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International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208

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International Journal of
Rock Mechanics & Mining Sciences
journal homepage: www.elsevier.com/locate/ijrmms

Ground reaction curve for tunnels with jet grouting umbrellas


considering jet grouting hardening
Mahdi Heidari n, Fulvio Tonon
Department of Civil Engineering, University of Texas at Austin, Austin, TX, USA

art ic l e i nf o a b s t r a c t

Article history: In the calculation of the reaction curve for grounds reinforced with jet grouting umbrellas in tunnels, the jet
Received 21 October 2014 grouting progressive hardening is ignored by assuming mean values for the jet grouting properties. In this
Received in revised form paper, we present a new procedure that calculates the reaction curve for these grounds, considering jet
9 March 2015
grouting hardening. Tunnel excavation is represented in the ground plane-strain analysis by increasing the
Accepted 15 March 2015
tunnel convergence at a rate obtained from the tunnel longitudinal deformation profile. This novelty allows
us to perform the analysis at an accurate rate, which is critical for jet grouted tunnels. Using this new
Keywords: approach, one can estimate a lower bound for convergence of supported tunnels and hence an upper bound
Ground reaction curve for pressure on the tunnel supports. Using a finite element model, we calculate the ground reaction curves
Convergence–confinement method
for a case study tunnel with and without considering jet grouting hardening. The resulting curves illustrate
Subhorizontal jet grouting
that ignoring the jet grouting hardening can lead to an unsafe design of these tunnels. We use the ground
Tunnel plane strain analysis
Jet grouting hardening reaction curve to also estimate the savings in tunnel supports due to jet grouting and the efficiency of jet
Tunnel deformation grouting at different tunnel advance rates.
& 2015 Elsevier Ltd. All rights reserved.

1. Introduction tunnel diameters past it. Given the tunnel diameters and the advance
rates in practice (0.6–1.5 m/day), the deformation at a cross section of
Subhorizontal jet grouting is a pre-confinement method that a jet grouted tunnel occurs in a few weeks. Over this loading period,
reinforces the ground ahead of the tunnel face with jet grouted the jet grouting properties change considerably. The impact of these
umbrellas [1,2] (Fig. 1a). This method is increasingly used in poor properties on the tunnel response is more significant in poor ground
ground conditions, where the primary concern is to control the tunnel conditions [14]. Few studies that take into account the jet grouting
deformation at the walls (convergence) and at the face (extrusion) hardening, on the other hand, use complex models that are unafford-
(Fig. 1b). Both types of deformation are supplied by the tunnel able to the practice of tunnel design and hard to gain insight into the
convergence ahead of the face (pre-convergence) [3]. By controlling impacts of jet grouting on the ground response [10,11].
the tunnel pre-convergence with jet grouted umbrellas, this method In this paper, we use the convergence–confinement method for
controls both the convergence and the extrusion in a tunnel. the tunnel analysis. This method uses two-dimensional models that
Jet grouted tunnels have been analyzed in different ways in the are affordable and insightful for the preliminary analysis of tunnels
past two decades [4–11]. The majority of these analyses use simple [15,16]. In this method, the ground (herein, the ground with jet
models that assume constant properties – stiffness and strength – for grouting umbrellas) and the support are analyzed independently and
the jet grouting [4–9]. These properties, however, vary significantly as their resulting responses are represented by the ground reaction
a result of the jet grouting progressive hardening over time. This curve (GRC) and the support reaction curve (SRC), respectively. These
variation has a considerable impact on the results of the tunnel curves are used along with the longitudinal deformation profile (LDP)
analysis because it takes place through the loading period of the jet to calculate the deformation and the stresses in the tunnel. We
grouting. The deformation at a tunnel cross section takes place while present a method to calculate the GRC for grounds with jet grouting
the tunnel face moves for approximately three tunnel diameters umbrellas that takes into account the jet grouting hardening.
[12,13]—from one tunnel diameter before the cross section to two The cement hardening has been considered in the convergence–
confinement method to calculate the SRC for tunnels supported with
n
shotcrete [17,18]. These considerations assume a longitudinal variation
Correspondence to: Department of Civil Engineering, The University of Texas at
for the pressure at the tunnel. In this paper, we show that this
Austin, 1 University Station C1792, Austin, TX 78712-0280, USA.
Tel.: þ 1 512 584 0299. variation cannot be derived for jet grouted tunnels; hence, a new
E-mail address: mahdiheidari@utexas.edu (M. Heidari). method is suggested that relies on the LDP of the tunnel. We examine

http://dx.doi.org/10.1016/j.ijrmms.2015.03.021
1365-1609/& 2015 Elsevier Ltd. All rights reserved.
M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208 201

Fig. 2. A schematic convergence–confinement plot showing the ground reaction


curve (GRC) and the support reaction curve (SRC). The GRC intercepts the pressure
axis at the initial ground stress, p0, and the convergence axis at the ultimate
convergence uul (convergence of tunnel with no supports). The SRC intercepts the
convergence axis at the initial convergence, u0. The intersection of the GRC and SRC
defines the ultimate convergence of the tunnel with supports, uul-sup.

Fig. 1. Reinforcement of ground in a tunnel with subhorizontal jet grouting The initial convergence is estimated by using longitudinal defor-
umbrellas. (a) Implementation of the umbrellas around the tunnel cross section
ahead of the face by creating overlapped jet grouted columns (modified after [11]).
mation profiles. These profiles define the variation of the tunnel
(b) Location of the umbrellas vs. different types of deformation in a jet grouted convergence along the tunnel axis as a function of the distance to the
tunnel. u0 and uul-sup are the initial and the ultimate convergence of the tunnel with tunnel face [15,21]. Among several relations proposed to define the
supports. profile for unsupported tunnels, the one suggested recently by
Vlachopoulos and Diederichs [22] explicitly takes into account the
radius of the ground plastic zone and defines the profile ahead and
behind the tunnel face with separate relations:
a well-established relation that generates LDP’s for unreinforced  
x  0:15 Rp
tunnels to assess its applicability to jet grouted tunnels. Finally, we uðxÞ ¼ 13uul exp R for x r 0; ahead of the face
h    i
calculate the GRC for a jet grouted tunnel using a finite element model R
uðxÞ ¼ uul 1 1 13exp 0:15 Rp expð 1:5 Rxp Þ for x Z 0; behind the face
and discuss the results with special reference to the information that
the GRC of the tunnel can provide for the tunnel preliminary design. ð1Þ

where u is the tunnel convergence, and x is the distance to the tunnel


2. Convergence–confinement method face. R is the radius of the tunnel. Rp is the ultimate radius of the
plastic zone developed in surrounding ground and uul is the ultimate
In the convergence–confinement method, it is assumed that a tunnel convergence, both occurring far from the tunnel face; these
tunnel cross section deforms in plane strain conditions as the tunnel two quantities are calculated by using either analytical solutions [23]
face advances through the cross section. Therefore, the tunnel analysis or numerical modeling.
is simplified to finding the deformations and pressures between the The profiles derived for unsupported tunnels, however, over-
ground and the supports in cross section. The analysis is further estimate the profile for the tunnels with supports [20,24,25]. This
simplified to finding a radial deformation and pressure by assuming error leads to an unsafe design of supports as it causes under-
axisymmetric conditions for the tunnel, i.e., assuming a circular cross estimation of the pressure on the supports. Among the different
section for the tunnel and assuming isotropic properties and in situ suggestions made to take into account the effect of supports on the
stresses for the ground [16]. LDP, the one proposed by Nguyen-Minh and Guo [26] is well
The ground and the support are analyzed independently in plane established [20]. In this relation, the effect of supports is incorporated
strain conditions. In these analyses, the ground and the support by scaling down the LDP of the unsupported tunnel with a scale
response are characterized by calculating their radial displacement factor φ. By fitting the convergences obtained from axisymmetric
(convergence) at different radial pressures, illustrated by two reaction analysis of tunnels with different support stiffnesses, support instal-
curves in a pressure-convergence plot (Fig. 2). Fulfilling the kinematic lation distances from the face, and ground in situ stresses, this scale
compatibility and the equilibrium between the ground and the factor was suggested as a function of the ratio between the ultimate
support, the intersection of the curves signifies the ultimate conver- convergence of the tunnel with supports, uulsup , and the one of the
gence and pressure at the tunnel, attained far behind the tunnel face. tunnel without supports, uul :
The support reaction curve is horizontally offset in this plot to take uulsup
into account the initial convergence—the ground convergence devel- uðxÞsup ¼ φðzÞ uðxÞ; φðzÞ ¼ 0:55 þ0:45 z 0:42 ð1 zÞ3 ; z¼ ð2Þ
uul
oped prior to support installation (Fig. 1b). The initial convergence has
a marked influence on the estimated tunnel deformation and pressure, To estimate the initial convergence, u0 , for a support, Eq. (2) needs
particularly in poor ground conditions [19,20]. the tunnel ultimate convergence, uul  sup , which itself depends on u0 .
202 M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208

This interdependence gives rise to an implicit solution for the tunnel In order to eliminate the inconsistency yet maintain the remark-
ultimate convergence and pressure. able performance of Eq. (2) for cross sections near the face, we
propose to limit the convergence estimates of Eq. (2) to the supposed
ultimate convergence (Fig. 3a):
3. GRC calculation
uðxÞsup ¼ φ uðxÞ r uulsup ð3Þ
3.1. A limit proposed for Equation (2) 3.2. Implementation of jet grouting hardening

We first discuss a self-inconsistency in the LDP’s generated by Material models have been developed for cementitious materials
Eq. (2). Upon investigating the performance of Eq. (2) to construct the that take into account their property variation due to the hardening
LDP of supported tunnels, we found out that this relation provides process [10,27,28]. These models represent the material hardening
remarkable estimates for the convergence of cross sections near the using a number of intrinsic functions; accordingly, they are sophis-
face. However, it provides inconsistent convergence estimates for ticated, require extended experimental data to calibrate their para-
cross sections far behind the tunnel face: the convergence estimated meters, and are not available in finite element packages used in
for these cross sections exceeds the ultimate convergence supposed practice. Here, we suggest a method to implement the jet grouting
for the tunnel. hardening in the finite element analysis of tunnels.
To find the reason for the inconsistency, consider an unsupported We use the notion of material embedment to represent the
tunnel with ultimate convergence uul (Fig. 3a). To construct the LDP increase in the jet grouting stiffness and strength during its hardening.
of the tunnel with supports and ultimate convergence unulsup , Eq. (2) This notion allows us to implement the hardening of the jet grouting
yields scale factor φn , whose magnitude is greater than the ratio with standard elastic-plastic models that are routinely used in finite
unulsup =uul (Fig. 3b). Consequently, the magnitude of the ultimate element analysis of tunnels—e.g., the Mohr–Coulomb model. In this
convergence in the profile produced for the tunnel with supports, technique, when a material is embedded into an existing material in a
being φn unul , will be greater than the supposed ultimate convergence, model, the displacement of the embedded material is constrained to
unulsup . Accordingly, convergence estimates for the supported tunnel that of the host material. In effect, the stiffness and the strength of the
exceed the supposed ultimate convergence for cross sections far embedded material are added to those of the existing material for
behind the face (x4xn in Fig. 3a). subsequent deformations.
To represent the jet grouting hardening with this concept, we
approximate the continuous growth of the jet grouting properties
(solid graph; Fig. 4) by a sufficient number of discrete property
increments adding up over time (dashed stepped graph; Fig. 4). We
associate each property increment with an artificial jet grouting
material. These materials are embedded successively at their due
time into the jet grouted zone in order to simulate the increase in the
jet grouting properties.

Fig. 4. Continuous (solid graph) and discretized (stepped graph) growth of the jet
grouting unconfined compressive strength (UCS) and Young’s modulus (E) over
time, normalized by their ultimate values, UCSul and Eul, respectively. The
continuous graph is obtained by fitting an exponential curve to the experimental
data from [42]. For the sake of simplicity, a single curve is assumed for both
properties. ΔUCSi and ΔEi denote the increment in the jet grouting UCS and E
developed over Δti.

3.3. Conventional vs. new approach for GRC calculation

The GRC is conventionally calculated by controlling the radial


Fig. 3. (a) Longitudinal deformation profile of a tunnel with supports (solid curves), pressure in the plane strain analysis of the ground cross section
generated by scaling down the profile of the tunnel with no supports (dashed curve
[9,29–35]. The radial pressure on the ground at the tunnel locus is
with ultimate convergence, uul) with the scale factor, φ (Eq. (2), and then modifying
it with Eq. (3). Without the modification, the generated profile predicts unrealistic decreased from the in situ stress to zero, and the tunnel convergence
convergences (greater than the assumed ultimate convergence, unul-sup) for tunnel is acquired during the analysis (Fig. 5a).
cross sections farther than xn from the face. (b) Scale factor φ vs. scale factor uul-sup/ In a jet grouted tunnel, the jet grouting hardening results in a
uul. The former is greater than the latter for any magnitude of ultimate convergence progressive increase in the jet grouting properties over time. This
uul-sup.
M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208 203

readily estimated from the tunnel LDP, u(x), and the tunnel advance
schedule, x(t):
uðxÞ; xðt Þ : uðt Þ ¼ uðxðt ÞÞ ð6Þ
As such, we eliminate the need for the longitudinal pressure
variation, and thus for the GRC for its calculation.
The use of the LDP is also advantageous to the calculation of the
GRC for jet grouted tunnels. Contrary to the longitudinal pressure
variation, which has been derived essentially for elastic ground
behavior [36], the LDP is provided by analytical, numerical, and
empirical relations for a variety of ground behaviors including
grounds with time-dependent behavior [21,22,37–41]. One can also
take into account the effect of tunnel supports by using implicit
relations such as Eq. (2) for the LDP. Moreover, since the tunnel
convergence can be measured in tunnels as opposed to the (fictitious)
pressure, one can update the GRC during tunnel construction by using
the true LDP measured at the tunnel.

3.4. Proposed procedure for GRC calculation

Based on the approach suggested in Section 3.3, we propose a


procedure to calculate the GRC for grounds reinforced with jet
grouting umbrellas:

1) Select a cross section of the ground with jet grouting umbrellas


and set up a plane strain model where the radial displacements
are constrained at the tunnel locus (Fig. 5b).
2) Calculate the ultimate convergence, uul, and plastic radius, Rp, for
the tunnel in plain ground (no support and no jet grouting) (from
analytical solutions or the model in Step 1).
3) Construct the LDP for the plain ground, given uul and Rp from
Step 2 (for instance, by using Eq. (1)) (dashed curve; Fig. 3a).
Fig. 5. Alternate schemes to conduct the plane strain analysis of the ground. The
rings in dark grey represent the jet grouting umbrellas. p0 is the in situ (initial) 4) Assume a magnitude for the ultimate convergence of the
ground stress. (a) Conventional scheme, where the analysis is controlled by the tunnel with supports, unulsup .
pressure on the ground at the tunnel, p. (b) New scheme, where the analysis is 5) Modify the profile in Step 3 to accommodate the ultimate
controlled by the tunnel convergence, u.
convergence assumed in Step 4 (for instance, by using Eqs.
(2) and (3)) (solid curves; Fig. 3a).
6) Derive the variation of the cross section convergence in time.
Given the tunnel advance schedule and the profile in Step 5, the
time dependent evolution gives rise to a time dependent behavior for convergence time history can be constructed by using Eq. (6).
the ground reinforced with jet grouting umbrellas. Consequently, in The time history starts (t¼0) when the convergence of the cross
the conventional analysis for GRC calculation, the convergences section initiates (x0; Fig. 3a) and ends (t¼tn) when the conver-
acquired, and thus the resulting reaction curve, depend on the gence of the cross section stabilizes (xn; Fig. 3a), as indicated by
temporal variation of the pressure in the analysis. However, deriva- the LDP of the tunnel (solid curve; Fig. 3a).
tion of this variation essentially requires a priori knowledge of the 7) Calculate the time when the cross section is jet grouted, t0, given
GRC because this variation, p(t), is obtained by combining the the tunnel advance schedule, x(t), and the value of x0 from Step
longitudinal pressure variation, p(x), and the tunnel advance sche- 6, x(t0)¼x0.
dule, x(t): 8) Discretize the time period [0, tn] into time intervals defined by
times [0,…,t0,…,ti,…,tn].
pðxÞ; xðt Þ : pðt Þ ¼ pðxðt ÞÞ ð4Þ
9) Calculate convergence increments Δui for every time interval
and the longitudinal pressure variation, p(x), is derived by combining Δti ¼ [ti, ti þ 1] from the convergence history derived in Step 6.
the GRC, p(u), and the LDP, u(x) [20]: 10) Calculate increments of the jet grouting properties, ΔPi,
associated with the time intervals Δti for tZt0 (Fig. 4) (see
pðuÞ; uðxÞ : pðxÞ ¼ pðuðxÞÞ ð5Þ
Section 3.2).
Hence, we would essentially require the GRC a priori for its 11) Conduct the plane strain analysis. For each time interval Δti:
calculation. In order to avoid this dilemma, we propose an alternative  For t¼ t0, replace the stressed ground material at the jet
approach to calculate the GRC. grouting ring around the tunnel with the stress-free jet
In the new approach, the roles of the convergence and of the grouting material with properties ΔP0.
radial pressure are interchanged in the plane strain analysis of the  For t4 t0, increase the properties of the jet grouting material
ground cross section (Fig. 5b): the convergence controls the analysis, by ΔPi (for instance, as suggested in Section 3.2).
and the radial pressure is acquired through the analysis. As such, the  Displace the radial constraints at the tunnel locus by Δui
tunnel excavation is represented by increasing the tunnel conver- towards the tunnel center.
gence rather than decreasing the pressure at the tunnel. For grounds 12) Calculate the radial pressure on the radial constraints at the end
with jet grouting umbrellas, which exhibit a time-dependent beha- (t¼tn) of the analysis in Step 11. This ultimate pressure together
vior, the acquired radial pressures depend on the temporal variation with the ultimate convergence supposed in Step 4 defines a
of the convergence, u(t), in the analysis. Nevertheless, the latter is point on the GRC.
204 M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208

Perform Steps 4–12 for an adequate number of magnitudes 4.1. Implementation of jet grouting hardening
assumed for the ultimate convergence, unulsup , starting from zero
and increasing until the corresponding pressure calculated in Step 12 We use the elastic-plastic Mohr–Coulomb model to represent
vanishes (or becomes negative). Note that one needs to construct the the jet grouting material. Young’s modulus (E) and the cohesion
curve point by point because different points are associated with coefficient (c) are the jet grouting properties that vary over time—
different LDP’s (Step 5) and thus different convergence histories P¼[E, c]; other properties are constant with values given in Table 1.
(Step 6). The temporal variation of the cohesion coefficient is obtained from
the temporal variation of the unconfined compressive strength
(UCS) by invoking the relation between these two quantities in
4. Procedure application the Mohr–Coulomb model. The UCS temporal variation is obtained
by fitting the experimental data from [42] with an exponential
For our case study, we use the jet grouted tunnel, Cassia 2, curve of the form:
constructed in Rome, Italy, according to the ADECO method [3]. A
comprehensive description of the tunnel construction and geotech- UCSðt Þ ¼ UCSul ð1  expð  k t ÞÞ ð7Þ
nical conditions can be found in [12]. The tunnel underpasses critical UCSul is the ultimate UCS of the jet grouting, and k is a constant
roads, ancient buildings, and two existing tunnels under minimal representing the rate of UCS growth with time. The value of these
cover (5–30 m) in a weak clayey ground; therefore, the tunnel parameters is given in Table 1. For the sake of simplicity, the same
deformation was the main concern in the tunnel design. Conse- curve is used for the temporal variation of the jet grouting Young’s
quently, the tunnel was constructed with subhorizontal jet grouting modulus, E.
together with full face excavation. This method of excavation allows In order to reduce the computational effort, we take into
for the implementation of the invert close to the tunnel face, consideration only the hardening that takes place within the jet
resulting in a considerable increase in the ground confinement near grouting loading period (Fig. 4) because subsequent hardening will
the face. make no difference in the results. We estimate the loading period
The tunnel is 14 m in diameter. The jet grouting umbrellas are from the tunnel advance rate and assuming a loading zone of three
0.5 m thick (0.6 m in the actual tunnel) and 16 m long, composed of tunnel diameters along the tunnel—one diameter ahead of and two
eighty jet grouted columns. Jet grouting was carried out subhorizon- diameters behind the cross section.
tally after every 8 m tunnel excavation, resulting in an overlap of 8 m
for the umbrellas along the tunnel (see Fig. 1a). In the tunnel cross
section, we represent these overlapped umbrellas by two concentric 4.2. Applicability of Eqs. (2) and (3) to the jet grouted tunnel
jet grouted rings created at different times.
The tunnel is in a ground mainly composed of stiff silty clay. The The longitudinal deformation profile is central to our procedure.
ground water table is located below the tunnel. The numerical We use Eq. (2) with the limit defined in Eq. (3) to estimate the profile
analyses are performed in finite element code Abaqus assuming for the jet grouted tunnel because it takes into account the effect of
undrained conditions for ground. In these conditions, the ground tunnel supports on the profile. However, since this relation has been
behavior can be characterized by the Tresca model (Mohr–Coulomb derived for tunnels in unreinforced grounds, we first investigate its
model with zero friction and dilation angle) with a cohesion equal
to the ground undrained strength, cu. The value of the parameters of
the ground model is given in Table 1. These values are assumed
within the ranges provided by two substantial geotechnical inves-
tigations carried out for the tunnel. We assume an isotropic in situ
stress of 1 MPa for the ground. The tunnel face is assumed to
advance at a mean constant rate of 1 m/day.
The pre-confinement of the Cassia 2 tunnel also included the use
of fiber glass dowels into the tunnel face and steel pipes into the jet
grouting umbrellas. For the sake of simplicity, these reinforcements
are not considered herein. One should also take into account the
effect of the proximity of the ground surface and the twin tunnel,
which are not considered in the convergence–confinement method
and thus in the following results.

Table 1
Ground and jet grouting mechanical parameters.

Parameter Value

Ground
Young’s modulus 200 MPa
Poisson’s ratio 0.49
Internal friction angle 01
Dilation angle 01
Cohesion (cu) 0.2 MPa
Jet grouting
Ultimate Young’s modulus (Eul) 13,500 MPa
Ultimate unconfined compressive strength (UCSul) 8 MPa Fig. 6. (a) Axisymmetric modeling of jet grouted tunnel. Shown in dark gray is one
Poisson’s ratio 0.2 jet grouting umbrella. (b) Longitudinal deformation profile of the jet grouted
Internal friction angle 201 tunnel, generated with Eq. (2) (dotted curve) and modified by Eq. (3) (dashed
Constant of hardening rate (k) 0.054 1/day curve), vs. the one obtained from the tunnel axisymmetric analysis (solid curve).
The profiles are normalized by the ultimate convergence of the jet grouted tunnel.
M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208 205

applicability to the jet grouted tunnel. For this purpose, we compare


the LDP provided by this relation to the one obtained from axisym-
metric analysis of the tunnel (Fig. 6a).
In the axisymmetric analysis, the tunnel is excavated in 1 m
advances, and the jet grouting umbrellas are sequentially installed
along the tunnel. The jet grouting hardening is implemented with the
material embedment method explained in Section 4.1. For Eq. (2), on
the other hand, we employ Eq. (1) to construct the LDP of the plain
ground (with no jet grouting umbrellas), where the ultimate con-
vergence uul and plastic radius Rp is calculated from analytical
solutions [23].
It is seen that Eq. (2), together with Eq. (3), can reproduce the
profile obtained from the axisymmetric analysis with a remarkable
agreement (Fig. 6b). The simple limit suggested by Eq. (3) proves
efficient to improve convergence estimations of Eq. (2) for cross Fig. 8. Simultaneous evolution of hoop stress (solid curves) and unconfined
sections far from the face. It should be noted that further analyses compressive strength (UCS) (dashed curves) in the internal and the external jet
with various sets of jet grouting and support properties are necessary grouting layers as the tunnel face progresses past the studied cross section. The
to prove the performance of these equations for jet grouted tunnels stress value given by Eq. (8) is shown by ▲, representing the mean value of the
ultimate hoop stress in the jet grouting layers.
with different jet grouting and support scenarios.

4.3. The GRC of the tunnel days for the studied tunnel assuming a loading zone of three tunnel
diameters. It is seen that ignoring the jet grouting hardening leads to
We now calculate the reaction curve of the ground with jet an overestimation of the jet grouting capability and thus to an unsafe
grouting umbrellas (Fig. 7a) by following the procedure outlined in design of the tunnel for most support pressures. This error arises
Section 3.4. We use Eqs. (2) and (3) to construct the LDP of the tunnel from the nonlinearity of the jet grouting hardening vs. time, the LDP,
associated with ultimate convergences assumed for the tunnel with and the ground behavior.
supports (Fig. 7b). We also use the method explained in Section 4.1 to
implement the hardening of the internal and the external jet grouted
5. Discussion
rings at the tunnel cross section (Figs. 6a, 8), considering their
different installation times.
5.1. A limit for tunnel convergence and support pressure
To examine the significance of jet grouting hardening to the GRC
of the tunnel, we compare the calculated GRC (Fig. 7a) to a GRC
Following the proposed procedure (Steps 3 and 4), we assumed a
calculated by assuming mean values for the jet grouting properties
number of magnitudes for uul-sup and then constructed the associated
(Fig. 9). These values are calculated as the mean value of the jet
LDP’s (Fig. 7b). In light of these profiles, we determine a lower bound
grouting properties over the jet grouting loading period, which is 42
for the tunnel convergence. In fact, we show that, with even a rigid
tunnel support installed at the face, we could not attain tunnel
convergences smaller than a minimum. Given the fact that the tunnel
convergence does not change behind a rigid support, the point on
each LDP where the profile flattens, indicated by asterisks in Fig. 7b,
represents the installation point of the rigid support along the tunnel.
It is observed that the support would have to be installed ahead of
the face in order to attain small tunnel convergences such as uul-
sup ¼1 cm. The minimum tunnel convergence attainable with sup-
ports may thus be defined as uul-sup associated with the profile
flattening at the face, which is nearly 3 cm for the studied tunnel.
The pressure associated with this minimum convergence on the
GRC, on the other hand, defines an upper bound for the pressure on
the tunnel supports. For the studied tunnel, this maximum pressure
is approximately one third the ground initial stress. This magnitude
agrees with measurements and other analyses reading that support-
ing the tunnel could maintain only a minor fraction of the ground
initial stress [43].
The minimum convergence also defines a practical range for the
GRC; the curve is practically meaningful only for the range of tunnel
convergences higher than this minimum. By determining the prac-
tical range of the reaction curves (before their calculation), data
points will be calculated only for this range, resulting in a reduction
in the calculation efforts.

5.2. Performance of tunnel jet grouting


Fig. 7. (a) GRC for the tunnel with and without the jet grouting umbrellas (plain
ground). The support reaction curve (SRC) is schematic. (b) Longitudinal deforma- In order to assess the performance of jet grouting the tunnel, we
tion profiles associated with different magnitudes of uul-sup. The horizontal
coordinate of the points shown by ★ signifies the installation distance of a rigid
compare the reaction curves calculated for the ground with jet
support with respect to the tunnel face in order to attain the corresponding grouting umbrellas and for the plain ground (without jet grouting
magnitude of uul-sup. umbrellas) (Fig. 7a). The vertical difference between the reaction
206 M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208

behavior during this period, we need to compare the jet grouting


stress to the concurrent strength over this period.
We obtain the jet grouting stress evolution from the plane strain
analyses conducted to calculate the GRC and compare it to the jet
grouting strength evolution (Fig. 4). The jet grouting stress is
obtained by adding up the stresses of the jet grouting (artificial)
materials embedded in the jet grouted area through the analysis.
The external ring is created first at the cross section as it is installed
in a jet grouting operation prior to the internal ring (Fig. 6a); as a
result, the stress is higher in the external umbrella at any given time
(Fig. 8). Constant yielding of the jet grouting umbrellas during their
transient loading near the face (Fig. 8) is indicated by the equality of
the jet grouting stress and yield strength. The resulting inelastic
deformation is not unacceptable for the jet grouting umbrellas as a
Fig. 9. GRC of the jet grouted tunnel for advance rates of 1 and 2 m/day vs. the GRC primary reinforcement.
of the jet grouted tunnel calculated assuming mean values for the jet grouting Before the tunnel face reaches the cross section (negative face
properties (E¼ 6 GPa and c ¼1.1 MPa) and the GRC of the tunnel with no jet distances), the hoop stress can exceed the unconfined jet grouting
grouting umbrellas (plain ground).
strength because the ground ahead of the tunnel face (core) provides
curves represents the amount of saving that the tunnel jet grouting confinement and thus extra strength for the jet grouting. For the
results in the pressure on the tunnel supports, and thus in their external layer, this extra strength persists even after the removal of
quantity, for a given tunnel convergence. The relative amount of the the core because of the confinement provided by the internal layer.
saving is significant within the practical tunnel convergences. The hoop stress calculated by using Eq. (8) is in agreement with the
The horizontal difference between the curves, on the other hand, average of the ultimate stresses in the jet grouting umbrellas (Fig. 8).
represents the amount of reduction in the tunnel convergence for a
given support, resulting from the tunnel jet grouting. The relative 5.5. The shape of the GRC
amount of the reduction is significant within the practical support
pressures, amounting to nearly 90% when no supports are used It is noteworthy that the jet grouting hardening causes an atypical
(from 57 cm to 6 cm). trend for the tunnel GRC at large convergences (low pressures); GRC’s
These comparisons indicate the high performance of jet grouting, typically end up with a positive curvature while the GRC of the
particularly in poor ground conditions (cu ¼200 kPa). Nonetheless, it ground with jet grouting umbrellas ends up with a negative curvature
should be noted that our analysis assumes continuity in the plane of (Figs. 7a, 9). Note that the slope of the GRC represents the stiffness of
jet grouting umbrellas and thus does not take into account defects the ground response, which, in the case of grounds with jet grouting
that impair this continuity, resulting from poor columns due to grout umbrellas, is the resultant of the ground’s response and the umbrel-
loss or poor overlapping of the columns. Further, our analysis las’ response. The ground’s response softens progressively as the
assumes closure of jet grouting umbrellas, which is not the case at tunnel convergence increases – the curve slope decreases with the
least ahead of the face. The adverse effect of these factors is tunnel convergence – because of the progressive expansion of the
important and thus should also be considered in the assessment of plastic zone in the ground. The umbrellas’ response, on the other
the performance of these umbrellas. hand, hardens progressively, which, in the case of the studied tunnel,
outweighs the progressive softening of the ground’s response.
5.3. The stress in the jet grouting umbrellas
5.6. Jet grouting efficiency vs. tunnel advance rate
We can estimate the hoop stress in the jet grouting umbrellas
from the reaction curves calculated for the ground with and without Jet grouting hardening over time results in a rate dependent
jet grouting umbrellas (plain ground) (Fig. 7a). Considering the jet response for the ground with jet grouting umbrellas. Accordingly, the
grouted zone around the tunnel as a tube, the pressure denoted by GRC of the tunnel will depend on the tunnel advance rate. To assess
pi in Fig. 7a represents the radial pressure between the supports and this dependency, we calculate the GRC for two advance rates of 1 and
the intrados of this tube, and the pressure denoted by pe in Fig. 7a 2 m/day (Fig. 9). The rate dependent response of the ground with jet
represents the pressure between the ground and the extrados of this grouting umbrellas is reflected by the marked difference between
tube. We can estimate the mean hoop stress in the tube, σt, these curves (Fig. 9).
according to Mariotte’s formula as Increasing the tunnel advance rate decreases the efficiency of the
ground reinforcement with jet grouting umbrellas as these umbrellas
  R
σ t ¼ pe  pi  ð8Þ are loaded in a shorter time period, and thus with less grown strength
s
and stiffness. At excessively high advance rates, the jet grouting would
where s stands for the thickness of the jet grouting tube (twice the perform even more weakly than the substituted ground, and thus
thickness of an umbrella), and R is the tunnel radius. Eq. (8) indicates would impair the ground strength rather than reinforce it [10]. One
that the hoop stress in the jet grouting tube is proportional to the can assess the reduction in the efficiency of the jet grouting umbrellas
vertical difference between the reaction curves for the ground with due to increasing the advance rate by comparing the associated GRC’s
and without jet grouting umbrellas. This stress thus maximizes (Fig. 9). The vertical difference illustrates the increase in the amount
when no support is installed at the tunnel, amounting to 3.8 MPa for of tunnel supports, and the horizontal difference represents the
the studied tunnel. Eq. (8) provides us with the ultimate value of the increase in the tunnel convergence. The convergence of the studied
mean hoop stress in the jet grouting tube. tunnel with no supports (the curve horizontal intercept) almost
doubles (11.3 vs. 5.7 cm) when the tunnel advance rate increases
5.4. The behavior of the jet grouting from 1 to 2 m/day.
The jet grouting exhibits other time-dependent behaviors such as
The strength of the jet grouting umbrellas varies during their creep and shrinkage in addition to hardening. Contrary to hardening,
transient loading period. Therefore, to determine the jet grouting increasing the advance rate (loading rate) reduces the adverse effect
M. Heidari, F. Tonon / International Journal of Rock Mechanics & Mining Sciences 76 (2015) 200–208 207

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