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BRITISH STANDARD BS EN
583-1:1999
Incorporating
Amend.mentNo. 7
I.[on-destructive
testing Ultrasonic
examination -
Part t: General principles
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BritishStandards
BS EN 5E3-1:1999
National foreword
This British Standard is the ofifrcial English langtage
- version of
EN 583-1:1998, includingamendmentA1:200S.
flp_UK pgticipation in its preparation was entrusted by Technical Committee
w EEl46, Non-destructivetesting, which has the responsibility to:
- aid enquirergto understand the text:
- present to the responsibleEuropean committee any enquiries on the
:-, interpretation, or proposalsfor change,and keep UK inierests
informed;
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monitor related international and European developmentsand
promulgatethem in the UK
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Sumrnary ofpages
u) ?his documentcomprisesa front cover,an inside front cover,the EN title page,
pages2 to 10, an inside back cover and a back cover.
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Ths BSI copyright notice displayed in this documentindicates when the
ra documentwas last issued.
@BSI 30 April2004
ICS 19.100
EnElish version
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Essais non destructifs - Contr6le ZerstcirungsfreiePriifu ng -
ultrasonore - Partie 1: Principes g6n6aux . Ultraschallpriifung - Teil 1: Allgemeine
(inclut I'amendementA1 :2003) Grundsdtze
(enth5tt Anderung 41:2003)
CEN
European Committee for Standardization
Comit6 Europ6en de Normalisation
EuropdischesKomitee fiir Normung
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EN 583-1:1998
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@BSI 30 April2004
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EN 588-1:1998
I Scope
This standard definesthe generalprinciples required for the ultrasonic examination ofindustrial products
that permit the transmission of ultrasound.
The specificconditionsof application and use of ultrasonic examination, which dependon the type of
product examined,are describedin documentswhich could include:
- product standards;
- specifrcations;
- codes:
- contractual documents;
- written procedures.
Unless otherwise specifredin the referencingdocumentsthe minimum requirements of thie standard are
applicable.
This standard doesnot define:
- extent of examination and scanningplans;
- acceptancecriteria.
2 Normative references
This European Standard incorporates,by dated or undated reference,provisions from other publications.
These normative referencesare cited at the appropriate places in the text and the publications are listed
bereafter. For dated references,subsequentamendmentsto or revisions ofany ofthese publications apply
to this EuropeanStandard only when incorporatedin it by amendment or revision: For undated references
the latest edition of the publication referred to applies.
EN 473, Quatificatioi and certification of NDT personnel- Generalprinciples.
EN 2?963, Weldsin steel- Calibration block No. 2 for ultrasonic ernmination of welds. ($O 7963:1985).
prEN 583-2,Non-d.estructiue testing- (Jltrasonicexaminatinn - Part 2: Sensitiuity and range settingr')
EN 583-3, Non-destructiuetesting- Ultrasonic examination - Part 3: Transmission techniqtrc.
prEN 12223, Non-destructiuetesting- (Jltrasoni,cexaminatinn - Specificationfor calibration bl,ock
iVo. ID.
prEN 12668-1,Non-destructiuetesting- Cha,racteriaationand verification of ultrasonic erumhwtinn
eqwipment- Part 1: Instrurnentsr).
fr prEN 12668-2,Non-d.estructiue
eguipment - Part 2: Probesr).
testing- Characterizationand, uerification of ultrosonic exam,inatinn
r) In prep aration.
.7"
5 Principles of ultrasonic examination
{-a 6.1 General
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An ultrasonic examination.isbasel on-propagationof_ultrasonicwavesthrough the object to be examined,
and,Bonitoring-either the transrnjtted signal ltermed the transmissiontechiique), dth; ;it;ui;A;;G;
or diftacted &om any surfaceor discontinuity (termed the pulse echotechnique).
Both techniquescan employ a eingle prote acting as both transmitter and receiver, or double (twin)
transduc_erprobe,or sep,aratetransmitting and ieceiving probes.Similarly, both techniquescan involve
intermediate reflection from one or more surfacesof the object under examination.
11-
The examination can be performedmanually or by the use of semi.automaticor fully automatic equipment,
and can use contact, gap or immersion scanning,or other coupling methodsadaptld to specitcp^mffems.
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5.2 Vibration rnode and direction ofsound propagation
a1
Tle most commonlyused types ofwaves a,relongitudinal and transverse,and these can be propagated
: gither.p_erpendicularly,or at an angle, to tl'e tesi surface.Other types of modes,e.g. Lamb *rlr.si,
L:-: Rayleigh waves can also be used foi specialapplications.
The choiceof wave modeand direction of propagationwill d.ependon the putpose of the examination, and
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should take into accountthe specularnatrirebf ieflection from planar reflLctirr. n*"epi *fr"";;trc i;;
: waves,the direction ofsound p-ropagation,for single probe pulie echoscanning, shouid t" a.
tn perpendicular to the plane of the reflector as possible. ".at1]l
6.3 Transmission technique
This te,chniqueis basedon measuring the signal attenuation after the passageofan ultrasonic wave
LLI through the examination object.
>r The signal used for measurementcan be either:
a- a) a back wall echo;or
b) any other signal transmitted either directly, or after intermediate reflection from the surfacesof the
object.
o Further details of this technique are contained in EN bg3-3.
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EN 583-1:1998
6 Equipment
6.1 Ultrasonic instrument
The ultrasonic instrument shall fulfil the requirements ofprEN 12668-1.
6.2 Ultrasonic probes
The pmbe shall fulfrl the requirements of prEN 12698-2.
6.2.1Probe selection
The choiceofthe probedependson the purposeofthe examination and the requirements ofthe referencing
standard or specification.It dependson:
the material thickness, shape and surface condition;
the tlpe and metallurgical condition of the examined material;
the type, position and orientation of imperfectionsto be identified.
The probe parameters listed in 6.2.2,6.2.3 and 6.2.4 shall be consideredin relation to the characteristics
of the examination object stated above.
6,2.2 Frequeney ond d.imensions of trdnsducer
The frequencyand dimensionsof a transducer determine the shape of the beam (near field and beam
divergence).The selectionshall assurethat the characteristicsof the beam are the optimum for the
examination by a compromisebetween the following:
- the near frelil length which Srall remain, wheneverpossible,smaller than the thickness of the object
Under exarnination;
NOTE It is possible to detect imperfections in the near frelil, but their cbaracterization is less accurate alrd less repmilucible.
- the beam width, which shall be sulEciently small within the examination zone furthest from the probe
to maintain an ailequate detection level;
- the beam divergence,which shall be sufficiently large to detect planar imperfections that are
unfavourably orientated.
Apart from the aboveconsiderationsthe selectionof frequencyshall take into account the sound
attenuation in the materiaf and the reflectivity ofimperfections. The higher this ftequency, tbe greater the
examination resolution, but the sound waves are more attenuated (or the spurious signals due to the
structure are greater).The choiceof frequencythus representsa compromisebetween these two factors.
Most examinations are performed at frequenciesbetween I MHz and 10 MHz.
6,2.3 Deod. zo,ne
The choiceof the probe shall take into accountthe dead zonein relation to the examination volume.
6.2.4 Domping
The selectionof probe shall also include considerationofthe damping which inlluences the resolution as
well as the frequencyspectrum.
6,2,6 Focueing prcbeg
Focusingprobesare mainly usedfor the detectionof small defectsand for sizing reflectors.Their sound
6.eldsshould be describedby focal zoneand focal diameter. Their advantagesin relation to unfocussed
aa
f"} single crystal probes are an increasedlateral resolution and a higher signal to noise ratio. Sensitivity
setting has to be carried out by using referencereflectors.
t:t 6.8 Coupling media
11 Different coupling media can be used,but their tlae shall be compatiblewith the materials to be examined.
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Examples are:
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- water, possibly containing an agent e.g.wetting, anti-freeze,corrosioninhibitor;
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- contact paste;
- oil;
- glease;
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1.l _r - cellulosepaste containing water, etc. !
The characteristicsof the couplingmedium shall remain constant throughout the verification, calibration
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t** operations and the examination.It shall be suitable for the temperature range in which it will be used. i?
ild
If the constancyofthe characteristicscannotbe guaranteedbetweencalibration and examination, a a
transfer correction may be applied. One method for determining the necessarycorrectionis describedin 6
fiH
prEN 583-2.
After the examination is completed,the coupEngmedium shall be removedifits presenceis liable to hinder
subsequentoperations,inspectionor use of the object.
6.4 Calibration blocks
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Ihe calibration blocks used are defined in standard prEN 12223and EN 27963.
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The stability of calibration can be verifred using the blocks above. g
= 6.5 Reference blocks i.t
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When amplitudes of echoesfrom the object are comparedwith echoesftom a referenceblock, certain
requirements relating to the material, surfacecondition, geometryand temperature of the block shall be
t1
observed.
O.
Where possible,the referenceblock shall be made from a material with acousticproperties which are
within a specifiedrange with respectto the material to be examined,and shall have a surfacecondition
-X, comparableto that ofthe objectto be examined.If these characteristicsare not the same, a transfer
correctionshall be applied.A method for determining the necessa.ry correctionis describedin prEN 583-2.
rR The geometricalconditionsofthe referenceblock and the objectunder examination shall be considered.For
further details, seeprEN 583-2.
a on a geometry
The ofthe referenceblock, its dimensions,and the position ofany reflectors,should be indicated
case-by-case basis in the specificstandards and codes.The position and number ofreflectors should
relate to the scanningofthe entire examination zone.
E The most commonlyused reflectorsare:
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a) large planar reflectors,comparedto the beamwidth, perpendicular to the acousticaxis (e.g.backwall); &
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b) flat-bottomed holes;
c) side-drilled holes;
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d) grooves or notches of various cross-sections.
When referenceblocks are usedfor immersion examination the inlluence of water in the holes shall be
consideredor the ends oftbe holes shall be plugged.
EN 5E3-1:1998
7 Settings
?.1 General settings
In the absenceofdefined instructions in the standards or detailed specifrcations,it is essential to ensure
that:
- suppressionshall not be used unless specificallycalled for by the referencing documents;
- the amplilier is used in an appropriate frequencyband;
- 6ltering is set to give optimum resolution;
- the impedancematching of the examination system is adjusted,if necessary,to obtain a maximum
echoheight while preserving resolution;
- the pulse energy setting is as low as possibletaking the amplifrcation reserveinto consideration.
These settings shall be maintained throughout the examination.
The settings shall be made at the start of eachexamination sequenceand then checkedperiodically at
establishedtime intervals and whenever a system parameter is changedor the operator suspectsa drift
(seeprEN 12668-3).
A maximum drift of amplitude and range shall be established.Ifsuch maxima are exceedednew settings
are required or agreedactions are necessary.
7,2 Range settings
Each range shall be selectedto cover the examination zonedefrnedin the relevant standard, procedureor
detailed specifrcation.
The time baseand delay settings shall be made using a calibration block or by calculation. They shali be
verified by ultrasonically checking the location ofthe reflectors in the referenceblock.
7.3 Amplification
The amplification and pulse energy settings shall be made using the echoesfrom artificial reflectors, or
fr from the oppositesurface ofthe referenceblock or the examination object.They shall be adequateto:
- detect aJIthe imperfections from which the signal exceedsthe recording level or other signals of
interest definedin the referencing documents;
- evaluateaU the imperfection indications, or other signals ofinterest, by one ofthe methodsdescribed
in the relevant standard or by any other methods described in detail specifications associated with the
product to be examined.
The amplificatiob settings can be di-fferentduriag the examination for detection, and during evaluation.
For the detectionof imperfectionsby manual examination, the setting shall be such that all siSna\ 9!9veo/o
the evaluation level, up to the maximum range under examination, are displayed at a minimum of 20
fuIl screenheight or as specifiedin the referencedocuments.Methods of setting sensitivity are described
in prEN 583-2.
7.4 Pulse repetition frequency
When adjustable,the pulse repetition frequencyshould be sufficiently high to ensure adequatescreetr
brightness and to dete;t all reievant sigoul", *hil.t being sufflcientlf lol,rrtoavoid the production.of ghost
ech-oeswhen working on long path lenrths particular in low attenuation materials (seealso 9.2.2).
@BSI 30April2004
EN 683-1:1998
I Exarnination
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9.1 Examination coverage
Scanning shall be carried out in accordancewith the requirementsof the referencing document(s).These
;i requirements shall include the area to be scannedand the scanningdirection, and can include the type,
ie size, frequencyand beam angle of the probe(s)to be used.
9,2 Overlap and scanning speed
9.2.1 Overlap
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a For a 100 % examination, the interval betweentwo successivescan lines ehall not be greater than the
-6 dB beam width at any depth within the examination volume.
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9.2.2 Scanning speed,
The choiceofscanning speedshall take into considerationthe pulse repetition frequencyand the ability of
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the operator to recognizeor of the instrument to record signals.
In gemi-automaticor automatic examination, the maximum scanning speed(V-J is determined by the
.;?.\ passageof a referenceblock beneaththe probe, or is calculatedfrom the following equation:
n
o d* fr"o .
= (mm/s)
"^* T*
E
() where
ffi
f, d is the minimum beamwidth at -6 dB, in millimdtres (mm) as applicablefor the examination;
fnn is the pulse repetition frequency in hertz (IIz);
J n is the number of consecutivesignals of an indication before alarm.
O BSI 30 April2004
EN 583-1:1998
10 Characterization of imperfections
10.1 Pulse echo technique
The imperfectionsare characterizedby at least:
- their location in the object (*, y and z co-ordinates);
- their reflectivity determined by measuringthe maximum amplitude of the echoby one of the methods
describedin prEN 583-2.
Supplementarycharacteristicscan also be determined,
- orientatiou
- size determinedby 6 dB drop technique,or other probe movement techniques;
- planar or non-planar characteristic.
10.2 Transrrission techniques
The imperfectionsare characterizedby at least:
their position in the object (* and y co-ordinates);
the maximum reduction of the transmitted sienal.
Supplementarycharacteristicscan also be determined such as the extent ofthe area ofreduced signals.
11 Examination procedure
For any ultrasonic examination an examination procedure shall be established. In addition to the
requirements stated in this general standard, at least the following details shall be included, as appiicatrle:
- descriptionof the products to be examined;
- referencedocuments;
- qualiEcationand certification of examination personnel;
- state of examination object;
- examination zones;
- preparation of scanning surfaces;
- coupling medium;
- clescriptionof examination equipment;
- environmental conditions;
- calibration and settings;
- scanrring plan;
- descriptionand sequenceof examination operations;
- evaluation arrd record.ing levels;
- characterizationof imperfections;
- acceptancecriteria;
- examination report.
A product standard, or a standard describinga specifictechnique, can serve as an examination procedure
if it is self-suffrcientwith respectto the exarnination. Ifreferencing documentsrequire a written
examination procedure,it shall inclucleat least the aboveinformation.
12 Examination report
;i,: The examination report shall contain at least the following information:
-:: a) identification ofthe manufacturer, and/or the order;
b) completeidentification of the examinedobject;
t-l c) place of examination;
9a d) state of examination object;
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e) identification of the examination equipment used;
:
t.']J I) referenceto contractual documents(standardeetc.);
f') g) referenceto the examination procedure;
h) name, qualihcation and signature of the examiner or any other responsiblefor the examination;
f,
i) date of examination;
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j) results of examination and evaluation;
k) any deviation from the procedure.
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