/7/8 12,5 / 15 / 17,5 23 / 27 / 30
Injection pressure 5) max. bar 2500/2340/1810 2500/2210/1620 2500/2120/1670 2470/2000/1650
Injection flow 5) max. cm3/s 54/80/104 82/118/162 160/210/266 174/214/260
Injection flow with accumulator max. cm3/s 138/208/268 182/262/358 492/642/814 530/656/792
Back pressure positive / negative max. bar 350/200 350 / 200 350/160 350/190
Circumferential screw speed max. m/min 50/62/70 70/80/80 58/67/75 56/62/69
Screw torque max. Nm 90/110/120 210/250/290 480/550/610 880/880/880
Nozzle contact force max. kN 50 50 60 70
Nozzle retraction stroke max. mm 2907) 300 300 400
Installed cylinder heating power / heating zones kW 2,85 / 3 8/4 8,8 / 4 13,2 / 6
Installed nozzle heating power kW 0,3 0,6 0,6 0,6
Material hopper capacity l 25 25 50 50
Horizontal injection position4) max. mm --- --- 220 (160 / 175) 220 (160 / 175)
Variable values 6)
Injection unit horizontal - vertical 150-60 / -150 / -350 350-60 / -150 / -350 800-60 / -150/ -350
Electrical connection (pre-fused) 2) A 100 / 125 / 125 125 / 125 / 160 125 / 160 / 160
Drive power of the hydraulic pump kW 30 / 30 / 37 37 / 37 / 45 37 / 45 / 55
Total connected load 2) kW 44,3 / 49,8 / 57,6 52,1 / 57,6 / 66,4 56,5 / 70 / 80,8
Net weight of basic machine 8) approx. kg 6950 / 7070 / 7230 7110 / 7230 / 7380 7360 / 7460 / 7630

1) Max. dosage volume (cm3) x max. injection pressure (kbar)

2) Values refer to 400 V/50 Hz. The load is symmetrically distributed on three phases. The specified value applies to the basic machine.
The connection value can be increased by additional options which may make 2 separate supply lines necessary (motor + controller/heating).
3) According to EUROMAP
4) Measurement in brackets valid in connection with MULTILIFT H (520 C / 570 C)
5) A combination of max. injection pressure and max. injection flow (max. injection capacity) can be mutually exclusive, depending on the equipment-related motor output
6) Depending on the selected injection unit combination for 520 C and 570 C
7) Not central through the platen (horizontal injection)
8) Additional weight with 570 C: 470 kg; additional weight with L-position: approx. 300 kg
9) Deviations are possible depending upon process settings and material type


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520/570 C
Control system and control
cabinet
 SELOGICA control system
(modular, graphic multi-proces-
sor system)
 Available in different language
versions
j Language change
 Cycle sequence programming
with symbols
 Cycle step display in sequence
diagram
j Cycle time diagram
 Swivelling monitor unit, central
on the operator’s side, with col-
our monitor
 Process graphics for injection
speed, screw stroke and injection
pressure
 Quality assurance program with
fault evaluation and monitoring
chart
 Optimisation and user help, fol-
low-up functions at program
end, for freely programmable
parameter pages, selectable units
 Modular control cabinet design
with self-recognition of plug in
circuit board system
 Operating modes:
- Set up
- Freely programmed test run
- Reconfiguration
- Automatic purging and dosing
j Equipment for switch-over to
holding pressure via injection
pressure, material pressure with
different pressure transducers, or
via external switch signal
 Data set administration via
diskette
 Visual warning signal
(warning lamp)
j Visual / audible warning signal
(flashing light / siren)
 Serial printer interface for hard
copy, data record and quality
protocol
j Interfaces for: PC keyboard, plot-
ter, robotic system according to
EUROMAP 12 or 67, part weigh-
ing scale, optical barrier, host
processor, AQC, ALLROUNDER@
web, colouring unit, LSR dos-

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ing system, INJESTER, con-
tainer change, wiper unit (brush),
THERMOLIFT, hot runner control
unit and temperature control
units for moulds and cylinder
 Socket combination 1 CEE,
1 Schuko 230 V
j Socket combination 1 CEE,
1 Schuko or 3 CEE, 3 Schuko
230 V with external supply line
j 1 additional heating regulation
circuit for the nozzle
j Electric heating regulation circuits
for moulds (adaptive) (3, 6, 9,
12, 15, 18); mould heating fused
at 10 A
j Fuses for mould heating 16 A
j 4 or 8 freely programmable in-
puts / outputs
j Core pull programs in many ver-
sions integrated in the SELOGICA
control system
j Special processes such as injec-
tion coining, mould venting,
variotherm temperature control,
intrusion, marbling
j Monitoring: Freely-programma-
ble position monitoring
j Many individual options for spe-
cial processes
Machine base and hydraulic
system
 Free standing machine base on
anti-vibration pads
 Ergonomic protection cover with
free access to mould and nozzle
 Space for peripheral devices
within floor space
 The hydraulic system operates
with two energy-saving variable
displacement pumps and a servo
valve for pressure and speed
regulation
 Expansion to up to 3 hydraulic
control circuits
j ARBURG energy-saving system
AES (frequency-controlled pump
drive) (dependent upon the com-
bination of injection units)
 Minimum oil volume, oil change
interval every 20,000 hours
 Monitoring of oil level, oil temper-
ature and oil filter contamination
 Fine mesh oil filter in the
return line
 Electronic regulation of hydraulic
oil temperature. Display and
monitoring via screen
 Hydraulic oil preheating program
to reduce start-up time
 Separate, continuous oil circulation
for additional cooling and filtration
 Programmable, machine-related
cooling water circuits with free
mould connections, manually ad-
justable: 6 free mould connections
j 8 free cooling water circuits,
manually adjustable
j Programmable, mould-related
cooling water circuits
j 1 or 2 central switch-off valves
for cooling water
j Conveyor belt (electrically driven),
height-adjustable in 3 steps, can
be integrated into the machine
base with or without sorter unit
Clamping unit
 Centrally applied, fully-hydraulic
clamping system with 4 individu-
ally-removable tie bars
 Vertical support of the movable
mould platens
j Increase of the minimum mould
installation height - 100/200 mm
(min. insert height 400 / 500 mm)
 Movement profiles for the mould
clamping unit are programmable
and regulated. They are driven us-
ing two-circuit pump technology
(Technology stage 2 - servo-regu-
lated). The closing pressure is reg-
ulated. Simultaneous movement
of nozzle and ejector is possible
 Hydraulic system with 3 regulat-
ing pumps for extended simulta-
neous movements (T3)
 Closing and opening profiles are
4-stage programmable
 Intermediate stop possible when
closing and opening
 Regulated hydraulic mould pro-
tection with monitoring of mould
protection time. Follow-up func-
tions: Open or stop after 1 or 2
activations of mould protection
Equipment
j Extended mould protection (e.g.
for spring moulds). Freely-pro-
grammable start and end
 Automatic ramp course during
switch-over to a lower speed and
for stop of driving movements
 Hydraulic ejector with rapid re-
lease coupling is integrated into
the clamping system
 Hydraulic ejector: Forces and
speeds, multiple stroke (up to
10) and ejector advanced at end
of cycle are programmable
j Hydraulic ejector for simultane-
ous movements regulated with
servo valve
 Mould monitoring via ejector
platen safety switch
j Hydraulic ejector for simultane-
ous movements regulated with
servo valve
 Core pull 1 manually adjustable
with core hold on pressure
j Core pull 1 with intermediate stop
and brake valve for indexing unit
j Hydraulic core pulls with rapid
connect coupling on the mov-
able mould platen
j Hydraulic core pull movement pro-
files programmable and regulated
j Core hold on pressure manually
adjustable
j Pressure hold programmable
j Hydraulic core pull, simultaneous
movements regulated
j Indexing unit: 2 stations, rotat-
ing 180° with up to 4 cooling
circuits, hydraulically driven
j Indexing unit: 2 stations, rotat-
ing 180° with up to 4 cooling
circuits, electrically driven
j Unit to rotate a platen in the
mould
j Ejector cross kit
j Interval unit
j Controlled hydraulic unscrewing
units for threaded cores in one
or two directions of rotation for
mounting on fixed or movable
clamping platen. Restricted ejec-
tor stroke
j Unscrewing unit with electro-me-
chanical servo drive for 2-direction
threaded cores for installation on

Equipment
the movable clamping platen for
ultra-precise positioning and repro-
ducibility. Restricted ejector stroke
 Attachment option for
robotic system
j Mechanical rapid clamping sys-
tem with mould support to facili-
tate mould installation
j Power-operated safety gate, pro-
grammable opening time
j Mould blow unit with pressure
relief valve
j Sorter unit (SELECTRON)
j Mechanical mould closing
protection
Injection unit
 Central injection unit, can be
re-positioned and swivelled as a
complete assembly
j Horizontally displaceable injec-
tion unit (VARIO principle)
 Plasticising module with univer-
sal screw, central coupling and
adaptive temperature regulation,
available in different diameters
 Thermoplastic cylinder with
universal screw in wear resistant
execution
j Thermoplastic cylinder complete
with very high wear resistant
equipment
j Plasticising module for process-
ing thermoset, elastomer and
silicone materials
j Thermoplast screws for special
applications, e.g. self-dyeing
(mixing section), PVC (shear-sen-
sitive), POM, PA (semi-crystalline)
 Programmable nozzle speeds
(advance 2, retract 1 stage) and
advance and retract delay
 Monitored nozzle contact
 Continuous nozzle contact dur-
ing the complete cycle
 Programmable nozzle contact
force
j Regulated nozzle contact force
 Regulated injection speed profile,
5 steps programmable with in-
jection delay
j Pressure accumulator for ultra-
fast injection (injection unit 1)
j Position-regulated screw (forced
movement of injection axis)
j Injection process control with
external sensor
 Measurement, display and
monitoring of the injection time,
switchover volume and switcho-
ver pressure
 Switch over to holding pressure
as a volume or time dependent
function
 Material cushion monitoring
 Holding pressure profile regulated
via polygon with 10 base points
 Programmable delay times for all
movements
 Screw circumferential speed
display
 Positively and negatively pro-
grammable back pressure
 Dosage time display with
programmable dosage time
monitoring
 Dosage possible before or after
nozzle retraction
 Material decompression with pro-
grammable decompression speed
j Dosage with electro-mechanical
servo drive, energy-saving
 Open nozzle with screw-in tip
j Needle type shut off nozzle,
spring force actuated
j Needle type shut off nozzle, hy-
draulically actuated
 Zone-dependent monitoring of
heating circuits for continuity,
short circuit and defective sensors
 Temperature monitoring with re-
lease tolerance range and zone-
dependent monitoring tolerance
j Automatic temperature sink can
be selected on error or after au-
tomatic switch off
 Granule hopper capacity 25 / 50
litres. Corrosion resistant, special
steel construction, displaceable in
lock-out and discharge position
 Granulate feed zone, programma-
ble and regulated with monitoring
Extended functions
j Extended monitoring of the me-
chanical sequence of mould and
machine for complex applications
j Production control with nomi-
DIN US
DIN
US
520/570 C
nal temperature value control,
programmable alarm cycles, pro-
grammable switch-on / switch-
off sequences as well as time-
controlled automatic switch-on/
off in second programming level
for follow-up batch
Device for parting line injection
 Device for parting line injection
manually displaceable on sepa-
rate guide rails (vertical position)
j Device for parting line injection
(‘L’ position)
Regulated parameters
 Control cabinet temperature
 Hydraulic oil temperature
 Plasticising cylinder temperature
(adaptive)
 Screw rotation speed
 Injection flow or injection speed
 Holding pressure
 Movements and force of mould,
nozzle and ejector
 Ramp course for movement to
mould, ejector and nozzle end
position
 Back pressure
j Electrical mould heating circuits
(adaptive)
j Mould cooling circuits
j Internal cavity pressure or screw
chamber pressure (external sensor)
j Nozzle contact force
j Screw position
 Granulate feed zone temperature
j Ejector
ARBURG robotic systems*
j INTEGRALPICKER V: vertical
sprue picker operating from
above, pneumatic drive
j MULTILIFT H: robotic system op-
erating horizontally from the rear
of the machine with pneumatic
drives (Z-axis optional with servo-
electric drive)
j MULTILIFT V: sistema robot con * The following applies to all items:
intervento verticale dall’alto (pos- They are dependent upon the combination
and arrangement of the injection units
sibile sistemazione longitudinale
e trasversale) con 3 assi con co-
mando servoelettrico  Basic machine
j Options

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520/570 C Mould and platen layout

358
infinitely adjustable
max. 225
index unit (option)
cylinder platen E

(413.5) 380

(423) 390
Ø125
Y

D B A

coupling (standard) 01) / 502)3)

100 nozzle in advanced end position
1120 guidance of movable platen 120
420 max. 650 min. 300 mould height
525 max. 950
1587

ejector bolt for standard coupling counter bore in the mould required only for short sprue

X Y
43.5
Ø45-0.1

Ø45
Ø37

Ø82
Ø64
Ø43
Ø90
Ø60

40°

3
15-0.1
30°

21
20
10
dimensions are valid for dimensions are valid for
injection unit 150 injection unit 350/800
C-D View E - 520 C View E - 570 C

175
350 105 105 3x thread M16-31 deep for
130 6x thread M8-16 deep for
35 35 robotic handling device
robotic handling device

4x thread M8-16 deep for

Ø45

robotic handling device

465
435
395
365
130

560
350

420
700

100
100

thread M20 - 39 deep

in cylinder platen for 32.5 32.5
mech. ejector 97.5 10x thread M16-31 deep 8x thread M20-39 deep for
97.5
for robotic handling device robotic handling device

1) Dimensions are valid for injection unit 150 (central)

2) Dimensions are valid for injection unit 350
3) Dimensions are valid for injection unit 800
( ) Dimensions only apply for 570 C


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Mould and platen layout 520/570 C

Fixed platen
View A / for horizontally displaceable injection unit View A / for central injection unit

half of drill thread M16-31 deep

315 pattern 520 C

Ø125
Ø125

(630) 610
(873) 840

560
490
420
350
280
140
110
450

half of drill
220 pattern 570 C 140
1000 280
bores for ARBURG mechanical
350
mould quick-clamping system
420
490
560
630

Movable platen
View B

thread M16-31 deep for 748 4 x bore Ø30

robotic handling device 660
610 half of drill pattern 520 C
520
350
90 140
30
Ø90
(413.5) 380

540

260
305

(795) 728
(815) 748

240

660
350
330
285

441.5

240
570
half of drill pattern 570 C
660
815
930
1066
1170

( ) Dimensions only apply for 570 C


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520/570 C Mould and platen layout

Dimensions for injection unit in vertical position

View K

358/2952)
220 a min.

infinitely adjustable max. 225/165 2)

cylinder platen
240
240

ejector cross (option) nozzle centre

X
Ø29.85

Injection positions for various

Ø24.8

injection unit sizes

b a 60 150 350
10.5
a min. 70 70 70
12 SW27
a max. 350 350 350
52
b min. 70 70 70
c

ejector bolt for c min. 2151)(2401)) 215(240) 195(220)

ejector cross partial circuit 240

1) Cylinder with forwarded feed position not possible

2) Dimensions with eccentric ejection
( ) Dimensions apply only to 570 C


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Mould and platen layout 520/570 C

Dimensions for injection unit in L-position

View K

358/2952)
a min.
infinitely adjustable max. 225/1652)
cylinder platen
240
240

ejector cross (option) nozzle centre

Injection positions for various

Ø29.85
Ø24.8

injection unit sizes

60 150 350
b a
10.5 a min. 70 70 100
12 SW27 a max. 300 300 300
52 b min. 70 70 70
c

ejector bolt for c min. 190 190 170

ejector cross partial circuit 240

2) Dimensions with eccentric ejection


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520/570 C Index unit

Index unit (indexing of movable mould half) - 2 cooling circuits A-system / W-system
112
(123)
46 (67)
bores for temperature
mounting bores see mould installation control device
dimensions 520/570 minimised number

facility for raising and lowering 11

movements 16

Ø25
330

groove as free space for ejector

connection
38 (127)
175

100,5
120

mould position locking via 2 bolts

Ø622 (638)
Ø32 or Ø24

Ø265
Ø125

Ø215
Ø185
Ø70
Ø10
100,5
120
175

attachment via 8 head

330

screws M16

mould centring diameter

Ø32
Ø30
9
position locking for indexing unit with
the movable mould platen via 2 bolts

120 120
175 175
330 330

index shaft

Ø10.5

through-bore for air connection Ø6 thread M10x1

44

26

temperature control connection to mould via 2 screw M8

26
42 temperature control connection HASCO Z80/13

( ) Dimensions apply to W-system

10
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Index unit 520/570 C

Index unit (indexing of one platen in the mould) - 2 cooling circuits A-system / W-system

144 (119)
32 (35)

shaft joined to indexing unit

A-A (part of mould) max. forward
movement 138 (180) mm

coupling HASCO Z80/13 coupling bolt

hydr. ejector

Ø150
Ø125
5

clamp A
140 (200)
temperature control
connection 318 (300)

Ø32
358
mould position locking
via 2 bolts Ø32

Mould shaft A-system Mould shaft W-system

10
4x

4x
90

90
°

°
11
Ø10

Ø10
Ø49.9

11 11
Ø60
Ø51

Ø60

51
51
M10

M10
11

Ø5 10 deep

Ø5 10 deep

11 11 3.1 11 11
10
34
22 34
51
51

( ) Dimensions apply to W-system

11
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520/570 C Maximum shot weights

Maximum theoretical shot weights for the most important injection moulding materials (in grams)
Injection units according to EUROMAP 60 150 350 800
Screw diameter mm 18 22 25 25 30 35 35 40 45 45 50 55
Polystyrene PS 18 27 36 49 71 97 127 166 210 291 359 434
Styrene heteropolymerizates SB 18 27 35 48 70 95 124 162 205 284 350 424
SAN, ABS1) 18 26 34 48 69 93 122 160 202 278 344 416
Cellulose acetate CA1) 21 31 41 56 80 109 143 187 237 327 404 488
Celluloseacetobutyrate CAB1) 19 29 37 52 74 102 133 174 220 304 375 454
Polymethyl methacrylate PMMA 19 29 37 51 73 100 132 172 218 300 371 449
Polyphenylene ether, mod. PPE 17 25 33 46 66 90 118 154 195 270 333 403
Polycarbonate PC 20 30 39 52 74 102 134 175 221 305 377 456
Polysulphone PSU 20 30 39 54 77 106 138 181 229 316 390 471
Polyamides PA 6.6, PA 61) 18 27 35 49 71 96 127 165 209 289 357 431
PA 6.10, PA 111) 17 25 33 46 66 90 118 154 195 270 333 403
Polyoximethylene (Polyacetal) POM 23 34 44 61 88 119 157 205 260 359 443 536
Polyethylene terephthalate PET 22 33 43 59 85 115 152 198 251 346 427 517
Polyethylene PE-LD 14 21 27 37 54 73 96 126 159 219 271 328
PE-HD 14 21 28 38 56 76 99 130 164 227 280 339
Polypropylene PP 15 22 29 39 57 77 101 133 168 232 286 346
Fluorpolymerides FEP, PFA, PCTFE1) 30 44 57 79 114 155 204 266 337 465 574 695
ETFE 26 39 50 69 99 135 178 232 294 406 501 606
Polyvinyl chloride PVC-U 33 43 60 60 86 117 154 201 254 351 434 525
PVC-P1) 21 31 41 55 79 108 142 186 235 324 401 485

1) average value

ARBURG GmbH + Co KG
Postfach 11 09 · 72286 Lossburg · Tel.: +49(0)7446 33-0 · Fax: +49(0)7446 33-3365 · www.arburg.com · e-mail: contact@arburg.com
With locations in | Europe: Germany, Belgium, Denmark, France, United Kingdom, Italy, Netherlands, Austria, Poland, Switzerland, Slovakia,

524993_EN_GB_032008 · Subject to alterations

Printed in Germany
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For more information, please go to www.arburg.com.

© 2008 ARBURG GmbH + Co KG

The brochure is protected by copyright. Any utilisation, which is not expressly permitted under copyright legislation, requires the previous approval of ARBURG.

All data and technical information have been compiled with great care. However, we are unable to guarantee its correctness. Individual illustrations and information may deviate from the actual
delivery condition of the machine. The relevant valid operating instructions are applicable for the installation and operation of the machine.

ARBURG GmbH + Co KG Quality:

DIN EN ISO 9001 + 14001 certified
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DIN

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