Inspection &Test Report

Report No :JI2043-PP021-IR-04-003 Date of Inspection :13-August-2020

CLIENT : SONATRACH CONTRACTOR : PETROFAC

VENDOR : Kinetic Energy Factory Company LOCATION : Jubail

SUB VENDOR :N/A LOCATION : N/A
PETROFAC PURCHASE ORDER NO. : JI2043-PPF021 & JI2043-PPF021 CO-01
RFI NO & Date : 04 &10-08-2020

1.0 DESCRIPTION OF PRODUCT :

FOR BASE ORDER : JI2043-PPF021

P.O. ITEM Tag No. DESCRIPTION QUANTITY

1 BS10-12 Adjustable Support. 1

2 BS10-14 Adjustable Support. 2
3 BS10-2 Adjustable Support. 9
4 BS10-3 Adjustable Support. 1
5 BS10-4 Adjustable Support. 8
6 BS10-6 Adjustable Support. 1
7 BS10-8 Adjustable Support. 3
8 LF1-125-112-2 Low Friction Slide Plate Assembly. 2
9 LF1-125-260-2 Low Friction Slide Plate Assembly. 18
10 LF1-163-265-4 Low Friction Slide Plate Assembly. 1
11 LF1-214-260-3 Low Friction Slide Plate Assembly. 1
12 LF1-214-360-3 Low Friction Slide Plate Assembly. 7
13 LF1-214-360-4 Low Friction Slide Plate Assembly. 1
14 LF1-215-112-2 Low Friction Slide Plate Assembly. 1
15 LF1-340-360-3 Low Friction Slide Plate Assembly. 1
16 LF1-410-460-4 Low Friction Slide Plate Assembly. 4
17 LF1-62-112-1 Low Friction Slide Plate Assembly. 1
18 LF1-62-160-1 Low Friction Slide Plate Assembly. 4
19 LF1-62-260-1 Low Friction Slide Plate Assembly. 4
20 LF1-62-35-1 Low Friction Slide Plate Assembly. 1
21 LF1-660-460-5 Low Friction Slide Plate Assembly. 1
22 LF2-210-2 Low Friction Slide Plate Assembly. 1
23 LF2-250-2 Low Friction Slide Plate Assembly. 1
24 LF2-260-3 Low Friction Slide Plate Assembly. 2
25 LF2-80-1 Low Friction Slide Plate Assembly. 1
26 TF1-125-163-2 Teflon Pad Assembly. 1
27 TF1-125-164-2 Teflon Pad Assembly. 2
28 TF1-125-260-2 Teflon Pad Assembly. 9
29 TF1-214-260-3 Teflon Pad Assembly. 2
30 TF1-214-360-3 Teflon Pad Assembly. 4
31 TF1-250-260-2 Teflon Pad Assembly. 1
32 TF1-265-360-5 Teflon Pad Assembly. 5

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33 TF1-360-360-5 Teflon Pad Assembly. 2

34 TF1-380-380-5 Teflon Pad Assembly. 1
35 TF1-410-410-5 Teflon Pad Assembly. 1
36 TF1-440-214-5 Teflon Pad Assembly. 1
37 TF1-440-360-5 Teflon Pad Assembly. 1
38 TF2-210-3 Teflon Pad Assembly. 1
39 S2-10-CS Clamp for Shoes and DCBVD. 9
40 S2-10-SS Clamp for Shoes and DCBVD. 57
41 S2-12-CS Clamp for Shoes and DCBVD. 1
42 S2-12-SS Clamp for Shoes and DCBVD. 15
43 S2-14-CS Clamp for Shoes and DCBVD. 14
44 S2-14-SS Clamp for Shoes and DCBVD. 10
45 S2-16-CS Clamp for Shoes and DCBVD. 1
46 S2-16-SS Clamp for Shoes and DCBVD. 15
47 S2-18-SS Clamp for Shoes and DCBVD. 4
48 S2-1-CS Clamp for Shoes and DCBVD. 57
49 S2-20-SS Clamp for Shoes and DCBVD. 1
50 S2-24-CS Clamp for Shoes and DCBVD. 1
51 S2-24-SS Clamp for Shoes and DCBVD. 9
52 S2-2-CS Clamp for Shoes and DCBVD. 301
53 S2-2-GI Clamp for Shoes and DCBVD. 66
54 S2-2-SS Clamp for Shoes and DCBVD. 126
55 S2-3-CS Clamp for Shoes and DCBVD. 217
56 S2-3-GI Clamp for Shoes and DCBVD. 32
57 S2-3-SS Clamp for Shoes and DCBVD. 60
58 S2-4-CS Clamp for Shoes and DCBVD. 32
59 S2-4-GI Clamp for Shoes and DCBVD. 199
60 S2-4-SS Clamp for Shoes and DCBVD. 93
61 S2-6-CS Clamp for Shoes and DCBVD. 14
62 S2-6-GI Clamp for Shoes and DCBVD. 2
63 S2-6-SS Clamp for Shoes and DCBVD. 160
64 S2-8-CS Clamp for Shoes and DCBVD. 1
65 S2-8-SS Clamp for Shoes and DCBVD. 6
66 S4-14-SS Clamp for Shoes and DCBVD. 1
67 S4-18-SS Clamp for Shoes and DCBVD. 1
68 S4-1-SS Clamp for Shoes and DCBVD. 617
69 S4-20-SS Clamp for Shoes and DCBVD. 2
70 S4-24-SS Clamp for Shoes and DCBVD. 8
71 S4-6-SS Clamp for Shoes and DCBVD. 7
75 UBF1-2-CS U-BOLT TO GRIP PIPE (UBF1). 149
77 UBF1-3-CS U-BOLT TO GRIP PIPE (UBF1). 1
78 UBF1-4-CS U-BOLT TO GRIP PIPE (UBF1). 8
79 UBF1-6-CS U-BOLT TO GRIP PIPE (UBF1). 1
84 UBG1-1.5-CS U-BOLT TO GUIDE PIPE (UBG1). 3
90 UBG1-2-CS U-BOLT TO GUIDE PIPE (UBG1). 211
93 UBG1-3-CS U-BOLT TO GUIDE PIPE (UBG1). 21
95 UBG1-4-CS U-BOLT TO GUIDE PIPE (UBG1). 20

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97 UBG1-6-CS U-BOLT TO GUIDE PIPE (UBG1). 2

99 DCBVD-0.75-CS-2 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 4
100 DCBVD-0.75-CS-4 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 2
103 DCBVD-1.5-GI-1 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 1
98 DCBVD-0.75-CS-1 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 5
101 DCBVD-0.75-GI-1 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 2
102 DCBVD-1.5-CS-2 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 1
104 DCBVD-2-CS-4 Clamp for DCBVD (DCBVD-Size-Material-Flange Rating). 1

Note: All the above mentioned items are complete and ready to be released.

FOR CHANGE ORDER : JI2043-PPF021-C01

P.O. ITEM Tag No. DESCRIPTION QUANTITY
27 TF1-125-164-2 Teflon Pad Assembly 1
28 TF1-125-260-2 Teflon Pad Assembly 7
29 TF1-214-260-3 Teflon Pad Assembly 3
30 TF1-214-360-3 Teflon Pad Assembly 4
31 TF1-250-260-2 Teflon Pad Assembly 1
32 TF1-265-360-5 Teflon Pad Assembly 5
37 TF1-440-360-5 Teflon Pad Assembly 7
38 TF2-210-3 Teflon Pad Assembly 1
39 S2-10-CS CLAMP 21
44 S2-14-SS CLAMP 9
49 S2-20-SS CLAMP 1
53 S2-2-GI CLAMP 534
56 S2-3-GI CLAMP 168
57 S2-3-SS CLAMP 50
60 S2-4-SS CLAMP 27
61 S2-6-CS CLAMP 36
64 S2-8-CS CLAMP 5
65 S2-8-SS CLAMP 4
66 S4-14-SS CLAMP 2
70 S4-24-SS CLAMP 9
71 S4-6-SS CLAMP 3
75 UBF1-2-CS U-Bolt 101
77 UBF1-3-CS U-Bolt 11
78 UBF1-4-CS U-Bolt 4
79 UBF1-6-CS U-Bolt 9
84 UBG1-1.5-CS U-Bolt 147
90 UBG1-2-CS U-Bolt 754
93 UBG1-3-CS U-Bolt 47
95 UBG1-4-CS U-Bolt 1
97 UBG1-6-CS U-Bolt 8
98 DCBVD-0.75-CS-1 CLAMP 38
99 DCBVD-0.75-CS-2 CLAMP 30
100 DCBVD-0.75-CS-4 CLAMP 12

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101 DCBVD-0.75-GI-1 CLAMP 34

102 DCBVD-1.5-CS-2 CLAMP 8
103 DCBVD-1.5-GI-1 CLAMP 1
104 DCBVD-2-CS-4 CLAMP 2
106 S2-10-CS CLAMP 5
107 S2-14-CS CLAMP 2
108 DCBVD-2-CS-4 CLAMP 19
109 APS-16-20 Acoustic Pad 3
108 APS-12-5 Acoustic Pad 3
105 APST-20-50 Teflon and Acoustic Pad 3
106 APST-20-30 Teflon and Acoustic Pad 3
125 S4-12-SS CLAMP 5
124 S4-10-CS CLAMP 1
138 TF1-440-113-5 Teflon Pad Assembly 2
140 TF1-62-260-1 Teflon Pad Assembly 6
113 DCBVD-0.75-SS-2 CLAMP 2
114 DCBVD-0.75-SS-4 CLAMP 8
115 DCBVD-1.5-CS-4 CLAMP 3
7 DCBVD-1.5-CS-4 CLAMP 4

Note: All the above mentioned items are complete and ready to be released.

2.0 SCOPE OF INSPECTION : FOR BASE ORDER : JI2043-PPF021

ITP LINE NO. ACTIVITY DESCRIPTION (As per ITP) QUANTITY

Documents review for the structural items. 2679

SCOPE OF INSPECTION: FOR CHANGE ORDER: JI2043-PPF021-C-01

ITP LINE NO. ACTIVITY DESCRIPTION (As per ITP) QUANTITY

Documents review for the structural items. 2174

3.0 REFERENCE DOCUMENTS :

TITLE
REV. APPROVAL
(Specify the document referred DOC. NO.
NO. STATUS
before / during / after inspection)

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Purchase Order (PO) JI2043-PPF021 & JI2043-PPF021-C01 A APPROVED

Inspection & Test Plan (ITP) 08572-TRHT-PI-PPFP021-Q16-001 C APPROVED

08572-TRHT-PI-PPFP021-A06-001 D
Drawings 08572-TRHT-PI-PPFP021-A06-002 B APPROVED
08572-TRHT-PI-PPFP021-Q38-001 C
Specifications 08572-TRHT-PI-PPFP021-Q16-001 C APPROVED
08572-TRHT-PI-PPFP021-A06-001 D
08572-TRHT-PI-PPFP021-A06-002 B

4.0 MATERIAL INSPECTED: FOR BASE ORDER: JI2043-PPF021.

REQUIR
OFFERED
PRODUCT/ MATERIAL/ ED ACCEPTED ACCEPTED
ITEM NO. THIS
ITEM NAME QUANTI THIS VISIT TO DATE
VISIT
TY

98,101,102 &104 CLAMP FOR SHOES & DCBVD 09 09 09 09

ADJUSTABLE SUPPORTS
1 TO 7 25 25 25 25

8 TO 25 LOW FRICTION SLIDING PLATE 52 52 52 52

26 TO 38 TEFLON ASSEMBLEY PLATE 31 31 31 31

39 TO 71 Clamp for Shoes and DCBVD. 2139 2139 2139 2139

75,77,78,79,84,90,93,95,97 U-BOLT TO GUIDE PIPE (UBG1) 416 416 416 416

Clamp for DCBVD (DCBVD-

99,100,103 Size-Material-Flange Rating).
07 07 07 07

MATERIAL INSPECTED: FOR CHANGE ORDER: JI2043-PPF021 C-01.

PRODUCT/ OFFERE ACCEPTE

REQUIRED ACCEPTED
ITEM NO. MATERIAL/ ITEM D THIS D THIS
QUANTITY TO DATE
NAME VISIT VISIT
108,109 06 06 06 06

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ACOUSTIC PAD

07,39,44,49,53,56,57,60,61,64,65,66,70,71
,98,
99,100,101,102,103,104,106,107,108,113,1 CLAMP 1043 1043 1043 1043
14, 115, 124,125

75,77,78,79,84,90,93,
U BOLT 1082 1082 1082 1082
95,97,
TEFLON &
105,106 ACOUSTIC PAD
06 06 06 06

27,28,29,30,31,32, Teflon Pad

Assembly
37 37 37 37
37,38,138,140

5.0 INSPECTION DETAILS (Details like Visual, dimensional, NDE, Accepted, Rejected, Under Hold,
etc or some explanation) :

An Inspection visit was conducted to the Kinetic Energy Factory Company, Jubail to carry out the final
inspection of the various structural items as per the notification. The brief description of the activities is as
under:

1. Documents Review………………………………………………………………………………………………………………………..13-08-2020:
All the pending Documents like MTCs , traceability reports and PMI reports for the base order : JI2043-PPF021 &
change order: JI2043-PPF021-C01 were reviewed and signed of accordingly. For the base order of.

6.0 MEASURING EQUIPMENT (To be provided by Vendor) :

VALIDITY
EQUIPMENT / INSTRUMENT DESCRIPTION CALIBRATION CERT. NO.
DATE

DFT Meter UIC-179912 19-05-2021

Vernier Calliper UIC-179910 19-05-2021

Meter Tape UIC-179914 19-05-2021

7.0 NON-CONFORMANCES (If any) :

NCR# DESCRIPTION DATE RAISED DATE CLOSED

N/A

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8.0 FLAWLESS PROJECT DELIVERY (FPD) (Details related to actions initiated by Vendor and /or checklists used) :

N/A

9.0 AREA OF CONCERN :

N/A

10.0 CONCLUSION :

 Final document Review for the base order JI2043-PPF021 and change order JI2043-PPF021 C01 was performed and the
results were acceptable.
 Upon concurrence from the Contractor release of the material can only be given.

11.0 ATTACHMENTS TO THIS REPORT :

Write “Yes” or “No” as

Item No. of Pages
applicable
No
Check List N/A
Material Test Certificates, Test Reports 78 pages (JI2043-PPF021)
Yes
NDT Reports, Final Inspection Reports, 14 pages (JI2043-PPF021)
Painting Reports 45 pages (JI2043-PPF021C01)
No
NCR ’s N/A
No
Punch list (If any) N/A
No
Packing List N/A
No
Others (Specify) N/A
Yes
Photographs (mandatory) N/A

12.0 LIST OF PARTICIPANTS / ATTENDEES :

REPRESENTATIVE
NAME TITLE
(CA / PIUL / MANUFACTURER / OTHERS)

Mr.MASHUK KESKA QC ENGRR

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Mr.ROSHAN KESKA QC ENGRR

Mr.FAHAD ASTRON TPI

Note :
1.Report to be sent after inspection to Petrofac Inspection Co-ordinator.
2.Respective Flash report reference numbers shall be added wherever applicable.
3.Reference of previous inspection activity and report numbers.
FAHAD AHMAD
Name

Signature

13-08-2020
Date

PHOTOGRAPHS:
N/A

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