DC Power Distribution

DC Power Distribution
Circuit/Mechanical Descriptions.....................................................................................................................................................2
PS1 Output....................................................................................................................................................................................2
+5VDC Output ..........................................................................................................................................................................2
+12VDC Output ........................................................................................................................................................................6
±15VDC Output ........................................................................................................................................................................7
PS2 Output....................................................................................................................................................................................8
PS3 Output..................................................................................................................................................................................10
Functional Tests.............................................................................................................................................................................11
Fault Isolation.................................................................................................................................................................................12
Adjustment .....................................................................................................................................................................................13
Miscellaneous.................................................................................................................................................................................13

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DC Power Distribution

Circuit/Mechanical Descriptions
This section applies to the outputs of PS1, PS2, and PS3 power supplies. When you turn on the Workstation, AC operating power
and KEY POWER control power combine to energize these power supplies.

PS1 Output
The J1 connector outputs of PS1 are 3 lines of +5VDC, 1 line of+12VDC, 1 line of –15VDC, and 1 line of +15VDC, as shown in
the following subsections.

+5VDC Output

For an illustration of the PS1 +5VDC output, refer to the following diagram:
All 3 lines of the+5VDC outputs connect to the Power/Motor Relay PCB at P8. On the PCB, Fuse F6 protects an unused pair of
outputs on Connector P11. F7 protects one line outputting on Connector P9, leading to the Hand Switch.
Three additional outputs from the Power/Motor Relay PCB are provided on Connector P8; all three lead to P4 of the Power/Signal
Interface PCB. P4 provides paths to two fuses, F9 and F12.
Through F9, +5VDC passes to the Backplane and the Generator Driver PCB. On the Backplane, the +5VDC is used by the three
PCBs that sit on it---Fluoro Functions, X-Ray Controller, and HV Supply Regulator. The +5VDC going to the Generator Driver
PCB becomes the reference voltage for the board.
Through F12, +5VDC passes to the Control Panel Processor I/O PCB, where it is used as reference voltage for the board (VCC),
and also for alarm circuitry (ALARM +5V). Both are then provided to the Control Panels and the Control Panel Processor PCB.

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DC Power Distribution

TP13

J2 P8
+5V
3 3

PS1 +5V
2 2
P11
F6
+5V Spare
1 1 1
Unused
Spare
2

5 P9
F7
+5V Hand
6 1 J3 P3
Switch

Power/Motor Relay PCB

To +5 Output
Sheet 2

PS1 +5VDC Output (sheet 1 of 3)

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DC Power Distribution

P6 P3
TP3 +5V
1 10
F12
+5V Control Panel
2 11 Processor I/O PCB
+5V
3 15 See +5 Output
P4 Sheet 3

From +5 Output +5V

Sheet 1 2 P11 P5
TP3 +5V
1 6 1 FL1
F9
+5V
7 6

Backplane
P10
+5V
4 TP25 VCC
P2
Power/Signal Interface PCB
5 FL1

Generator Driver PCB

PS1 +5VDC Output (sheet 2 of 3)

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DC Power Distribution

J1
17

P4 18
TP3 VCC
VCC
17
19

18 FL2
J2
1
19
2
P5
3
1
TP2
Control Panel
VCC
Processor PCB
2

FL1 3

P1 P1
VCC
17 17

P3
18 18
From +5 Output +5V CPP
10 VCC
Sheet 2 19 19
+5V CPP Left Control Panel
11
20 20 (Key/Display)
Alarm +5V
15 Alarm +5V Alarm +5V
21 21

Alarm P6 J4
Alarm +5V
TP3 1 1

P7 J4
Alarm +5V
1 1

P2 P1
VCC
17 17
VCC

18 18
Right Control Panel
VCC (Key/Display)
19 19

20 20

21 21

Control Panel Processor I/O PCB

PS1 +5VDC Output (sheet 3 of 3)

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DC Power Distribution

+12VDC Output

For an illustration of the PS1 +12VDC output, refer to the following diagram:

TP16 CCD
Voltage P10 P5 A3J1
F5 Camera
Dropping
COOLER_SPLY Cooler
Resistor 2 9 26
Array Power

Fluoro Functions PCB

Backplane
TP14
J2 P8
+12V
PS1 8 7
F3 P12
1 IGBT Fan
F2
4 (No Connection)

F4
P11 X-Ray
Tube
4
Cooling
Fan
Power/Motor Relay PCB 3
No Connect

PS1 +12VDC Output

PS1 provides one line of +12VDC to Connector P8 of the Power/Motor Relay PCB, where it divides into separate circuits
protected by Fuse F2, F3, F4, and F5. F2 connects to P12-4, and is not used. F3 connects to P12-1, which in turn goes to the
IGBT PCB fan. F4 leaves the board via Connector P11, providing power to the X-ray tube cooling fan. F5 is processed by a
voltage dropping resistor array, and exits the board via Connector P10 as COOLER_SPLY, going to the CCD Camera cooling
control circuitry.

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DC Power Distribution

±15VDC Output

For an illustration of the PS1 ±15VDC output, refer to the following diagram:

TP3 -12V
P10 P2
-15 VDC TP9 12V
3 4 P11
Power P2
+15 VDC Conditioning POS_12V POS_12V
1 1 4 4
J2 P4 F7
-15 VDC
11 9 TP20 +12V
P11
PS1 +15 VDC TP5 +15 VDC Generator Driver PCB Filament Driver PCB
13 6 1
F8
+15 VDC
5

TP4 -15 VDC

3
-15 VDC Backplane
2

P5 +15V
Power/Signal Interface PCB 2

-15V

PS1 ±15VDC Output

PS1 provides one line each of –15VDC and +15VDC to the Power/Signal Interface PCB, where each line is divided such that
there are 3 pairs exiting the board. One pair consists of a plus and a minus voltage. Another pair consists of two positive lines. A
third pair consists of two negative lines. Fuse F7 protects the three negative lines, and Fuse F8 takes care of the three positive
lines.
The ±15VDC pair exits the board from P10, and connects to the Generator Driver PCB, where they are processed by power
conditioning circuitry that produces -12 and +12 volts for operation of the board, and also the POS_12V, which exits via P11
going to the Filament Driver PCB to furnish that board’s 12-volt operating power.

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DC Power Distribution

The +15VDC and –15 VDC lines exit the board at P11, going to the Backplane. The +15VDC provides operating power. Both are
provided through edge connector hookup to the three PCBs that reside on the Backplane.

PS2 Output
Power Supply PS2 provides operating power for the CCD camera, Image Intensifier power supply, and the Interlocks. However,
before discussing the PS2 outputs, you should understand more about the 115VAC input to PS2 as illustrated in the AC Power
Distribution diagram below. The 115VAC connects directly to PS2, as shown. However, that input goes internally direct to the T2
transformer, which is a separate FRU in the Stator system (see Stator Control, later in this manual). T2 then provides the true AC
inputs to PS2. In the next diagram, you can see those AC inputs, as well as the DC outputs.
Notice in the diagram below that all the PS2 outputs connect to the Power/Signal Interface PCB, in order to give you test points
and fuse protection for each individual main circuit. From there, all outputs except the +24 VDC supply provide the various DC
voltages needed for operation of the CCD Camera. The +24VDC supplies operating power for the Image Intensifier power supply
and the Interlocks system (see the Interlocks chapter, later in this manual.

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DC Power Distribution

T2

22.5 VAC

115 VAC
28 VAC

38 VAC
1 2 4 6

P9 P7 J8 J3
F13
+6.0V +6.0V
1 1 1 6 9

+6.0V +6.0V
8 8 5 7 8
F14
-6.0V -6.0V
115 VAC-PH-PS2 2 2 2 10 3
PS2
(See AC -6.0V -6.0V
Power 9 9 6 11 2
Distribution) F15
+14V +14V
3 3 3 5 10
F16
-14V -14V
10 10 7 12 1
TP2
F11
+24V CCD Camera
11 12 8 P8
Camera Cover
Power/Signal Interface PCB
P7 TP1

7 See "Interlock"

Power/Motor Relay PCB

Power Supply PS2 Outputs

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DC Power Distribution

The operating power for the Interlock system and the Image Intensifier power supply is further divided as shown in the next
diagram.

P7 K7 P5 J7
24V_IN
II
7 6 15 Power
Supply
P1
24V_INTERLOCK
1 1 II_ON
(see "Image Intensifier
and Power Supply")
See "Interlocks"
Section

Power/Motor Relay PCB

DC Operating Power for CCD Camera and Image Intensifier

In the Power/Signal Interface PCB, the +24VDC is divided into two separate circuits. The 24V_INTERLOCK does two things---
connects directly to the Interlock system, and also to the K7 relay coil, then to the Image Intensifier as II_ON. The II_ON becomes
a status signal monitored by the X-ray Controller PCB.
The 24V_IN goes into the Interlock system, and also to the K7 relay contact. Thus, with the PS2 +24VDC circuit energized, K7
controls power to the Image Intensifier power supply.

PS3 Output
Power Supply PS3 receives operating power as shown in the AC Power Distribution chapter of this manual. The PS3 output is
dedicated strictly to the vertical column. For details see the Vertical Column chapter of this manual.

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DC Power Distribution

Functional Tests
To functionally test the DC Power Distribution function, perform the following applicable tests
1. PS 1 Testing
A. A short or overload on any PS1 output causes that output to drop. Look for obvious problems like shorted or loose
connections on P1 and P2.
B. There are no designated test points for PS1. However, check inputs by probing P1 and outputs by probing P2.
C. If PS1 outputs continue to be incorrect, perform calibration (see Calibration chapter in this manual). If the calibration does
not correct the outputs problem, replace PS1
2. PS2 Testing
A. Check the following test points and indicator lights on PS2.
Test Indicator Voltage
Point Light
TP2 DS3 -14VDC
TP3 DS2 +24VDC
TP4 DS4 +14VDC
TP5 DS1 +6VDC
TP6 DS5 -6VDC

B. A short or overload on any PS1 output causes that output to drop. Look for obvious problems like shorted or loose
connections on input and output connectors.
3. PS3 Testing
There are no accessible circuit breakers or fuses on the power supply itself. However check output connector P6 on
Power/Signal Interface PCB and the PS3 input connector for loose connections and probe for correct voltage of 115VAC.

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DC Power Distribution

Fault Isolation
Failure Possible Cause Remedy
Hand Switch indicator lights off; Blown fuse F7 on Power/Motor Replace fuse.
VFDs OK; bootup OK Relay PCB
Loose connectors Check Connectors P8 and P9 on Power/Motor
Relay PCB. Also check Hand Switch
connector J3/P3.
VFDs inoperative. Handswitch Blown fuse F12 on Power/Signal Replace fuse.
Indicator lights OK; bootup Interface PCB.
otherwise OK
Loose connectors Check Connectors P6 on Power/Signal
Interface PCB, and P3 on Control Panel
Processor I/O PCB.
VFDs, Handswitch indicator lights Blown fuse F9 on Power/Signal Replace fuse.
OK, no bootup Interface PCB
Loose connectors Check Connector P11 on Power/Signal
Interface PCB.
Check Connectors P5 on Backplane, and P2
on Generator Driver PCB.
Interlock system down, preventing Blown fuse F11 on Power/Signal Replace fuse
X-rays and resetting the system Interface PCB.
Check test points and indicator lights.
+24VDC section of PS2 failed Replace PS2
No video, no pilot tone (“LIVE” Blown fuses F13 or F14 Replace fuses
message does not appear in lower
right-hand corner of Workstation left-
hand monitor).

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DC Power Distribution

Failure Possible Cause Remedy

No video, but pilot tone OK
Neither Vertical Lift Column lift
button works
One lift button works, but the other
one does not
+ or –6VDC section of PS2 failed
Blown fuses F15 or F16
+ or –14VDC sections of PS@ failed
AC input problem
Defective switch
Check connector P7 on the Power/Signal
Interface PCB
Check test points and indicator lights.
Replace fuses
Check connector P7 on the Power/Signal
Interface PCB
Replace PS2
Refer to AC Power Distribution chapter in this
manual
Check switch continuity (each switch contains
two momentary closure SPST switches).

Adjustment
Adjustments for PS1 are provided in the Calibration section of this manual.

Miscellaneous

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DC Power Distribution

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