3/7/2020 Engine Controls (Powertrain Management) - ALLDATA Repair

2002 Ford Truck Ranger 2WD V6-3.0L VIN U

Vehicle > Powertrain Management > Diagrams > Electrical - Interactive Color (Non OE)

ENGINE CONTROLS

Engine Controls
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3/7/2020 Engine Controls (Powertrain Management) - ALLDATA Repair

HOT IN RUN OR START HOT IN RUN OR START

CENTRAL HOT AT ALL TIMES
FUSE FUSE JUNCTION BATTERY
11 19 BOX JUNCTION
FUSE 7
7.5A 25A (BEHIND 30A BOX
LEFT SIDE (LEFT REAR
OF DASH) OF ENGINE
PCM
RED/ PCM COMPT)
RED/ POWER
YEL LT GRN POWER RELAY
DIODE
S218
RED/ 86 85 30 87
LT GRN
RED/

RED
DK GRN/YEL

DK GRN/YEL

BLK/WHT
YEL/BLK

YEL/BLK
YEL

8 C220B
INSTRUMENT
CLUSTER MALFUNCTION
INDICATOR
LAMP (MIL)

9 C220B
RED
1

1 VIO/ORG 315 VIO/ORG

SHIFT SOL B 2
2 PNK/LT GRN 658 ORG/BLK
(MIL) 3
3 YEL/BLK 1144 RED/YEL
SENSOR TR1 4
4
5
6 DK GRN/WHT 970 DK GRN/WHT
TSS 5
7
8
9
10
11
12 YEL/WHT 29 YEL/WHT
FUEL GAUGE 6
13 VIO 107
EPROM POWER
14 LT BLU/BLK 784 LT BLU/BLK
4WD LOW IND 7
15 PNK/LT BLU 915
DLC BUS (-)
16 TAN/ORG 914
DLC BUS (+)
17 GRY/ORG 1216 VIO 13 DATA LINK
RX SIG ANTI-THEFT CONNECTOR
18 WHT/LT GRN 1215 SYSTEM PNK/LT BLU 10
TX SIG (DLC)
19 TAN/ORG 2 (FASTENED TO BOTTOM
20 C251 OF DASH, NEAR
STEERING COLUMN)
21 DK BLU 349
(CKP) SENSOR (+)
22 GRY 350
(CKP) SENSOR (-)
23
24 BLK/WHT 570
(PWR) GROUND
25 BLK 57 BLK LT BLU/YEL
GROUND G106 8
26 TAN/WHT 95
IGNITION COIL (TOP REAR OF ENGINE COMPT)
27 ORG/YEL 237 ORG/YEL
SHIFT SOL A 9
28 BRN/ORG 924 BRN/ORG
SHIFT SOL D 10
29 TAN/WHT 224 TAN/WHT
TRANS CTRL (TCS) 11
30 DK BLU/LT GRN 343 ANTI-THEFT
ANTI-THEFT IND
31 SYSTEM

32 YEL 1273 YEL

KS INPUT 12
33
34
35 RED/LT GRN 392 RED/LT GRN
(HO2S) 12 13
36 TAN/LT BLU 968 TAN/LT BLU
(MAF) SENSOR RTN 14
37 ORG/BLK 923
(TFT) SENSOR
38 LT GRN/RED 354 LT GRN/RED
(ECT) SENSOR 15
39 GRY 743 GRY
ACT SENS IN 16
40 DK GRN/YEL 238 DK GRN/YEL
FUEL PMP MON 17
41 VIO 348 A/C
A/C DEMAND SIG
42 SYSTEM

43 TAN/LT GRN
18
44 DK BLU/ORG 325 STARTING
START RLY CNTL
45 ORG/WHT 3702 COOLING FAN SYSTEM
C FAN RLY CNTL SYSTEM
46 GRY/RED
19
47
48 TAN/YEL 11 TAN/YEL
TACHOMETER 20
49 LT BLU/BLK 1145
SENSOR TR2
50 WHT/BLK 1143
SENSOR TR4
51 BLK/WHT 570 BLK/WHT S118
(PWR) GROUND
52 TAN/ORG 96 S107
IGNITION COIL BLK/WHT

POWERTRAIN CONTROL (LEFT FRONT OF

MODULE (PCM) ENGINE COMPT) G104
(RIGHT REAR OF
ENGINE COMPT,
THROUGH FIREWALL)
RED/LT GRN
TAN/LT GRN

5 LT BLU/BLK

3 LT BLU/YEL
TAN/ORG

TAN/WHT

2 GRY/RED

6 WHT/BLK
4 YEL/BLK

NCA
2 DK BLU
3

1 GRY

S145

P 1 P 1 P 1
P 1
BLK

R 2 R R R
2 2 2
IGNITION N D N D N D N D
COIL
(ON TOP RIGHT
CRANKSHAFT
SIDE OF ENGINE) DIGITAL TRANSMISSION RANGE (DTR) SENSOR POSITION G106
(LEFT SIDE OF TRANSMISSION) (CKP) SENSOR (TOP REAR OF
(ON LOWER FRONT ENGINE COMPT)
OF ENGINE)
152523

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3/7/2020 Engine Controls (Powertrain Management) - ALLDATA Repair
HOT AT ALL TIMES
GRY/ LT BLU/ BATTERY
RED 5 6 YEL (NOT JUNCTION
A/T A/C FUEL
USED) BOX
CLUTCH PUMP (LEFT REAR
RELAY FUSE 23 RELAY FUSE 41 OF ENGINE
CLUTCH PEDAL 20A 20A COMPT)
GRY/ POSITION (CPP)
RED SWITCH JUMPER 1 2
(LEFT OF STEERING COLUMN) 3 1 2 5

GRY/ 6

RED
PNK/YEL
RED 5

LT BLU/ORG
LT BLU/ORG
RED
LT BLU/ORG

LT BLU/ORG

LT BLU/ORG
RED

DK GRN/YEL
M/T
LT BLU/
YEL
CLUTCH PEDAL
POSITION (CPP) SWITCH (NOT
(TOP OF PEDAL SUPPORT) USED)
GRY/RED
M/T
GRY/RED
(LEFT REAR SIDE
GRY/RED OF ENGINE COMPT) LT BLU/ORG
A/T 1
RED S113 RED
1 2
LT BLU/ORG
3
VIO/ORG VIO/ORG
2 4
ORG/BLK ORG/BLK
3 5
RED/YEL DK GRN/WHT
4 6

YEL/RED
RED LT BLU/ORG 7

RED
DK GRN/WHT 1 1
5
EVAP EVAP
CANISTER EMISSIONS
COOLING FANS PURGE CANISTER
SYSTEM VALVE VENT
(ENGINE COOLING (IN LEFT VALVE
FAN RELAY) 2 FRONT OF (AT FUEL 2
ENGINE TANK)
YEL/WHT COMPT) LT BLU/YEL
6 8
LT GRN/BLK VIO/WHT

LT BLU/BLK LT BLU/BLK
7 9
VIO/WHT
10
LT GRN/BLK
11
PNK/YEL
12

YEL/WHT
13

LT BLU/YEL
8
RED/YEL
14
ORG/YEL ORG/YEL
9 15
BRN/ORG BRN/ORG
10 16
TAN/WHT TAN/WHT
11 17
GRY/ORG
18

YEL DK BLU/YEL
12 19

GRY/RED
20
RED/LT GRN RED/LT GRN
13 21
TAN/LT BLU TAN/LT BLU
14 22
GRY/WHT
23
LT GRN/RED BRN/WHT
15 24
GRY GRY/RED
16 25
DK GRN/YEL DK GRN/YEL
17 26
S111
(LEFT REAR SIDE
OF ENGINE COMPT)
TAN/LT GRN TAN/LT GRN
18 27

GRY/RED
S143 28
GRY/RED (TOP REAR OF GRY/RED
19 29
ENGINE COMPT)
TAN/YEL TAN/YEL
20 30

ORG
31
GRY/RED ORG
32
S139 ORG
(ENGINE) 33
GRY/RED
34
BRN/WHT
35
S137
(ENGINE)
YEL/RED

DK BLU/YEL
GRY/RED
YEL
1 LT GRN/RED

GRY/WHT
BRN/WHT
GRY/RED

1 GRY/ORG
1 GRY/RED

2 GRY/RED

2 GRY/RED
2

1
6 GRY

(M/T)
1

2
NCA

NCA

(A/T)
1
2
3

AIR CHARGE ENGINE COOLANT

TEMPERATURE TEMPERATURE KNOCK THROTTLE INTERMEDIATE OUTPUT
(ACT) SENSOR (ECT) SENSOR SENSOR POSITION (TP) SHAFT SPEED SHAFT SPEED
(INTEGRAL TO (TOP FRONT (TOP RIGHT SENSOR (ISS) SENSOR (OSS) SENSOR
MASS AIRFLOW OF ENGINE) SIDE OF (TOP LEFT FRONT (ABOVE DTR (ON LEFT
(MAF) SENSOR) ENGINE) OF ENGINE, ON SENSOR) REAR OF
THROTTLE BODY) TRANS)
152524

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3/7/2020 Engine Controls (Powertrain Management) - ALLDATA Repair
INSTRUMENT CLUSTER HOT IN RUN
CENTRAL
FUSE JUNCTION
4WD O/D BOX S104
2
LOW OFF (BEHIND (ENGINE)
10A
IND IND

RED
RED
RED

RED

RED

RED

RED
LEFT SIDE
CHECK OF DASH)
TACH- ANTI-
FUEL S101
OMETER SLOSH VIO/ORG
CAP (ENGINE)

RED

RED

RED

RED
MODULE
IND

NCA 4 6 5
TRANSMISSION
CONTROL

1
2

12
C220B

C220B
15
C220A

C220A

C220A

BLK/WHT 10
FUEL
SWITCH 2 1 3
INJECTORS

WHT/LT GRN
TAN/YEL

YEL/WHT
LT BLU/BLK
(TCS)

BRN/LT BLU

LT GRN/ORG

TAN/BLK
NCA

TAN

BRN/YEL
WHT
TAN/WHT
LT BLU/ORG LT BLU/ORG
1 1
RED
2
LT BLU/ORG LT BLU/ORG
3 2
VIO/ORG VIO/ORG
4 3
ORG/BLK ORG/BLK
5 4
DK GRN/WHT DK GRN/WHT
6 5

YEL/RED YEL/RED
7 6
GRY/BLK
7
GRY/ORG
8
LT BLU/BLK
S215
(BEHIND
LEFT SIDE RED/PNK
OF DASH) 9

LT BLU/YEL LT BLU/YEL
8 10

LT BLU/BLK
9
VIO/WHT VIO/WHT
10 11
LT GRN/BLK LT GRN/BLK
11 12
PNK/YEL PNK/YEL
12 13

RED
14

YEL/WHT YEL/WHT TAN/BLK

13 15
S222 BRN/YEL
16
(BEHIND TAN
LEFT SIDE 17
OF DASH) LT GRN/ORG
18

RED/YEL
14
ORG/YEL ORG/YEL
15 19
BRN/ORG BRN/ORG
16 20
TAN/WHT
17
GRY/ORG BLK/WHT
18 21
WHT/LT GRN
22
DK BLU/YEL DK BLU/YEL
19 23

GRY/RED
20
RED/LT GRN RED/LT GRN
21 24
TAN/LT BLU TAN/LT BLU
22 25
GRY/WHT GRY/WHT
23 26
BRN/WHT BRN/WHT
24 27
GRY/RED GRY/RED
25 28
DK GRN/YEL
26

RED
29
TAN/LT GRN TAN/LT GRN
27 30
RED
31
GRY/RED GRY/RED
28 32
GRY/RED GRY/RED
29 33

TAN/YEL BRN/LT BLU

30 W/O FLEX FUEL W/ FLEX FUEL 34
WHT
35
ORG ORG
31 36
ORG ORG
32 37
ORG ORG
33 38
GRY/RED GRY/RED
34 39
BRN/WHT
35
S116 REGULAR GENUINE
4X4 4X4
GRY/BLK

(LEFT REAR
DK GRN/YEL

SIDE OF
PNK/BLK

1 BRN/WHT

1 BRN/WHT
2 GRY/RED

6 GRY/RED
1 YEL/WHT

8 YEL/WHT

ENGINE COMPT)
3 RED/PNK

5 RED/PNK
2 PNK/BLK

3 PNK/BLK

2 RED/YEL

S213
1 LT BLU/BLK

(BEHIND
LT BLU/BLK

GRY/BLK
1

LEFT SIDE
GRY/BLK

FUEL
14 GRY/BLK

INERTIA FUEL FUEL OF DASH)

SHUT-OFF PUMP/ TANK
C122

(IFS) SWITCH M FUEL UNIT M

C201B

C281B
GRY/BLK

(IN RIGHT GAUGE

3

SENSOR
12

KICK PANEL)
9

FUEL TANK
4

4
3

C220B

PRESSURE
BLK BLK/ TRANSDUCER BLK BLK/
1

ORG SENSOR ORG 4X4 SPEED

S405 S209 (AT FUEL TANK S405 S209 MODE CONTROL
ASSEMBLY) GENERIC ELECTRONIC FOUR WHEEL SWITCH SERVO
BLK BLK/ BLK BLK/ MODULE (GEM) DRIVE CONTROL
(BEHIND LEFT (BEHIND LEFT (RIGHT REAR
WHT WHT (BEHIND CENTER MODULE
(LEFT FRONT OF VEHICLE) SIDE OF DASH) (LEFT FRONT OF VEHICLE) SIDE OF DASH) INSTRUMENT OF ENGINE
OF DASH) (IN RIGHT COMPT)
152526 G205 G204 G205 G204 CLUSTER KICK PANEL)

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3/7/2020 Engine Controls (Powertrain Management) - ALLDATA Repair

HOT AT BRAKE PEDAL 5R44E

ALL TIMES POSITION AUTOMATIC
CENTRAL SWITCH (BPP) TRANSMISSION
FUSE JUNCTION TRANSMISSION
SHIFT SOLENOIDS TURBINE
9 BOX FLUID
(BEHIND SHAFT TORQUE ELECTRONIC
7.5A TEMPERATURE
LEFT SIDE SPEED (TSS) CONVERTER PRESSURE
SENSOR (TFT) SENSOR
OF DASH) CLUTCH CONTROL
BRN

B A C D (TCC) (EPC)

RED/LT GRN 2
BRN 3
SOLENOID SOLENOID

S238

LT BLU/ORG 11
1

WHT/YEL 12
LT BLU/ORG 10
VIO/ORG 14

4
ORG/YEL 16

GRY/RED 8

VIO/YEL 5
HOT AT
BRN

DK GRN/WHT
LT BLU/ORG

BRN/ORG

GRY/RED
PNK/BLK

ORG/BLK
ALL TIMES
BATTERY
JUNCTION
S117 FUSE 21 BOX
(LEFT FRONT SIDE 10A (LEFT REAR
OF ENGINE COMPT) OF ENGINE
COMPT)
S100

YEL
(TRANS)
LT BLU/ORG
1

LT BLU/ORG
2
VIO/ORG 971 PNK/BLK 53
3 SHIFT SOL C
ORG/BLK 480 VIO/YEL 54
4 (TCC) SOLENOID
DK GRN/WHT 37 YEL 55
5 (B+) POWER
191 LT GRN/BLK 56
(EVAP) PURGE
YEL/RED 310 YEL/RED 57
6 KS 1 RTN
GRY/BLK 58
7
GRY/ORG 134 GRY/ORG 59
8 ISS SENSOR
74 GRY/LT BLU 60
(HO2S) 11
61
RED/PNK 791 RED/PNK 62
9 FUEL PRESSURE
63
LT BLU/YEL 199 LT BLU/YEL 64
10 (TR) SENSOR
65
66
VIO/WHT 91 VIO/WHT 67
11 (EVAP) VENT
LT GRN/BLK 679 GRY/BLK 68
12 (VSS) INPUT
PNK/YEL 331 PNK/YEL 69
13 A/C RELAY
70
RED RED 361 RED 71
14 (PCM RELAY) PWR
(TOP REAR OF S129 72
TAN/BLK ENGINE COMPT) 559 TAN/BLK 73
15 FUEL INJ 5
BRN/YEL 557 BRN/YEL 74
16 FUEL INJ 3
TAN 555 TAN 75
17 FUEL INJ 1
LT GRN/ORG 570 BLK/WHT 76
18 (PWR) GROUND
570 BLK/WHT 77
(PWR) GROUND
97 TAN/LT GRN 78
IGNITION COIL
ORG/YEL 911 WHT/LT GRN 79
19 (TCIL) LP OUTPUT
BRN/ORG 926 LT BLU/ORG 80
20 FUEL PMP RLY
925 WHT/YEL 81
(EPC) SOLENOID
BLK/WHT 1017 BLK/WHT 82
21 CHECK CAP IND
WHT/LT GRN 264 WHT/LT BLU 83
22 (IAC) SOLENOID
DK BLU/YEL 136 DK BLU/YEL 84
23 OSS SENSOR
282 DK BLU/ORG 85
(CMP) SENSOR
A/C 347 BLK/YEL 86
LT BLU/ A/C CYCLING
RED/LT GRN SYSTEM 94 RED/BLK 87
24 ORG (HO2S) 21
TAN/LT BLU 967 LT BLU/RED 88
25 (MAF) SENSOR
GRY/WHT 355 GRY/WHT 89
26 (TP) SENSOR
BRN/WHT 351 BRN/WHT 90
27 REF VOLT
GRY/RED 359 GRY/RED 91
28 SIGNAL RTN
810 RED/LT GRN 92
(BPP) SWITCH
S106 (W/A/T) 387 RED/WHT 93
(ENGINE) (HO2S) 11 HTR
RED S141 (W/M/T) 388 YEL/LT BLU 94
29 (HO2S) 21 HTR
TAN/LT GRN 389 WHT/BLK 95
LT BLU/ORG

30 (HO2S) 12 HTR
RED 96
LT BLU/

31
ORG

GRY/RED 361 RED 97

32 (PCM RELAY) PWR
GRY/RED 98
33
560 LT GRN/ORG 99
A/T M/T FUEL INJ 6
BRN/LT BLU 558 BRN/LT BLU 100
34 FUEL INJ 4
WHT 556 WHT 101
35 FUEL INJ 2
ORG 102
36
ORG 570 BLK/WHT 103
37 (PWR) GROUND
ORG 104
38
GRY/RED
39
POWERTRAIN CONTROL
MODULE (PCM)
BLK/WHT
BLK/WHT
BLK/WHT

(RIGHT REAR OF
LT BLU/ORG

LT BLU/ORG

LT BLU/ORG
RED/LT GRN

GRY/LT BLU

YEL/LT BLU

ENGINE COMPT,
RED/WHT
WHT/BLK

RED/BLK

THROUGH FIREWALL)
LT BLU/RED

ORG

ORG

ORG
TAN/LT BLU
2 DK BLU/ORG

WHT/LT BLU

BLK
1 GRY/RED

S107
RED

BLK

4
3
1
2

3
4
1
2

4
3
1
2
RED

NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA

NCA
NCA
NCA
NCA

BLK/WHT

1 2
2
4
5
3

IDLE AIR
CAMSHAFT CONTROL MASS AIRFLOW HEATED OXYGEN HEATED OXYGEN HEATED OXYGEN
POSITION (CMP) (IAC) VALVE (MAF) SENSOR SENSOR SENSOR SENSOR G104
SENSOR (ON TOP (RIGHT SIDE OF (HO2S) 12 (HO2S) 11 (HO2S) 21 (LEFT FRONT
(ON TOP LEFT FRONT ENGINE COMPT, (IN EXHAUST (IN RIGHT REAR (IN LEFT REAR OF ENGINE
REAR OF OF ENGINE) WITHIN AIR PIPE, REAR OF OF ENGINE OF ENGINE COMPT)
ENGINE) CLEANER ASSEMBLY) CATALYTIC COMPT, IN COMPT, IN
152527 CONVERTER) EXHAUST) EXHAUST)

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