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5 4 3 2 1

Table of Contents
Isolated Inverter Platform PAGE
PAGE
1:
2:
COVER
CONNECTOR INTERFACE

D
(Enhanced Protection) PAGE
PAGE
PAGE
3:
4:
5:
POWER , ISOLATION
MOTOR DRIVER
VBUS / CURRENT SENSING D

PAGE 6: POWER SUPPLIES


PAGE 7: BUFFER / LOGIC

C C

B B

Revision History
Rev 1: Initial Draft
Rev 2: Pull Down Resistor on SEC_STO
TRIP RESET Signal Move to U66 input
Add jumper between +5V to the 40 pin connector
Current Trip LED is driven by I_TRIP signal
Change U27, U31, U62 to NAND gate
Add common mode capacitors from DC+ to earth and DC- to earth
Add W current shunt sense measurement

PROPRIETARY NOTICE
BY DATE 300 Bear Hill Road
A A
Waltham, MA 02451
EXCEPT AS OTHERWISE AGREED IR DATE 781-466-8010
IN WRITING, THE INFORMATION
AND DESIGN DISCLOSED HEREIN LAST CHANGE
ARE THE PROPERTY OF ANALOG DRAWN BY
DEVICES, INC. (ADI) AND BOSTON
ENGINEERING CORPORATION (BEC).
IT MUST NOT BE COPIED OR
CHECKED BY COVER
DISTRIBUTED OUTSIDE ADI OR BEC APPROVED BY
EXCEPT TO AUTHORIZED PERSONS
WITH A GENUINE NEED-TO-KNOW WHO
SIZE CAGE CODE DWG NO REV
BY THE USE HEREOF ACKNOWLEDGE
BEC/ADI OWNERSHIP AND AGREE
TO MAINTAIN THIS INFORMATION AND 02-XXXXXX 2
DESIGN IN STRICT CONFIDENCE. BARE PCB P/N
C 1NST2 Tuesday, August 04, 2015
ASSY PCB P/N SHEET 1 OF 7
5 4 3 2 1
5 4 3 2 1

DC BUS POWER INPUT VDC+ MOTOR CONNECTOR


D23 S10M-TP
2 1
J1
1
J2
2
3 [5] MOTOR_U 1
R152 [5] MOTOR_V
1913659 2
150K [4] MOTOR_W 3
4
1913662
GND_EARTH DCBUS_RTN C1 + C124
0.1uF 180uF R153
D D
150K
GND_EARTH

TO CM408-LITE CONNECTOR R154


150K

AC ADAPTER INPUT +12V

J3
R155 1
+3.3V 150K 3
2
100AWSP1T1B4M2RE
3 PJ-036AH-SMT C2 C3 + C4
2 + C125 0.1uF 4.7uF 220uF
1 180uF R156

+3.3V C138
150K 2.1mm ID/5.5mm OD
SW2 0.1uF
DGND
100AWSP1T1B4M2RE START/STOP DGND
3 R157
2 CTL_MODE 150K
1
ISO I2C OUTPUT
+5V_ISO_Main
SW3
DGND R191 R190 J10
10.0K 10.0K
1
2 SDA_ISO [3]
3 SCL_ISO [3]
4
C C
DNP
DGND

GND_ISO

EXTERNAL CONNECTORS
J4 J5 +3.3V
[4] UH 1 2 UL [4]+3.3V [3,7] TRIP_RESET 1 2 EN_GATE [7]
R200 0 [4] VH VL [4] /GD_RESET [7]
3 4 [7] /GD_READY 3 4
[5] ADC_CLK1 5 6 5 6
[4] WH 7 8 WL [4] [7] GD_BIAS_ENABLE 7 8 FAULT [7]
[5] ADC_CLK2 +3.3V
9 10 /I_TRIP [7] [7] /GD_FAULT 9 10 3P3V_SENSE [6]
R201 DNP
R203 0 P1A P1B 11 12 11 12

[5] ADC_CLK2 TSW-106-07-L-D TSW-106-07-L-D


A1 R187 +3.3V [4] UL C1
B1 A1 10.0K D1 C1
[5] ADC_CLK1 [4] UH DGND DGND
R202 DNP BG1 B1 C30 0.1uF DG1 D1
A2 BG1 C2 DG1 +3.3V
[5] DRV_VBUS1_DAT/M1_VBC_DRV_DAT A2 [4] VL C2
B2 [4] VH D2
[5] M1_VAB_DRV_DAT B2 D2
BG2 DG2
A3 BG2 U61 C3 DG2
[5] M1_IA_DRV_DAT DGND [4] WL
B3 A3 D3 C3
[5] M1_IB_DRV_DAT [4] WH J6 J7
BG3 B3 1 20 DG3 D3 +3.3V
BG3 T/R VCC DG3 [5] ADC_CLK1 1 2 ADC_CLK2 [5] [7] DT_ENC_A 1 2 DT_ENC_B [7]
SPI_MOSI A4 FREQ_ENC_B_BUFF C4
A4 C4 [5] M1_IA_DRV_DAT 3 4 M1_IB_DRV_DAT [5] [7] FREQ_ENC_A 3 4 FREQ_ENC_B [7]
SPI_MISO R238 DNP B4 2 18 CTL_MODE_BUFF D4
B4 [7] FREQ_ENC_B A0 B0 D4 5 6 5 6
BG4 DG4
BG4 DG4 [5] DRV_VBUS1_DAT/M1_VBC_DRV_DAT 7 8 M1_VAB_DRV_DAT [5] 7 8
A5 3 17 [7] FAULT C5
[5] MOTOR_U_AOUT A5 A1 B1 C5 9 10 9 10
B5 [7] GD_BIAS_ENABLE D5
[7] DT_ENC_A B5 D5 11 12 11 12
BG5 4 16 DG5
BG5 [7] /GD_READY A2 B2 DG5
A6 /GD_READY_BUFF C6 TSW-106-07-L-D TSW-106-07-L-D
B [5] MOTOR_V_AOUT A6 C6 B
B6 5 15 /GD_FAULT_BUFF D6
[7] DT_ENC_B B6 [7] /GD_FAULT A3 B3 D6
BG6 DG6 DGND DGND
A7 BG6 6 14 C7 DG6
[5] PHASEV-U_AOUT A7 [3,7] TRIP_RESET A4 B4 [7] EN_GATE C7
SPI_SCK B7 2 1 TRIP_RESET_BUFF D7
BG7 B7 7 13 D31 1N4148W-7-F DG7 D7
BG7 [7] FREQ_ENC_A A5 B5 DG7
[3] SCL A8 FREQ_ENC_A_BUFF C8
B8 A8 8 12 START/STOP_BUFF D8 C8
[3] SDA BG8 B8 +3.3V A6 B6 DG8 D8
A9 BG8 9 11 SPI_SS C9 DG8
[3] 12V_SENSE J8 J9
B9 A9 A7 B7 D9 C9 SPI_SCK SPI_MOSI +3.3V
[6] 3P3V_SENSE B9 [7] /GD_RESET D9 1 2 [5] MOTOR_V_AOUT 1 2
BG9 19 10 DG9 SPI_MISO SPI_SS
A10 BG9 R186 OE GND C10 DG9 3 4 3 4
[7] /I_TRIP A10 C10 5 6 [5] MOTOR_U_AOUT 5 6
B10 10.0K D10 START/STOP SEC_STO [7]
TP82 BG10 B10 74AC245MTC DG10 D10 CTL_MODE 7 8 7 8
BG10 DG10 9 10 [5] PHASEV-U_AOUT 9 10
JP2
1 11 12
DGND TSW-105-07-L-D
Test Point 6469169-1 1 6469169-1
[3] TRIP_RESET_BUFF TSW-106-07-L-D
+5V 2
3
JP3 DGND DGND DGND DGND
68000-103HLF
1 R205
DGND
2 10.0K
3
68000-103HLF
JP3: JP2:
Pos 1-2 - (+5V Power to CM408) (Default) Pos 1-2 - (Disable Buffer) DGND

Pos 2-3 - (Disconnect +5V Power Output) Pos 2-3 - (Enable Buffer) (Default)

A 300 BEAR HILL ROAD A


WALTHAM, MA 02451
781-466-8010

CONNECTOR INTERFACE

SIZE CAGE CODE DWG NO REV

02-XXXXXX 2
C 1NST2 Tuesday, August 04, 2015 SHEET 2 OF 7
5 4 3 2 1
5 4 3 2 1

2 1 +7.5VMain
D1
MBR0560 TP83
C100 C5 C6 1
470pF 4.7uF 4.7uF
TP84
1

FLYBACK CONVERTER D2 MBR0560 C7 GND_ISO


R116 200 4.7uF
T1 20 2 1 +15VMain
D3
C8
R3 TP85
1 2 1
19 L1 100uH
20.0K 2 1 +7.5phaseW
LL103A R4 100pF 1 18 D4
357 MBR0560
D D
C9 C101 TP86
10000pF 470pF R117 200 C10 C11 1
C12 4.7uF 4.7uF
DGND 2 17
K1 L6 100uH PHASEW_OUT [4,5,6]
1 5 16
+12V 5 6 TP87
4.7uF 10 R178 10 D5 MBR0560 C13 1
DGND
2 1 2 4.7uF
9 6 15 C102 2 1 +15phaseW
D22 MBR0560 470pF

1
+5V G5V-1-DC12 14 TP88
D24 1
C16 + L2 100uH
100uF C15 1N4148W-7-F
4.7uF JP1 68000-102HLF C14 C145 C146 13 R118 2 1 +7.5phaseV

2
10uF 10uF 10uF 200 D6
MPC-XFMR-002 MBR0560 TP89
R5 R6 R7 R8 C17 C18 1
499K 4.99 4.99 4.99 4.7uF 4.7uF
DGND DGND PHASEV_OUT [4,5,6]
R9 DGND
U1 1.50K TP90
1

2
1 10 R11 D8 MBR0560 C19
[7] FLYBACK_EN SDSN IN
R10 8 D7 STO [7] 4.7uF
3 PIN 9 2 1
COMP CS +15phaseV
DNP MBR0560 R183
C20 4.99K R12 30.0K TP91

1
1

3
10000pF 4 DNP
5 FB L3 100uH
FREQ 12V_SENSE [2]
7 R13 2 1 +7.5phaseU
GATE 1 C21 D9
R14 R15 2 6 Q1 0.1uF R182 R119 200 MBR0560 TP92
100K 100K GND PGND C22 C23 0 R16 IRLML0060TRPBF C24 C25 1
10.0K

2
ADP1621 1uF 1uF 4.7uF 4.7uF
C103 470pF PHASEU_OUT [4,5,6]
200 DGND
TP93
R17 R18 D10 MBR0560 C26 1
C DGND C
0.033 DNP 4.7uF
DGND DGND 2 1 +15phaseU
TP94
1
L4 100uH

DGND

+3.3V
+3.3V_ISO

C118
I2C ISOLATION C121
0.1uF 0.1uF

DGND GND_ISO
SIGNAL ISOLATOR
TP105
B [7] CURRENT_TRIP_RESET +3.3V +5V_ISO_Main B
R145 R143 1
R142 R144 U40 10.0K 10.0K TP107 TP108
[2,7] TRIP_RESET U4
10.0K 10.0K
3 14 1 3 14 1
VDD1 VDD2 VDD1 VDD2
[2] SDA 5 12 SDA_ISO [2] 4 13
6 SDA1 SDA2 11 [7] MAIN/I_TRIP VOA VIA /I_TRIP_ISO [4]
[2] SCL SCL1 SCL2 SCL_ISO [2] TP104 +3.3V 5 12
VIB VOB TRIP_RESET_ISO [4]
TP146 1
4 15 C31 0.1uF 1 9
TP144 NC NC GND1 GNDB
2 13 7 16
8 NC NC 10 1 GND1 GNDB
1 NC NC
TP147 C40 AduM2201 C41
1 16 U66 0.1uF 0.1uF
TP145 GND1 GND2 DGND

5
7 9
GND1 GND2 1
1 1
ADUM2250 4
2
C119 C120
DGND GND_ISO

3
DNP 100pF R192 74LVC1G32GW,125 DGND GND_ISO
10.0K
SW4
GND_ISO GND_ISO 1
2 DGND
+3.3V 3
DGND
800AWSP8M2QE

R193
10.0K

[2] TRIP_RESET_BUFF

A 300 BEAR HILL ROAD A


WALTHAM, MA 02451
781-466-8010

POWER SUPPLIES, ISOLATION

SIZE CAGE CODE DWG NO REV

02-XXXXXX 2
C 1NST2 Tuesday, August 04, 2015 SHEET 3 OF 7
5 4 3 2 1
5 4 3 2 1

HS1 HS2 HS3 HS4 HS5 HS6


657-20ABPN 657-20ABPN 657-20ABPN 657-20ABPN 657-20ABPN 657-20ABPN

HEAT SINK FOR IGBTs

2
1

2
R194 R195 R196 R197 R198 R199
D D
0 0 0 0 0 0

GND_ISO GND_ISO GND_ISO GND_ISO GND_ISO GND_ISO


VDC+
+15phaseU C190 0.047uF
+3.3V +3.3V
PHASE U
IGBTs
R19 10.0K C29 0.1uF GND_EARTH
R25 10.0K
R28 10.0K C27 C28 R46 +15phaseW
0.1uF 10uF C139 +3.3V +3.3V
DGND 680pF
3.00K PHASE W
TP99 U2
7 13 R27 10.0K C162 0.1uF
1 VDD1 VDD2 R232 10.0K
10 2 1 R233 10.0K C167 C166 R122
2 DESAT 15 R204 100 0.1uF 10uF C168
[2] UH Vin+ GATESENSE 3.00K

2
3 D25 US1M-E3 DGND 680pF
[7] /EN_GATE_U Vin- R22 4.99 TP154 U50
6 14 Q2 +15phaseV 7 13
[7] /GD_U_RESET nRESET VOUT_ON +3.3V +3.3V 1 VDD1 VDD2
12 UH_ISO 1 IRG7PH46UDPBF
VOUT_OFF R120 3.30
PHASE V 10 2 1
4 TP96 2 DESAT 15 R229 100
[7] GD_UH_READY [2] WH

3
READY Vin+ GATESENSE

2
[7] /GD_UH_FAULT 5 11 R26 10.0K C152 0.1uF 3 D30 US1M-E3
nFault GND2 1 [7] /EN_GATE_W Vin-
R220 10.0K R24 4.99
1 9 U [5] R221 10.0K C157 C156 R121 6 14 Q4
VSS1 VSS2 [7] /GD_W_RESET nRESET VOUT_ON
R185 8 16 R211 0 0.1uF 10uF C158 3.00K 12 WH_ISO 1 IRG7PH46UDPBF
10.0K VSS1 VSS2 680pF VOUT_OFF R230 3.30
DGND
ADUM4135RWZ TP152 U48 [7] GD_WH_READY 4 TP98

3
C135 7 13 5 READY 11
High Side PHASEU_OUT [3,5,6]
10000pF 1 VDD1 VDD2 [7] /GD_WH_FAULT nFault GND2 1
10 2 1 1 9
DGND
DGND tBlank = 2us 2 DESAT 15 R218 100 R231 8 VSS1 VSS2 16 R223 0
[2] VH Vin+ GATESENSE VSS1 VSS2

2
C C141 C34 3 D28 US1M-E3 10.0K C
[7] /EN_GATE_V Vin-
0.1uF 10uF R23 4.99 ADUM4135RWZ
6 14 Q3
[7] /GD_V_RESET nRESET VOUT_ON 12 VH_ISO 1 IRG7PH46UDPBF
High Side PHASEW_OUT [3,5,6]
VOUT_OFF R184 3.30
4 TP97
DGND tBlank = 2us
High Side [7] GD_VH_READY DGND

3
5 READY 11 C161 C160
[7] /GD_VH_FAULT nFault GND2 1
+15VMain 0.1uF 10uF
+3.3V +3.3V 1 9
PHASE U R219 8 VSS1 VSS2 16 R212 0
V [5]
10.0K VSS1 VSS2 C137
[2] W
C140 0.1uF ADUM4135RWZ 10000pF
R209 10.0K
R210 10.0K C147 C33 R115
High Side PHASEV_OUT [3,5,6]
+15VMain
0.1uF 10uF C148 +3.3V +3.3V
DGND 680pF
3.00K
DGND
DGND tBlank = 2us C136
PHASE W
TP150 U46 C151 C150 10000pF
7 13 0.1uF 10uF C163 0.1uF
1 VDD1 VDD2 R227 10.0K
10 2 1 R228 10.0K C164 C159 R125
2 DESAT 15 R206 100 0.1uF 10uF C165
[2] UL Vin+ GATESENSE 3.00K
2

3 D26 US1M-E3 DGND 680pF


[7] /EN_GATE_U Vin- R29 4.99 TP153 U49
6 14 Q5 +15VMain 7 13
nRESET VOUT_ON 12 UL_ISO 1 IRG7PH46UDPBF +3.3V +3.3V 1 VDD1 VDD2
VOUT_OFF R207 3.30
PHASE V 10 2 1
4 TP100 2 DESAT 15 R224 100
[7] GD_UL_READY [2] WL
3

READY Vin+ GATESENSE

2
[7] /GD_UL_FAULT 5 11 C153 0.1uF 3 D29 US1M-E3
nFault GND2 1 [7] /EN_GATE_W Vin-
R216 10.0K R33 4.99
1 9 R217 10.0K C154 C149 R124 6 14 Q7
R208 8 VSS1 VSS2 16 R235 0 0.1uF 10uF C155 nRESET VOUT_ON 12 WL_ISO 1 IRG7PH46UDPBF
VSS1 VSS2 3.00K VOUT_OFF
10.0K DGND 680pF R225 3.30
ADUM4135RWZ TP151 U47 [7] GD_WL_READY 4 TP102

3
7 13 5 READY 11
Low Side C170 C169 1 VDD1 VDD2 [7] /GD_WL_FAULT nFault GND2 1
0.1uF 10uF 10 2 1 1 9
DGND
DGND tBlank = 2us 2 DESAT 15 R213 100 R226 8 VSS1 VSS2 16 R237 0
[2] VL Vin+ GATESENSE VSS1 VSS2

2
3 D27 US1M-E3 10.0K
B [7] /EN_GATE_V Vin- B
R32 4.99 ADUM4135RWZ
6 14 Q6
GND_ISO nRESET VOUT_ON 12 VL_ISO 1 IRG7PH46UDPBF
Low Side C174 C173
VOUT_OFF R214 3.30 0.1uF 10uF
4 TP101 DGND
DGND tBlank = 2us
[7] GD_VL_READY

3
5 READY 11
[7] /GD_VL_FAULT nFault GND2 1
1 9
R215 8 VSS1 VSS2 16 R236 0
10.0K VSS1 VSS2 +5V_ISO_Main
C44
ADUM4135RWZ
Low Side C172 C171 TP111 CURRENT TRIP
0.1uF 10uF
DGND
DGND tBlank = 2us 1 0.1uF LATCH AND RESET
GND_ISO
U6

5
Q8

3
+5V_ISO_Main +5V_ISO_Main 1
R56 1.00K TRIP_RESET_ISO [3]
1 4
CURRENT SENSE 2
C191 MMBT3904
RESOLUTION: 6.67A/V

2
0.047uF C45 C46 74LVC1G02GW,125 R38

3
R37
0.1uF 1.8V -> 12A TP112 100K 0.1uF 10.0K

GND_EARTH 1 GND_ISO
GAIN = 30 GND_ISO GND_ISO

5
6
GND_ISO U8 GND_ISO

7
8
1.00K GND_ISO 3 +
R39
3 + U7 1 /I_TRIP_ISO [3]
6 4 -
2 -
R40 ADCMP601BKSZ

2
C47 AD8027ARZ +5V_ISO_Main
30.0K

4
100pF
R41 R42
A DNP 0.005 300 BEAR HILL ROAD A
R43 GND_ISO WALTHAM, MA 20451
GND_ISO 781-466-8010
17.8K
GND_ISO
R44 1.00K R45 30.0K
R47 1.00K TP113
C48
1 IGBT MOTOR DRIVER
DCBUS_RTN 100pF R48
10.0K
SIZE CAGE CODE DWG NO
CURRENT TRIP: 12A REV

02-XXXXXX 2
GND_ISO
C 1NST2 Tuesday, August 04, 2015 SHEET 4 OF 7
5 4 3 2 1
5 4 3 2 1

C49
C50
R49 0 100pF R50 51.0K

+5V 100pF
+3.3V C51 0.1uF
R52
0.1uF C110 R51 51.0K
VDC+ 24.0K
R53 0.025 U9A DGND U9B

8
+2P5VREF
[4] U MOTOR_U [2]
DGND 3 + 5 +

2
U36 1 7
R61
VDC BUS SENSE 6 2 - 6 - MOTOR_U_AOUT [2]
499K
1000V -> 320mV 5
TP114

4
D D
4 AD8646 R54 22 AD8646
1 C52 C53
8.2pF 1
68pF
+3.3V ADG849

3
+5V_ISO_Main
DGND
R64 R55 22
499K C57 0.1uF DGND DGND
TP115
DGND
C58 0.1uF U11 +3.3V
1 DGND
+5V_ISO_U
1 14 DGND
7 VDD1 VDD2 R69 0 C54 0.1uF
R68 22 R149 0 VDD1 11 +5V
MDAT DRV_VBUS1_DAT/M1_VBC_DRV_DAT [2] TP116 +2P5VREF
2 C55 0.1uF U10
VIN+ 13
MCLKIN ADC_CLK2 [2] 1 U35
C62 3 1 14 DGND
C61 0.1uF VIN- R66 0 7 VDD1 VDD2 R58 0 1 8
R72 100pF VDD1 TP1 TP2
316 R73 22 5 R148 0 11 M1_IA_DRV_DAT [2]
RANGE0 TP119 MDAT
R74 0 6 R57 22 2 2 7
RANGE1 VIN+ 13 VIN NC2
1 MCLKIN ADC_CLK1 [2]
R75 0 4 9 C56 3 C108 3 6
GND1 GND2 VIN- TP117 NC1 VOUT
8 16 0.1uF R59 0 0.1uF
GND1 GND2 R60 22 5 4 5
AD7403BRIZ R62 0 6 RANGE0 1 GND TRIM
RANGE1 C109
GND_ISO ADR441ARMZ
DGND R63 0 4 9 TP132 0.1uF
8 GND1 GND2 16 1
[3,4,6] PHASEU_OUT GND1 GND2 Test Point FULL RANGE 16 bit,
AD7403BRIZ
±12.8A CURRENT SENSE DGND DGND

[3,4,6] PHASEV_OUT DGND

R70 0 C59 100pF R71 51.0K C60 100pF


R173
499K
VOLTAGE ACROSS PHASE V TO PHASE W SENSE DRV_VBUS1_DAT/M1_VBC_DRV_DAT [2]

C ±500V -> ±320mV ADC_CLK2 [2] C


+5V
+3.3V C63 0.1uF
+3.3V R77
+5V_ISO_W 0.1uF C111 R76 51.0K
R172 24.0K
499K C127 0.1uF U12A DGND U12B

8
+2P5VREF
C128 0.1uF U42 DGND 3 + 5 +

2
U37 1 7
1 14 DGND 6 2 - 6 - MOTOR_V_AOUT [2]
7 VDD1 VDD2
R170 22 R175 0 VDD1 11 5

4
2 MDAT R176 DNP 4 AD8646 R79 AD8646
22
VIN+ 13 1 C64 C65
C129 3 MCLKIN R177 DNP 8.2pF
C130 VIN- 68pF
R174 0.1uF R78 0.025 +3.3V ADG849
100pF

3
634 R171 22 5 MOTOR_V [2] DGND
RANGE0 [4] V
R169 0 6 R80 22
RANGE1 +5V_ISO_V C66 0.1uF DGND DGND
R168 0 4 9 DGND
8 GND1 GND2 16 C67 0.1uF U13
[3,4,6] PHASEW_OUT GND1 GND2 DGND TP120
AD7403BRIZ 1 14 DGND
7 VDD1 VDD2 R83 0 1
VDD1 TP118
R150 0 11
DO NOT POPULATE DGND
R82 22 2 MDAT M1_IB_DRV_DAT [2]
VIN+
MCLKIN
13
ADC_CLK1 [2]
FULL RANGE 16 bit, 1
C68 3
0.1uF VIN- R84 0 ±12.8A CURRENT SENSE
R85 22 5
6 RANGE0
R87 0 RANGE1
4 9
R88 0 8 GND1 GND2 16 TP122
GND1 GND2
AD7403BRIZ 1 R133 0 C117 100pF R136 C112 100pF
51.0K
B B

DGND
+5V
+3.3V C114 0.1uF
[3,4,6] PHASEU_OUT [3,4,6] PHASEV_OUT
R137
0.1uF C113 R134 51.0K
24.0K
U39A U39B
R131
VOLTAGE ACROSS PHASE U TO PHASE V SENSE DGND

8
499K +2P5VREF
3 + 5 +
±500V -> ±320mV DGND

2
U38 1 7
6 2 - 6 - PHASEV-U_AOUT [2]
+3.3V 5
TP143

4
+5V_ISO_V 4 AD8646 R138 22 AD8646
R65 1 C115 C116
C104 0.1uF 8.2pF 1
499K 68pF
ADG849

3
C105 0.1uF U34 DGND
R135 22
1 14 DGND DGND DGND
7 VDD1 VDD2 R81 DNP
VDD1 DGND
R129 22 R151 0 11 M1_VAB_DRV_DAT/M1_IC_DRV_DAT [2] DGND
2 MDAT
VIN+ 13
MCLKIN ADC_CLK2 [2]
C106 3
C107 0.1uF VIN- R67 DNP
R132 100pF
634 R130 22 5
R86 0 6 RANGE0 R239 0.025
RANGE1
[4] W MOTOR_W [2]
R128 0 4 9
8 GND1 GND2 16 +3.3V
[3,4,6] PHASEV_OUT GND1 GND2 +5V_ISO_W
AD7403BRIZ
C186 0.1uF
DGND
C187 0.1uF U63
A 300 BEAR HILL ROAD A
1 14 DGND WALTHAM, MA 02451
7 VDD1 VDD2 781-466-8010
R188 0 VDD1 11
MDAT M1_VAB_DRV_DAT/M1_IC_DRV_DAT [2]
R189 22 2 R240 0
VIN+ 13
MCLKIN ADC_CLK2 [2]
C189 3 R241 0
0.1uF VIN-
R234 22 5
RANGE0
CURRENT SENSING
R112 0 6
RANGE1
R113 0 4 9
8 GND1 GND2 16 SIZE CAGE CODE DWG NO
[3,4,6] PHASEW_OUT GND1 GND2 REV

AD7403BRIZ 02-040114 2
DGND C 1NST2 Tuesday, August 11, 2015 SHEET 5 OF 7
5 4 3 2 1
5 4 3 2 1

+12V
C69
+5V SWITCHING POWER SUPPLY

4.7uF
DGND
+3.3V C134 +5V
+3.3V LINEAR POWER SUPPLY
4.7uF TP123 TP124
1 +3.3V
D
DGND 1 D
Test Point +5V
R89 R166 U14 TP125
3.3V SENSE
22.1K 16 15 1
10.0K PVIN BST U15 U16
17 Test Point
18 PVIN C70 1 5 1 2
PVIN VIN VOUT VCC RST 3P3V_SENSE [2]
19 0.1uF L5
PVIN 5 3 C72
20 SW 6 6.8uH C71 EN 4 0.1uF 3
EN SW 7 1uF 2 NC GND
21 SW 14 R90 GND C73
[7] 5V_PGOOD PGOOD SW ADM1815
26 22.0K C74 C126 C131 C132 C133 ADP121 1uF
23 EP,SW 22uF 22uF 22uF 22uF 22uF TP126
SYNC 1
2 Test Point
R167 FB
DGND DGND
3.01K DGND
22 1
24 RT COMP
SS 3 R93 TP127
8 VREG R92 3.00K 1
R91 9 PGND 23.2K Test Point
DGND PGND
100K 10 C75
22nF 11 PGND 1uF
PGND DGND
C76 12 25
13 PGND EP,GND 4
PGND GND C77 C78
ADP2384 4.7pF 2700pF

DGND

DGND DGND

C C

+5V ISO LINEAR POWER SUPPLIES

+5V_ISO_V
+5V_ISO_U
TP128
TP129
1
1 +5V_ISO_V
+5V_ISO_U
+7.5PhaseV
+7.5PhaseU U18
U17 8 1
8 1 VIN VOUT R95
VIN VOUT R94 2 40.2k
2 40.2k C80 R158 5 SENSE/ADJ
C79 R126 5 SENSE/ADJ 1uF 40.2k EN/UVLO 7
1uF 40.2k EN/UVLO 7 3 PG C81
3 PG C82 6 GND 4 1uF
6 GND 4 1uF GND NC

EP
GND NC ADP7102 R97
EP

ADP7102 R96 13.0K

9
13.0K R159
9

R127 10.0K
10.0K

[3,4,5] PHASEV_OUT
[3,4,5] PHASEU_OUT

+5V_ISO_Main
B B
TP131

+5V_ISO_W 1
+5V_ISO_Main
TP130
+7.5VMain
1 U20
+5V_ISO_W 8 1
VIN VOUT R99
+7.5PhaseW 2 40.2k
U19 C84 R162 5 SENSE/ADJ
8 1 1uF 40.2k EN/UVLO 7
VIN VOUT R98 3 PG C86
2 40.2k 6 GND 4 1uF
C83 R160 5 SENSE/ADJ GND NC

EP
1uF 40.2k EN/UVLO 7 ADP7102 R101
3 PG C85 13.0K

9
6 GND 4 1uF R163
GND NC 10.0K
EP

ADP7102 R100
13.0K
9

R161
10.0K TP133
1
Test Point
[3,4,5] PHASEW_OUT +3.3V_ISO GND_ISO
TP149

1
+3.3V_ISO
+7.5VMain
U41
8 1
VIN VOUT R147 300 BEAR HILL ROAD
A A
2 22.1K WALTHAM, MA 02451
R164 5 SENSE/ADJ 781-466-8010
C123 40.2k EN/UVLO 7
1uF 3 PG C122
6 GND 4 1uF
GND NC
EP

ADP7102 R146
13.0K POWER SUPPLIES
9

R165
10.0K

SIZE CAGE CODE DWG NO REV

1
TP148 02-XXXXXX 2

GND_ISO
Test Point
C 1NST2 Tuesday, August 04, 2015 SHEET 6 OF 7
5 4 3 2 1
5 4 3 2 1

+3.3V

STATUS LED LOGIC


FREQUENCY ENCODER

2
+3.3V
D17
FAULT LS L29K-H1J2-1-Z
FLYBACK TP134
LED C87
+3.3V ENABLE CURRENT 1 TP135
+5V

1
0.1uF
C88 LED TRIP LED TP136 1
D
R102 +3.3V LED 1
D
TP137 +3.3V DGND
0.1uF 1
750
+3.3V LED +5V
+5V

5
+3.3V U21
C89

2
D21 1
[6] 5V_PGOOD

3
D18 D20 LS L29K-H1J2-1-Z 4
R139 1.00K

2
1 Q9 LG L29K-G2J1-24-Z LG L29K-G2J1-24-Z 2
[2] FAULT [2] GD_BIAS_ENABLE
U22 DGND MMBT3904 D19
0.1uF

1
2 U23 LG L29K-G2J1-24-Z 74LVC1G08GW,125

3
VCC R104 R181
DGND

1
3 2 4 FREQ_ENC_A [2] R103 10.0K 4.99K
CHANNEL_A R108
10.0K

1
1 R105 R107 750
CHANNEL_B
74AHCT1G125GV,125 750 1.60K

3
4 R106
NC
750 DGND DGND
5 FLYBACK_EN [3]
GROUND

3
ENC1J-D28-L00128L DGND R141 1.00K

3
DGND DGND 1 Q11 R179 10.0K
R140 100K
1 Q10 MMBT3904 1 Q12
+3.3V [3] FLYBACK_EN [3] STO
DGND MMBT3904 DGND MMBT3904

2
R109
C90

2
R110 10.0K R180
100K 10.0K

0.1uF TP138 /EN_GATE_U [4]


1
DGND +3.3V
DGND +3.3V DGND
DGND

1
U24 C91 0.1uF
+3.3V TP139
2 4 FREQ_ENC_B [2] R111
C93 0.1uF 1
C 10.0K C

3 74AHCT1G125GV,125 DGND

5
U25
+3.3V U27 1
C144

5
+3.3V DGND 4
C143 /GD_U_RESET [4]
1 TP155 2
4
2 1
DGND 74LVC1G08GW,125

3
U44 0.1uF
1 8 0.1uF
DGND

3
CK VCC U45 74LVC1G00GW,125
DGND
DEAD TIME ENCODER CURRENT_TRIP_RESET [2]

5
2 7
D PR 1
TRIP_RESET [2,3] DGND
STO_LATCH 3 6 /TRIP_RESET 4
Q CLR 2 +3.3V +3.3V
DGND
4 5 C94 0.1uF
+3.3V GND Q 74LVC1G02GW,125 C97 0.1uF

3
NC7SZ74 TP140
C95
TP156
1
DGND DGND
U31 1

5
DGND DGND U28
+5V 0.1uF 1 1
/I_TRIP [2] +3.3V 4 /EN_GATE_V [4] 4 /GD_V_RESET [4]
C96 +3.3V 2 2
C142 +3.3V
C92
74LVC1G08GW,125

3
U29 DGND C188 74LVC1G00GW,125
0.1uF
5

2 U30 +3.3V
VCC 0.1uF 0.1uF
DGND
3 2 4 0.1uF C185 0.1uF
DT_ENC_A [2] DGND
CHANNEL_A
DGND DGND DGND

5
1 U43 U26 DGND TP157
CHANNEL_B

5
1 U65 +3.3V
74AHCT1G125GV,125
3

5
4 4 1 U62 DGND C98 0.1uF
NC

5
2 4 I_TRIP 1
[3] MAIN/I_TRIP
5 2 4 1 TP142
B GROUND 2 4 B
74LVC1G08GW,125 /EN_GATE_W [4]

3
ENC1J-D28-L00128L 74LVC1G02GW,125 2 1
[2] EN_GATE DGND

3
DGND

5
74LVC1G02GW,125 U32

3
DGND +3.3V 74LVC1G00GW,125 1
4 /GD_W_RESET [4]
C99
DGND DGND 2
+3.3V [2] /GD_RESET
[2] SEC_STO DGND
C183 0.1uF DGND 74LVC1G08GW,125

3
+3.3V
0.1uF C175 0.1uF +3.3V TP158 R222
C179 0.1uF 10.0K
1
DGND

5
U59 DGND
DGND 1
5

DGND U51 DGND 4


5

5
U33 1 U55 DGND 2
4 1
2 4 DT_ENC_B [2] 2 4 /GD_FAULT [2] 74LVC1G08GW,125

3
2 +3.3V
74LVC1G08GW,125 C184 0.1uF TP159
3

74AHCT1G125GV,125 74LVC1G08GW,125
3

1
DGND
U60 DGND

5
DGND
DGND +3.3V 1
DGND +3.3V C182 0.1uF 4 /GD_READY [2]
C180 0.1uF 2

+3.3V

3
C176 0.1uF DGND 74LVC1G00GW,125

5
U58
5 U56 DGND 1
[4] GD_VH_READY
1 4
+3.3V [4] GD_UH_READY
DGND 4 2 DGND
[4] GD_VL_READY
5

U52 C177 0.1uF 2


[4] GD_UL_READY
A 1 74LVC1G08GW,125 300 BEAR HILL ROAD A
[4] /GD_UH_FAULT

3
4 +3.3V +3.3V WALTHAM, MA 02451
74LVC1G08GW,125
3

2 C178 0.1uF C181 0.1uF 781-466-8010


[4] /GD_UL_FAULT
DGND
5

U53
74LVC1G08GW,125
3

1 DGND
[4] /GD_VH_FAULT
4 DGND DGND DGND
5

5
2 U54 U57
[4] /GD_VL_FAULT
1 1 BUFFER / LOGIC
[4] /GD_WH_FAULT [4] GD_WH_READY
DGND 74LVC1G08GW,125 4 4
3

2 2
[4] /GD_WL_FAULT [4] GD_WL_READY

74LVC1G08GW,125 74LVC1G08GW,125 SIZE CAGE CODE DWG NO REV


3

DGND 02-XXXXXX 2

DGND DGND
C 1NST2 Tuesday, August 04, 2015 SHEET 7 OF 7
5 4 3 2 1

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