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Personal Account DOI: 10.1002/tcr.

201900023

NH3-Driven Benzene C H Activation


THE
CHEMICAL
with O2 that Opens a New Way for
RECORD Selective Phenol Synthesis

Shankha S. Acharyya,[a, b] Shilpi Ghosh,[a, b] Yusuke Yoshida,[a] Takuma Kaneko,[a]


Takehiko Sasaki,*[c] and Yasuhiro Iwasawa*[a, b]

Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 1
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Abstract: Catalytic benzene C H activation toward selective phenol synthesis with O2 remains a
stimulating challenge to be tackled. Phenol is currently produced industrially by the three-steps
cumene process in liquid phase, which is energy-intensive and not environmentally friendly.
Hence, there is a strong demand for an alternative gas-phase single-path reaction process. This
account documents the pivotal confined single metal ion site platform with a sufficiently large
coordination sphere in β zeolite pores, which promotes the unprecedented catalysis for the
selective benzene hydroxylation with O2 under coexisting NH3 by the new inter-ligand concerted
mechanism. Among alkali and alkaline-earth metal ions and transition and precious metal ions,
single Cs + and Rb + sites with ion diameters > 0.300 nm in the β pores exhibited good
performances for the direct phenol synthesis in a gas-phase single-path reaction process. The
single Cs + and Rb + sites that possess neither significant Lewis acidic basic property nor redox
property, cannot activate benzene, O2, and NH3, respectively, whereas when they coadsorbed
together, the reaction of the inter-coadsorbates on the single alkali-metal ion site proceeds
concertedly (the inter-ligand concerted mechanism), bringing about the benzene C H activation
toward phenol synthesis. The NH3-driven benzene C H activation with O2 was compared to
the switchover of the reaction pathways from the deep oxidation to selective oxidation of benzene
by coexisting NH3 on Pt6 metallic cluster/β and Ni4O4 oxide cluster/β. The NH3-driven selective
oxidation mechanism observed with the Cs + /β and Rb + /β differs from the traditional redox
catalysis (Mars-van Krevelen) mechanism, simple Langmuir-Hinshelwood mechanism, and
acid base catalysis mechanism involving clearly defined interaction modes. The present catalysis
concept opens a new way for catalytic selective oxidation processes involving direct phenol
synthesis.
Keywords: Benzene C H activation toward selective phenol synthesis, Single Cs + and Rb +
site/β zeolite catalysis, Indispensable NH3 effect, Confined single-sites, Inter-ligand concerted
mechanism

also kinetically inert.[3–7] Major worldwide production of


1. Introduction
phenol is carried out by the three-step cumene process (one of
Activation of C H bonds and thereby selective functionaliza- the steps is explosive), which is energy-intensive and environ-
tion to industrially important products have been a subject of mentally unfavorable, producing unnecessary α-methylstyrene
increasing interests.[1] Among them, hydroxylation of benzene byproduct and lots of acetone equimolar to phenol product.[6,7]
C H bond to produce phenol has received much attention It would be highly desirable to find an efficient and less
because phenol is a chemical used as precursor for many environmentally harmful way to produce phenol, and the best
industrially important materials, including polymers, drugs option would be to synthesize phenol directly starting from
and herbicides.[2,3] Its production currently exceeds 9 megatons benzene and O2 in a gas-phase single-path catalytic process on
per year. In spite of significant development of C H a solid catalyst, which would make the reaction efficient and
functionalization chemistry in the past few decades,[1,2] catalytic result in reduced resource consumption and easy-to-separate
hydroxylation of benzene still remains a stimulating challenge products. Many researchers have come forward to overcome
since C H bonds are not only thermodynamically strong but this difficulty and reported benzene hydroxylation reactions
using different oxidants such as N2O,[8] H2O2,[9] H2 + O2[10]
O2 + NH3,[11] air + CO,[12] O2,[13] etc. In light of the desir-
[a] Dr. S. S. Acharyya, Dr. S. Ghosh, Dr. Y. Yoshida, Dr. T. Kaneko, ability of sustainable green chemistry, catalytic oxidation of
Prof. Dr. Y. Iwasawa benzene with molecular oxygen as an ideal oxidant is of high
Innovation Research Center for Fuel Cells, The University of Electro- potential interest.[14] However, catalytic aerobic oxidation of
Communications, Chofu, Tokyo 182 8585, Japan
E-mail: iwasawa@pc.uec.ac.jp
benzene via O2 activation is not an easy task, since the O2
[b] Dr. S. S. Acharyya, Dr. S. Ghosh, Prof. Dr. Y. Iwasawa molecule possesses a double bond with 0.1208 nm length and
Graduate School of Informatics and Engineering, The University of 497 kJ mol 1 dissociation energy.[15] In its ground state, the O2
Electro-Communications, Chofu, Tokyo 182 8585, Japan molecule resides in its triplet state and is reluctant to undergo
[c] Dr. T. Sasaki the formation of highly reactive oxygen radicals, hydroxyl
Graduate School of Frontier Science, The University of Tokyo,
Kashiwa, Chiba 277-8561, Japan radicals, hydroperoxide, and peroxide.[15] Although these
E-mail: takehiko@k.u-tokyo.ac.jp hurdles can be overcome by using transition-metal complexes
Supporting information for this article is available on the WWW to activate both O2 and C H bond, catalytic activity, stability,
under https://doi.org/10.1002/tcr.201900023 and selectivity are important issues in practical processes.[15] In

Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 2
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most cases the phenol yield is low because of the unsatisfied et al. reported 10 % benzene conversion and 97 % selectivity
selectivity toward phenol due to the over-oxidation of phenol towards phenol using the H5PV2Mo10O40 polyoxometalate in
to CO2 and liquid byproducts.[16] Rapid deactivation of solid > 50 % aqueous H2SO4 as solvent.[18] However, use of H2SO4
catalysts by coke deposition during the gas-phase reaction at makes the process environmentally unbenign, similar to one of
high temperatures is also a major issue.[17] Recently, Sarma the three steps in the cumene process due to decomposition of

Shankha Shubhra Acharyya earned his Ph. the University of Electro-Communications


D. degree from Academy of Scientific & in 2013. His current research interests are
Innovative Research [AcSIR], India in in-situ/operando XAFS, theoretical simu-
2015. After his doctoral works, he joined lation, etc.
Innovation Research Center for Fuel Cells,
Takehiko Sasaki is Associate Professor at
The University of Electro-Communica-
Department of Complexity Science and
tions (UEC), and he was awarded as JSPS
Engineering, Graduate School of Frontier
postdoctoral research fellow. Currently he
Sciences, the University of Tokyo (UT).
is working as a Project Assistant Professor
He graduated from UT and received his
at UEC. His research interests lie in
Ph.D. degree at Department of Chemistry,
selective catalytic oxidation, zeolite cataly-
UT in 1992. His research interests are
sis, mechanisms of catalytic reactions in-
Surface Physical Chemistry on solid surfa-
volving C-H activation and inorganic
ces, Catalytic Chemistry using ionic
functional materials.
liquid-derived materials and nanomateri-
Shilpi Ghosh received her Ph.D. degree als, and catalyst design and reaction
from Academy of Scientific & Innovative mechanism study based on computational
Research [AcSIR] India in 2015. Subse- methods such as Density Functional
quently, she joined Prof. Iwasawa’s lab at Theory.
The University of Electro-Communica-
Yasuhiro Iwasawa received his Ph.D. de-
tions (UEC), Tokyo in 2015. She was
gree from The University of Tokyo (UT)
awarded as JSPS postdoctoral fellow in
in 1973. He became Professor at Depart-
2016, and now she is a Project Assistant
ment of Chemistry, UT in 1986. He was
Professor at UEC. Her present research
Dean of School of Science in UT in
includes synthesis of confined single site
2005–2007. He moved to the University
materials for catalytic applications.
of Electro-Communications (UEC) in
Yusuke Yoshida received his Ph.D. degree Tokyo due to retirement at UT in 2009.
in 2016 from Chiba University, Japan. He He is Director of Innovation Research
was a Research Fellow for Young Scien- Center for Fuel Cells at UEC. He was
tists, JSPS in 2013–2016. He became a President of the Chemical Society of Japan
Project Assistant Professor at Innovation in 2010–2012. He also served as Head of
Research Center for Fuel Cells, The Science and Technology Section of Science
University of Electro-Communications, Council of Japan, Cabinet Office in
Tokyo in 2016. His research interests are 2008–2011. He is President of Japan
photocatalysis, catalytic nanomaterials syn- Union of Chemical Science and Technol-
thesis, and XAFS. ogy (JUCST) composed of 14 Chemical
Societies in 2018–present. His honors
Takuma Kaneko was born in 1980 in
include National Medal with Purple Rib-
Tokyo. He received his Bachelor’s, Mas-
bon (2003) and many others. His current
ter’s and Doctor’s degrees from Chiba
research interests are in in-situ/operando
University in 2003, 2005, and 2011,
characterization and chemical design of
respectively. He worked as a researcher at
catalysts and surfaces on the molecular
Chiba University in 2011–2013. He
level involving fuel cells.
became a Project Assistant Professor at
Innovation Research Center for Fuel Cells,

Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 3
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cumene hydroperoxide intermediate with H2SO4. Acharyya phenol from benzene with O2 in the presence of NH3 were also
et al. reported a benzene conversion of 36 % with a phenol examined. The phenol synthesis reactions on these catalysts did
selectivity of 78 % over ultrasmall Cu(II) oxide nanoparticles not significantly proceed whether NH3 coexisted or not. Among
supported on CuCr2O4 spinel nanoparticle catalyst,[19] but the their negligible performances Ni2 + /β and Pt2 + (partially Pt0)/β
use of high pressure, production of several liquid by-products showed relatively good yields as listed in Table S1 though the
and toxic chromium metals inhibits the process from its performance levels are very low. It was found that their
industrialization. performances increased by treatments at elevated temperatures.
According to the conventional concept of catalysis, We discovered Pt6 metallic cluster/β and Ni4O4 oxide cluster/β
selective oxidation reactions do not proceed significantly on catalysts that promote the gas-phase phenol synthesis from
acid base catalysts, such as zeolites, Brønsted and Lewis acidic/ benzene and O2 with high selectivity in the presence of NH3.[11b,
c]
basic metal oxides, etc., but they proceed on redox catalysts, In the corresponding bi-component benzene O2 system
such as precious and transition metals, reducible metal oxides, without NH3, benzene underwent deep oxidation to CO2 on
etc.[18] Typically, the gas-phase selective oxidation of benzene those catalysts. However, in the three-component
to phenol with O2, N2O and H2/O2 has been observed with benzene O2 NH3 system, benzene was selectively hydroxylated
metal and metal oxide catalysts of V, Fe, Cu, Mo, Pd, W, Re, to phenol (up to 93.6 % selectivity) and the benzene
etc.[8,11–13,17–25] These catalysts possess moderate redox poten- combustion was remarkably suppressed. Note that the switch-
tials and sufficient M O bond strengths to provide active over of reaction pathways from the complete oxidation to the
lattice oxygen and reactive oxygen intermediates. selective hydroxylation occured by NH3. The Ni4O4/β catalyst
Recently, we reported the unprecedented catalysis of large showed TOFs (turnover frequencies) of 0.62–1.0 h 1 (0.55–
alkali and alkaline-earth metal ions as active sites incorporated 1.3 % single-path conversion with 0.2 g cat. at 593 K) and
in zeolite pores for selective oxidation of benzene to phenol.[18] selectivities of 87.6–88.0 %, which were comparable to 1.1–
The results defy the conventional wisdom on catalytic 1.6 h 1 (1.7–2.5 % single-path conversion with 0.2 g cat. at
processes. Alkali and alkaline-earth metal ions cannot activate 553 K) and 78.3–85.9 %, respectively for Pt6/β catalysts.[11b,c]
benzene and O2, resulting in no reaction between them. The undesirable NH3 consumption to N2 during the catalytic
However, in the presence of NH3 the direct phenol synthesis phenol synthesis proceeded on the above transition and precious
from benzene with O2 proceeded selectively in a single-path metal ion catalysts, but on Cs + /β, Pt6/β and Ni4O4/β catalysts
gas-phase flow reaction. The reactions displayed good con- the consumed NH3 amount could be suppressed to the lower
version and selectivity in particular for Cs/β-zeolite (typically levels than 2.0 against the amount of produced phenol, which is
85.1 % selectivity at 6.3 % single-path conversion on 0.6 g cat. demanded economically to put the new process into practice
at 603 K), which was characterized to possess single Cs + cation industrially.
as active site in β pore using HR-TEM/STEM-EDS, XPS, The reaction pathways for the phenol synthesis involving
XAFS, XRF, TPD, XRD, and DFT calculations.[26] Further, transition states and reaction intermediates on the Cs + single
no liquid by-products were detected by GC (FID) and gaseous site, Pt6 metallic cluster and Ni4O4 oxide cluster in β pores
CO2 was only a by-product, which brings about an advantage were simulated by DFT calculations. We found the inter-
of no energy-consumed special devises for separation of phenol ligand bond rearrangement mechanism among coadsorbed
product from the others in the reaction system. There are few benzene, O2 and NH3 molecules as a common aspect for the
reports on solid catalysts with higher than 70 % phenol three Cs + /β, Pt6/β and Ni4O4/β catalysts. In this account
selectivity at higher than 5 % benzene conversion, simulta- article we summarize the unprecedented catalysis and unique
neously in a single-path gas-phase flow reaction at atmospheric catalytic property of the Cs + /β, Pt6/β and Ni4O4/β generated
pressure, which is regarded as a critical performance for a more by NH3 and discuss on the inter-ligand concerted mechanism
advantageous practical industrial process as compared to the for the NH3-driven selective benzene C H activation toward
cumene process. In the benzene-O2-NH3 system consumption/ phenol synthesis on the confined single Cs + site platform in
decomposition of NH3 during the catalytic phenol synthesis is the β pore.[11b,c,26]
also demanded to be minimzed as much as possible for
development of a new industrial process. The phenol synthesis
process by the NH3-driven benzene C H activation will be
2. Experimental Section
more promising industrially by decreasing NH3 price. It is
notable that the Cs + /β was also active for the selective Chemicals. High Purity helium (> 99.999 vol %, Taiyo
oxidation of benzene to phenol with N2O (99.9 % selectivity Nippon Sanso), oxygen (> 99.999 vol %, Taiyo Nippon
at 25.5 % single-path conversion on 0.4 gcat at 573 K).[26] Sanso), and ammonia (> 99.999 vol %, Showa Denko) in high
The performances of various M ions/β catalysts (M=Pt, Pd, pressure cylinders were available commercially and used with-
Ir, Ag, Rh, Ru, V, Mn, Fe, Co, Ni, Cu, etc.) for the synthesis of out further purification. Benzene, metal precursors, β zeolite

Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 4
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and other zeolites were purchased from Wako chemicals, (30 m, Phenomenex CA USA) for NH3, benzene and phenol,
Kanto Chemical Co., and Zeolyst or JGCC &C, respectively. and Shimadzu GC-2014 with a TCD using a WG-100
Catalyst preparation. Pt6 cluster/β, Ni4O4 cluster/β, single column (GL Science Japan) for O2, N2, CO, CO2, N2O, NH3
Cs + ion/β, alkali and alkaline-earth metal ions/zeolites (β, and H2O. The column temperature for TCD was typically
ZSM-5, Y, mordenite) and transition and precious metal ions/ 313 K. The column temperature for FID was held at 351 K
β were prepared as reported previously.[11b,c,26] Briefly, for the for 5 min, and then increased to 453 K at a heating rate of
preparation of Pt6 cluster/β 0.938 g (NH3)4Pt(NO3)2 28 K min 1. The conversion and selectivity in the Bz + O2 +
(STREM) was dissolved in 144 mL deionized water in a three- NH3 system were calculated by using NH3 as an internal
neck flask (300 mL), to which solution 18 g NH4-β (SiO2/ standard taking into account the calibration factors for NH3 in
Al2O3 = 25; Zeolyst) was added under stirring.[11b] To exchange the FID and TCD GCs.[15,16,26] The elemental carbon and
NH4 ions with Pt ions, the solution was heated from room nitrogen mass balances in the benzene + O2 + NH3 systems
temperature to 353 K at a heating rate of 8 K min 1, and kept based on the inlet flows of benzene and NH3 were examined
at 353 K for 12 h under stirring, followed by filtration and to be the values between 97 % and 100 % in most of the
washing with deionized water (500 mL) three times, and then experimental runs.
drying at 353 K for 6 h. The Pt2 + ion-exchanged sample was XAFS characterization.[27] XAFS spectra at Cs L3-edge for
further calcined at 773 K for 30 min in an O2 flow, and cooled Cs/β and Ni K-edge for Ni/β were measured at 15 K in a
down rapidly to reaction temperature in a He flow to obtain fluorescence mode and a transmission mode, respectively at
Pt6 cluster (2.1 wt %)/β.[11b] For the preparation of Ni4O4 BL36XU in SPring-8. XAFS spectra at Pt L3-edge for Pt/β
cluster/β 0.194 g of [Ni(NH3)6](NO3)2 (Mitsuwa Chemicals were measured at 20 K at BL01B1 in SPring-8. The samples
Co.) was dissolved in 10 mL deionized water in a 50 mL under treated conditions were kept in sealed states without
Erlenmeyer flask, to which solution 1.96 g NH4-β (SiO2/ exposing to external air until XAFS measurements. XANES
Al2O3 = 25; Zeolyst) was added under stirring.[11c] The Ni2 + and EXAFS spectra were analyzed using the Larch code
ion-exchanged sample was further calcined at 773 K for containing the IFEFFIT Package ver.2 (Athena and Artemis),
30 min in an O2 flow of 5 mL min 1, and cooled down rapidly the background subtraction in the EXAFS analysis using
to reaction temperature in a He flow to obtain Ni4O4 cluster Autobk and the Victoreen function, and the spline smoothing
(2.0 wt %)/β.[11c] For the preparation of Cs + /β 0.062 g of method with Cook and Sayers criteria as the μ0 method.[28]
CsNO3 (Kanto Chemical Co.) was dissolved in 10 mL The extracted k2-weighted EXAFS oscillations were Fourier-
deionized water in a 50 mL Erlenmeyer flask, to which transformed to R-space, then curve fitted. The fitting
solution 1.96 g NH4-β (SiO2/Al2O3 = 25; Zeolyst or parameters for each shell were coordination number (CN),
JGCC&C) was added under stirring.[26] Ion-exchanges of NH4 interatomic distance (R), Debye-Waller factor (σ2), and
ions with Ni or Cs ions were carried out in the similar way to correction-of-edge energy (~E0). The phase shifts and
that for Pt ions, and then the samples were dried at 353 K for amplitude functions for M O and M M (M: Pt, Ni and Cs)
6 h to obtain Ni (2.0 wt %)/β and Cs (2.1 wt %)/β.[11c,26] Na- were obtained from FEFF (Ver 8.4).[29–31] Error ranges of the
type β (SiO2/Al2O3 = 25) was also used for comparison. The curve-fitting analysis of EXAFS Fourier transforms were based
obtained M/β catalysts were characterized by XAFS, STEM/ on the definition of the Feffit code in the Artemis program.[28]
EDS, XRD, XRF, XPS, BET, and DFT calculations. STEM DFT calculations. All calculations were conducted with
images (× 1,200,000) of the catalysts were measured by JEOL Dmol3 ver 3.0 (Accelrys, USA), using the numerical basis set
JEM-2100F (200 kV) with a CCD camera (2048 × 2048 with polarization function (DNP), of which quality is
pixels). comparable to 6-31G*.[32] All electrons were explicitly
Catalytic reaction set-up and GC product analysis. included, and all possible multiplicities of electronic states
Catalytic reactions were carried out on catalyst particles, sieved were compared in the calculations and optimized multiplicity
into 500–850 μm, packed between quartz wools in a fixed-bed was determined in each system. Perdew-Wang 91 functional
down-flow reactor (quartz tube O.D. 6 mm) at atmospheric (PW91)[33] was used in all the calculations. Transition states
pressure. All gas lines were heated at 423 K to avoid were searched by Dmol3 with the complete QST/LST option,
condensation of the products. The catalysts were pre-treated at where the Linear Synchronous Transit (LST) maximization
673 K for 0.5 h in a flow of Bz/O2/NH3/He = 0.5/0.5/1.8/ was performed for the coordinates interpolated between a
4.0 mL min 1 and cooled rapidly to a given reaction temper- reactant and a product, followed by repeated conjugated
ature. Benzene was introduced in the reactor by means of a gradient minimizations and the Quadratic Synchronous
digital micro syringe pump (AS ONE Corporation, Japan). Transit (QST) maximizations until a transition state has been
The outlet stream was sampled with six-way sampling valves located.[34] In order to include the effect of zeolite framework,
heated at 423 K every 30 min using on-line Shimadzu GC- a cluster containing 10 Si and O atoms with neighboring 5-
2014 with a FID using a ZB-WAX plus capillary column membered ring-4-membered ring-5 membered ring structure

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was taken from the crystal structure of β-zeolite with hydrogen Table 1. Performances (conversion and selectivity) of various alkali
atom-termination. One Si atom was replaced by Al atom with and alkaline-earth metal ions/β zeolite catalysts and Cs/SiO2-Al2O3
adding H atom on the neighboring oxygen atom. Positions of for the selective oxidation of benzene to phenol with O2 under
Al atom, the added H atom and neighboring oxygen atoms existing NH3 at 593 K.[26]
were relaxed by the structural optimization. Then the H atom
was replaced by Cs atom and the structure was relaxed.
Adsorption of benzene, O2 and NH3 and subsequent
intermediate states and transition states were calculated.[26] For
Pt6 cluster/β Pt 6-atom octahedron model was optimized, and
the size of the cluster was compatible with the pore channel of
β zeolite. Hence, octahedral Pt6 model was used for the
calculations.[11b] In the Benzene-O2-NH3 reaction on Pt6
cluster/β, zeolite protons are converted to NH4 + ions and Pt
clusters should interact with NH4 +, NH3, O2 and benzene. At
first the interaction between the Pt6 cluster and NH3/NH4 +
was examined. The Pt6 cluster was more stabilized with the
adsorption of NH3 and NH4 + as compared to two NH3
adsorption. Therefore, adsorption of NH3, NH4 +, O2 and
benzene on the Pt6 cluster and the subsequent reaction [a] The catalysts were pretreated with benzene/O2/NH3/He
processes were examined by DFT calculations, and the (1.0 : 0.5 : 1.8 : 4.0 mL/min) 673 K for 0.5 h. Cat. = 0.2 g; Perfor-
transition states were also calculated. For Ni4O4 cluster/β mance values: averaged during 30–180 min time-on-stream; Reac-
tions: benzene/O2/NH3/He = 1.0 : 0.5 : 1.8 : 4.0 mL/min. Zeolite β
Ni4O4 cubic model was optimized, and the size of the cluster was purchased from Nikki Co. [b] Benzene/O2/He = 1.0/0.4/
was readily accommodated in the pore channel of β zeolite. 5.8 mL min 1. [c] The catalysts were pretreated with benzene/O2/
Similar to the case of the Pt6 cluster/β, the adsorption of NH3, NH3/He = 0.5/0.5/1.8/4.0 mL min 1 at 673 K for 0.5 h. Cat.
NH4 +, O2 and benzene on the Ni4O4 cluster and the = 0.6 g; Performance values: averaged during 30–180 min time-on-
subsequent reaction processes involving the transition states stream; Reactions: benzene/O2/NH3/He = 0.5/0.5/1.8/
4.0 mL min 1. [NH3]reacted/[Phenol]produced: reacted NH3 amount/
were examined by DFT calculations.[11c] The interaction produced phenol amount. [d] identical condition to [c] except reac.
between NH3 and Ni4O4 cluster is hydrogen bonding between temp. 603 K. [e] identical condition to [c] except reac. temp. 623 K.
the O atom and the NH3 hydrogen atom, which is contrasted [f] The number in parenthesis is coordination number around metal
to the case of the Pt6 cluster/β, where NH3 adsorbs on the Pt ion from database by Atomic Simulation Group in Materials
Department of Imperial College.
metallic cluster via nitrogen lone pair.[11b]

3. NH3-driven Selective Oxidation of Benzene to rated into β pores, the benzene C H activation toward phenol
synthesis proceeded under coexisting NH3 with a high selectivity
Phenol with O2 on Single Cs + /β
of 96.0 % at 1.3 % single-path conversion on 0.2 g of Cs
The alkali metal ions (Na +, K +, Rb + and Cs +) and alkaline- (2.0 wt %)/β and Rb(2.0 wt %)/β at 593 K (Table 1).[26] The
earth metal ions (Mg2 +, Ca2 +, Sr2 + and Ba2 +) incorporated into other alkali and alkaline-earth metal ions/β also showed good
β zeolite pores promoted neither benzene C H bond activation selectivities (78–95 %), but the activities (conversions) were
nor O2 dissociation, and hence no reactions of benzene with O2 lower than that of the Cs/β (Table 1). It is to be noted that
proceeded as typically seen in the case of Cs + /β (Table 1; 10th undesirable NH3 consumption on the Cs/β was low as
entry). Recently, we reported that Pt6 metallic cluster/β and [NH3]consumed/[phenol]produced = 0.2. In contrast to the case of the
Ni4O4 oxide cluster/β possessed intrinsic catalytic property of switchover of reaction pathways with NH3 on the Pt6/β and
benzene combustion to CO2 with O2 (Table 2; 1st & 4th Ni4O4/β (Table 2), NH3 opens a new reaction pathway for the
entries), whereas selective hydroxylation of benzene to phenol direct phenol synthesis from benzene with O2 on the single site
with O2 proceeded when NH3 coexisted in gas phase, where the Cs/β and Rb/β catalysts. It is notable that Cs/amorphous
reaction pathway was switched over from the deep oxidation to SiO2 Al2O3 with the similar SiO2/Al2O3 ratio of 25 to that of β
the selective oxidation by NH3 (Table 2).[11b,c] Very recently, zeolite showed a neglijible performance (0.01 conv.%) and
similar NH3 effect, but more remarkable effect of NH3, on caused lots of undesirable NH3 decomposition (Table 1; 11th
selective oxidation catalysis of the alkali and alkaline-earth metal entry), which indicate a significant confinement effect of the β
ions/β samples was found; Despite the inactive oxidation zeolite pore architecture on the catalytic benzene C H
capability of the alkali and alkaline-earth metal ions incorpo- functionalization.[26]

Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 6
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Table 2. Performances (conversion, turnover frequency (TOF) and (2.0 wt %)/β (JGC C&C) at 593 K, we achieved 5.9 % single-
selectivity) of Pt6 metallic cluster/β (Pt: 2.1 wt %) and Ni4O4 oxide path benzene conversion and 83.4 % phenol selectivity
cluster/β (Ni: 2.0 wt %) catalysts for phenol synthesis from (Table 1).[26] The conversion and selectivity increased to 6.3 %
benzene/O2 regulated by NH3 and for benzene/O2 and benzene/ and 85.1 %, respectively at 603 K. To the best of our
N2O reactions.[11b,c]
knowledge, these are the highest yields for the direct phenol
synthesis from benzene with O2 in single-step gas-phase flow
reactions. There is no report on benzene C H activation
toward phenol synthesis by alkali-metal based catalysts. No
other liquid products were detected, and only an observed by-
product was gaseous CO2, which actually eliminates the
problem of separating the phenol product from the reaction
system. In the catalysis on 0.6 g of Cs (2.0 wt %)/β
undesirable NH3 consumption was so low as [NH3]consumed/
Cat. = 0.2 g; Pt: 2.1 wt %; Ni: 2.0 wt %; Zeolite β: SiO2/ [phenol]produced = 1.1 and 1.9 at 593 K and 603 K, respectively.
Al2O3 = 25. Catalysts were calcined at 773 K for 0.5 h before use as
catalysts. Performance values: averaged at 50–210 min time-on- Moreover, 2 wt %-Cs/β showed the best activity, and the
stream. TOFs are defined as reacted benzene/total metal/h for increment in Cs loading (> 3 wt %) reduced the phenol yield.
convenience. [a] benzene/O2/He = 0.5/1.6/8.0 mL min 1. [b] ben- The basicity of catalysts increased with an increment in the
zene/N2O/He = 0.5/1.6/8.0 mL min 1. [c] benzene/O2/NH3 = 0.5/ alkali loading and the effective charges of O atoms coordinated
1.6/8.0 mL min 1. [d] benzene/O2/He = 1.0/0.5/5.8 mL min 1. [e] to alkali ions increased.[35] Hence, the release of produced
benzene/O2/NH3 = 1.0/0.5/1.8 mL min 1. [f] benzene/O2/
NH3 = 2.5/1.25/4.5 mL min 1. [g] benzene/O2/NH3/He = 1.0/0.5/ phenol from the catalyst surface becomes hampered, and this
1.8/4.0 mL min 1. cat = 0.8 g. may be a plausible reason for the decrement of the efficiency
of the catalyst with higher Cs loading than 3 wt % (Table S2).

One might suggest that NH3 is converted to N2O with O2


and the in situ formed N2O is the active species for the
4. Characterization of Alkali Metal Sites/β
benzene hydroxylation. However, NH3 was converted to N2
with O2 and neither N2O, NO nor NO2 were detected during The alkali metal (Cs) sites incorporated into the β pores active
the catalytic reaction. Further, even if a small amount of N2O for the benzene C H functionalization to phenol synthesis
was added to a mixture of benzene and NH3 instead of O2, the have been characterized by XPS, XAFS, STEM-EDS, XRD,
benzene hydroxylation to phenol was negligible, thus indicat- and DFT calculations.[26] The ex-situ XPS spectra at the 3d5/2
ing that the possible benzene oxidation with N2O is inhibited level for Cs/β samples as-synthesized and after the catalytic
by the coexisting NH3 on Cs/β. These results demonstrate that reaction in Figure 1 (a) revealed the binding energies of 724.8
the selective phenol synthesis in the benzene-O2-NH3 reaction and 724.6 eV, respectively, which resemble 724.8 eV for
system is ascribed to contribution of O2 molecules. Next, we Cs2CO3 on Ag and 724.5 eV for CsOH, suggesting that Cs
attempted optimizing catalyst fabrication and reaction con- atoms are situated in a monovalent Cs + level in β pores.[36] Cs
ditions to achieve good performances to exceed 5 % conversion L3-XANES spectrum for the as-synthesized Cs/β catalyst is
and 70 % selectivity simultaneously because these values are shown in Figure 1 (b). The XANES spectrum did not change
regarded as a critical performance economically for the with the pretreatment at 673 K before its application as a
application to practical process. The ratio of the amounts of catalyst and also remained unchanged after the catalytic phenol
consumed NH3 and produced phenol should also be less than synthesis reaction (Figure 1 (b)). The edge energies for the as-
2 for practical industrial process.[11] synthesized, pretreated and spent Cs/β catalysts were all
The catalytic performance largely depended on the kind of 5012.0 eV, which is the same as the energy for Cs2CO3 with
Cs precursors (CsNO3, Cs2CO3, CsCl and CsOH) and the Cs + valence. However, the white line peak intensity of the Cs/
source of β zeolites (Zeolyst, JGC C&C, and Tosoh) as shown β catalysts greatly exceeded that of Cs2CO3 as shown in
in Table S2. CsNO3 was the best precursor, while CsCl was Figure 1 (b), which is inconsistent with the XPS results in
worst. The difference may be due to the difference in the ionic Figure 1 (a). Simulation of the XANES white line peak
or covalent character among the precursors. CsCl has a higher intensity at the Cs L3-edge by FEFF8.4 based on DFT
degree of covalency, while CsNO3 is highly ionic and Cs ions calculations with Dmol3 ver 3.0 (Accelrys)[32–35] revealed that
can be effectively ion-exchanged and located in the zeolite the white line peak intensity at Cs L3-edge strongly depends
pores near the surface layers. Among the zeolite sources, highly on the local coordination structure around the Cs ion. The
crystalline β zeolite from JGC C&C showed the best perform- simulation results confirmed considerably larger peak intensity
ance as a support for Cs (Table S2). Using 0.6 g of Cs for the Cs/β than that for Cs2CO3. The XPS and XANES

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Cs), thus indicating very weak or negligible basicity of Cs + /β.


The by-product of the catalytic reaction was solely CO2. The
XAFS analysis revealed no changes in the coordination number
for Cs O, white line peak intensity and edge energy throughout
in the reaction stream, indicating the stable coordination
structure around the single Cs + site and no diffusion of the Cs +
species, which may exclude possibility of Cs2CO3 formation
under the present reaction conditions and in the time-on-
stream. Further, in CO2 TPD on Cs + /β most of the adsorbed
CO2 desorbed below 313 K and CO2 desorption was completed
around 348 K as shown in Figure S1, which is much lower than
the reaction temperatures 593–623 K. These results exclude the
significant formation of stable Cs2CO3. The TPD peak for
CH3CN on Cs + /β was observed around 365 K, and the
desorbed CH3CN amount per Cs after subtracting the desorbed
amount from β was 57 % of the Cs quantity. The results
indicate the weak acidity of single Cs + ions in β pores.
Figure 1. XPS and XAFS characterizations of Cs/β catalyst. (a) Ex situ XPS Therefore, the single Cs + sites possess the characteristic of a
spectra at Cs 3d5/2 for fresh (as-synthesized) and spent Cs (2 wt %)/β weak Lewis acid.
catalysts. The binding energies for CsClO4, CsOH and Cs2CO3 on Ag as
references are also shown. (b) Cs L3-edge XANES spectra for the fresh,
pretreated and spent Cs/β catalysts and XANES spectrum for Cs2CO3 as
reference. (c) EXAFS oscillation (black: obs.; red: fitting) of the as-
synthesized Cs/β. (d) EXAFS Fourier transform (black: obs.; red: fitting;
gray: imaginary part; orange: fitting). (e) Structural parameters for the as-
synthesized and pretreated Cs/β catalysts determined by EXAFS curve-fitting
(R-space) analysis.[26]

spectra for the the Cs/β catalyst indicate unique coordination


structure and electronic state of Cs derived from the β pore
architecture, much different from those of Cs + 2CO3. The
EXAFS analysis at Cs L3-edge for the pretreated Cs/β sample
before its use as a catalyst revealed only Cs O bonds at
0.320 nm (� 0.017 nm) with coordination number of 3.7 �
2.1, and no Cs Cs bonds were detected as shown in Figure 1
(c–e).[26] This observation suggests that a single Cs + site
coordinated by three to four O atoms of the β pore wall acted
as the active platform for the selective phenol synthesis from
Figure 2. Relation between catalytic performances and ionic radii of metal
benzene with O2 in the presence of NH3. STEM images reveal cations; Plots of the phenol selectivities (%) and phenol yields (%) versus the
no feature except for the β zeolite lattice. The edge energies of ionic radii of alkali and alkaline-earth metal ions, and for comparison, plots
of the phenol yields (%) vs the ionic radii of transition and precious metal
XANES spectra for the as-synthesized and spent Rb/β catalysts ions (ionic radii, conv.% and selec.% are shown in Table S1). Reac. temp. =
were similar to that for Rb + NO3 aq., and Rb K-edge EXAFS 593 K; Cat. = 0.6 g; Performance values: averaged during 30–180 min time-
analysis revealed no Rb Rb bonds and only Rb O bonds at on-stream; Benzene/O2/NH3/He = 0.5/0.5/1.8/4.0 mL min 1.
0.299–0.328 nm (� 0.016 nm) were observed. The results also
indicate single Rb + ion site. The single Cs + and Rb + sites
were stable and not aggregated to their oxides under the Figure 2 shows the plots of the phenol selectivity (%) and
catalysis conditions even upon increasing the Cs and Rb phenol yield (%) in the single-path gas-phase flow reaction
loadings to 8 wt % as suggested from no XRD patterns.[26] against the ionic radii of alkali metal ions (Na +, K +, Rb +, and
Temperature programmed desorption (TPD) of CO2 and Cs +) and alkaline-earth metal ions (Mg2 +, Ca2 +, Sr2 + and
acetonitrile (CH3CN) on Cs + /β at 300–923 K was conducted Ba2 +) (Table 1) and for comparison, the plots of the phenol
to estimate basic and acidic strengths of the Cs + /β catalyst, yield (%) vs. the ionic radii of transition and precious metal
respectively (Figure S1). Most of the adsorbed CO2 desorbed ions (V4 +, Cr3 +, Mn2 +, Fe3 +, Co3 +, Ni2 +, Cu2 +, Ag +, and
below 313 K, and the desorbed amount was negligible (< 1% of Ir3 +) (Table S1). These transition and precious metal ions/β

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Figure 3. A computational reaction profile for the concerted inter-ligand reaction mechanism involving coadsorption states and transition states for the selective
oxidation of benzene to phenol with O2 regulated by NH3 on the Cs + /β cluster by DFT calculations. Cs: dark purple, O: red, C: gray, H: white, N: blue, Si:
yellow, Al: pink.[26]

samples with ion diameters smaller than 0.200 nm did not ularly, the single Cs + /β is intrinsically inactive for benzene
show significant yields for phenol synthesis as compared to the oxidation with O2, whereas in the presence of NH3 benzene is
yields of the alkali and alkaline-earth metal ions/β samples, transformed to phenol selectively on the Cs + /β. To understand
particularly Cs + /β, with the the largest ion diameter the origin of the unique property of the single Cs + site
(0.334 nm). The Cs + /β catalyst among the examined alkali catalysis, the reaction mechanism and the role of NH3 in the
and alkaline-earth metal ions/β catalysts also showed the synthesis of phenol on the single Cs + /β catalyst has been
advantage of the lowest undesirable NH3 consumption simulated by DFT.[26] We performed periodic, self-consistent
(Table 1). DFT calculations for the selective oxidation reaction pathway
on the Cs + /β. A detailed computational reaction profile for
the reaction mechanism involving associative coadsorption
5. Reaction Profiles for NH3-driven Benzene C-H states and transition states for the selective oxidation of
benzene to phenol with O2 regulated by NH3 on the Cs + /β
Activation Toward Phenole Synthesis
cluster by DFT calculations is shown in Figure 3. A simulated
The benzene C H functionalization (hydroxylation) with O2 coordination arrangement for the molecular coadsorption of
toward phenol synthesis is a chemical event involving benzene, O2 and NH3 on a single Cs + ion at the cross channel
oxidation-reduction processes of reactants, but the single Cs + in the β zeolite pore is also shown in Figure 3; this arrange-
site incorporated into the β pore possesses a weak Lewis acidic ment conforms to the pore channel space of β zeolite.[26] At
character and shows almost no change in the oxidation state as the molecular coadsorption state, the adsorbed O2 is activated
demonstrated from the XANES white line peak intensity and with the coadsorbed NH3 to dissociate O2 and form an O C
EXAFS local coordination structure) before and after the (benzene) bond in a concerted mechanism via a transition state
catalytic benzene hydroxylation under coexisting NH3. Partic- (TS1). In this step no free O atom is formed. The inter-

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Figure 4. A computational reaction profile for the inter-ligand reaction mechanism involving coadsorption states and transition states of the four components
(benzene + O2 + NH3 + NH4 +) for the selective oxidation of benzene to phenol with O2 regulated by NH3 on the Pt6 cluster/β by DFT calculations. Pt6 cluster:
blue, O: red, C: gray, H: white, N: bright blue.[11b]

coadsorbate reaction (three-molecular concerted mechanism) clusters may also interact with NH4 + besides NH3, O2 and
on a single Cs + site is a plausible explanation for the high benzene. The Pt6 cluster was more stabilized with the
phenol selectivity. In the subsequent step, the H atom on the additional adsorption of NH4 + (DFT calculation). O2 adsorbs
O C (benzene) carbon atom migrates to the oxygen atom molecularly and readily dissociates to two O atoms, followed
(proton transfer) to form phenol via the second transition state by the inter-ligand bond rearrangement (NH3-O Bz) to make
(TS2). In summary, DFT calculations indicate that the a Pt-O C(Bz) bond with a carbon atom of π-coordinated
catalytic activity arises from the single Cs + cations in β pores benzene via the transition state TS1. Then, H atom bound to
and that the activation barriers are sufficiently moderate for the carbon atom migrates to the oxygen atom to produce the
the reactions to proceed at low temperatures in agreement with adsorbed phenol on the Pt6 cluster with the much larger
the experimental results. This reaction pathway proceeds on a energy barrier than that for the Cs + /β catalyst (Figures 3 and
single Cs + site; in other words, a large reaction platform is 4).
necessary to enable the accommodation of the three adsorbed The Ni (2.0 wt %)/β catalyst showed a similar XANES
molecules and subsequent bond rearrangements on the single white line peak energy to those for Ni(acac)2, Ni(NO3)2, and
Cs + site in the β pore (Figure 3). The ion diameters of Cs + NiO, indicating the Ni2 + oxidation state.[11c] The Ni O and
(0.334 nm) and Rb + (0.304 nm) are significantly larger than Ni Ni bond distances at 0.207 nm (CN(Ni O): 5.9) and
the diameters of other alkali and alkaline-earth metal ions. 0.296 nm (CN(Ni Ni): 2.8), respectively determined by
Therefore, this process can proceed on the single Cs + and Rb + EXAFS resembled those for NiO bulk (0.2084 nm and
sites.[26] 0.2948 nm, respectively), whereas the CN(Ni Ni) (2.8) was
The switchover of the reaction pathways from the deep much smaller than 11.5 for the NiO bulk, which suggests a
oxidation to selective oxidation of benzene by NH3 has been cubic Ni4O4 cluster structure (CN(Ni Ni): 3.0). However, the
reported on the Pt6 metallic cluster/β and Ni4O4 oxide cluster/ observed CN(Ni O) was larger than 3.0. Hence, Ni atoms in
β catalysts in our previous work,[11b,c] which involves a different the Ni4O4 clusters may be coordinated with O atoms of the β
mechanistic aspect from the case of the single Cs + site/β pore walls and/or minor Ni2 + species with octahedral Ni O
catalyst.[26] For the Pt6/β catalyst EXAFS, STEM/EDS and coordination may also exist without clusterization in the β
DFT calculations demonstrated that an octahedral Pt6 cluster pores upon the pretreatment at 773 K. The octahedral NiO6
in β pore is stable and active for the benzene oxidation to species do not work as an active structure for the phenol
phenol in the presence of NH3.[11b] The reaction path for the synthesis because benzene and O2 cannot adsorb on it as
phenol synthesis was simulated by DFT, which involves the proved by DFT calculations.[11c] STEM images demonstrated
Pt6 intermediates with Pt-O C(Bz) bonding and phenol that the [NiO]x clusters were located in the β pores though the
product (Figure 4). In the steady-state benzene-O2-NH3 [NiO]x image contrast was weak and fragile under the STEM
reaction, zeolite protons are converted to NH4 + ions and Pt electron irradiation.[11c]

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Figure 5. A computational reaction profile for the phenol synthesis reaction via the reaction intermediates and transition states in the benzene + O2 + NH3 +
NH4 + system on the Ni4O4 cluster/β. Ni: blueish gray, O: red, C: gray, H: white, N: blue.[11c]

DFT calculations demonstrate that the Ni4O4 cubic cluster The switchover of the reaction pathways from the CO2
in the β pore is stable and active for the selective benzene formation to phenol synthesis on the Pt6 and Ni4O4 clusters/β
oxidation to form phenol in the presence of NH3 (Figure 5). catalysts (Table 2) proceeds by the inter-ligand bond rearrange-
Oxygen atoms of the Ni4O4 cluster were inactive for the ment mechanism between Bz O NH3 (Figures 4 and 5). By
benzene oxidation at 593 K. Thus, the reaction path for the contrast, the genesis of the selective oxidation activity of the
phenol synthesis from benzene and O2 in the presence of NH3 single Cs + /β catalyst is brought about by the concerted inter-
was simulated by DFT as shown in Figure 5, where a NH4 + ligand bond rearrangement between Bz O2 NH3 (Figure 3),
cation was also involved in the coordination sphere similar to where no benzene oxidation occurs without NH3 (Table 1).[26]
the case of the Pt6/β.
The interaction between NH3 and Ni4O4 cluster is hydrogen
bonding between the O atom and the NH3 hydrogen atom
6. Summary
(Figure 5), which is contrasted to the cases of the Pt6 cluster/β
and single Cs + /β, where NH3 adsorbs on the Pt6 metallic cluster The benzene C H activation toward selective phenol synthesis
and singel Cs + ion via nitrogen lone pair.[11b,c,26] The adsorbed O2 in a gas-phase single-path flow reaction process on a
readily dissociates to two O atoms bonded to Ni atoms. One of heterogeneous catalyst is still a great challenge. We have found
the two O atoms interacts with NH3 by hydrogen bonding and the unprecedented catalysis of alkali and alkaline-earth metal
another O atom interacts with NH4 +. Then, the inter-ligand cations incorporated into β zeolite pores, particularly single
bond rearrangement (NH3 O Bz) proceeds to make a Ni O C Cs + ion/β and single Rb + ion/β catalylsts with metal ion
(Bz) bond through the transition state TS2. In the Ni4O4 diameters greater than 0.300 nm, which selectively promotes
intermediate with Ni O C(Bz) bond another O atom abstracts direct phenol synthesis from benzene and O2 in the presence
proton from NH4 + to form Ni OH + ….NH3 moiety, which of NH3. The amount of undesirable NH3 consumption was
indicates that no free O atoms remain on the cluster. Thereby suppressed to be [NH3]consumed/[phenol]produced < 2.0, which
further deep oxidation is suppressed. In the final step the H atom may be a critical value for a practial process. The lower the
migrates as H + to the oxygen atom to produce an adsorbed NH3 price, the more the NH3-driven benzene hydroxylation
phenol via the transition state TS3 with the higher activation with O2 will be promising industrially. The single Cs + and
barrier than that for the Cs + /β and the lower barrier than that Rb + sites without significant Lewis acidic basic property nor
for the Pt6/β (Figure 5).[11c] redox property cannot activate benzene, O2, and NH3 when
they get adsorbed independently. However, when they

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coadsorbed together, the reaction of the inter-coadsorbates on [4] a) A. S. Goldman, K. I. Goldberg, Activation andFunctionaliza-
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Chem. Rec. 2019, 19, 1 – 14 © 2019 The Chemical Society of Japan & Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim Wiley Online Library 13
PERSONAL ACCOUNT
We have found the unprecedented NH3- Dr. S. S. Acharyya, Dr. S. Ghosh, Dr. Y.
driven benzene C H activation toward Yoshida, Dr. T. Kaneko, Dr. T. Sasaki*,
selective phenol synthesis on single Cs + Prof. Dr. Y. Iwasawa*
and Rb + /β catalysts with metal ion
1 – 14
diameters greater than 0.300 nm. The
inter-ligand concerted mechanism NH3-Driven Benzene C H Activation
observed with the Cs + /β and Rb + /β with O2 that Opens a New Way for
differs from the traditional redox Selective Phenol Synthesis
catalysis mechanism and acid base
catalysis mechanism. These findings
present a new approach for designing of
highly efficient selective C H activation
catalysis under mild conditions.

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