Technical document

DOCUMENT NO: 05-BG340500/L.02r/0007/0

DOCUMENT TITLE Pipe spec CS22

PROJECT REFERENCE:

- Project No: BG340500

- Project Location: Rotterdam, The Netherlands
- Project Title: Semi-Mobile Flash Unit
- Client: Burando Rental Services BV

WHERE - Project Manager Authorisation: Date:

APPLICABLE
- Client Authorisation: Date:

APPROVALS
Issue Date Pages Issue Description By Check Approve

A 30/jun/14 For Client's comments ZoA TeKr LaE

0 8/jul/14 For approval TeKr BlT LaE

Entire document DOCUMENT ISSUED FOR:

Issued this revision In house review Purchase
Revised pages only Client approval Construction
Issued this revision Inquiry

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BE-WI-202-01-f09a-rev 0 Page 1 of 7
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Design code: ASME B31.3

Service: Process lines
Corrosion allowance: 3 mm
Service limits: Temp (°C) -20 / 38 50 100 150 200 250 300 325
Press. (barg) 51,0 50,1 46,6 45,1 43,8 42,0 39,9 38,8
Suitable for full vacuum for all sizes
Test pressure at 20°C = 76.53 barg max.

Size range Component Material

(NPS) Ends Description Rating / Thickness specification specification Notes
Pipe
1/2 - 1 1/2 PE Smls pipe Sch 160 ASME B36.10M ASTM A333-6
2-6 BE Smls pipe Sch 80 ASME B36.10M ASTM A333-6
8 BE Smls pipe Sch 60 ASME B36.10M ASTM A333-6
10 - 12 BE Smls pipe XS ASME B36.10M ASTM A333-6
14 - 24 BE Smls pipe Sch 40 ASME B36.10M ASTM A333-6

Fittings
1/2 - 1 1/2 BE Smls elbow 45°/90°, LR Sch 160 ASME B16.9 ASTM A420-WPL6
2-6 BE Smls elbow 45°/90°, LR Sch 80 ASME B16.9 ASTM A420-WPL6
8 BE Smls elbow 45°/90°, LR Sch 60 ASME B16.9 ASTM A420-WPL6
10 - 12 BE Smls elbow 45°/90°, LR XS ASME B16.9 ASTM A420-WPL6
14 - 24 BE Smls elbow 45°/90°, LR Sch 40 ASME B16.9 ASTM A420-WPL6
1/2 - 1 1/2 BE Smls reducer conc/ecc Sch 160 ASME B16.9 ASTM A420-WPL6 See reducer table
2-6 BE Smls reducer conc/ecc Sch 80 ASME B16.9 ASTM A420-WPL6 See reducer table
8 BE Smls reducer conc/ecc Sch 60 ASME B16.9 ASTM A420-WPL6 See reducer table
10 - 12 BE Smls reducer conc/ecc XS ASME B16.9 ASTM A420-WPL6 See reducer table
14 - 24 BE Smls reducer conc/ecc Sch 40 ASME B16.9 ASTM A420-WPL6 See reducer table
1/2 - 1 1/2 BE Smls equal/reducing tee Sch 160 ASME B16.9 ASTM A420-WPL6 See branch table
2-6 BE Smls equal/reducing tee Sch 80 ASME B16.9 ASTM A420-WPL6 See branch table
8 BE Smls equal/reducing tee Sch 60 ASME B16.9 ASTM A420-WPL6 See branch table
10 - 12 BE Smls equal/reducing tee XS ASME B16.9 ASTM A420-WPL6 See branch table
14 - 24 BE Smls equal/reducing tee Sch 40 ASME B16.9 ASTM A420-WPL6 See branch table
1/2 - 1 1/2 BE Smls cap Sch 160 ASME B16.9 ASTM A420-WPL6
2-6 BE Smls cap Sch 80 ASME B16.9 ASTM A420-WPL6
8 BE Smls cap Sch 60 ASME B16.9 ASTM A420-WPL6
10 - 12 BE Welded cap XS ASME B16.9 ASTM A420-WPL6
14 - 24 BE Welded cap Sch 40 ASME B16.9 ASTM A420-WPL6
1/2 - 1 1/2 BE Weldolet Sch 160 MSS SP-97 ASTM A420-WPL6 See branch table

Flanges
1/2 - 1 1/2 RF Welding neck flange Class 300 / Sch 160 ASME B16.5 ASTM A350 LF2
2-6 RF Welding neck flange Class 300 / Sch 80 ASME B16.5 ASTM A350 LF2
8 RF Welding neck flange Class 300 / Sch 60 ASME B16.5 ASTM A350 LF2
10 - 12 RF Welding neck flange Class 300 / XS ASME B16.5 ASTM A350 LF2
14 - 24 RF Welding neck flange Class 300 / Sch 40 ASME B16.5 ASTM A350 LF2
1/2 - 24 RF Blind flange Class 300 ASME B16.5 ASTM A350 LF2

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BE-WI-202-01-f09a-rev 0 Page 2 of 7
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Design code: ASME B31.3

Service: Process lines
Corrosion allowance: 3 mm
Service limits: Temp (°C) -20 / 38 50 100 150 200 250 300 325
Press. (barg) 51,0 50,1 46,6 45,1 43,8 42,0 39,9 38,8
Suitable for full vacuum for all sizes
Test pressure at 20°C = 76.53 barg max.

Size range Component

(NPS) Description specification Notes
Bolts
ASTM A193 B7 /
1/2 - 24 Stud bolts full threaded, with 2 semi-finished heavy hex nuts A194 2H

Gaskets
Spiral wound gasket, SS316L with graphite filler. Inner ring and spiral in SS316L, outer
1/2 - 24 ring in carbon steel. ASME B16.20

Gate valves

1/2 - 24 Gate valve, Class 300, RF, A350-LF2 Cl.1 / A352-LCC, trim SS 316, Stellite API 602 / API 600

Globe valves

1/2 - 24 Globe valve, Class 300, RF, A350-LF2 Cl.1 / A352-LCC, trim SS 316, Stellite API 602 Only for throttling

Check valves
Swing check valve, Class 300, A350-LF2 Cl.1 / A352-LCC, trim SS 316, Stellite
1/2 - 24 (wafer type preferred) API 602 / API 594

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BE-WI-202-01-f09a-rev 0 Page 3 of 7
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Reducer table

SMALL SIZE
1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
24 - - - - - - - - - - - - R R R -
20 - - - - - - - - - - R R R R -
18 - - - - - - - - - R R R R -
16 - - - - - - - - R R R R -
14 - - - - - - - R R R R -
12 - - - - - - - R R R -
LARGE SIZE

10 - - - - - - R R R -
8 - - - - - - R R -
6 - - - - - R R -
4 - - - R R R -
3 - - - R R -
2 - R R R -
1 1/2 R R R -
1 R R -
3/4 R -
1/2 -

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BE-WI-202-01-f09a-rev 0
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Branch table

BRANCH SIZE
1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
PR PR PR PR PR PR PR PR PR
24 W W W W (55) (60) (65) (75) (100) (125) (150) (165) (190) TR TR T
PR PR PR PR PR PR PR PR
20 W W W W (55) (60) (65) (75) (100) (125) (150) (165) TR TR T
PR PR PR PR PR PR PR
18 W W W W (55) (60) (65) (75) (100) (125) (150) TR TR T
PR PR PR PR PR PR
16 W W W W (55) (60) (65) (75) (100) (125) TR TR T
PR PR PR PR PR
14 W W W W (55) (60) (65) (75) (100) TR TR T
PR PR PR PR PR
12 W W W W (55) (60) (65) (75) (100) TR T
PR PR PR PR
10 W W W W (55) (60) (65) (75) TR T
HEADER SIZE

PR PR PR
8 W W W W (55) (60) (65) TR T

6 W W W W P P P T

4 W W W W P P T

3 W W W W P T

2 W W W TR T P = Pipe to Pipe Connection (Set-in)

1 1/2 TR TR TR T PR = Reinforced Pipe to Pipe Connection (Set-in)

1 TR TR T T = Equal Tee

3/4 TR T TR = Reducing Tee

1/2 T W = Weldolet

1/4" threaded tell-tale hole, shall

Outside diameter of reinforcing pad: acc.
values between brackets (in mm) in branch
table above.
not be plugged, but shall be filled
with a non-corrosive compound or
grease to prevent the ingress of
water after the test for tightness of
the weld.

Thickness (and material) same

as header pipe

________________________________________________________________________________________ Page 5 of 7

BE-WI-202-01-f09a-rev 0
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Pressure connections with seal:

For header sizes NPS 2 and larger

Instrumentation

3
Piping
2
1
MTO code:
* 4
Item 1 : NPS 2 pipe, length 100 mm
Item 2 : NPS 2 welding neck flange
Item 3 : NPS 2 gate valve
Item 4 : 2 Brackets 6x30 mm at 90°
* Branch connection as per branch table

Pressure connections without seal:

For header sizes NPS 1 and larger

Instrumentation
4

3 Piping

2
1 MTO code:

* 5 Item 1 : NPS 1 pipe, length 100 mm

Item 2 : NPS 1 welding neck flange
Item 3 : NPS 1 gate valve
Item 4 : NPS 1 blind flange
Item 5 : 2 Brackets 6x30 mm at 90°
* Branch connection as per branch table

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Page 6 of 7

BE-WI-202-01-f09a-rev 0
 Project: BG340500 Rev.: 0
Client: Burando Rental Services BV Date: 8 Jul 2014
Doc N°: 05-BG340500/L.02r/0007/0

Pipe Specification CS22

Class 300 - Low Temperature Carbon Steel

Temperature measurement connections:

For header sizes NPS 3 and larger

Instrumentation
2
175

1 Piping

MTO code:

Item 1 : NPS 2 pipe

Item 2 : NPS 2 welding neck flange

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Page 7 of 7

BE-WI-202-01-f09a-rev 0
Attachment to the Pipe specification

Since the Flashing Units FU01 and FU02 are being built in Fujairah the requirement of low-
temperature material (ASTM A333-6 / A420-WPL6 / A350 LF2) is no longer necessary.

It is allowed to use the following materials for the construction of piping in FU01 and FU02

• API 5L Gr. B for piping

• ASTM A105 / A234 WPB for fittings