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Intro: Tesla turbine from old hard drives and minimal tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
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http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
License: Attribution Non-commercial Share Alike (by-nc-sa)
Intro: Tesla turbine from old hard drives and minimal tools
Build a Tesla turbine from 2 old computer hard disk drives using basic hand tools and a pillar drill. No metal lathe or other expensive fabrication machinery is required
and you only need some basic craft skills. It's crude, but this thing can scream!
Tesla Turbines promise up to 92% efficiency of converting air or fluid flow to rotational energy and its use can also be inverted for use as a pump with exceptionally high
efficiency too. With compressed air becoming recognised as a feasible form of energy storage, we can see this device in everyday life soon as a source of locomotion.
Factoring the simplicity, robustness and resillience to ingress of this design and you have something ideal for pumping heterogenous fluids like sewarage or fluids with
suspended particulate. As a pump, this device has an important role to play in the developing world. More about it here: http://en.wikipedia.org/wiki/Tesla_turbine
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 2: Materials that you will need
1. Two hard drives.
2. Erm... that's it.
The magnets and the armature assembly needs to be removed. Often, the top magnet is not screwed on at all but held on using (you'll never guess!) its own
magenetism. Strip the hard drive right down - you should have a between 2 to 4 disks per hard drive.
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 4: Build the casing
With the 2 hard drive cases, use the bhack saw to cut each one in two so that when the parts are joined together they form a circular casing in which the hard drive motor
can be mounted.
Cut along the red lines indicated on the pictures and start by making the larger half first - that way, if you bollocks it up, you can use this bit for the smaller half and
reattempt to make the larger half from the second hard drive.
Then assemble with two halves with epoxy glue, making sure that you can spin a disk platter inside the newly-formed circular enclosure without it touching the sides.
Clamp it and let the epoxy glue cure.
While you about with the epoxy glue, fill any gaps on the side with it to prevent air leakage and to reduce turbulance.
Form an air nozzles into the circular enclosure where the air filter is and drill a 5mm hole where the air inlet is going to be (see last picture)
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 5: The Back plate
The back of the disk drive enclusure may be stepped and the drive motor will probably have a step in its shaft too. The solution is to glue a stationary back plate in the
casing over the motor.
Enlarge the hole in one of your platters to fit around the step in the motor shaft.
Mount the hard drive motor back in the glued-together casing. Glue the back plate in.
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 6: Mark the slots on the rotors
This is the bit where craft and patience becomes important: It is imperative that the platters are kept flush during the cutting of the slots.
Use the circle-cutter or an engineer's compass to mark 3 circular slots on 4 platters. First, mark out 3 circles or 20mm, 25mm and 30mm radius. Then devide the middle
(25mm) circle into 6 equal parts using the compass (set to 25mm if you did not do this while being bored in geometry class).
You now have the 6 drilling points where you will make 10mm holes using the sheet metal drill.
Join the holes up so that you form 3 equal slots using a hole file. Finish each curved slot off with a half-round file. Mount the disk in a wooden-clad vice and work as close
as possible to the lip of the vice. Be careful not to bend the work piece.
So, using the hole cutter, cut at least 12 washers with inner radius 15mm and outter radius of 20mm.
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 9: Assemble the rotor
Start by stacking one standard, unslotted disk on the rotor.
Continue the assembly by stacking:
2 paper disk spacers on the rotor shaft.
Then stack slotted disk #1
...2 paper disk spacers
...Slotted disk #2
...2 paper disk spacers
...Slotted disk #3
...2 paper disk spacers.
...Slotted disk #4
Finally, add 2 or more paper disk spacers so that when the disk retaining ring is screwed back on, it will compress the disks so that they won't be able to slide past each
other.
Align the slots on the disk with a pencil before tightening the retaining ring.
Tape the whole thing together using duct tape or whatever tape you have on hand
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
step 11: Test it!
Remember that hole you drilled in the side near the beginning of this project? You have probably coverd it up with duct tape. Find the and cut the coverting tape away.
Stick a drinking straw into it and blow! The turbine should turn. Slowly.
You will now probably want to hear this thing sing like a canary: Apply a 80PSI air stream to the turbine for 10 seconds for it get up to speed and then listen to the
beautiful sound. This one goes up to 22,000 RPM.
Since the disk drive motor is a permanent magnet DC motor, you can also generate a current from it.
http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/
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http://www.instructables.com/id/Tesla-turbine-from-old-hard-drives-and-minimal-too/