BATTERY

NOTE F
+ - RENR5981-02
12
CB1
24V ALT February 2004
60A
PS1
SYMBOLS
SM1
15
ABBREVIATIONS

30
12 PS2
18
17

SM2
13 2 30
LOW COOLANT R9 11 CB1 SMMS1
1 PS1 AUTOMATIC RESET
TEMP ALARM 25A
RELAY MODULE TERMINAL POINT
14
SMMS2 NON-AUTO RESET
10 PS2 GSC CONNECTOR CONTACT
18 GENERATOR AC TERMINAL POINT AUTOMATIC START-STOP MODE A AMMETER
9 INTERNAL CIRCUITRY
FLYBACK RM27 GPHI GENERATOR TS1 TERMINAL POINT ADS ENGINE COMBUSTION AIR DAMPER POSITION SWITCH MAG MAGNETO
LOW OIL 16 GENERATOR NES TERMINAL POINT ALM ALARM MODULE
R8 8 SMR GPLO MAN MANUAL
PRESS ALARM F4
RM33
1 10A 2
RM6 RM21 3 BATTERY 10A MAX CONTROL PANEL (EMCP II+) TERMINAL POINT ALS ALARM SILENCE PUSH BUTTON MPU MAGENTIC SPEED PICKUP
17 K4 CHARGER CRANK
7 SMR ESPB2 VOLTAGE REGULATOR TERMINAL POINT ALT ALTERNATOR
RM18 1 2 4 5 PANEL WIRING
21 AR ARMING RELAY NC NORMALLY CLOSED
6 K4 ADJUSTABLE LOW-HI
ASR CUSTOMER WIRING ASSV AIR START SOLENOID VALVE
RM32 F3 RM5 RM19 6 OCL OVERCRANK LIGHT
SYSTEM NOT IN 19
R7 1 10A 2 OPTION ATB AC TRANSFORMER BOX
5 K6 AC VOLTS OCT OVERCRANK TIMER
AUTO ALARM FCR HARNESS WIRING V AUX AUXILIARY TERMINAL STRIP
RM31 F2 RM4 RM15 7
20 OP OIL PRESSURE

10

11
1 10A 2 AUXREL AUXILIARY RELAY (CRANK TERMINATION)

9
K7
ALTERNATIVE WIRING LOW OIL PRESSURE OPG OIL PRESSURE GAGE
24 RM29 36 SPA AWG AMERICAN WIRE GAUGE

14

13

12

11

10

8
SPARE OUTPUT OPL OIL PRESSURE LIGHT
HIGH COOLANT 22 F1
CTR SHIELDED WIRE OVERSPEED OSL OVERSPEED LIGHT
R6 RM30 RM3 RM16 A B
ELECTRONIC CONTROL 1 10A 2 AUX
TEMP FAULT K3 BATT BATTERY
23 GROUP CTR EMERGENCY STOP
RM17 TIME CLOSED CONTACT BCF BATTERY CHARGER FAILURE SWITCH
CUSTOMER
K3 SHUTDOWN PL PANEL ILLUMINATION LIGHT
27

2
23 SW1 44 2

1
SPARE INPUT 1 TIMED OPENED CONTACT FAIL TO START (OVER CRANK) PLS PANEL LIGHT SWITCH
C COMMON

12

2
LOW OIL 25 SPARE INPUT 2 24 SW2 CB CIRCUIT BREAKER POT POTENTIOMETER
R5
TIMED CLOSED TIMED OPENED CONTACT CCM CYCLE CRANK MODULE PP PRELUBE PUMP
PRESS FAULT 25 SW3
26 SPARE INPUT 3 LOW COOLANT TEMPERATURE CDM ENGINE COOLDOWN TIMER MODULE PPMS PRELUBE PUMP MAGNETIC SWITCH
4 29 SW4
SPARE INPUT 4 RELAY CONTACT (NORMALLY OPEN) CT CURRENT TRANSFORMER PPPS PRELUBE PUMP OIL PRESSURE SWITCH
30
ESPB2 RELAY CONTACT (NORMALLY OPEN)
3 CTR CRANK TERMINATION RELAY PR PRE-REGULATOR
38 3 4
OVERCRANK 28 RELAY CONTACT (NORMALLY CLOSED) HIGH COOLANT TEMPERATURE PS PINION SOLENOID
R4 CUST-ESTOP
FAULT 2 RELAY CONTACT (NORMALLY CLOSED) D DIODE
41 42
29 RESISTOR DCV DC VOLTMETER RAN REMOTE ANNUNCIATOR
1
ESPB1 HORN
J6-2 J9-10 J9-16 J6-12 GENERATOR FRAME (CHASSIS) GROUND DRS DIAGNOSTIC RESET SWITCH RPL REVERSE POWER LIGHT
33

G3520C Generator
EARTH GROUND HORN SILENCE/ACKNOWLEDGE SWITCH RPR REVERSE POWER RELAY
OVERSPEED 31 CUSTOMER CAT DL+ ECLS ENGINE COOLANT LOSS SENSOR RR RUN RELAY
R3
19 PDA+ 34 J6-7 PRESSURE SWITCH
FAULT CAT DATA LINK + TO GECM J1/P1-8 RAISE ECS ENGINE CONTROL SWITCH
32

Electrical System
GSC+ ECTS ENGINE COOLANT TEMPERATURE SENSOR
CUSTOMER CAT DL-
P PRESSURE SWITCH EFL ENGINE FAILURE LIGHT SEC SECOND
36 J6-17 LOWER
CAT DATA LINK - 20 PDA- 36 SHTC CIRCUIT BREAKER SHUNT TRIP COIL
TO GECM J1/P1-9 EG ELECTRONIC GOVERNOR (SPEED SENSING)
HIGH COOLANT 34 29
TEMPERATURE SWITCH EGA ELECTRONIC GOVERNOR ACTUATOR SIG SIGNAL
R2
ON
TEMP ALARM EGR ELECTRONIC GOVERNOR RELAY SL SYNCHRONIZING LIGHT
GFR 32 a

CWW1-206
35 RM34 F5 RM7 RM22 13 SH TEMPERATURE SWITCH SLM SYNCHRONIZING LIGHT MODULE
CUSTOMER 1 10A 2
K2 TC
OFF EIS ELECTRONIC IGNITION SYSTEM
39 EOPS ENGINE OIL PRESSURE SENSOR SLR SYNCHRONIZING LIGHT RESISTOR
INTERFACE
EMCP DIAGNOSTIC MODULE
1 70
C
B
+
-
LIQUID LEVEL SWITCH CWY1-206 ESPB
ESPB1
EMERGENCY STOP PUSH BUTTON
GECM JUNCTION BOX MOUNTED ESPB
SM
SMMS
STARTING MOTOR
STARTING MOTOR MAGNETIC SWITCH
B9P1-200
37 2 71 MANUALLY OPERATED CONTROL
R1
FAULT ESPB2 ECMP II+ PANEL MOUNTED ESPB SMR STARTING MOTOR RELAY
B-
LAMP
38 72
OPERATED BY TURNING ESL EMERGENCY STOP LIGHT SP SPEED ADJUST POTENTIOMETER
CIM
EGR SS SYNCHRONIZING SWITCH
RM14 30 J6-29 LAMP
40 TO GECM J1/P1-62 (ENGINE START) F FUSE
K1 SPEED SWITCH CONTACT
NOTE I PANEL ILLUMINATION LIGHT FCR FUEL CONTROL RELAY
1
SPEED SWITCH CONTACT T GENERATOR LINE LEADS
RM13 21
GECM GAS ENGINE CONTROL MODULE TD TIME DELAY RELAY
NOTE D 14 J6-5 n SYSTEM BATTERY VOLTAGE
11 TO GECM J1/P1-18 (SPEED +5VDC) GFR GENSET FAULT RELAY TSC TRANSFER SWITCH POSITION INDICATING CONTACT
J6-25
13 19 15
TO GECM J1/P1-16 (AN SPEED IN) BREAKDOWN DIODE BIDIRECTIONAL GOV GOVERNOR
F6
RR 2 J6-15 SERVICE HOURS GS GOVERNOR SWITCH V AC VOLTMETER
RM35 RM8 RM24 20 16
1 10A 2 IDS
TO GECM J1/P1-35 (SPEED RETURN)
BREAKDOWN DIODE BIDIRECTIONAL GSC GENERATOR SET CONTROL VAR VOLTAGE ADJUST RHEOSTAT
17 18 K5
WOODWARD 17 J6-35
3
LSM TO GECM J1/P1-35 (SHIELD) GSM GOVERNOR SYNCHRONIZING MOTOR
7 WT WATER TEMPERATURE
26 46 DIODE ENGINE-STOP GSOV GAS SHUT-OFF VALVE
B+ CBR 3 WTG WATER TEMPERATURE GAGE
12 4 14 27 47 2 SAP
DIODE ENGINE RPM HZ FREQUENCY METER WTL WATER TEMPERATURE LIGHT
1 10K
15 28 48 XDUCER TRANSDUCER
15 FUSE
12 10 LAMP/DISPLAY TEST IC REMOTE START/STOP INITIATE CONTACT
FUSE Z ZENER DIODE
R9 13 R9 11
11 LOAD SHARING LINES
GENERATOR SYNCHRONIZING INDICATOR L LOAD LEADS
OUTPUTS
14 12 EMERGENCY SWITCH LOLAS LOW OIL LEVEL ALARM SWITCH
10 RR
RM36 F7 RM9 RM23 V-A AMMETER VOLTMETER PHASE SELECTOR SWITCH LSM LOAD SHARING MODULE
18 1 10A 2 24 22
9 K5 16 LWLAS LOW WATER LEVEL ALARM SWITCH
15 RELAY COIL
25 21 BATTERY CHARGER MALFUNCTION LWTL LOW WATER TEMPERATURE LIGHT
R8 16
R8 8
RELAY COIL
OUTPUTS
17 RDM
7 RM27 FLYBACK B- DIAGNOSTIC RESET SWITCH
CIRCUIT BREAKER
21 35 ALM 18
6
KWR
19 30 RDM CIRCUIT BREAKER
R7 R7 5 RM28 NES-2
OUTPUTS BATT + 34
20
10

11
5

TS1-1
24
14

13

12

11

10

R6 22
R6 ELECTRONIC CONTROL
OUTPUTS
23 GROUP
© 2004 Caterpillar Printed in U.S.A.
27
7

All Rights Reserved

1

RM2
DRS J6-14
12

R5 25 1 2 10
R5 TO GECM J1/P1-70
CTR FCR ECS
OUTPUTS (KEYSWITCH)
26 K3 K7
4 RM1 10 6 BATT -
30
37
3 9
R4 28
R4 8
OUTPUTS 2
GSC+
29 1 7

33 OFF 39 34 2 1
RESET
COOLDOWN 32 35 5 TS1-30
R3 31
R3 STOP
OUTPUTS 40 36 3
32 AUTO
30 4
33 CUSTOMER
START
36 START
14

34 F8 TS1-2
R2 RM39 17
R2 1 10A 2 PLS
OUTPUTS
35 PL1
2 3 2 1
39 2 1
17
PL2
R1 37
R1 RELAY GECM J1/P1
OUTPUTS
38 DRIVER 52
MODULE BATT +
53
RDM 55
40
57
1 63
65
BATT -
67
69
J9-13
ESPB1
J9-19
J6
11
CUST-ESTOP
43 6
ESPB2
5 37 LOAD NOTE C
ESTOP OUT 31 10 3 OR 4 POLE
OPTIONAL MOLDED CASE SS LOAD NOTE C
ESTOP RETURN 22 20 CIRCUIT BREAKER L3 L3 6 3 L23
NORMAL STOP 23 30 26 F SS
L3 L3

RENR5981-02
LO L1 L2 L3 L1 L1 L11 3 OR 4 POLE 6 3 L23
DRIVEN EQPT 21 9 21 F
F OPTIONAL MOLDED CASE
29 4 1 LO L1 L2 L3 L1 L1 L11
AUTO 64 39 CIRCUIT BREAKER
F
25 SECONDARY TIMING 4 1
SECONDARY TIMING 20 8
IDLE/RATED 28 40 38 IDLE/RATED S S

ON/OFF GRID 66 28 19 ON/OFF GRID

35 LINE S S
STOP 61 19 SLR1 SLR2
23 LINE
OPTIONAL SPEED- 37 27 T1 T1 J1-1 T0 T1 T2 T3
22 T0 T1 T2 T3 F1 SLR1 SLR2
DIGITAL RETURN 31 13 H1 X1 PT
T11 H1 VIOLET T1
18

PRI
OPTIONAL SPEED+ 36 37 T1

30 Page, MDW
T1 WH/BK T1 J1-1
13 F1
MANUAL PRELUBE 56 18 H21 H4 OR H1 X1
H2 X2 T11
T2

PRI
PT
ALM - PRIME H1 VIOLET T2
T3 WH/BK H21 H2 X2
POWER T2
17 T2 J1-2 H4 OR
(OPTIONAL) 30 T0 F2 H1 X1
:7- T12 PT
:1+ H1 VIOLET T3

PRI
T2 T2 J1-2
GECM J2/P2 J6 WH/BK F2
20 LOLAS H22 H1 X1
28 H2 X2 H4 OR T12
S1 :8 RUN RELAY 28 22

PRI
2 3
24 50
:9 CRANK TERMINATE 29 32 H22
T0 H2 X2
20 CT 4 5 T3
ENGINE FAILURE 30 23 51 T3 J1-3
27 F3 H1 X1 50
ACTIVE ALARM 31 33 T13 2 3
39

PRI
CT 51 T3 T3 J1-3
GSOV(+) 11 21 NOTE K F3
40 CT 6 7 4 5 H1 X1
52 T0 H23 H2 X2 T13
GSOV(-) 21 31
18

PRI
:2 DATA 19 NOTE H CT 6 7 T0 H23
S3 :10 52 H2 X2
J7 GSOV CT 8 9
53 51 HI T3 J1-4
21 LWLAS 70 + GSC+ MODULE
BK BR
S4 :11
50 - LOAD SHARE MODULE 8 9

PRI
(OPTIONAL) CT 53 51 HI T3 J1-4 GSC+ MODULE
SMMS(+) 10 28 SMMS1 61 BK BR
TRANSFORMER
SMMS(-) 20 56 LOAD SHARE MODULE

PRI
SHELF BK PU
VR (OPTIONAL)
SMMS2 61
20
20
52 HI T4 J1-5 BK PU
VR
TX2 BK BR

DC SCHEMATIC (JIC)
20
20

PRI
24 52 HI T4 J1-5
24
CUSTOM & REMOTE BK BR
TX1

PRI
:1+ CUSTOM :8 SPARE FAULT INPUT LED #1 BK PU 24
24
8 LIGHT 22
22
:9 SPARE FAULT INPUT LED #2 53 HI T5 J1-6 BK PU
5
BK BR 22
22

PRI
:10 SPARE FAULT INPUT LED #3 1 OHM 53 HI T5 J1-6
5
6 BK BR
50 J1-7 AC GND
:11 SPARE FAULT INPUT

PRI
LED #4 BK PU 1 OHM
6 50 J1-7 AC GND
:3 SPARE FAULT INPUT LED #5 BK PU
VAR J1-8 AC GND
T1 T2 T3 F2 80 1
:4 SPARE FAULT INPUT LED #6 F2GEN F2 6
U V W 2
EXC 82 VAR J1-8 AC GND
:12 TEST
F
NOTE A 7
F1GEN 3 6 3 T1 T2 T3 F2 80 1
:5 SPARE FAULT INPUT LED #7 F2GEN F2 6
U V W 2
SILENCE
T4 T5 T6 SBCT NOTE J 7
PF/KVAR (OPTION)
ATB+ (AC TRANSFORMER BOX) EXC NOTE A 82
:13 F 7
:6 SPARE FAULT INPUT LED #8 24GEN 3 F1GEN 6 3
1 8 3
45 2
35SB 4 T4 T5 T6 SBCT NOTE J 7
PF/KVAR (OPTION)
ATB+ (AC TRANSFORMER BOX)
:14 HORN :7- 44
2 SBM 1 8 24GEN 3
NOTE B (OPTION) 45 2
3 35SB 4
44
9 22GEN 2 SBM 1
4 33SB 5 3
NOTE B (OPTION)
2 36SB F1
DT
9 22GEN
5 CONNECTOR 4 33SB 5
2 36SB F1
T7 T8 T9 DT
REMOTE
CUSTOM
:8 SPARE FAULT INPUT LED #1 BASIC LOW VOLTAGE AC SCHEMATIC (JIC) 5
BASIC MEDIUM VOLTAGE AC SCHEMATIC (JIC) CONNECTOR

:1 + 16 LIGHT
:9 SPARE FAULT INPUT LED #2
(WITH VOLTAGE REGULATOR SERIS BOOST OPTION) T7 T8 T9
(WITH VOLTAGE REGULATOR SERIS BOOST OPTION)
1 26
:10 SPARE FAULT INPUT LED #3 10 26

T10 T11 T12 I

:11 SPARE FAULT INPUT LED #4 1 26
10 26
I3
T10 T11 T12 I
:3 SPARE FAULT INPUT LED #5 T0 1 28
N I2 28
NOTE E I3
:4 SPARE FAULT INPUT LED #6 T0 1 28
:12 N I2 28
TEST 1 30
10 30 NOTE E
:5 SPARE FAULT INPUT LED #7
:13 SILENCE 1 30
:6 SPARE FAULT INPUT LED #8 10 30
GEN
:14 HORN :7- PHASE ROTATION 1-2-3
GEN
PHASE ROTATION 1-2-3

:8 SPARE FAULT INPUT LED #1

ALARM INPUT CHART
:1 + :9 SPARE FAULT INPUT LED #2
NOTE A: REMOVE JUMPER FOR 50 HZ OPERATION. (i.e. 1500 RPM OPERATION)
ALM INPUT NOTE B: REFERENCE SERIES BOOST INSTALATION INSTRUCTIONS FOR PROPER CONNECTION
:10 SPARE FAULT INPUT LED #3 8 10 11
TERMINAL OF SERIES BOOST CURRENT TRANSFORMER (SBCT) PRIMARY & SECONDARY WIRES.
NOTE C: CONNECT WIRES FROM TS1 TERMINALS L1 & L3 THROUGH A CUSTOMER SUPPLIED
:11 SPARE FAULT INPUT LED #4 600 VAC, 100,000 AMP INTERRUPTING CAPACITY FUSE TO THE PHASE 1 & 3
NFPA 99 SPARE SPARE SPARE LOAD SIDE OF THE GENERATOR OUTPUT BREAKER. THIS WILL ENABLE CONTROL
DC SPARE FAULT INPUT LED #5
:3 PANEL SYNCHRONIZING LIGHT OPERATION FOR MANUAL SYNCHRONIZING.
JIC :4 NFPA 110 SPARE SPARE BCF
NOTE D: REMOVE JUMPERS IF LOADSHARING MODULE IS USED.
SPARE FAULT INPUT LED #6 NOTE E: PROPERLY EARTH GROUND THE GENERATOR CHASSIS & CONNECT THE
:12 ELECTRICAL LOAD PER APPLICABLE CODES.
OPTIONS TEST
:5 SPARE FAULT INPUT LED #7 NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX
ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
:13 SILENCE
:6 SPARE FAULT INPUT LED #8 NOTE G: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH
OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL.
:14 HORN :7- NOTE H: SPARE INPUTS FOR CUSTOMER DEFINED USE. WITH CUSTOMER PROVIDED
SWITCH (RATED FOR 4 Ma, 12 VDC OPERATION.)
NOTE I: UPTO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300
NOTE G METERS MAY BE DRIVEN FROM THE DATA LINK.
NOTE J: IF SERIES BOOST MODULE IS NOT USED, WIRE F1 TO THE F1 TERMINAL ON THE
VOLTAGE REGULATOR.
NOTE K: CUSTOMER MUST PROVIDE A JUMPER OR N.C. CONTACTS TO COMPLETE THE GAS
SHUTOFF VALVE CIRCUIT.
 BATTERY
NOTE F
+ -

24V 3 OR 4 POLE OPTIONAL

ALT
CB1 GEN
60A MOLDED CASE CIRCUIT
SM1 PHASE ROTATION 1-2-3 BREAKER
PS1 L0
SM2 2
PS2 30
1 SBCT T1
PS1 T10 T7 T4 U CT1
SM SM L1
CB1 MS MS
25A 1 2 PS2
T0 T2 LOAD
INTERNAL CIRCUITRY CT2
GPHI N T11 T8 T5 V L2
FLYBACK RM27
GPLO
F4
10A SMR
RM33 RM6 RM21 3 BATTERY 10A MAX T3
K4 CHARGER T12 T9 T6 W CT3
ESPB2 L3
SMR
RM18 1 2 4 5 EXC
F3 K4 LINE
10A ASR
RM32 RM5 RM19 6 53 52 51 50 F F
5 4 3 2 1 NOTE C
F2 K6
10A FCR
RM31 RM4 RM15 7 NOTE F1 L1 L3
NOTE E B GEN PT PT PT
K7 H1 H4 H1 H4 H1 H4 L1 L3
F2
RM29 36 SPA 33SB 35SB GEN
SPARE OUTPUT I3 4
F1 6
10A CTR SS
RM30 RM3 RM16 A B I 1 OHM
AUX 1 3

OR
VIOLET

VIOLET

VIOLET
K3

OR
WH/BK
WH/BK

WH/BK
OR
CTR I2
RM17 CUSTOMER L11
K3 SHUTDOWN SBM L23
44 2 T3 T2 T1 T0
SPARE INPUT 1 23 SW1 (OPTION)
1 1 1
SPARE INPUT 2 24
SW2
22 24 20
25 NOTE

10

10
SPARE INPUT 3 SW3
29 8 6 4
SPARE INPUT 4 SW4 30 28 26 LOAD SHARE MODULE
ESPB2 (OPTIONAL)
38 3 4 2
3 2 2 F F 2 2 2
CUST-ESTOP
41 42 9 7 5 3
VR
ESPB1 4 4
J6-2 J9-10 J9-16 J6-12 82
80 GSC+ MODULE

CUSTOMER CAT DL+ 1 2 3 3 2 1

GSC+ 19 PDA+ 34 J6-7

CAT DATA LINK + TO GECM J1/P1-8 PF/KVAR VAR
(OPTION)
CUSTOMER CAT DL-
36 J6-17
CAT DATA LINK - 20 PDA-
TO GECM J1/P1-9
29

F5
10A GFR 13 32 a
RM34 RM7 RM22 SH
K2 TC
1 70
C +
71 B -
2

B- 72

EGR ATB+
30 J6-29
RM14 (AC TRANSFORMER BOX)
TO GECM J1/P1-62 (ENGINE START) T0 T3 T2 T1
K1

21

F3

F2

F1
RM13 H23 H22 H21 SL1

51 T11 SLR1
11 J6-5 50 53 52 6 T12
NOTE D 14 SL2
TO GECM J1/P1-18 (SPEED +5VDC)
15 J6-25 T13 SLR2
13 19
F6 TO GECM J1/P1-16 (AN SPEED IN)
RR 2
10A 20 16 J6-15 BK BK BK BK BK BK
RM35 RM8 RM24
TO GECM J1/P1-35 (SPEED RETURN) H1 H1 H1
K5 IDS
3 WOODWARD 17 J6-35 H2 H1 H2 H1 H2 H1
TO GECM J1/P1-35 (SHIELD) PRI PRI PRI
LSM
7 DT
46

T5

T4

T3
26 PRI PRI PRI
B+ CBR 3 CONNECTOR
4 47 SAP
27 2

T3

T2

T1
14 10K
DC SCHEMATIC (IEC) 15 28 48
1
PU BR PU BR PU BR

10
X2 X1 X2 X1 X2 X1
11
LOAD SHARING LINES
F7
10A RR 12
BASIC MEDIUM VOLTAGE AC SCHEMATIC (IEC)
RM36 RM9 RM23
K5
(WITH VOLTAGE REGULATOR SERIS BOOST OPTION)
24 22
16
TS1-30
TS1-2

BATT -
NES-2

25 21 15
J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1
BATT + TS1-1 AC AC
GND GND
RM27 FLYBACK B-

35 ALM
18
KWR
30
RM28 RDM
34

TS1-1

RM2
DRS 10 J6-14
1 2 3 OR 4 POLE OPTIONAL
CTR FCR TO GECM J1/P1-70 GEN
BATT + ECS MOLDED CASE CIRCUIT
(KEYSWITCH) PHASE ROTATION 1-2-3 BREAKER L0
K3 K7
RM1 10 6
37
RENR5981-02

9 SBCT T1
T10 T7 T4 U CT1
L1
8
TS1-30

BATT -
TS1-2
NES-2

GSC+
7 T0 T2 LOAD
N T11 T8 T5 V CT2
L2
OFF 39 34 2 1
RESET
COOLDOWN 32 35 5 T3
30 Page, MDW

STOP T12 T9 T6 W CT3

L3
40 36 3
AUTO EXC
33 4 LINE
START CUSTOMER
START 5 4 3 2 1 53 52 51 50 F F NOTE C
F8
10A 14 NOTE E NOTE F1 L1 L3
RM39
PLS B GEN
17 L1 L3
PL1 F2 T3 T2 T1
2 1 33SB 35SB GEN
2 3 I3 4
2 1 6
SS
17 I 1 OHM
PL2 TRANSFORMER 1 3
GECM J1/P1 I2 SHELF
L11
52 SBM TX1 TX2 L23
(OPTION)
53 1 1 1
BATT + 22 24 20
55
NOTE

10

10
57
30 28 26
63 6
8 4
3 2 2 F F 2 2 2
65 LSM
(OPTIONAL) 2
BATT - VR
67 4 4
9 7 5 3
69 82
J6 80 GSC+ MODULE
ESPB1 11 CUST-ESTOP ESPB2 37
J9-13 J9-19 43
ESTOP OUT 10
6 5 1 2 3 3 2 1
31
PF/KVAR VAR
ESTOP RETURN 22 20
(OPTION)
26
NORMAL STOP 23 30
21
DRIVEN EQPT 21 9
29
AUTO 64 39
25 SECONDARY TIMING
SECONDARY TIMING 20 8
38 IDLE/RATED
IDLE/RATED 28 40
19 ON/OFF GRID
ON/OFF GRID 66 28

STOP 61 19 35

OPTIONAL SPEED- 37 27 23
ATB+
DIGITAL RETURN 31 13 22 (AC TRANSFORMER BOX)
T0 T3 T2 T1
OPTIONAL SPEED+ 36 37 18

F3

F2

F1
MANUAL PRELUBE 56 18 13 H23 H22 H21 SL1

51 T11 SLR1
50 53 52 6 T12
SL2
T13 SLR2

GECM J2/P2 J6 BK BK BK BK BK BK
H1 H1 H1
RUN RELAY 28 22 28 H2 H1 H2 H1 H2 H1
PRI PRI PRI
CRANK TERMINATE 29 32 24 DT
T5

T4

T3

PRI PRI PRI

CONNECTOR
ENGINE FAILURE 30 23 20
T3

T2

T1
NOTE A: REMOVE JUMPER FOR 50 HZ OPERATION. (i.e. 1500 RPM OPERATION)
NOTE B: REFERENCE SERIES BOOST INSTALATION INSTRUCTIONS FOR PROPER CONNECTION
ACTIVE ALARM 31 33 27 OF SERIES BOOST CURRENT TRANSFORMER (SBCT) PRIMARY & SECONDARY WIRES. PU BR PU BR PU BR
NOTE C: CONNECT WIRES FROM TS1 TERMINALS L1 & L3 THROUGH A CUSTOMER SUPPLIED
600 VAC, 100,000 AMP INTERRUPTING CAPACITY FUSE TO THE PHASE 1 & 3
GSOV(+) 11 21 39 LOAD SIDE OF THE GENERATOR OUTPUT BREAKER. THIS WILL ENABLE CONTROL X2 X1 X2 X1 X2 X1
NOTE K PANEL SYNCHRONIZING LIGHT OPERATION FOR MANUAL SYNCHRONIZING.
GSOV(-) 21 31 40 NOTE D: REMOVE JUMPERS IF LOADSHARING MODULE IS USED.
NOTE E: PROPERLY EARTH GROUND THE GENERATOR CHASSIS & CONNECT THE
DC SCHEMATIC (IEC)
ELECTRICAL LOAD PER APPLICABLE CODES.
NOTE F: CONNECT CRANKING/CONTROL BATTERIES TO STARTER MOTOR, OR JUNCTION BOX BASIC LOW VOLTAGE AC SCHEMATIC (IEC)
ON AIR START GENSETS. REFERENCE DRAWING 101-9349 FOR BATTERY CABLE SIZING.
NOTE G: VARIOUS CUSTOMER SWITHES CAN BE ACCOMMODATED FOR INTERFACE WITH
(WITH VOLTAGE REGULATOR SERIS BOOST OPTION)
J7 GSOV OPTIONAL ALARM MODULES PROVIDED IN THE GENERATOR CONTROL PANEL.
NOTE H: SPARE INPUTS FOR CUSTOMER DEFINED USE. WITH CUSTOMER PROVIDED
70 + SWITCH (RATED FOR 4 Ma, 12 VDC OPERATION.) J1-8 J1-7 JI-6 J1-5 J1-4 J1-3 J1-2 J1-1
NOTE I: UPTO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 AC AC
50 - METERS MAY BE DRIVEN FROM THE DATA LINK. GND GND
NOTE J: IF SERIES BOOST MODULE IS NOT USED, WIRE F1 TO THE F1 TERMINAL ON THE
VOLTAGE REGULATOR.
SMMS(+) 10 28 SMMS1 NOTE K: CUSTOMER MUST PROVIDE A JUMPER OR N.C. CONTACTS TO COMPLETE THE GAS
SHUTOFF VALVE CIRCUIT.
SMMS(-) 20 56 SMMS2

THIS SCHEMATIC IS FOR THE G3520C GENERATOR,

PART # 227-6307 chg. 01