CONTRACT N°

300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 00 1

8576.4001 – LUBRICATION CENTRAL UNIT - ROUGHING MILL AREA

B – EQUIPMENT
AND MAINTENANCE
MANUAL

ATTENTION:

Please read carefully the instructions before the machine commissioning is executed. It is the
Customer’s responsibility to study and understand the contents of this manual. Also to pass
the contained information by a training process to the plant operators and maintenance
personnel to result in acceptable and safe working standards with the equipment.
Images and drawing extracts present in this manual are typical of the machine type and
present an indication from which to understand the accompanying descriptions. For the
actual drawings, please refer to the project specific versions.

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 00 2

00 Contents

Chapter Title Pages

1.0 Preface 1
2.0 Safety Recommendations 1
3.0 Technical Data and Drawings 2
4.0 Functions 1
5.0 Maintenance and Use Instructions 2
6.0 Trouble-Shooting --
7.0 Documentation of the Sub-Suppliers 2

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 1.0 1

1.0 Preface
Delivers the lubrication oil to the various utilities by means of pumps.

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 2.0 1

2.0 Safety Recommendations

2.1 General

See Plant Manual A

ATTENTION:
Please read carefully the instructions before the machine is commissioned, handed-over
and operated. It is the customers responsibility to read the following manual and
effectively train and communicate the contained information to all the operational and
maintenance personnel.

2.2 Specific

Attention is drawn to the specific hazards outlined in the text sections.

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 3.0 1

3.0 Technical Data and Drawings

3.1 Designation not applicable

3.2 Mechanical not applicable

3.3 Electrical

3.4 Hydraulic not applicable

3.5 Pneumatic not applicable

3.6 Water

3.7 Lubrication

3.8 List of Drawings and Drawings

3.3 Electrical Electric Manual, chapter E - 11.2

• Motor List dwg. 2450.E030

• Main voltage 400V 60Hz
• Installed power (11x4)kw + (4x6)kw

3.6 Water

• Flow 39 m3/h
• Pressure 4 bar
• Max. entry temperature 35°C

3.7 Lubrication

• Lubrication diagram dwg. 2450.N011

• Type of fluid item 13 NS147 SMS Meer
• Max flow 675 l/min
• Max pressure 7 bar
• Tank capacity (useful) 8100 l
• Tank capacity (total) 10500 l

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 3.0 2

3.8 List of Drawings and Drawings

Item Pos. WBS Drawing N° Description Pages

3.8.01 8576.4001 2450.N011 Lubrication diagram - rolling mill stands 1-6 3
3.8.02 8576.4001 2450.N127 Lubrication unit 2

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 4.0 1

4.0 Functions
4.1 General Functions

4.2 Single Functions

4.1 General Functions

Delivers the lubrication oil to the various utilities by means of pumps.

4.2 Single Functions

4.2.1 Lubrication diagram dwg. 2450.N011

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 5.0 1

5.0 Maintenance and Use Instructions

Refer also to Plant Manual A - Instructions for Erection, No-Load Tests and Commissioning
Manual D

5.1 Receiving not applicable

5.2 Storage not applicable

5.3 Installation not applicable

5.4 Handling not applicable

5.5 Assembly/Disassembly

5.6 Commissioning not applicable

5.7 Every-day Adjustments not applicable

5.8 Maintenance (General - Lubrication Instructions)

5.9 Special Checking/Adjustment Procedures not applicable

5.10 Special Safety Points and Instructions

5.11 Shutdown and Storage

5.5 Assembly/Disassembly

5.5.1 Assembly/Disassembly Equipment and Maintenance Manual

B-00, chap. 3.2.1

Equipment and Maintenance Manual

B-00, chap. 3.1.7

5.5.2 Adjustments, Set Values Equipment and Maintenance Manual

and Tolerances B-00, chap. 3.1.7

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 5.0 2

5.5.3 Transport Equipment and Maintenance Manual

B-00, chap. 3.1.7

5.5.4 Special Tools Equipment and Maintenance Manual

B-00, chap. 3.2.2

Erection and Commissioning Manual

B-00, chap. 3.1.7

5.8 Maintenance (General - Lubrication Instructions)

5.8.1 Maintenance Equipment and Maintenance Manual

B-00, chapter 3.1.7

5.8.2 General Instructions for Faults Finding Equipment and Maintenance Manual
B-00, chapter 3.1.7

5.10 Special Safety Points and Instructions

5.10.1 General Plant Manual A

5.10.2 Specific Equipment and Maintenance Manual

B-00, chapter 3.1.7

5.10.3 Sub-Suppliers Equipment and Maintenance Manual

B, chapter 5.0

5.11 Shutdown and Storage

5.11.1 Shutdown Equipment and Maintenance Manual

B-00, chap. 3.1.7

5.11.2 Start-up Equipment and Maintenance Manual

B-00, chap. 3.1.7

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 7.0 1

7.0 Documentation of the Sub-Suppliers for the

Erection, the Commissioning and the
Maintenance

Drawing N° Item Supplier Description Catalogue N°*

2450.N011 1 SOCLA BUTTERFLY VALVE B-7.101
Sheet 2 of 3 2 ECONFLEX ELASTIC JOINT B-7.17
3 MP-FILTRI BELLHOUSING B-7.54
3 MP-FILTRI JOINT B-7.57
4 COLFAX SCREW PUMP B-7.10
5 SOCLA CHECK VALVE B-7.100
6 FELM ELECTRIC MOTOR B-7.21
7 WIKA PRESSURE GAUGE B-7.128
8 RUB. BRESCIANE BALL VALVE B-7.97
9 TELEMECANIQUE LIMT SWITCH B-7.112
10 ECONFLEX ELASTIC JOINT B-7.17
11 WIKA THERMOMETER B-7.130
11 WIKA BULB WELL B-7.131
12 HYDAC FILTER ELEMENT B-7.28
12 HYDAC CLOGGING INDICATOR B-7.46
12 H.S. FILTER B-7.27
13 SOCLA BUTTERFLY VALVE B-7.101
14 TRANTER HEAT EXCHANGER B-7.120
15 SPYRAX-SARCO BALL VALVE PNEUMATIC B-7.102
ACTUATOR
15 SPYRAX-SARCO BALL VALVE PNEUMATIC B-7.104
ACTUATOR
16 SPYRAX-SARCO BALL VALVE PNEUMATIC B-7.102
ACTUATOR

17 KSB GATE VALVE B-7.50

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015
 CONTRACT N°
300,000 tpy Rebar Mill 58 95 9377

Lubrication Central Unit - Roughing Mill Area JOB ITEM 8576.4001

CHAPTER SHEET REV.

B - Equipment and Maintenance Manual 7.0 2

Drawing N° Item Supplier Description Catalogue N°*

2450.N011 18 HYDAC PRESSURE SWITCH B-7.34
Sheet 2 of 3 18 HYDAC ELECTRIC CONNECTOR B-7.48
19 HYDAC TEMPERATURE B-7.38
TRASDUCER
19 HYDAC ELECTRIC CONNECTOR B-7.48
20 SOCLA CHECK VALVE B-7.100
21 RUBINET. BRESCIANE BALL VALVE B-7.97
22 LEGRAND JUNCTION BOX B-7.52
24 PARKER PNEUMATIC DISTRIBUTOR B-7.85
24 PARKER SILENTER B-7.80
25 SOCLA BUTTERFLY VALVE B-7.101
25 PARKER PNEUMATIC DISTRIBUTOR B-7.85
PNEUMATIC FLOW
25 PARKER CONTROL VALVE B-7.88

Drawing N° Item Supplier Description Catalogue N°*

2450.N011 41 HYDAC AIR BREATHER B-7.36
Sheet 3 of 3 42 F.LLI GIACOMELLO VISUAL LEVEL B-7.23
HYDAC TEMPERATURE B-7.37
43 TRASDUCER
HYDAC TEMPERATURE B-7.41
43 TRASDUCER
43 HYDAC BULB WELL B-7.41
44 RUBINET. BRESCIANE BALL VALVE B-7.97
45 LEGRAND JUNCTION BOX B-7.52
46 RUBINET. BRESCIANE BALL VALVE B-7.97
47 TREC HEATER B-7.125
49 MP-FILTRI INSPECTION DOOR B-7.55
49 MP-FILTRI INSPECTION DOOR SEAL B-7.55
50 MP-FILTRI FILTER B-7.58

RAB-8576 Property of SMS MEER S.p.A; copy and disclosure of this document are prohibited 091015