Our planet is shrouded in water, and yet 8 million children distribution/collection system is one thing; taking sam- under the age of five will die this year from lack of safe ples, operating equipment, monitoring conditions, and water. determining settings for chemical feed systems and high- pressure pumps, along with performing laboratory tests United Nations Environmental Program and recording the results in the plant daily operating log is another. 2.1 WATER AND WASTEWATER It is, however, the non-typical functions, the diverse functions, and the off-the-wall functions that cause us to OPERATORS describe operators as jacks-of-all-trades. For example, in To begin our discussion of water and wastewater opera- addition to their normal, routine, daily operating duties, tors, it is important that we point out a few significant operators may be called upon to make emergency repairs factors. to systems (e.g., making a welding repair to a vital piece of machinery to keep the plant or unit process on line), • Employment as a water and wastewater operator perform material handling operations, make chemical is concentrated in local government and private additions to process flow; respond to hazardous materials water supply and sanitary services companies. emergencies, make confined space entries, perform site • Postsecondary training is increasingly an asset landscaping duties, and carry out several other assorted as the number of regulated contaminants grows functions. Remember, the plant operator’s job is to keep and treatment unit processes become more the plant running and to make permit. Keeping the plant complex. running, the flow flowing, and making permit — no matter • Operators must pass examinations certifying what — requires not only talent but also the performance that they are capable of overseeing various of a wide range of functions, many of which are not called treatment processes. for in written job descriptions.1 • Operators have a relatively high incidence of on-the-job (OTJ) injuries. 2.2 SETTING THE RECORD STRAIGHT To properly operate a water treatment and distribution Based on our experience, we have found that most people and/or a wastewater treatment and collection system usu- either have a preconceived notion as to what water and ally requires a team of highly skilled personnel filling a wastewater operations are all about, or they have nary a variety of job classifications. Typical positions include clue. On the one hand, we understand that clean water is plant manager/plant superintendent, chief operator, lead essential for everyday life. Moreover, we have at least a operator, operator, maintenance operator, distribution vague concept that water treatment plants and water oper- and/or interceptor system technicians, assistant operators, ators treat water to make it safe for consumption. On the laboratory professionals, and clerical personnel, to list just other hand, when it comes to wastewater treatment and a few. system operations, many of us have an ingrained image Beyond the distinct job classification titles, over the of a sewer system managed and run by a bunch of sewer years those operating water and wastewater plants have rats. Others give wastewater and its treatment and the folks been called by a variety of titles. These include water who treat it no thought at all (that is, unless they are irate jockey, practitioner of water, purveyor of water, sewer rat, ratepayers upset at the cost of wastewater service). or just plain water or wastewater operator. Based on our Typically, the average person has other misconcep- experience we have come up with a title that perhaps more tions about water and wastewater operations. For example, closely characterizes what the water and wastewater oper- very few people can identify the exact source supply of ator really is: a jack-of-all-trades. This characterization their drinking water. Is it pumped from wells, rivers, or seems only fitting when you take into account the knowl- streams to water treatment plants? Similarly, where is it edge and skills required of operators to properly perform treated and distributed to customers? The average person their assigned duties. Moreover, operating the plant or is clueless as to the ultimate fate of wastewater. Once the
toilet is flushed, it is out of sight out of mind and that is Typical examples of the computer-literate operator’s that. work (for illustrative purposes only) are provided as Beyond the few functions we have pointed out up to follows:2 this point, what exactly is it those water and wastewater operators, the 90,000+ jacks-of-all-trades in the U.S. do? • Monitors, adjusts, starts, and stops automated Operators in both water and wastewater treatment systems water treatment processes and emergency control unit processes and equipment to remove or destroy response systems to maintain a safe and efficient harmful materials, chemical compounds, and microorgan- water treatment operation; monitors treatment isms from the water. They also control pumps, valves, and plant processing equipment and systems to identify malfunctions and their probable cause other processing equipment (including a wide array of following prescribed procedures; places equip- computerized systems) to convey the water or wastewater ment in or out of service or redirects processes through the various treatment processes (unit processes), around failed equipment; following prescribed and dispose (or reuse) of the removed solids (waste mate- procedures monitors and starts process related rials: sludge or biosolids). Operators also read, interpret, equipment, such as boilers, to maintain process and adjust meters and gauges to make sure plant equip- and permit objectives; refers difficult equip- ment and processes are working properly. They operate ment maintenance problems and malfunctions chemical-feeding devices, take samples of the water or to supervisor; monitors the system through a wastewater, perform chemical and biological laboratory process integrated control terminal or remote analyses, and adjust the amount of chemicals, such as station terminal to assure control devices are chlorine, in the water and wastestream. They use a variety making proper treatment adjustments; operates of instruments to sample and measure water quality, and the central control terminal keyboard to perform common hand and power tools to make repairs and adjust- backup adjustments to such treatment processes ments. Operators also make minor repairs to valves, as influent and effluent pumping, chemical feed, pumps, basic electrical equipment and other equipment. sedimentation, and disinfection; monitors spe- (Electrical work should only be accomplished by qualified cific treatment processes and security systems personnel.) at assigned remote plant stations; observes and As mentioned, water and wastewater system operators reviews terminal screen display of graphs, increasingly rely on computers to help monitor equipment, grids, charts and digital readouts to determine store sampling results, make process-control decisions, process efficiency; responds to visual and audible schedule and record maintenance activities, and produce alarms and indicators that indicate deviations reports. Computer-operated automatic sampling devices from normal treatment processes and chemical hazards; identifies false alarms and other indi- are beginning to gain widespread acceptance and use in cators that do not require immediate response; both industries, especially at the larger facilities. When a alerts remote control locations to respond to system malfunction occurs, operators may use system alarms indicating trouble in that area; performs computers to determine the cause and the solution to the alarm investigations. problem. • Switches over to semiautomatic or manual con- trol when the computer control system is not 2.2.1 THE COMPUTER-LITERATE JACK properly controlling the treatment process; off- scans a malfunctioning field sensor point and At many modern water and wastewater treatment plants inserts data obtained from field in order to operators are required to perform skilled treatment plant maintain computer control; controls automated operations work and to monitor, operate, adjust and regulate mechanical and electrical treatment processes a computer-based treatment process. In addition, the opera- through the computer keyboard when computer tor is also required to operate and monitor electrical, programs have failed; performs field tours to mechanical, and electronic processing and security equip- take readings when problems cannot be cor- ment through central and remote terminal locations in a rected through the computer keyboard; makes solids processing, water purification or wastewater treatment regular field tours of the plant to observe physical plant. In those treatment facilities that are not completely or conditions; manually controls processes when partially automated, computer-controlled computers are necessary. used in other applications, such as in clerical applications • Determines and changes the amount of chemicals and in a computer maintenance management system to be added for the amount of water, waste- (CMMS). The operator must be qualified to operate and water, or biosolids to be treated; takes periodic navigate such computer systems. samples of treated residuals, biosolids processing
products and by-products, clean water, or amounts of liquid waste flow into sewers, exceeding a wastewater for laboratory analysis; receives, plant’s treatment capacity. Emergencies can also be caused stores, handles and applies chemicals and other by conditions inside a plant, such as oxygen deficiency supplies needed for operation of assigned sta- within a confined space or exposure to toxic and/or explo- tion; maintains inventory records of suppliers sive off-gases such as hydrogen sulfide and methane. To on hand and quantities used; prepares and sub- handle these conditions, operators are trained to make an mits daily shift operational reports; records emergency management response and use special safety daily activities in plant operation log, computer equipment and procedures to protect co-workers, public database or from a computer terminal; changes health, the facility, and the environment. During emergen- chemical feed tanks, chlorine cylinders, and cies, operators may work under extreme pressure to correct feed systems; flushes clogged feed and sam- problems as quickly as possible. These periods may create pling lines. dangerous working conditions; operators must be • Notes any malfunctioning equipment; makes extremely careful and cautious. minor adjustments when required; reports Operators who must aggressively respond to hazard- major malfunctions to higher-level operator and ous chemical leaks or spills (e.g., enter a chlorine gas filled enters maintenance and related task information room and install chlorine repair kit B on a damaged 1-ton into a CMMS and processes work requests for cylinder to stop the leak) must possess a Hazardous Mate- skilled maintenance personnel. rials (HAZMAT) emergency response technician 24-hour • Performs routine mechanical maintenance such certification. Additionally, many facilities, where elemen- as packing valves, adjusting belts, and replacing tal chlorine is used for disinfection, odor control, or other shear pins and air filters; lubricates equipment process applications, require operators to possess an by applying grease and adding oil; changes and appropriate certified pesticide applicator training comple- cleans strainers; drains condensate from pres- tion certificate. Because of OSHA’s specific confined sure vessels, gearboxes, and drip traps; performs space requirement whereby a standby rescue team for minor electrical maintenance such as replacing entrants must be available, many plants require operators bulbs and resetting low voltage circuit switches; to hold and maintain cardiopulmonary resuscitation/first prepares equipment for maintenance crews by aid certification. unblocking pipelines, pumps, and isolating and draining tanks; checks equipment as part of a Note: It is important to point out that many waste- preventive and predictive maintenance program; water facilities have substituted elemental chlo- reports more complex mechanical-electrical rine with sodium or calcium hypochlorite, problems to supervisors. ozone, or ultraviolet irradiation because of the • Responds, in a safe manner, to chlorine leaks stringent requirements of OSHA’s Process and chemical spills in compliance with the Safety Management Standard (29 CFR Occupational Safety and Health Admimistra- 1910.119) and the U.S. Environmental Protection tion’s (OSHA) Hazardous Waste Operational Agency’s (EPA) Risk Management Program. and Emergency Response (29 CFR 1910.120) This is not the case in most water treatment requirements and with plant specific emergency operations. In water treatment systems, elemen- response procedures; participates in chlorine tal chlorine is still employed because it provides and other chemical emergency response drills. chlorine residual that is important in maintain- • Prepares operational and maintenance reports ing safe drinking water supplies, especially as required, including flow and treatment infor- throughout lengthy distribution systems. mation; changes charts and maintains recording equipment; utilizes system and other software 2.2.3 OPERATOR DUTIES, NUMBERS, packages to generate reports and charts and AND WORKING CONDITIONS graphs of flow and treatment status and trends; maintains workplace housekeeping. The specific duties of plant operators depend on the type and size of plant. In smaller plants, one operator may 2.2.2 PLANT OPERATORS AS EMERGENCY RESPONDERS control all machinery, perform sampling and lab analyses, keep records, handle customer complaints, troubleshoot As mentioned, occasionally operators must work under and make repairs, or perform routine maintenance. In emergency conditions. Sometimes these emergency con- some locations, operators may handle both water treat- ditions are operational and not necessarily life threatening. ment and wastewater treatment operations. In larger plants A good example occurs during a rain event when there with many employees, operators may be more specialized may be a temporary loss of electrical power and large and only monitor one unit process (e.g., a solids handling
operator who operates and monitors an incinerator). Along or rotating shifts. Some overtime is occasionally required with treatment operators, plant staffing may include envi- in emergencies. ronmentalists, biologists, chemists, engineers, laboratory Over the years, statistical reports have related histor- technicians, maintenance operators, supervisors, clerical ical evidence showing that the water and wastewater help, and various assistants. industry is an extremely unsafe occupational field. This In the U.S., notwithstanding a certain amount of less than stellar safety performance has continued to dete- downsizing brought on by privatization activites, employ- riorate even in the age of the Occupational Safety and ment opportunities for water and wastewater operators Health Act of 1970. have increased in number. The number of operators has The question is why is the water and wastewater treat- increased because of the ongoing construction of new ment industry’s OTJ injury rate so high? Several reasons water and wastewater and solids handling facilities. In help to explain this high injury rate. First, all of the major addition, operator jobs have increased because of water classifications or hazards exist at water and wastewater pollution standards that have become increasingly more treatment plants (typical exception radioactivity): stringent since adoption of two major federal environmental regulations: The Clean Water Act of 1972 (and subsequent • Oxygen deficiency amendments), which implemented a national system of • Physical injuries regulation on the discharge of pollutants, and the Safe • Toxic gases and vapors Drinking Water Act (SDWA) of 1974, which established • Infections standards for drinking water. • Fire Operators are often hired in industrial facilities to • Explosion monitor or pretreat wastes before discharge to municipal • Electrocution treatment plants. These wastes must meet certain mini- mum standards to ensure that they have been adequately Along with all the major classifications of hazards, pretreated and will not damage municipal treatment facil- other factors cause the high incidence of injury in the ities. Municipal water treatment plants also must meet water and wastewater industry. Some of these can be stringent drinking water standards. This often means that attributed to: additional qualified staff members must be hired to monitor and treat/remove specific contaminants. Complicating the • Complex treatment systems problem is the fact that the list of contaminants regulated • Shift work by these regulations has grown over time. For example, the 1996 SDWA Amendments include standards for mon- • New employees itoring Giardia and Cryptosporidium, two biological • Liberal workers’ compensation laws organisms (protozoans) that cause health problems. Oper- • Absence of safety laws ators must be familiar with the guidelines established by • Absence of safe work practices and safety federal regulations and how they affect their plant. In programs addition to federal regulations, operators must be aware of any guidelines imposed by the state or locality in which Experience has shown that a lack of well-managed the treatment process operates. safety programs and safe work practices are major factors Another unique factor related to water and wastewater causing the water and wastewater industry’s high inci- operators is their working conditions. Water and waste- dence of OTJ injuries. water treatment plant operators work indoors and outdoors in all kinds of weather. Operators’ work is physically 2.3 OPERATOR CERTIFICATION/LICENSURE demanding and often is performed in unclean locations (hence, the emanation of the descriptive but inappropriate A high school diploma or its equivalency usually is title, sewer rat). They are exposed to slippery walkways; required as the entry-level credential to become a water or vapors; odors; heat; dust; and noise from motors, pumps, wastewater treatment plant operator-in-training. Operators engines, and generators. They work with hazardous chem- need mechanical aptitude and should be competent in basic icals. In water and wastewater plants, operators may be mathematics, chemistry, and biology. They must have the exposed to many bacterial and viral conditions. As men- ability to apply data to formulas of treatment requirements, tioned, dangerous gases, such as methane and hydrogen flow levels, and concentration levels. Some basic familiar- sulfide, could be present so they need to use proper safety ity with computers also is necessary because of the present gear. trend toward computer-controlled equipment and more Operators generally work a 5-day, 40-hour week. sophisticated instrumentation. Certain operator positions, However, many treatment plants are in operation 24/7, and particularly in larger cities, are covered by civil service operators may have to work nights, weekends, holidays, regulations. Applicants for these positions may be required
to pass a written examination testing mathematics skills, state licensure examinations are provided by various state mechanical aptitude, and general intelligence. and local agencies. Many employers provide tuition assis- Because treatment operations are becoming more tance for formal college training. complex, completion of an associate’s degree or 1-year Whether received from formal or informal sources, certificate program in water quality and wastewater treat- training provided for or obtained by water and wastewater ment technology is highly recommended. These creden- operators must include coverage of very specific sub- tials increase an applicant’s chances for both employment and promotion. Advanced training programs are offered ject/topic areas. Though much of their training is similar throughout the country. They provide a good general or the same, Tables 2.1 and 2.2 list many of the specific through advanced training on water and wastewater treat- specialized topics waterworks and wastewater operators ment processes, as well as basic preparation for becoming are expected to have a fundamental knowledge. a licensed operator. They also offer a wide range of com- puter training courses. Note: It is important to note that both water and wastewater operators must have fundamental New water and wastewater operators-in-training typ- ically start out as attendants or assistants and learn the knowledge of basic science and math operations. practical aspects of their job under the direction of an Note: For many water and wastewater operators, experienced operator. They learn by observing, show-and- crossover training or overlapping training is tell, and doing routine tasks. These tasks can include common practice. recording meter readings; taking samples of liquid waste and sludge; and performing simple maintenance and repair work on pumps, electrical motors, valves, and other plant or system equipment. Larger treatment plants generally TABLE 2.1 combine this OTJ training with formal classroom or self- Specialized Topics for Wastewater Operators paced study programs. Some large sanitation districts Wastewater math Fecal coliform testing operate their own 3- to 4-year apprenticeship schools. In Troubleshooting techniques Recordkeeping some of these programs, each year of apprenticeship Preliminary treatment Flow measurement school completed not only prepares the operator for the Sedimentation Sludge dewatering next level of certification or licensure, but also satisfies a Ponds Drying beds requirement for advancement to the next higher pay grade. Trickling filters Centrifuges Rotating biological contactors Vacuum filtration The SDWA Amendments of 1996, enforced by the Activated sludge Pressure filtration EPA, specify national minimum standards for certification Chemical treatment Sludge incineration (licensure) and recertification of operators of community Disinfection Land application of biosolids and nontransient, noncommunity water systems. As a Solids thickening Laboratory procedures result, operators must pass an examination to certify that Solids stabilization General safety they are capable of overseeing water and wastewater treat- ment operations. There are different levels of certification depending on the operator’s experience and training. Higher certification levels qualify the operator for a wider TABLE 2.2 variety of treatment processes. Certification requirements Specialized Topics for Waterworks Operators vary by state and by size of treatment plants. Although Chemical addition Hydraulics — math relocation may mean having to become certified in a new Chemical feeders Laboratory practices location, many states accept other states’ certifications. Chemical feeders — math Measuring and control In an attempt to ensure the currentness of training and Clarification Piping and valves Coagulation — flocculation Public health qualifications and to improve operators’ skills and knowl- Corrosion control Pumps edge, most state drinking water and water pollution con- Disinfection Recordkeeping trol agencies offer on-going training courses. These Disinfection — math General science courses cover principles of treatment processes and pro- Basic electricity and controls Electric motors cess control methods, laboratory practices, maintenance Filtration Finances procedures, management skills, collection system opera- Filtration — math Storage tion, general safe work practices, chlorination procedures, Fluoridation Leak detection sedimentation, biological treatment, sludge/biosolids Fluoridation — math Hydrants treatment, biosolids land application and disposal, and General safe work practices Cross connection control and backflow flow measurements. Correspondence courses covering Bacteriology Stream ecology both water and wastewater operations and preparation for
2.4 CHAPTER REVIEW QUESTIONS REFERENCES AND PROBLEMS 1. Spellman, F.R., Safe Work Practices for Wastewater Treatment Plants, 2nd ed., Technomic Publ., Lancaster, 2.1. Briefly explain the causal factors behind the PA, 2001, p. 2. high incidence of OTJ injuries for water and 2. Job description and requirements taken from compilation wastewater operators. of many requirements; many are from those described in 2.2. Why is computer literacy so important in [http://www.phila.gov/personnel/specs/7e45.htm]. Access- operating a modern water and wastewater ed May 15, 2002. treatment system? 2.3. Define CMMS. 2.4. List the necessary training requirement for HAZMAT responders. 2.5. Specify the national minimum standard for certification (licensure) and recertification for water and wastewater operators.
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