UPS Guide PDF

AC Power for
Business-Critical Continuity™
Chloride 80-NET from 60 to 500 kVA

User Manual
Chloride 80-NET
UNINTERRUPTIBLE POWER SUPPLY
USER MANUAL
10H52179UM10 - rev. 3
Chloride 80-NET
All rights, including rights of translation,

reproduction by printing, copying or similar
methods, even of parts, are reserved.
Violaters will be liable for damages.
All rights, including rights deriving from
patent license or registration of utility model
or design, are reserved.
Delivery subject to availability. Right of
technical modifications is reserved.
Chloride 80-NET may differ from the model

displayed on the front cover.
2 User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET
1. INTRODUCTION .................................................................................. 5
1.1. Notes to the CE Declaration of Conformity ........................................................... 5
1.2. Symbols and pictograms ...................................................................................... 5
1.3. Terms used .......................................................................................................... 6
1.4. Documentation structure..................................................................................... 6
1.5. Information about the presence of foreign materials in the vicinity of UPS
equipment installations .............................................................................................. 6
2. PREPARATION FOR USE ....................................................................... 9
2.1. Transport ............................................................................................................. 9
2.2. Delivery and storage ............................................................................................ 9
2.3. Unpacking and unloading the cabinets from the pallet......................................... 9
2.4. Environmental conditions .................................................................................... 10
2.5. Access to service area and cooling system............................................................ 11
2.6. Installation and footprint...................................................................................... 12
3. INSTALLATION .................................................................................... 21
3.1. Electrical preparations.......................................................................................... 21
3.2. Currents and suggested cable sizes ...................................................................... 22
3.3. Physical appearance ............................................................................................. 23
3.4. External protection devices .................................................................................. 27
3.5. Backfeed protection............................................................................................. 31
3.6. External electrical connections ............................................................................. 32
3.7. Power connections............................................................................................... 32
3.8. Connecting the batteries...................................................................................... 39
3.9. Connections between battery compartments and UPS ........................................ 41
3.10. Handling the batteries ....................................................................................... 43
4. CONNECTIVITY PANEL......................................................................... 45
4.1. Slot for Connectivity Products - XS3 ..................................................................... 47
4.2. Slot for LIFE.net Products - XS6............................................................................. 47
4.3. Serial Interface for Service (serial input/output) - X3............................................. 47
4.4. Serial Interface for Connectivity Products (serial input/output) - X6 ..................... 47
4.5. Connector for external battery disconnector - XT1/2............................................ 47
4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9 .................... 48
4.7. Connector for RPO (input and output) - XT3/8 ..................................................... 48
4.8. Customizable output/input contact - TB1 ............................................................ 49
4.9. SUB-D connector for parallel UPS connection - X19A, X19B.................................. 51
4.10. RJ-45 Ethernet interface for synchronization with external signal - X20 .............. 51
4.11. Battery Area Temperature sensor (input) - XT1 .................................................. 51
4.12. Connector for backfeed status (output) - XT2 .................................................... 52
5. NORMAL AND SAFE OPERATION.......................................................... 53
5.1. Function............................................................................................................... 53
5.2. Special features.................................................................................................... 54
5.3. Block diagram ...................................................................................................... 55
5.4. Maintenance Bypass............................................................................................. 56
User Manual 10H52179UM10 - Rev. 3 - 06/2011 3

Chloride 80-NET
5.5. Operating modes................................................................................................. 56

5.6. Placement into service ......................................................................................... 58
5.7. UPS switching procedures.................................................................................... 60
5.8. Inverter STOP/START procedures......................................................................... 62
6. OPERATOR INTERFACE PANEL ............................................................. 63
6.1. Chloride 80-NET 60-200 kVA................................................................................ 63
6.2. Chloride 80-NET 300-500 kVA.............................................................................. 81
7. MAINTENANCE ................................................................................... 97
7.1. Maintenance intervals.......................................................................................... 97
7.2. Disposal of batteries ............................................................................................ 97
7.3. Service addresses................................................................................................. 97
7.4. Decommisioning ................................................................................................. 97
8. PARALLEL CONFIGURATION ................................................................ 99
8.1. Placement into service ......................................................................................... 99
8.2. System configurations ......................................................................................... 99
8.3. Communication between UPS blocks................................................................... 99
8.4. Parallel switching procedures............................................................................... 100
9. OPTIONS ............................................................................................ 105
9.1. Remote alarm unit ............................................................................................... 105
9.2. External battery circuit breaker ............................................................................ 105
9.3. Top cable entry .................................................................................................... 105
9.4. Dust filters ........................................................................................................... 105
9.5. Empty battery compartment ............................................................................... 105
9.6. Empty options compartment............................................................................... 105
9.7. Frequency converter application.......................................................................... 106
9.8. MopUPS shutdown and monitoring software....................................................... 106
9.9. ManageUPS adapter ............................................................................................ 107
9.10. Connectivity ...................................................................................................... 108
9.11. Special versions (60-200 kVA) ............................................................................ 109
10. TECHNICAL DATA.............................................................................. 113
10.1. UPS 60-120 kVA................................................................................................. 113
10.2. UPS 160-200 kVA............................................................................................... 117
10.3. UPS 300-500 kVA............................................................................................... 121

Chloride 80-NET Introduction
1. INTRODUCTION
This User’s Manual contains information on the installation, operation and use of the
Chloride 80-NET Uninterruptible Power System (UPS).
We recommend reading this document before installing the equipment, which must be
operated only by qualified personnel.
Afterwards, the manual must be kept and referred to whenever work must be done on the
UPS.
1.1. Notes to the CE Declaration of Conformity

Chloride 80-NET conforms to the following European directives:
2006/95/EEC
Directive of the council for adapting the legal regulations of member states on electrical
equipment for use within specific voltage limits (superseding the 73/23/EEC and successive
amendments).
2004/108/EEC
Directive of the council for adapting the legal regulations of member states on
electromagnetic compatibility, (superseding the 89/336/EEC and successive amendments).
Conformity is established through compliance with the following standards:
• IEC/EN 62040-1
• IEC/EN 62040-2
Additional information regarding adherence to these directives is included in the
appendices NSR and EMC to the Declaration of Conformity. If needed, the Declaration of
Conformity can be requested from Chloride.
1.2. Symbols and pictograms

The following symbols and pictograms are used in this manual:
Warning
Indicates instructions which, if not followed, may result in danger to life,
safety, the reliability of your device or data security.
Notice
Indicates additional information and tips.
Indicates a step that you must carry out.

Introduction Chloride 80-NET
1.3. Terms used

1.3.1. Service Bypass
A switch that provides continuous supply to the load via the bypass input power line during
maintenance work; also referred to as the maintenance bypass.
1.3.2. Static Bypass Switch
A thyristor switch which connects the load directly to the power line; also referred to as a
static switch or static bypass.
1.3.3. Qualified personnel
Personnel who are familiar with the installation, assembly, placement into service and
operation of the product, and are qualified to carry out these procedures.
1.3.4. Display (60-200 kVA)
The operator interface for controlling and testing the machine state includes an
alphanumeric LCD display and several LEDs.
1.3.5. Touch screen LCD - LCD touch screen (300-500 kVA)
The operator interface for controlling and testing the machine state includes a LCD touch
screen (LCD touch screen).
1.4. Documentation structure

These instructions may be supplemented with additional sheets, describing specific
extensions or options.
1.5. Information about the presence of foreign materials in the

vicinity of UPS equipment installations
Warning
The purpose of this note is to provide information and warnings on a potential risk
to the operational integrity of an installed UPS system, as posed by the presence
of foreign material inside or in the vicinity of the UPS module and its associated
auxiliary equipment/components.
This risk is especially high if conductive materials find their way inside the UPS
module or the associated auxiliary equipment/components.
The risk potentially involves damage to the installed UPS equipment and
subsequent degradation or loss of power to the connected critical site load.
Chloride applies the highest safety standards in equipment design to ensure that
no live parts are exposed to external contact, and also to ensure that the
equipment is protected against the introduction of foreign bodies during
operation (built to IP20, with optional filters available for special conditions).

Chloride 80-NET Introduction
However, it is not possible for Chloride to ensure that foreign bodies will not be
introduced during on-site installation, or when the UPS doors & covers are "open"
and the electrical terminals are exposed to allow power line connections to be
made by the electrical contractor/installer.
It is also not uncommon to have other personnel working in the same (UPS
equipment) room during on-site installation. Such personnel sometimes work
above the UPS equipment and associated auxiliary equipment/components.
To prevent major disruption to site operations and risk to property and
personnel, including the possibility of a fatality, each site's facility manager
or construction manager must prevent foreign bodies from being
introduced into the UPS module and associated auxiliary equipment/
components.
All UPS modules and associated auxiliary equipment/components are thoroughly
inspected by Chloride engineers prior to placement into service and testing on-
site. When conductive foreign bodies are identified, our engineers are instructed
to interrupt all work until the equipment and the area have been thoroughly
cleaned of any contaminants.
However, the person responsible for the site must ensure that the UPS module
and associated auxiliary equipment/components, and the immediate
surroundings, are kept clean and free from any possible conductive material such
as metal foil, food wraps, cable shields, washers and other hardware, scrap metal,
swarf and dust.
If the UPS system is shut down after placement into service & testing are
completed, the UPS room must be kept clean to avoid the possibility (during
restart) of the considerable volume of air-flow produced by UPS operation to
dislodge and/or drag any foreign bodies into the equipment, which would result
in system failure and possible supply interruption to the critical site load, and
several hours of downtime resulting from the damage typically associated with
such events.
If the UPS is left running/operational at the completion of placement into service
and testing, the room similarly needs to be kept clean to prevent foreign bodies
from entering the UPS module via its forced air-flow.
Chloride will not accept liability or pay damages deriving from accidents caused
by the introduction of conductive foreign bodies into the UPS module or
associated auxiliary equipment/components, which occured before or after the
unit is placed into service in its operating environment.

Introduction Chloride 80-NET

Chloride 80-NET Preparation For Use
2. PREPARATION FOR USE

2.1. Transport
The equipment must be kept upright at all times and handled with care. Damage may be
caused if it is dropped or subjected to severe impact. When moving the equipment with a
forklift, secure it against tilting.
2.2. Delivery and storage

The goods have been checked thoroughly before shipment. On receipt, check the
packaging and make sure the contents are undamaged. Any damage or missing parts must
be reported to the supplier within 8 days of delivery.
2.3. Unpacking and unloading the cabinets from the pallet

The utmost care must be taken when removing the packaging to prevent damage to the
equipment. Check all packaging materials to ensure that no important items are discarded.
Once the packaging has been removed, the UPS must be taken off the pallet by removing
the retaining screws, as illustrated in Fig. 1, and lifting the unit off using a fork lift (UNI EN
1757). Do not remove the retaining brackets which secure the UPS to the pallet because
they are used to fasten the UPS to the floor.
Figure 1 - Unpacking
If you do not plan to use the UPS within seven days of delivery, be sure to store it under the
conditions that meet product standard.
• If the batteries or the equipment are to be stored, they must be kept in a clean, dry
environment and away from extreme temperatures.

Preparation For Use Chloride 80-NET
2.4. Environmental conditions

The UPS must be installed vertically, on a level and even surface, and in an area protected
from extremes of temperature, water and humidity. Do not stack the units or place objects
on top of them.
The operating temperature range of the UPS is 0°C - 40°C.
The ideal environmental temperature range is 15 °C to 25 °C. The battery life is specified for
20°C. Each increment of 10 °C above 25 °C reduces the expected life by 50%.
2.4.1. Installation altitude
The maximum operating altitude of the UPS, without derating, is 1000 m. At higher altitudes
the load must be reduced according to Fig. 2.
Load in %
Installation altitude in m
Figure 2 - Permissible load dependent on installation altitude

2.5. Access to service area and cooling system

When installed, the UPS can only be accessed from the front. All front doors have a
maximum aperture of 90°. The area must have sufficient space for installation procedures to
be carried out. Access doors must be wide enough to permit unobstructed transport of the
device (chap. 2. on page 9). To allow correct air flow for the cooling system, leave a
minimum distance of 500 mm between the top of the cabinet and the ceiling of the
installation area. The UPS air intake is at the front, and the air outlet is on the top (see Fig. 3).
AIR FLOW OUTLET
AIR FLOW
INTAKE
Figure 3 - In/out air flow

2.6. Installation and footprint

The overall external dimensions of the UPS are listed on the final data table.
There are no restrictions on where you can position the UPS. The rear of the machine can be
positioned against a wall. On machines with connecting cables at the rear, allow room for
the curvature of the cables. Do not crush the cables against the wall. Perform maintenance
operations from the front and from the top.
The floor on which the UPS will be installed must be level, flat and suitable for electrical
equipment. The load-bearing capacity of the floor must be sufficient to support the weight
of the UPS - the UPS footprints are illustrated in Fig. 4, Fig. 6, Fig. 8, Fig. 11 and Fig. 14, the
weight may be found on the Data Tables in chap. 10. on page 113.
The cable gland plates are illustrated below:
FRONT
CABLE ENTRY
AREA
Figure 4 - Chloride 80-NET 60/80 kVA - UPS bottom view

Figure 5 - Chloride 80-NET 60/80 kVA - UPS upper view (door open)
FRONT
CABLE ENTRY
AREA

Figure 7 - Chloride 80-NET 100/120 kVA - UPS upper view (door open)
FRONT
GLAND
PLATE
CABLE ENTRY
AREA

(position and dimensions of the feet and cable entry area)

Figure 9 - Chloride 80-NET 160 kVA - UPS upper view (door open)

FRONT
CABLE ENTRY
AREA
GLAND
PLATE




FRONT
CABLE ENTRY
AREAGLAND
PLATE
Figure 14 - Chloride 80-NET 500 kVA - UPS bottom view



Chloride 80-NET Installation
3. INSTALLATION
3.1. Electrical preparations
Warning
For reasons of safety, the secondary access panel MUST NOT BE REMOVED.
If, for any reason, it is necessary to remove this panel, the entire
installation must be switched off and de-energized; otherwise complete
safety cannot be guaranteed.
The UPS is connected to 400/230 V three-phase power lines; DC voltages
above 500 V are also found in the battery circuit. Installation must only be
carried out by qualified personnel in accordance with these operating
instructions and both national and local electrical codes. Since UPS devices
create a large leakage current, connect the device to ground prior to
placement into service. Improper connection can damage the device and
lead to injuries and even death.
Warning
With regard to electromagnetic conformance, the device was developed in
accordance with product standard IEC/EN 62040-2. The UPS must be
protected against overvoltages in line power in excess of those at which it was
tested. Over voltages in the power supply system may occur for several
reasons, including lightning strikes, ON/OFF switching of inductive or
capacitive loads (such as power transformers or capacitor banks), and short-
circuit shutdowns.
Notice
QS1, QS2 and QS4 are used for disconnecting.
Warning
Do not operate the battery switch QS9 when the inverter is ON.

Installation Chloride 80-NET
3.2. Currents and suggested cable sizes

For external wiring requirements, see Table 1 on page 29 and Table 3 on page 30. See
national and local rules for selection of conductor size. Connect the line power cables to UPS
terminals U, V, W, N. Connect the bypass line power cables to UPS terminals U1, V1, W1, N.
Connect the load to UPS terminals U2, V2, W2, N. (see Fig. 20 on page 31).
In the absence of a separate Bypass line power supply, connect jumpers between U and U1,
V and V1, W and W1.
The cross section indicated in Table 1 on page 29 and Table 3 on page 30 refer to the
following conditions:
1) 70°C rated PVC copper cables;
2) Cable routed in conduits for electrical installations. Separated conduits for each line;
3) Air temperature in the conduits not exceeding 30°C;
4) Cable lengths up to 30 m;
5) Stranded wires up to 35 mm2 and for single wires above 35 mm2.
Notice
For different conditions, it will be necessary to verify whether cable
dimensions meet the requirements of IEC 60287.
Notice
When selecting the cable, it is important to take into account the voltage
drop due to the cable length (if the voltage drop exceeds 3%, increase the
cross section).
Notice
If the UPS supplies predominantly non-linear loads, the cross section of the
PEN conductor must be oversized by a factor of 1.7 for 60-200 kVA or 1.5 for
300-500 kVA.
Notice
To avoid electrical interference:
• - power cables (primary input, bypass input, battery, output load cables)
should be routed separately
• - communication and data lines should be routed using proper conduits
and kept separate from all power cables.
Notice
The cross section of the ground cables indicated in Table 1 on page 29 and
Table 3 on page 30 is indicative. It must be selected in accordance with
national and local rules, and coordinated with protection devices installed
ahead of the UPS.

3.3. Physical appearance

Legend:
• QS1 = LINE POWER INPUT SWITCH
• QS2 = BYPASS LINE POWER SWITCH
• QS3 = MAINTENANCE BYPASS SWITCH
• QS4 = OUTPUT SWITCH
• QS9 = BATTERY SWITCH
Connectivity panel
ST. SW./BOOST MODULE

ST. SW./BOOST MODULE
INVERTER MODULE
INVERTER MODULE
RECTIFIER MODULE
RECTIFIER MODULE
QS1 QS2 QS4

QS1 QS2 QS4
QS3 QS9
QS3 QS9
60/80kVA 100/120 KVA

Figure 16 - Chloride 80-NET 60/80/100/120 kVA - UPS front view

Connectivity panel
RECTIFIER MODULE
PHASE U
INVERTER MODULE
PHASE U
QS1
INVERTER MODULE
PHASE V
RECTIFIER MODULE
PHASE V
QS2
RECTIFIER MODULE
INVERTER MODULE PHASE W
QS3
PHASE W
QS4
STATIC SWITCH
BOOST MODULE MODULE
QS9
QS4
Figure 17 - Chloride 80-NET 160/200 kVA - UPS front view

INVERTER 1 Connectivity panel
MODULE
PHASE U INVERTER 2
MODULE
Chloride 80-NET
PHASE U
RECTIFIER 1 RECTIFIER 2
MODULE MODULE
PHASE U PHASE U
QS1
RECTIFIER 2
RECTIFIER 1 QS2 MODULE
MODULE PHASE V
PHASE V
INVERTER 2
User Manual 10H52179UM10 - Rev. 3 - 06/2011

MODULE
INVERTER 1 QS3 PHASE V
MODULE
PHASE V INVERTER 2
MODULE
PHASE W
QS4
INVERTER 1
MODULE RECTIFIER 2
PHASE W MODULE
PHASE W
QS9 BOOST 1
MODULE
RECTIFIER 1
MODULE
Figure 18 - Chloride 80-NET 300/400 kVA - UPS front view

PHASE W BOOST 2
MODULE
STATIC
MODULE
25
Installation
26
Connectivity panel
RECTIFIER 1
Installation
RECTIFIER 1 MODULE
MODULE PHASE V
PHASE U
RECTIFIER 2
RECTIFIER 2 MODULE
MODULE PHASE V
PHASE U
INVERTER 1 QS1
MODULE RECTIFIER 1
PHASE U MODULE
PHASE W
INVERTER 2 QS2
MODULE
PHASE U RECTIFIER 2
MODULE
PHASE W
STATIC QS3
MODULE
INVERTER 1
MODULE
INVERTER 1 PHASE V
MODULE QS4
PHASE W
INVERTER 2
MODULE
INVERTER 2 PHASE V
MODULE QS9
PHASE W
Figure 19 - Chloride 80-NET 500 kVA - UPS front view

BOOST 3
MODULE
BOOST 1
MODULE
BOOST 4
BOOST 2 MODULE
MODULE
User Manual 10H52179UM10 - Rev. 3 - 06/2011

Chloride 80-NET
3.4. External protection devices

This device is equipped with manual switches intended only for Service Bypass and Internal
Service operations. It is therefore essential that the customer install external protection
devices at the installation site. These must be installed near the unit and labelled as the line
power separation device for the UPS (see IEC/EN 62040-1).
Warning
The following label must be displayed on all switching devices installed in the same
electrical system as the UPS, even when they are located far from the area where the
system is located (according to European standard IEC/EN 62040-1):
MAKE SURE THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED

BEFORE WORKING ON THIS CIRCUIT
3.4.1. Use of differential protection devices

Notice - Differential Current Breakers
• The UPS does not require differential protection devices connected ahead of it.
However, when these devices are installed in compliance with local
regulations, note that separate DCBs in the line power and bypass line power
circuits may trip unexpectedly, thus interrupting the power supply to the unit.
Therefore, if a DCB must be installed, only one should be used for both primary
and bypass inputs.
• In parallel distributed systems, only one common differential protection device
should be installed ahead of the point where the line divides into the UPS
primary and bypass line power circuits. If separate DCBs are installed in
different configurations, they may trip unexpectedly.
• In order to guarantee correct distribution in the neutral cables, installation
personnel shall make sure that the lengths of the cables are as equal as
possible.
However, if the bypass lines lead from sources that are electrically isolated
from each other, a differential protection device may be installed on each line.
In this case, and in cases when the load is supplied from the Bypass via the
Static Bypass Switch, the isolated sources are connected in parallel. A case-by-
case analysis should be made as to whether any resulting imbalance between
the currents on the Bypass lines is compatible with the respective protection
devices.
A differential device installed on the primary and bypass inputs supply senses the sum of all
ground leakage currents in both the UPS and the load it supplies.
To avoid spurious operation, the following must be taken into consideration when selecting
differential protection devices for installation on input lines:
1 The nominal value of ID must take into account the ground leakage current of the UPS
and the load under normal operating conditions: ID = IDUPS + load leakage current.
N.B. The maximum limit for UPS ground leakage current is 5% of nominal input current
(see IEC/EN62040-1)
2 Be of a delayed operation type (greater than 30 0mS);
3 The type of differential switch used must conform to product regulation
IEC/EN62040-1.

3.4.2. Primary line power input

These should be capable of protecting the primary AC line power ahead of the UPS. It should
be able to handle the maximum input current of the UPS (Table 1 on page 29 and Table 3 on
page 30) and to interrupt the circuit at its maximum current level during a short circuit.
3.4.3. Bypass line power input
Bypass line power input protection devices must have the following characteristics:
1 Maximum current rated in accordance with the values in Table 1 on page 29 and Table 3
on page 30;
2 I2t rating lower than the thyristor rating (see chap. 10. on page 113 for pre-arc I2t
ratings) in order to protect it in case of output short circuit. To allow for component
tolerances, the external protection device pre-arc I2t rating should not exceed 80% of
the thyristor I2t rating;
3 Pre-arc I2t rating higher than that of the Inverter fuse (already installed inside the UPS -
see chap. 10. on page 113 for pre-arc I2t ratings) so that the Inverter fuse will blow in
case of an overcurrent caused by an internal failure. In this case the load is supplied by
the Bypass - to allow for component tolerances, the external protection device pre-arc
I2t rating should be at least 20% higher than that of the Inverter fuse.
3.4.4. Battery input
These should be capable of protecting the battery against short-circuits, and should take
into account the maximum current drain (during discharge at 1.8V per cell), see Table 1 on
page 29 and Table 3 on page 30. These devices should be installed as close as possible to the
battery.
3.4.5. UPS Output line
Since load(s) can be supplied through the Uninterruptible Power System from two sources,
the ratings of the following supplies should be taken into account when designing the
output line protection system.
Supply from inverter:
see Table 1 on page 29 and Table 3 on page 30 and chap. 10. on page 113
Supply from Static Bypass Switch and maintenance Static Bypass Switch:
see Table 1 on page 29 and Table 3 on page 30 and chap. 10. on page 113
N.B. If a single differential breaker is installed ahead of the UPS, any fault in the installation
grounding system will result in the interruption of power to both the line power input and
the direct line.

Table 1: 60-200KVA
UPS devices 60 kVA 80 kVA 100 kVA 120 kVA 160 kVA 200 kVA
Primary Power line:
Max. current [A] 98 130 162 195 260 327
3) 35 50 70 95 120 2x70
Conductor cross section [mm2]
Screw size M8x25 M8x25 M10x30 M10x30 M10x30 M10x30
Bypass line power/Load:

Nominal current [A]1) 2) 87 116 145 174 232 290
35 50 70 95 120 2x70
Conductor cross section [mm2] 3)
M8x25 M8x25 M10x30 M10x30 M10x30 M10x30
Screw size
Battery, external +, - :
Max. current
(at 1.8V/cell - 240 cells) [A] 131 175 218 262 350 437
2 3) 50 70 95 120 2x95 2x120
Conductor cross section [mm ]
Screw size M10x25 M10x25 M12x30 M12x30 M10x30 M10x30
Neutral (N) from line power/ to load

N, N2:
Coefficient for oversizing the Neutral
line conductor when non-linear load is 1.7 1.7
3) M8x25 M10x30
supplied
Screw size
Ground:
3) 50 95 120
M8x25 M10x30 M10x30
Screw size
Type of connector busbars
1) For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96
2) Overload current specified in chap. 10.?on page?113
3) To select the cross section refer to the actual installation data and national and local codes
The following table lists the tightening torque for the hex-head terminal connection screws
supplied with the UPS.
Table 2: Tigthening torque 60-200 kVA
Screw size Nm (+/-10%)

M8 20
M10 39
M12 68

Table 3: 300-500KVA
UPS devices 300 kVA 400 kVA 500 kVA
Primary Line power :
Max. current [A] 486 644 805
3) 2x120 2x180 2x240
Screw size M12x35 M12x35 M12x40
Bypass line power/Load:

Nominal current [A]1) 2) 435 580 725
2 3) 2x120 (3x70) 2x180 (3x120) 4x120 (2x240)
Conductor cross section [mm ]
M12x35 M12x35 M12x40
Screw size
Battery, external +, - :
Max. current (at 1.8V/cell - 240 cells) [A] 712.8 947.9 1184.8
3) 2x240 3x240 3x240
M12x35 M12x35 M12x40
Screw size
Neutral (N) from line power/ to load N, N2:
Coefficient for oversizing the Neutral line
conductor when non-linear load is supplied 1.5
3) M12x35
Screw size
Ground:
3) 95 120
M12x35 M12x40
Screw size
Type of connector busbars
1) For a nominal voltage of 380V multiply the current value by 1.05; for 415V, multipily by 0.96
2) Overload current specified in chap. 10.?on page?113
3) To select the cross section refer to the actual installation data and national and local codes
The following table lists the tightening torque for the hex-head terminal connection screws
supplied with the UPS.
Table 4: Tigthening torque 300-500KVA
Screw size Nm (+/-10%)

M12 68

3.5. Backfeed protection

To prevent electric shock hazards caused by backfeed through the the Static Bypass Switch,
an external disconnector must be installed in conformance with Product Standard IEC/EN
62040-1. The UPS generates a logic command at XT2 (see Fig. 29, Fig. 30, Fig. 31, Fig. 32 and
Fig. 33) to ensure that the disconnector operates correctly.
N.B. In case of single-line feeder, the disconnector must be installed ahead of the UPS
primary and bypass inputs. When this disconnector is activated, the UPS switches to Battery
Mode.
N.B. The PE and N terminals must be connected in accordance with the requirements of
the local line power distribution system (TN-C, TN-S, TN-C-S, TT etc.). For instance, in
TN-C installations the PEN conductor from the supply transformer must be connected to the
UPS PE and N terminals. See para. 3.6 on page 32 and Fig. 43 on page 103.
Line Power Supply Bypass Line Power Supply
Figure 20 - External protection devices

3.6. External electrical connections

To access the external electrical connections, open the front door of the UPS and remove the
secondary access panel (see Fig. 16, Fig. 17, Fig. 18 and Fig. 19). Connect the ground cable
(PE) first at .
Notice
For a TN-C distribution system, connect an insulated jumper between UPS
ground and the UPS Neutral connector.
Refer to local Standards and regulations for the correct jumper cross
section.
Connect line power cable PEN to the UPS Neutral connector (N).
Notice
Ensure that the line power and load conductors are connected to the UPS as a
clockwise (right hand) 3 phase system.
Make sure the UPS is isolated before removing panels.

3.7. Power connections
The power connections (see Fig. 21-Fig. 27) on the front of the UPS are:
• U, V, W - LINE POWER INPUT
• U1, V1, W1 - LINE POWER BYPASS (only at the standard UPS type)
• N - NEUTRAL BAR (PEN/N) (COMMON TEST POINT FOR PRIMARY INPUT NEUTRAL,
BYPASS INPUT NEUTRAL AND OUTPUT NEUTRAL)
• U2, V2, W2 - UPS OUTPUT TO LOAD
• D-, C+ - BATTERY TERMINALS
• GROUND CONNECTION (PE)

The distance between the power connection holes is 36 mm, unless otherwise specified.
Figure 21 - Chloride 80-NET 60/80 kVA - Customer power connections (front view)
The distance between the power connection holes is 50 mm, unless otherwise specified.


Figure 24 - Chloride 80-NET 160/200 kVA - Customer power connections (side view)

Figure 25 - Chloride 80-NET 300 kVA - Customer power connections (front view)


Figure 27 - Chloride 80-NET 300/400/500 kVA - Customer power connections (side view)

3.8. Connecting the batteries

The UPS is equipped with a separating device for the battery DC power connection.
Before connecting the batteries, please read the notice and warning label
on the UPS or battery compartment.
Notice
Full safety instructions on the use and maintenance of UPS batteries are
provided in the appropriate battery manufacturers' manuals. The battery
safety information contained in this section consists of key considerations
which must be taken into account when designing the installation and may
affect its outcome, depending on local conditions.
Warning
Special care should be taken when working with the batteries associated with
the Chloride 80-NET. When all batteries are connected together the overall
voltage exceeds 500V.
It is very important to make sure that the batteries are separately installed in a
specially designed, lockable, dedicated battery cabinet or battery room.
Battery cabinet specifications can be found in para 9.5. on page 105 of this
manual.
Warning
In the event of malfunction, the battery shelves and/or cabinet or battery
holders may become live!
Notice
The requirements of EC directives are met when battery compartments with
original accessories are used. If other batteries are used, make sure that the
applicable EC directives are met and that conformance is declared. The UPS
must still be parameterized with the service software and equipped with an all-
pole disconnecting device and fuses, as per Table 1 on page 29 and Table 3 on
page 30. When dimensioning your battery cables, note the connection
tolerances at terminals +/-.
Warning
ENSURE CORRECT POLARITY!

Notice
The most common battery type used in UPS installations is the valve
regulated battery.
Valve regulated cells are not sealed.
The amount of gas given off is less than for flooded cells, but when planning
the battery installation, allowance must be made for adequate ventilation
and heat dissipation.
Valve-regulated cells are not completely maintenance-free. They must be
kept clean and their connections checked periodically to ensure they are
tight and that there is no evidence of corrosion.
It is inevitable that batteries will lose some charge during transportation and
storage. Before attempting a capacity test, make sure the batteries are fully
charged, as this may take several hours.
Cell performance typically improves after a few discharge/recharge cycles.
Notice
The battery charger can be configured for different types of batteries and
different numbers of cells. In the technical data table (chap. 10. on page 113)
lists the type of batteries that can be used and the number of the cells for which
the battery charger is configured. The maximum charging current is selectable
and depends on the rating of the UPS and its operating conditions (chap. 10. on
page 113). Several charging methods (depending on the type of battery) are
available and can be configured by authorized personal only.

3.9. Connections between battery compartments and UPS

The cables for connecting the UPS to the battery cabinets are not supplied. They can be
provided by the manufacturer upon special request.
A battery area temperature sensor is supplied as standard equipment and includes a
connecting cable with length of 7 meters.
• The battery area temperature sensor should be installed adjacent to the UPS (see Fig.
21-Fig. 27 for the position of the input battery connections inside the UPS).
• Make the ground connections (PE).
• Connect the batteries with cables, as suggested in Table 1 on page 29 and Table 3 on
page 30 to terminals + (positive pole) and - (negative pole), and in accordance with the
connection diagram.
• Connect the battery area temperature sensor to connector XT1 in the connectivity
panel (Fig. 29, Fig. 30, Fig. 31, Fig. 32, Fig. 33).
• The wires that connect the temperature probe must be shielded and routed in
dedicated conduits that are separate from the power cables.
• Connect the two wires (if installed) that monitor the status of the external battery
disconnector to XT1/2 in the connectivity panel (Fig. 29, Fig. 30, Fig. 31, Fig. 32, Fig.
33). These wires must be routed in a dedicated conduit that is separate from the power
cables. To improve noise immunity, use twisted pairs or shielded wires.
Warning
Before the system starts, ensure that UPS battery connection polarity is correct.
Wrong connections can damage the system and endanger operator safety.

Figure 28 - External Battery Connections

3.10. Handling the batteries

Warning
Batteries are a potential source of danger due to their electrical charge and
chemical composition. Therefore, observe the handling instructions provided
by the battery manufacturer. These usually can be found in the material which
is included in the shipment.
3.10.1. Recharging batteries
Notice
When recharging, follow the instructions printed on the packaging
3.10.2. Replacing batteries
Notice
Before replacing batteries, make sure the new batteries are fully charged.
3.10.3. Connecting external batteries
Warning
If a battery has been disconnected and must be reconnected, the battery
isolator may be reconnected only after you have made certain that voltage
with the correct polarity is present in the intermediate circuit (see Connecting
the Batteries).


Chloride 80-NET CONNECTIVITY PANEL
4. CONNECTIVITY PANEL
Chloride 80-NET is equipped with the following interfaces:
• XS3) Slot for Connectivity Products (X3 will be switched to XS3 to parameterize
Connectivity Products);
• XS6) Slot for LIFE.net modem;
• X3) Serial Interface for Service;
• X6) Serial Interface for external LIFE.net;
• XT1/2) 4-pole screw connector. Pin 1 and 2 to monitor the external battery
disconnector;
• X9) RJ-45 Ethernet Interface for Service and Placement into service only;
• XT3/8) 4-pole screw connector for RPO Input and Output;
• XT4) not used;
• TB1) 2x16-pole screw connector for input and output contacts;
• X19A/B) 2x15-pole connectors for parallel UPS connection;
• X20) RJ-45 Interface for synchronization with external signal;
• XT1) 2-pole Battery Area Temperature sensor (input);
• XT2) 2-pole screw connector for Backfeed output contact;.
X19/A
RS232-1 XT1
XS3 XS6 X3 X9 X20
XT1/2 XT4
XT2
RS232-2 XT3/8 TB1 X19/B
X6
Figure 29 - Chloride 80-NET 60/80 kVA - Connectivity panel
RS232-2 X19/A
X9 X20 XT2 XT1
XS3 XS6 X6 XT4
XT1/2 XT3/8 TB1 X19/B
RS232-1
X3
X19/A
RS232-2 XT1
XS3 XS6 X6 X9 X20
XT4
XT2
RS232-1 XT1/2 XT3/8 TB1 X19/B
X3

CONNECTIVITY PANEL Chloride 80-NET
RS232-2 X19/A
XT1
XS3 XS6 X6 X9 X20
XT4 XT2
RS232-1 XT1/2 XT3/8 TB1 X19/B

X3
XS3
XT1
X19/A
RS232-2 TB1
XS6 X9 X20 XT2
X6 XT4
RS232-1 XT1/2 XT3/8 X19/B

X3
Figure 33 - Chloride 80-NET 500 kVA - Connectivity panel
CONNECTOR/TERMINAL IDENTIFICATION
X3) SUB-D 9-pin female X6) SUB-D 9-pin male
X19A) SUB-D 15-pin female X19B) SUB-D 15-pin male
XT1/2 and XT3/8) screw connector, 4-poles XT1, XT2) screw connector, 2-poles
TB1) screw connector, 2x16-poles
upper row
lower row

4.1. Slot for Connectivity Products - XS3

This slot is the recommended interface for the SNMP Adapter ManageUPS NET. This Adapter
provides an independent external network interface for communication with connectivity
products.
When a SNMP Adapter is inserted into XS3, the interface X3 is connected to the Slot XS3 to
allow parameterization of the SNMP Adapter if necessary. The normal performance of X3 for
service and placement into service may be reduced by this.
The Slot is SELV - isolated from UPS primary circuits.
4.2. Slot for LIFE.net Products - XS6
This slot is the reserved interface for LIFE.net modem card. This card provides an independent
external modem interface for communication with LIFE.net service station. Ask your local
Chloride dealer for more details on LIFE.net and its benefits for your UPS system.
When a LIFE.net modem card is inserted into XS6, interface X6 is connected to Slot XS6 to
allow parameterisation and diagnosis of the LIFE.net modem card. Normal performance of
X6 is no longer possible.
The Slot is SELV - isolated from UPS primary circuits.
4.3. Serial Interface for Service (serial input/output) - X3

The service Interface is a SUB-D 9pin female connector for RS232 serial communication. Its
purpose is for service and placement into service only.
The Interface is SELV - isolated from UPS primary circuits.
4.4. Serial Interface for Connectivity Products (serial input/output) - X6

The service Interface is a SUB-D 9pin male connector for RS232 serial communication. It is
used for communications with external LIFE.net modem (e.g. GSM modem) or other special
Chloride applications.
4.5. Connector for external battery disconnector - XT1/2

This 4-pole screw connector can be used to connect an external battery breaker status
switch. Its purpose is the surveillance of an external battery cabinet.
If the external battery breaker is not equipped with a device for indicating its status, PIN1 and
PIN2 must be connected together.
PIN Signal Explanation
PIN 1/2 (right) Battery Switch Input Contact Closed when battery is connected
PIN 3/4 not used not used
The maximum cable diameter is 0.75 mm2.
Warning
The external battery breaker status switch must be voltage-free and isolated
from all sources and GND.

4.6. Ethernet RJ-45 Interface for Service and Placement into service - X9
This interface is a 10/100 MBit autonegotiation full/half duplex Ethernet Interface for LAN
communication with Chloride service software. This allows the setup and implementation of
UPS parameters such as Battery detail and performance of the UPS.
4.7. Connector for RPO (input and output) - XT3/8

This 4-pole screw connector allows:
• Switching off the UPS from a remote source (e.g. push-button)
• Providing feedback to an external supervision system regarding the status of the UPS
(RPO active)
To perform a remote emergency power off, it is necessary to connect an emergency stop
button to the UPS via a shielded cable not exceeding 20m in length. The switch must be
"CLOSED" under normal operating conditions and be equipped with a mechanism that
maintains it in the “OPEN” position after it has been pressed.
If this button is not installed, a jumper lead must be connected between pins 1 and 2.
For an indication of RPO status, connect pin 3 and pin 4 to an external supervision system.
To ensure compliance of the wiring installation with European Harmonized Document
HD384-4-46 S1, an Emergency Switching Device (E.S.D.) must be installed after the UPS.
As soon as the cause of the emergency which triggered the switch is removed, switch off all
UPS switches (input, output, battery disconnector, and all external battery switches) and
repeat the start-up procedure as described in para 5.7.1. on page 60.
PIN 1/2 (right) RPO INPUT CONTACT RPO active when open
PIN 3/4 RPO Status CONTACT Open when RPO is active

Warning
The external Push-Button must be voltage free and isolated from all sources
and GND.
The external RPO supervisor Input must not exceed 24 V and 20mA.

4.8. Customizable output/input contact - TB1

This 2x16-pole screw connector allows the connection of 6 individual configurable Output
contacts. Each contact is rated for 24 VDC 1A. The max potential difference between the
pins must not exceed 24 VDC.
Output Contacts (lower row)
PIN Status Preset Value
PIN1 (left) Normally closed

PIN2 Normally open Alarm summary
PIN3 Normally closed
PIN4 Normally open Bypass Active
PIN6 Normally open Low Battery
PIN8 Normally open AC Fail
PIN9 Common to PIN1-PIN8 -
PIN10 Not available -
PIN12 Normally open Selectable
PIN15 Normally open Selectable
These contacts can be customized (by qualified technicians only) to perform various
functions.
Warning
The maximum ratings of the Output contacts must not exceed 24 V and 1A.

Input Contacts (upper row)
PIN Status Preset Value
PIN1 (left) Input 1 (24 VDC OUT) Selectable

PIN2 Input 1 (24 VDC signal)
PIN3 Input 2 (24 VDC OUT) Selectable
PIN9 - 16 Not available -
The maximum cable diameter is 0.75 mm and the signal must be interference suppressed.
2
All Input contacts can be programmed using Service software.

Warning
To drive the inputs, use no-voltage contacts.
Do not use voltages supplied by external power supply.
The Interface is SELV-isolated from UPS primary circuits.

Warning
This interface and its function are for use by authorized Chloride service
technicians, only. Do not remove any connected cable or connect any cable to
this interface.

4.9. SUB-D connector for parallel UPS connection - X19A, X19B

This interface is used for paralleling 2 or more UPS with each other.
It enables data exchange between UPS electronics so that the UPS can provide a common
output.
Warning
This interface and its function are for authorized Chloride service technicians,
only. Do not remove any connected cable from this interface or connect any
cable to it.
4.10. RJ-45 Ethernet interface for synchronization with external signal

- X20
This Interface is used to communicate with an external synchronization device, such as
MBSM.
It can be used to synchronize the outputs of multiple UPS devices, even when they do not
supply a common output. This enables an external static switching device (e.g. CROSS) to
commutate between UPS outputs in the event of a malfunction, without creating
synchronization problems.
Warning
This interface and its function are for authorized Chloride service technicians,
only. Do not remove any connected cable from this interface or connect any
cable to it.
4.11. Battery Area Temperature sensor (input) - XT1

Pin Signal Explanation
1-2 TEMPERATURE SENSOR Temperature sensor
Input for the battery area temperature sensor.

The interface is a 2-pole screw terminal (Phoenix 1.5/2 STF) that accepts wires up to
0.75 mm2.

4.12. Connector for backfeed status (output) - XT2

This 2-pole screw connector is used to activate an external magnetic contactor (MC) if the
UPS detects a backfeed current through the Bypass in double conversion mode.
This can be caused by a short circuit in the bypass thyristor branch of the UPS.
The external magnetic contactor must be provided by the customer, see para 3.5. on page 31.
PIN 1 Backfeed switch n.c. Open when backfeed is detected

PIN 2 Backfeed switch common Common contact

Warning
The output of the external backfeed circuit connected to XT2 must not exceed:
• 24 VDC, 1A
• 160 VAC, 3A
Warning
XT2 are voltage free contacts fully isolated from UPS primary circuits.
If a voltage higher than 40 V is applied to control an external disconnection
device, XT2 can no longer be considered safe.

Chloride 80-NET Normal and safe operation
5. NORMAL AND SAFE OPERATION

5.1. Function
The uninterruptible power supply (UPS) is connected between line power and electrical load.
It protects the load from line power interruptions and power failures.
Warning
To avoid overheating inside the UPS, do not operate the unit for extended periods
with the rectifier running, the Inverter switched off and the Bypass switch open.
5.1.1. On-line Principle

In on-line operation, the alternating voltage of the line power is converted into direct
voltage. This DC voltage is used simultaneously to charge the battery and supply the
inverter. The inverter converts the direct voltage into interference-free alternating voltage
at a fixed frequency and amplitude, which supplies the connected loads. This protects the
load from line power disturbances and provides a secure supply for electrical loads (PCs,
network servers, multi-console systems).
In case of a line power failure, the batteries provide uninterrupted power to the loads for a
given period, depending on battery capacity and connected load.
Figure 34 - UPS in on-line operation

5.1.2. Battery management
The battery is charged and discharged, as well as monitored, using a dedicated
microprocessor control. This ensures maximum battery life. For details, see para 5.2. on
page 54.
5.1.3. Bypass-line principal and overload management
In the event of an overload (e.g. > 150% of nominal load), the load is supplied by the inverter
for a limited time (see chap. 10. on page 113, inverter output section) after which, if the
Bypass line is available, the load will be transferred to Bypass; otherwise, the supply to the
load will be interrupted. A corresponding fault message is displayed on the LCD. To restore
the initial conditions, the output load must first be reduced, and then a manual reset must
be carried out to clear the fault message from the LCD. Contact customer service for more
information. In the event of an inverter fault, the supply for the load is transferred
immediately to the Bypass line. The LCD displays the corresponding fault message. Before

Normal and safe operation Chloride 80-NET
carrying out a manual reset to restore initial conditions, it is necessary to remove the root
cause of the fault. It is strongly recommended you contact customer support for more
information.
5.1.4. Communication
The UPS offers several interfaces for communication with computers. Further information is
included in chap. 4. on page 45.
5.2. Special features

5.2.1. Safe and reliable operation
• Real on-line functioning, i.e. complete de-coupling of the load from all abnormalities in
line power
• Important features of the UPS, such as vector control and high flexibility, are supported
by the DSP board).
• Static Bypass Switch increases the reliability of electrical supply
5.2.2. Easy installation and operation
• Parameterisation using bundled PC software
• No Operator presence required during normal operation
• Simple LCD provides clear indication of status, load and battery quality. The concept
behind the display and the way it operates is easy to understand.
• Event memory for fault analysis
• Fault display and audible signal
5.2.3. Battery management
• Automatic battery management ensures maximum battery life
• Automatic battery circuit test
• Temperature-dependent charging
5.2.4. Environment, EMC
• EMC limits values to comply with European regulations and standards
• Energy savings due to high efficiency
• Low noise level
• Special EMC filter for higher demands (optional)
5.2.5. Modern technology
• Interfaces with software for all operating systems
• IGBT power transistors
• Highly integrated digital electronics (ASICs)
• Especially well suited for computer loads
The UPS can also be used as a frequency converter for 50/60 Hz or vice versa.

5.3. Block diagram

(see Fig. 35).
KEY TO SWITCHES:
• QS1 = INPUT LINE POWER SWITCH
• QS2 = BYPASS LINE POWER SWITCH
• QS3 = MAINTENANCE BYPASS SWITCH
• QS4 = OUTPUT SWITCH
• QS9 = BATTERY SWITCH
• QS14 = NEUTRAL ISOLATOR (Normally closed - for maintenance purposes only)
5.3.1. Components
The UPS consists of the following components:
• Rectifier - Provides regulated DC voltage to inverter and booster/charger.
• Inverter - Provides controlled AC output voltage to the critical load
• Battery converter - Charges the battery when line power is present. Supplies the inverter
from the battery when line power is not present.
• Static Bypass Switch
• Maintenance Bypass - Disconnects the Power Module during servicing, without
interrupting the supply to the load
Maintenance Bypass
Static Switch
Rectifier Inverter
Battery converter
Figure 35 - Chloride 80-NET block diagram

5.4. Maintenance Bypass

Chloride 80-NET is equipped with a Maintenance Bypass Switch (QS3) that allows the user to
perform maintenance on the UPS without interrupting the supply to the load.
Transfer to and from Maintenance must be done in accordance with the procedures 3 and 4
described in para 5.7. on page 60.
• QS1 = OPEN
• QS2 = OPEN
• QS3 = CLOSED
• QS4 = OPEN
• QS9 = OPEN
(see Fig. 16, Fig. 17, Fig. 18 and Fig. 19)
Warning
During parallel operation, switching of the load on the built-in service bypass
must be performed by an external device (see chap. 8. on page 99).
5.5. Operating modes

The UPS has four different operating modes. These are described below.
5.5.1. On-line operation
Normal UPS operating mode. The connected loads are supplied from line power via the
Inverter. The batteries are charged as necessary. The inverter reliably filters line power
disturbances and provides a stable, interference-free supply to the load. On 60-200 kVA
rated versions, “OK” lights up when the UPS is operating in the on-line mode. On 300-500
kVA rated versions, the Normal state is displayed.
In this operating mode, the UPS switches to battery operation if a line power failure occurs.
If an overload or short circuit occurs on the UPS output, or if there is a fault in the inverter,
the UPS switches to Bypass operation.
Figure 36 - Power flow in on-line operation

5.5.2. Battery operation

In this operating mode, the connected load is supplied from the batteries via the inverter. In
the event of power failure, battery operation is automatically activated and supplies the
loads without interruption. If the power failure lasts longer than 30 s, the UPS signals a fault
condition. On 60-200 kVA rated versions, when the UPS is operating in the battery mode,
the “OK” LED (green) on the control panel lights up and the “ALARM” LED (yellow) flashes.
On 300-500 kVA rated versions, the battery's operating condition is displayed. From this
operating mode, the UPS automatically reverts to on-line operation within the backup time
after the line power returns. If the duration of the power failure is longer than battery
capacity under current load, the UPS provides the relative information via its interfaces.
Computers can be automatically powered down with additional software (optional).
Figure 37 - Power flow during battery operation

5.5.3. Bypass operation
In this operating mode, the connected loads are supplied from line power via the Static
Bypass Switch. The Static Bypass Switch is used to provide power to the loads. If an overload
or short-circuit on UPS output occurs, the Static Bypass Switch is automatically activated to
provide uninterrupted power to the loads. On 60-200 kVA rated versions, the “ALARM” LED
(yellow) on the control panel lights up. On 300-500 kVA rated versions, the Bypass operating
condition is displayed. From this operating mode, the UPS automatically reverts to on-line
operation after the fault is corrected.
Bypass operation can also be specifically selected from the control panel using the push
button.
Figure 38 - Power flow in Bypass operation

5.5.4. Digital interactive mode

If priority has been set to the digital interactive mode, intelligent double conversion
technology will enable Chloride 80-NET to continuously monitor the condition of the input
supply (including its failure rate) to ensure maximum reliability for critical users. On the basis
of the analysis performed, it decides whether to supply the load through the direct line or
the conditioned line. This operational mode, which offers significant energy savings by
increasing overall AC/AC efficiency of the UPS, is primarily intended for general purpose ICT
applications. However, it does not provide the same output power quality as compared with
UPS operation in the double conversion mode. Therefore it must be determined whether
this mode is appropriate for special applications. Digital interactive mode is not available for
parallel systems.
5.5.5. Maintenance Bypass
In this operating mode, the connected loads are supplied directly from line power. The
Display/Control Panel is disabled.
Maintenance Bypass is used to supply the connected loads during maintenance work on the
UPS.
Figure 39 - Power flow during service Bypass operation
5.6. Placement into service

5.6.1. Forming
If the UPS devices have not been used for one year or more, the intermediate circuit
capacitors must be reformed. If the UPS devices are placed into service within one year after
delivery (check nameplate), this action is not necessary.
Contact customer service if the intermediate circuit capacitors must be

reformed.
Carry out placement into service as follows:

5.6.2. Switch on the UPS

• Check that the UPS is connected according to chap. 3. on page 21. For parallel operation
please check chap. 8. on page 99.
• Make sure the ventilation grilles are unobstructed
• Make sure the ground connection is in place
• Make sure that any external switches are in the OFF (0) position and that the UPS is
completely de-energized
• Make sure that any external batteries are disconnected
Warning
Do not connect any devices that may overload the UPS or draw direct current
from it.
Notice
If these instructions are not observed correctly, problems may occur with the
supply of power.
5.6.3. Connect the batteries

Before the system starts, make sure that UPS battery connection polarity is correct. Wrong
connections can damage the system and endanger operator safety.
Warning
This operation must be carried out by authorized personnel.
To prevent damage to the system, before closing QS9, use a suitable
instrument to make sure that the polarity of the battery voltage measured on
the external side of QS9 matches the polarity indicated in (see Fig. 21-Fig. 27).
Warning
Close QS9 only after battery polarity has been carefully checked.
5.6.4. Switch to on-line operation

• Set the UPS to On-line Operation (see para 5.7 on page 60).

5.7. UPS switching procedures

Procedures refer to para 5.3. on page 55.
5.7.1. Procedure 1: UPS TURN-ON PROCEDURE
Starting with the UPS completely deenergized, this procedure explains how to switch on the
UPS and set it to Normal Operating Mode.
Step Action Status

1 Switch QS1 to the ON position Rectifier start up
2 Switch QS2 to the ON position (wait for the Static Bypass Static Bypass Switch
Switch to switch on) ON and fans ON
3 Close external battery switches then switch QS9 to the
ON position
4 Switch QS4 to the ON position System in Bypass Mode
IMPORTANT: when QS4 is closed, the output of the UPS - Output voltage
and all the loads connected to it will be energized. present
5 On the 60-200 kVA version, press the “Start Inverter” Normal Mode
button on the monitor panel (for approx. 5 seconds). On
the 300-500 kVA version, touch the “Start Inverter” icon
on the LCD touch screen.
5.7.2. Procedure 2: UPS TURN-OFF PROCEDURE

Starting with the UPS in the Normal Mode, this procedure explains how to switch off the UPS.
When this procedure is followed, the output voltage is completely turned off and any load
connected to UPS output is shut down.
Step Action Status

1 On the 60-200 kVA version, press the “Stop Inverter” System in Bypass Mode
the 300-500 kVA version, touch the “Stop Inverter” icon
2 Switch QS9 to the OFF position
3 Switch QS4 to the OFF position Load not supplied

5.7.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE

BYPASS MODE
Starting with the UPS in the Normal Mode, this procedure explains how to transfer the load
to Maintenance Bypass and shut down the UPS.
Step Action Status

1 On the 60-200 kVA version, press the “Stop Inverter” System in Bypass
button on the monitor panel (for approx. 5 seconds). On Mode
the 300-500 kVA version, touch the “Stop Inverter” icon
2 Switch QS9 to the OFF position Battery disconnector
3 Switch QS3 to the ON position
4 Switch QS4 to the OFF position Service Mode
5 Switch QS1 and QS2 to the OFF position Maintenance Bypass
Mode - UPS
completely de-
energized
5.7.4. Procedure 4: TRANSFER FROM MAINTENANCE BYPASS MODE TO

NORMAL MODE
Starting with the UPS in the Maintenance Bypass mode, this procedure explains how transfer
the load to Normal Mode and shut down the UPS.
Step Action Status
2 Switch QS2 to the ON position (wait for Static Bypass Static Bypass Switch
Switch to turn on) ON and fans ON
3 Close external battery switches then switch QS9 to the ON
position
4 Switch QS4 to the ON position System in Bypass
Mode - Output
voltage present
6 On the 60-200 kVA version, press the “Start Inverter” Normal Mode
the 300-500 kVA version, touch the “Start Inverter” icon

5.8. Inverter STOP/START procedures

5.8.1. Single UPS - Start Inverter
UPS in Bypass mode: To start the inverter and transfer the load to the inverter, press the
“Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start Inverter’
icon on the LCD touch screen (for 300-500 kVA versions).
5.8.2. Single UPS - Stop Inverter
UPS in normal mode: To stop the inverter and transfer the load to the Bypass line, press the
“Stop Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Stop Inverter’
icon on the LCD touch screen (for 300-500 kVA versions) .
5.8.3. Parallel UPS system - Start Inverter
System in Bypass mode: To start all the inverters and transfer the load to the inverters, press
the “Start Inverter” button on the display (for 60-200 kVA versions) or touch the ‘Start
Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine. The
inverters will start when all Start Inverter commands have been given.
5.8.4. Parallel UPS system - Stop Inverter
System in normal mode: To shut down all the inverters and transfer the load to the Bypass
line, press the “Stop Inverter” button on the display (for 60-200 kVA versions) or touch the
‘Stop Inverter’ icon on the LCD touch screen (for 300-500 kVA versions) on each machine.
The inverters will shut down when all Stop Inverter commands have been given.

Chloride 80-NET OPERATOR INTERFACE PANEL
6. OPERATOR INTERFACE PANEL

6.1. Chloride 80-NET 60-200 kVA
DISPLAY
2
1
4
3
5 6
9
7
8 10
Figure 40 - Chloride 80-NET 60-200 kVA - operator interface panel

LEGEND
1 Left button 2 Up button
3 Down button 4 Right button
5 Start Inverter button 6 Stop Inverter button
7 System Normal LED 8 Warning LED
9 Alarm LED 10 Reset button

OPERATOR INTERFACE PANEL Chloride 80-NET
6.1.1. Description of Control Panel Functions

‚Ä¢ Start Inverter
Press the “Start Inverter” button for 5 seconds.
‚Ä¢ Stop Inverter
Press the “Stop Inverter” button for 5 seconds.
The UPS can be manually switched between Bypass and on-line operation using the keys
“Start Inverter” (I) and “Stop Inverter” (O).
‚Ä¢ Silencing the Buzzer
To silence the Buzzer, press the Reset button momentarily
‚Ä¢ Reset button
To restore normal UPS operation after a fault condition, correct the situation that caused the
fault and then press the Reset button for at least one second.
If a fault occurs, pressing the button mutes the audible alarm. After the fault has been
corrected, pressing the button a second time resets the fault message and restores UPS
operation.
‚Ä¢ General Status LED
Three LED indicators provide a quick, general understanding of the status of the UPS, as
described below:
OK LED (green) Normal Operation
When this light is on steadily (not flashing), the system is running

normally and no warnings or alarms are present. During line power
failures (and with all other conditions being nominal), this LED will
flash.
Warning LED (yellow) Warning Condition(s) present
This indication is activated by abnormal conditions which could affect

normal UPS operation. These conditions do not originate with the
UPS, but may be caused either by the surrounding environment or by
the electrical installation (line power side and load side). A description
of the active warning(s) can be viewed by browsing the relevant LCD
display menus.
Alarm LED (red) Alarm Condition
When this light is on, immediate attention should be given to the

severity of the alarm, and service should be called promptly. A
description of the active alarm(s) can be viewed by browsing the
relevant LCD display menus.

6.1.2. Display
The Display provides the user with a range of information and functions that can be accessed
using control panel navigation keys 1 to 4 (see Fig. 40 on page 63).
UPS modifications and settings must be made by qualified technicians, only. Settings should
be tested only if the loads connected to the UPS are non-critical.$
The Main Page displays a block diagram of the UPS and uses standard technical symbols to
indicate current operating status (e.g. on-line operation, battery operation, Bypass
operation, etc.), load level, and remaining backup time. To access the Main Menu page from
the Main (default) page, press the Right soft key (key 4 - see Fig. 40 on page 63). From this
menu, you can scroll through the various sub-menus using the Up and Down soft keys (2 and
3). Press the Right soft key to select any menu from the list, and the Left soft key (1) to return
to the Main Menu page.
The table on the following page provides a summary of the sub-menus.
When the UPS is not in the normal operating mode, you can access the "Warning and Alarm"
summary page directly from the Main (default) page. Warnings and alarms are identified by
text strings and codes (see Table 6 on page 72 and Table 7 on page 75). During battery
powered operation, the display switches between warning code and estimated backup time
(minutes).

Table 5: Display menu summary
Menu Sub-menus Information/Functions

Actual values • Line power Input Provides information about the input,
• Bypass Input Bypass and output voltages and
• DC Link frequencies; line power failures;
• UPS Output output current and power; DC stage
• Battery parameters; inverter operation; and
battery condition.
Status • Rectifier Provides status information about the
• Boost main UPS blocks.
• Battery
• Battery Charger
• Inverter
• Bypass
• Load
Battery test • Test Status Provides information about battery
• Perform a Test status and enables you to perform a
battery test. You can select the length
of the battery test from the list that
appears.
LIFE • Next call date Provides status information about
• Next call time LIFE, and allows you to reset a delayed
• Delayed call after call; perform a manual call; and select
• Connection status service mode.
• Call Type
• Service Mode
Language Allows you to select the display
language from: English; German;
French; Italian; Spanish; Portuguese;
Chinese; Turkish.
Guide • Manual Bypass Procedures to guide the operator
procedure • Return from Bypass through specific functions.
• Start up
• Shut down
About • Manufacturer Provides miscellaneous information
• Type of UPS about the UPS, including the code,
• Website revision and release date for the
• Firmware Code/Rev./Date various firmware versions.

6.1.3. Sample guided procedure for switching the UPS from Normal Mode to
Maintenance Bypass - Manual Bypass
When the desired procedure is selected from the Guided Procedures menu (in this case the
Single UPS Manual Bypass procedure), the following window appears in the display and
shows the principle UPS components and their current status:
Manual Bypass
Stop
Exit Inverter
The various UPS switches are also shown. The Maintenance Bypass switch, QS3, is shown in
the open (OFF) position in the above example. Flashing icons inform the operator that the
corresponding switch must be opened or closed.
In the event of a fault, a warning message is displayed (see para 6.1.4. on page 71 for full list
of warning messages). Exit the procedure, correct the fault and reset before proceeding.
Pressing the button identified by the “Exit” message at any time interrupts the procedure.
In this example, the “Stop Inverter" message appears in the bottom right of the display, and
the Stop symbol flashes over the Inverter, indicating that the user must shut down the
Inverter by pressing the corresponding button on the panel. (See “Instruction messages” on
page 71 for full list of instruction messages).

PROCEDURE:
1 Press the Stop Inverter button for at least 5 seconds.

2 The messge “Wait load on Res.” is displayed, indicating that the system is waiting for the
load to be transferred to the Bypass supply.
Manual Bypass
Exit Wait load on Res
3 The message “Close QS3” is displayed, and the symbol representing QS3 on the display
begins to flash.
QS3 Manual Bypass
Exit Close QS3
Close QS3 (Maintenance Bypass switch)

4 The message “Open QS4” is displayed, and the symbol representing QS4 on the display
begins to flash.
Manual Bypass
QS4
Exit Open QS4
Open QS4 (Output switch).

begins to flash.
Manual Bypass
QS2
Exit Open QS2
Open QS2 (Bypass line power switch)

begins to flash.
Manual Bypass
QS9
Exit Open QS9
Open QS9 (Battery switch)

begins to flash.
Manual Bypass
QS1
Exit Open QS1
Open QS1 (Input switch).

8 The message “End of procedure” is displayed.
Manual Bypass
Exit End of procedure

Instruction messages
Stop Inverter Open QS1 Close QS1
Start Inverter Open QS2 Close QS2
Press Exit Open QS3 Close QS3
Reset Fault Open QS4 Close QS4
Open QS9 Close QS9
6.1.4. Warning messages

Procedure not OK
VDC wait OK
Waiting Bypass ON
Wait for Load on Bypass
Wait for Load on Inverter

6.1.5. Warning and Fault indications

The UPS recognizes and calls attention to a number of events occurring during operation.
These events are divided into Warning and Fault indications. Whether the message is a
warning or fault can be determined from the number which appears in the Warning/Fault
Diagnosis page of the display, and the way the buzzer sounds.
Buzzer
The buzzer has two different patterns, which indicate the type of warning.
• Pattern 1: long intervals - This event is less serious. It is not essential that the cause be
corrected immediately, unless otherwise specified on the "Warning indicators" table.
• Pattern 2: short intervals - This is a serious event. The cause should be rectified right
away to avoid a fault condition.
The buzzer is silenced automatically as soon as the cause of the event is corrected. It can also
be silenced manually by pressing the TEST/RESET button.
Warning indicators
If a warning indication appears, the UPS will continue to operate. The yellow warning LED will
light up on the control panel. A number will appear in the display to indicate the type of
warning.
Displayed Warnings
The various possible warning indications are listed on the table below:
Table 6: Warning Indications
DSP STAGE
ID MESSAGE
W1.1 Placement into service or test mode
W1.2 Maintenance Bypass switch closed
W1.3 Fan life exceeded
W1.5 Synchronization system fault
W1.6 DIC Power-up
W1.7 System shutdown (DIC generated)
W1.8 ID card missing
W1.9 Calibration started
W1.10 Input air high temperature
W1.11 Input air temp. out of range
W1.12 Neutral-Booster stab. over-temp.
W1.13 Neutral switch open
W1.14 SBS output switch open
W1.15 SBS Bypass switch closed
W1.16 Do not insert battery switch
RECTIFIER STAGE
ID MESSAGE
W1.1 Line power switch open


W1.2 Primary line power failure
W1.3 Overload warning
W1.4 Primary line power wrong phase rotation
W1.5 DC voltage low
W1.6 Rectifier over-temperature
W1.7 Out of synchronization
INVERTER STAGE
ID MESSAGE
W1.1 Inv. overtemperature warning
W1.2 DC undervoltage
W1.4 Inverter off warning
W1.5 Inv. off pending command
W1.6 Inv. on pending command
W3.1 Current limit
W3.2 kW protection
W3.3 Inv. off for shutdown command
BYPASS STAGE
ID MESSAGE
W1.1 Bypass switch open
W1.2 Bypass line power failure
W1.4 Bypass wrong phase rotation
W1.5 Bypass disabled for DC voltage low
W1.6 Bypass over-temperature warning
BATTERY STAGE
ID MESSAGE
W1.1 Battery switch open
W1.3 Imminent end of autonomy time
W1.5 Battery end of discharge
W1.7 High battery temperature
W1.8 Battery temp. out of range
W1.9 Temp. probe not responding
W1.10 Battery autonomy test
LOAD STAGE
ID MESSAGE
W1.1 Output switch open


W1.2 Output load not supplied
W1.3 Retransfer inhibited
W1.4 Load supplied by Bypass
W1.5 Load supp. by maintenance Bypass
BATTERY CHARGER STAGE
ID MESSAGE
W1.1 Charger communication lost
W1.2 Actual values differ from set ones
W1.3 Charger on cmd but input volt. low
W1.4 Chg. on and chg. out. short circ.
W1.5 Chg. off and chg. out. short circ.
W1.6 Charger detects no batt. connected
W1.7 Chg. forced on, volt. not raising
W1.8 Charger detects reversed polarity
BOOST STAGE
ID MESSAGE
W1.1 DC voltage low
W1.2 Booster-charger over-temperature

Fault indications
If a fault occurs, the affected UPS component is always switched off, and the UPS
automatically switches to the best possible operating mode for supplying the loads; the red
FAULT LED lights up on the control panel. A number appears on the Warning/Fault Diagnosis
page of the display indicating the type of fault. Fault indicators are also indicated by a
continuous tone from the buzzer. If a fault occurs, proceed as follows:
Acknowledge horn
First, acknowledge the horn by pressing the TEST/RESET button
Correct fault
Next, correct the fault by following the indications in para 6.1.6. on page 79.
If the fault cannot be corrected:
Call Customer Service: The customer service addresses are given on the last page of this
manual.
Acknowledge correction of fault
After the fault has been corrected, the corrected condition must be acknowledged by
pressing the TEST/RESET button again.
Displayed Faults
The various possible fault indicators are listed in the table below:
Table 7: Fault Indications
DSP STAGE
ID MESSAGE
F1 EPO
F2 Incorrect power class config.
F3I1 Incorrect state in main SM
F3I2 Bypass illegal software state
F3I3 Rectifier illegal software state
F3I4 Inverter illegal software state
F3I6 Incorrect state in state-machine
F3I7 Generic software error
F3I8 Too many parameters for EEPROM
F3I9 Insuff. RAM space for EEPROM par.
F3I10 Parameter init. called runtime
F3I11 Parallel node ident. timeout
F3I12 Error during parallel node ident.
F3I13 Parallel node ident. not possible
F4I6 EPROM checksum fault
F4I7 I2C I/O expander init. failed
F4I8 I2C multiple error I/O expander
F4I9 I2C multiple error ID card
F4I10 Par.-cable-fitted signal missing


F5 Input air temp. sensor fault
F6I1 Neutral Boost filter over-temp.
F6I2 Neutral Boost over-temperature
F6I3 Neutral Boost desaturation
F6I4 Neutral Boost temp. sensor fault
RECTIFIER STAGE
ID MESSAGE
F1 EPO
F2I1 Pre-charge short circuit
F2I2 Pre-charge low VDC
F2I3 Pre-charge contactor feedback
F3I1 Rectifier over-temperature
F3I2 Rectifier filter over-temperature
F3I3 Rectifier temperature sensor fault
F4 Rectifier DC over-voltage
F5I1 Rectifier desaturation phase U
F5I2 Rectifier desaturation phase V
F5I3 Rectifier desaturation phase W
F6 Start-up synchronization error
F7 Stop due to overcurrent
F8I1 Rect. fuse Phase U Positive blown
F8I2 Rect. fuse Phase U Negative blown
F8I3 Rect. fuse Phase V Positive blown
F8I4 Rect. fuse Phase V Negative blown
F8I5 Rect. fuse Phase W Positive blown
F8I6 Rect. fuse Phase W Negative blown
INVERTER STAGE
ID MESSAGE
F1 EPO
F2I1 Overtemperature ph U
F2I2 Overtemperature ph W
F2I3 Overtemperature ph UW
F2I4 Overtemperature ph V
F2I5 Overtemperature ph UV
F2I6 Overtemperature ph WV
F2I7 Overtemperature ph UVW
F2I8 Inverter temperature sensor fault


F2I9 Inverter filter over-temperature
F3I1 Multiple inv. overcurr. cut off
F3I2 Inv. stopped due to overcurrent
F3I3 kW protection
F4 DC BUS overvoltage
F5I1 Output overvoltage
F5I2 Output undervoltage
F5I3 Output freq. out of limits
F5I4 Output short circuit
F5I5 DC component phase U
F5I6 DC component phase V
F5I7 DC component phase W
F6I1 DC/AC desaturation ph. U
F6I2 DC/AC desaturation ph. V
F6I3 DC/AC desaturation ph. W
F7 Battery thyristor fault
BYPASS STAGE
ID MESSAGE
F1 EPO
F2I1 Broken byp. or V_Byp measurement
F2I2 Bypass ready signal failure
F3 Backfeed protection active
F4I1 Bypass over-temperature
F4I2 Bypass temperature sensor fault
F5 Bypass overload timeout
F6 Bypass line power failed during DLS
F7 Parallel byp. failure during DLS
BATTERY STAGE
ID MESSAGE
F1 Battery reverse polarity
F2 Battery overvoltage
F3 Battery test fault
F4 Battery fuse blown
BATTERY CHARGER STAGE
ID MESSAGE
F1 Charger communic. not possible
F2 Charger over-current


F3I1 Boost Charger over-temperature
F3I2 Boost Charger temp. sensor fault
F3I3 Boost Charger filter over-temp.
F4 Boost Charger desaturation
F5 Redundant check of batt. voltage
F7 EPO
F8 Charger volts out of control
BOOST STAGE
ID MESSAGE
F1 EPO
F2 Booster overcurrent
F3I1 Boost Charger over-temperature
F3I2 Boost Charger temp. sensor fault
F3I3 Boost Charger filter over-temp.
F4 Boost Charger desaturation
F5 Redundant check of batt. voltage

6.1.6. Troubleshooting
Rectification of Errors
Despite the high reliability of this device, problems may occur. If you are having a problem,
please check the following points before contacting your customer service representative:
Is there line power on the UPS input?
Has the input fuse blown or have circuit breakers tripped?
If you contact your customer service representative, please have the following information
ready:
• Device information = model, order no., series no. as shown on the identification plate
• An exact description of the problem (what loads are being powered, whether the
problem occurs regularly or sporadically, etc.)
Problem Possible cause Action
No display Main switch switched off Switch on main switch
No alarm No line power Have line power inspected by
(UPS switched off) qualified electrician
Input fuse blown or input Replace with fuse of same
circuit breaker tripped type or reset circuit breaker. If
the problem persists, contact
your customer service
representative.
Green “OK” LED does No line power UPS operation
not light up, buzzer
sounds at intervals
Green “OK” LED does Input fuse blown or input Replace with fuse of same
not light up when circuit breaker tripped type or reset circuit breaker. If
line power is present, the problem persists, contact
buzzer sounds at your customer service
intervals representative.
ALARM indicator UPS error Contact your customer service
lights up, buzzer representative
sounds continuously Overheating Reduce ambient temperature
Backup time less The fuse switch of the battery Move the fuse switch to the
than that specified extension(s) is in "OPEN" "ON" position.
position.
Batteries are not completely Charge batteries, and test
charged backup time. If the problem
persists, contact your
customer service rep.
Batteries are defective Contact customer service
Charging device is defective Contact customer service


No communication Wrong serial connection Check whether the correct
between UPS and PC cable cable has been used (standard
modem/null modem cables
cannot be used)
Interface on the PC is being Check whether other
used by another process or is software/service is accessing
defective. the interface on the PC; try
selecting a different serial
interface.
Interference on the data cable Lay cable differently.

6.2. Chloride 80-NET 300-500 kVA

The Chloride 80-NET 300/400/500 kVA operator interface for controlling and testing the
machine state includes an LCD touch screen.
When you approach Chloride 80-NET 300/400/500 kVA, remember that the touch screen
may be in Screensaver mode. Touch the screen to bring up the main page on the display.
Several menu items can be accessed from the main display screen. These menu items are
detailed in subsequent sections.
9
1 8 5 3
Figure 41 - Chloride 80-NET 300-500 kVA - operator interface panel

Descriptions
1. Bypass Input: voltage and frequency readings
2. Line power Input: voltage, current and frequency readings
3. Output: voltage, current and frequency readings
4. Battery: voltage and current readings
5. System Status:
System Normal Indicator (Normal Operation): when the green status box appears, this
means that the system is operating normally and that no warning or alarm has occurred.
During line power failures (with all other conditions being nominal), this box is replaced by a
yellow triangle.
Warning Indicator (Warning Condition(s) present): this indication is activated by the
presence of abnormal conditions which could affect the normal operation of the UPS. These
conditions do not originate with the UPS, but may be caused either by the surrounding
environment or by the electrical installation (line power side and load side). A description of
the active warning(s) can be viewed by clicking on the yellow triangle or using the warning
and fault button at the bottom of the page.

Fault Indicator (Alarm Condition): when the red circle with white cross appears,
immediate attention should be given to the severity of the alarm, and service should be
called promptly. A description of the active alarm(s) can be viewed by clicking on the
warning and fault button at the bottom of the page.
Regardless of which indicator is active, all available diagnostic information on the unit can be
displayed by touching this area.
6. Control Buttons:
Start Inverter and Stop Inverter : the touch screen display features two separate
buttons for starting and shutting down the inverter. The start/stop control incorporates a
safety feature for preventing accidental operation. In fact, when the start or stop functions
for the inverter are selected, a pop-up window appears asking for confirmation of the action
selected. This pop up feature is run at every command that results in a permanent change to
UPS settings.
Reset Fault : for resetting faults (this becomes red when there is a system fault)
Buzzer Mute : for silencing the buzzer in the case of an alarm.
7. Menu Buttons:
Warning/Fault: this page contains information regarding various abnormal conditions
concerning the unit, as subdivided into the specific converters such as the Bypass, rectifier,
inverter, booster charger and battery . In addition, there are also several "Info" statements
that are catagorized by status. These provide further details about the condition of the unit.
Diagnostic classification :
• FAULT
• WARNING
• INFO
Event Log: displays the date and time of all UPS events.
Measures: this page contains the full set of measurements for each functional block
(rectifier, Bypass, booster/charger, batteries, inverter and load).
Battery: displays battery status/parameters such as temperature, cell voltage, capacity and
run time, as well as commands that enable the user to configure and execute the battery
test.
LIFE: contains information about the status of Chloride LIFE.net connections, calls and call
types and allow certain specific commands to be executed. This button is not active if the
LIFE.net option is not available on UPS.
Settings: this page allows users to customize the settings of the touch screen display and to
select the desired language. Each of these sub pages is programmed to revert back to the
main page after 30 seconds of inactivity. The text displayed by the touch screen is available
in 15 languages: English, Italian, French, German, Spanish, Portuguese, Turkish, Polish,
Swedish, Norwegian, Finnish, Czech, Russian, Arabic and Chinese - all selectable by the user.

MENU BUTTON DESCRIPTIONS

Warning/Fault menu
This menu item displays a list of current Fault Warnings and Info (see figure below).
Event Log menu

This menu item displays the list of Events that have occured recently while the UPS was in
operation (see figure below).

Measures menu
This menu item displays the measurements for each functional block (see below figure)



Battery menu
This menu manages the status of the battery (see below figure).
1 2 3
1. Battery Status:
1.1 Battery Status. Specify whether battery is charging or not
1.2 Charger Status. Specify Battery Charger status
1.3 Battery Test Status. Specify details of the last battery test executed
1.4 Automatic Battery Test Status. Specify details related to Automatic battery test
2. Battery Test: The following commands can be set using this page
2.1 Enable automatic battery test. Using this command, the Automatic Battery test is
enabled using the existing parameter configuration. These parameters can be
modified only by PPvis
2.2 Configure and manage Manual Battery test. Features:
2.2.1 Test duration and Min Voltage can be modified using the + and - button
2.2.2 Start battery using dedicated command button (Start Battery Test)
2.2.3 Test duration can be monitored on a dedicated progress bar (Battery test
progress bar )
2.2.4 While the test is running, it can be aborted with a dedicated Stop command
button (Stop Battery Test)
2.2.5 Battery test status provides immediate information about test status
3. Battery measures: This section monitors variables applicable to the battery.

LIFE menu
This menu displays the status of Chloride LIFE.net communications and allows the User to
issue certain commands (see figure below).
1 3
2 4
1. LIFE.net status
• LIFE.net option (Present/Not present) Shows whether the "LIFE.net" option is
available on the UPS.
• LIFE.net (Enabled/Disabled) Shows whether the LIFE.net option has
been started.
• Current UPS dd.mm.yy hh:mm:ss Displays the time used by the UPS to
date/time time-stamp the Life data
• ‘Set Sampling Set sampling/service mode Toggles LIFE.net operating modes
Mode’ button between 'service' and 'sampling':
service is used when UPS maintenance is
in progress.

2. UPS calls status

• Next scheduled dd.mm.yy hh:mm:ss Displays the time of next regular UPS call
call
• Emergency calls (Enabled/Disabled) Shows whether UPS emergency calls are
enabled or have been inhibited by the Life
Station for a particular reason.
• Delayed call in dd.mm.yy hh:mm:ss Displays the seconds countdown after which
the UPS will repeat a previously unsuccessful
Life communication.
• ‘Reset delayed Reset delayed call When this button is pressed, the delayed call
call’ button countdown is forced to zero, so that the UPS
repeats the call immediately.
3. UPS connection status

• Not connected The UPS is not connected to the LIFE Station
• Wating for connection The UPS has requested connection to the Life Station and is
waiting for connection to be established
• Connected The UPS is connected to the LIFE Station
• LIFE.net data sending In The UPS is transmitting its diagnostics history to the LIFE
progress - stage 1 Station.
• LIFE.net data sending In The UPS is exchanging other service data with the LIFE
progress - stage 2 Station.
• UPS online session in The UPS has entered the online session requested by the LIFE
progress Station Administrator, so it can be monitored in real time.
• Closing connection The UPS is closing the connection.
• Call delayed The UPS has scheduled a new call because the previous call
failed.
4. Call Type
• Routine call The UPS is making its regular call.
• Emergency call The UPS is making an Emergency call.
• Manual call The UPS is making a Manual Call or an automatic extra call to
reset an emergency condition which is no longer active.
• Buffer full call The UPS is making a call to empty its diagnostics history
buffer, which is full and cannot store any more data.
• ‘Manual call request’ When this button is pressed, the UPS is forced manually to
button make an immediate call to the LIFE station.

Settings menu
This menu item displays the LCD settings and selected language (see below figure)

8. Animated One Line Mimic: this area displays all the functional blocks in the UPS. Touch
any icon to obtain detailed information about the corresponding functional block. The color
of the block identifies its functional status:
• normal conditions
• warning conditions
• fault conditions
ANIMATED ONE LINE MIMIC MENU DESCRIPTION

By clicking on a block (Rectifier, Inverter, ...), the relative page providing detailed
information will be displayed.
Rectifier Functional block

This page displays detailed information about the current status of the Rectifier.

Bypass Functional block

This page displays detailed information about the current status of the Bypass.
Inverter Functional block

This page displays detailed information about the current status of the Inverter.

Booster Functional block

This page displays detailed information about the current status of the Booster.
Battery Functional block

This page displays detailed information about the current status of the Battery.

Load Functional block

This page displays detailed information about the current status of the Load.
9. About button: this button displays the Type and Size of the unit. When this area is
touched, you will obtain Serial Number, FW details and IP and MAC addresses.
This page displays detailed information about the UPS S/, size and model, FW revision and
system time.

6.2.1. Troubleshooting
Rectification of Errors
Despite the high reliability of this device, problems may occur. If you are having a problem,
please check the following points before contacting your customer service representative:
Is there line power on the UPS input?
Is the input fuse blown or have circuit breakers tripped?
If you contact your customer service representative, please have the following information
ready:
• Device information = model, order no., series no. as per identification plate.
• An exact description of the problem (what loads are being powered, whether the
problem occurs regularly or sporadically, etc.)

Main switch switched off Switch on main switch
Have line power inspected
No line power present
by qualified electrician
No display
No alarm Replace with fuse of same
(UPS switched off) type or reset circuit breaker.
Input fuse blown or input
If problem persists, contact
circuit breaker tripped
your customer service
representative.
ICON ON, line power Normal mode. UPS from

No line power present
not available and buzzer battery
sounds at regular intervals
Replace with fuse of same
ICON ON, but line type or reset circuit breaker.
Input fuse blown or input
power is available and If the problem persists,
circuit breaker tripped
buzzer sounds at regular contact your customer
intervals service representative.
Contact your customer
UPS error
service representative
ICON ON, continuous
acoustic alarm Reduce ambient
Overheating
temperature


External cabinet BATTERY Move the fuse switch to the
FUSE "OPEN". "ON" position.
Charge batteries, and test
Batteries are not backup time. If problem
Backup time less than that completely charged persists, contact your
specified customer service rep.
Batteries are defective Contact customer service
Check battery charge status
Charging device is defective on the LCD. Contact
customer service.

Chloride 80-NET Maintenance
7. MAINTENANCE
7.1. Maintenance intervals
Chloride recommends that regular maintenance checks be carried out on-site by an
authorized customer service. The UPS informs the user when the normal service life of a fan
has ended. A replacement fan is recommended.
7.2. Disposal of batteries

When the useful life of the batteries has ended, they must be replaced by your Customer
Service representative. Exhausted accumulator batteries are classified as “harmful toxic
waste” that must be disposed of in the EU by a certified disposal specialist . Outside the EU,
they must be disposed of in accordance with the applicable regulations for the given
country. The Customer service centre is fully equipped to deal with such batteries in
accordance with regulations and with full respect for the environment.
The typical useful life of the battery is 3 to 5 years at 25° C ambient temperature. However,
useful life also depends on the frequency and duration of line power failures.
7.3. Service addresses

Onsite service is available worldwide. Service telephone and fax numbers can be found on
the last page of this manual.
7.4. Decommisioning
7.4.1. Taking out of service
N.B. Switch to service Bypass
• Switch the UPS to Maintenance Bypass operation (see para 5.7.3. on page 61)
N.B. Disconnect the batteries
• Open the battery isolator or battery switch if other external batteries are used.
• Before continuing work, measure the voltage on the battery terminals and on the line
power input, and wait until these have dropped to 0 V; or wait at least 5 min. Failure to
do so may cause severe electrical shock and possibly death.
The UPS is now in the maintenance Bypass operating mode. The only voltage present is at
the line power and load terminals. Qualified personnel may now carry out maintenance work
while taking the corresponding safety measures.
N.B. Disconnect line power
If the loads no longer need power, you may open the external line power separation device
for the UPS.

Maintenance Chloride 80-NET

Chloride 80-NET PARALLEL CONFIGURATION
8. PARALLEL CONFIGURATION
Up to 8 Chloride 80-NET units can be connected in parallel to increase power capacity and
thus to provide more secure power to the load (redundancy).
The modules in parallel exchange information via a 15-wire shielded cable.
The total load current is shared between the modules.
For optimum performance of the parallel system and proper current sharing, especially in
the Bypass mode, make sure that the series impedance of the modules in parallel is the
same.
The cross section and length of the power cables used to connect the inputs of each UPS
module must be the same. The same applies to the output cables and the battery cables, if
the modules are connected to the same DC source.
Differences of 20% are allowed for power cable lengths of up to 20 m. For larger distances,
cable lengths may not vary by more than 10%.
8.1. Placement into service

Placement into service of multiple-block systems must be carried out by appropriately
trained technicians.
8.2. System configurations

Fig. 42 and Fig. 43 illustrate the schematic diagram of a multiple-block system with Service
Bypass Switch (SBS) in various multiple-block systems - contact Chloride Technical Support
for more information. The SBS shown in the diagrams may be installed in Chloride 80-NET
parallel systems where standard, 400 V units are installed.
8.3. Communication between UPS blocks

UPS units exchange information through the connector cable (15 pin connector). Fig. 44
displays the loop circuit, which is electronically monitored. The communication cables are
shielded and must be run separately and away from the power cables. The total length of
these cables should not exceed 19m.

PARALLEL CONFIGURATION Chloride 80-NET
8.4. Parallel switching procedures

Procedures refer to para 5.3. on page 55.
8.4.1. Procedure 1: UPS TURN-ON PROCEDURE
Starting with each UPS completely deenergized, this procedure explains how to switch on
UPS units and set them to Normal Operation Mode. On each UPS, perform the following
procedure:
Step Action Status
1 Switch QS1 to the ON position Rectifier start
up
2 Switch QS2 to the ON position (wait for Static Bypass Switch to Static Bypass
switch on) Switch ON and
fans ON
3 Close external battery switches, then set switch QS9 to the ON
position
4 Switch QS4 to the ON position System in
IMPORTANT: when switch QS4 is closed, the output of the UPS and Bypass Mode -
all the loads connected to it will be energized. Output voltage
present
When the above steps have been completed for all the UPS units in
the parallel system:
5 On the 60-200 kVA version, press the “Start Inverter” button on the Normal Mode
monitor panel of each UPS (for approx. 5 seconds) until all the (On Line)
inverters are ON. On the 300-500 kVA version, touch the “Start
Inverter” icon. At this point, the Inverters synchronize and take over
the Load
8.4.2. Procedure 2: UPS TURN-OFF PROCEDURE
Starting with each UPS in Normal Mode, this procedure explains how to switch off the UPS
units. When this procedure is followed completely, the output voltage will be completely
turned off and any load(s) connected to the UPS output will be shut down. On each UPS,
perform the following procedure:
Step Action Status
1 On the 60-200 kVA version, press the “Stop Inverter” button on the System in
monitor panel of each UPS (for approx. 5 seconds) until all the Bypass Mode
inverters are OFF. On the 300-500 kVA version, touch the “Stop
Inverter” icon. At this point, the Load is supplied by the Bypass
3 Switch QS4 to the OFF position Load not
supplied

8.4.3. Procedure 3: TRANSFER FROM NORMAL MODE TO MAINTENANCE

BYPASS MODE
Starting with each UPS in the Normal Mode, this procedure explains how transfer the load to
Maintenance Bypass and shut down the UPS. On each UPS, perform the following
procedure:
Step Action Status
1 On the 60-200 kVA version, press the “Stop Inverter” button on System in Bypass
the monitor panel of each UPS (for approx. 5 seconds) until all Mode
the inverters are OFF. On the 300-500 kVA version, touch the
“Stop Inverter” icon. At this point, the Load is supplied by the
Bypass
2 Switch QS9 to the OFF position Battery
disconnector
3 Switch QS3 to the ON position
4 Switch QS4 to the OFF position Service Mode
5 Switch QS1 and QS2 to the OFF position Maintenance
Bypass Mode - UPS
completely de-
energized
8.4.4. Procedure 4: TRANSFER FROM MAINTENANCE BYPASS MODE TO
NORMAL MODE
Starting with each UPS in Maintenance Bypass, this procedure explains how transfer the load
to Normal Mode and shut down the UPS. On each UPS, perform the following procedure:
Step Action Status
2 Switch QS2 to the ON position (wait for the Static Bypass Switch Static Bypass
to switch on) Switch ON and
fans ON
3 Close external battery switches, then switch QS9 to the ON
position
4 Switch QS4 to the ON position System in Bypass
Mode - Output
voltage present
When the above steps have been completed for all the UPS in
the parallel system:
6 On the 60-200 kVA version, press the “Start Inverter” button on Normal Mode
the monitor panel of each UPS (for approx. 5 seconds) until all (On Line)
the inverters are ON. On the 300-500 kVA version, touch the
“Start Inverter” icon. At this point, the Inverters synchronize
and take over the Load

1) For fuse ratings, see the chapter with technical data

2) Values are determined by the dimensions of the Service Bypass
3) Switch, fused switch or circuit breaker
System
Bypass
To
Load
STATIC
SWITCH
STATIC
SWITCH
Input power Output power

distribution panel distribution panel
Figure 42 - Schematic diagram of a multiple block system

1) For fuse ratings, see the chapter with technical data

2) Values are determined by the dimensions of the Service Bypass
3) Circuit breaker or fuse
4) External Service Bypass (Ext. SBS) - must be a switch, a fused switch or a circuit breaker
LOAD
DISTRIBUTION
STATIC
SWITCH
STATIC
SWITCH
Figure 43 - Schematic diagram of a multiple block system in a TN-C grounding system

1) 15-way Sub-D plug cable
UPS 4
X19/A 1)
X19/B
1)
UPS 3
X19/A
X19/B
1)
UPS 2
X19/A
X19/B
1)
UPS 1
X19/A
X19/B
Figure 44 - Loop circuit for parallel UPS (15 pin connector)

Chloride 80-NET Options
9. OPTIONS
Some of the options listed in this section may modify the data on the standard technical data
tables (see chap. 10. on page 113). It may not be possible to use certain options
simultaneously on the same UPS.
9.1. Remote alarm unit

A remote alarm panel is available for displaying important individual UPS messages. The
length of the connection cable must not exceed 300m.
9.2. External battery circuit breaker

This option consists of a fully-rated circuit breaker with an auxiliary contact which allows the
UPS to monitor its status via a dedicated input contact. The circuit breaker is housed in a
wall-mounted box and designed for use with rack-mounted battery systems. The circuit
breaker also protects the power cables connecting the battery to the UPS.
9.3. Top cable entry

This option permits power cables to be routed through the top of the UPS (with ratings from
60 to 120 kVA only).
9.4. Dust filters

This option improves the air inlet protection level from IP20 to IP40 for specific applications
such as dusty environments. The filter is housed in the UPS compartment (IP20).
9.5. Empty battery compartment

These compartments consist of:
• Compartment
• Disconnecting device
• Fuses
• Safety panel
• Connection terminals
• UPS/battery connection cables (for adjacent installation)
There are two sizes available:
Width (mm) Depth (mm) Height (mm) Net Weight (kg)
Type A 820 858* 1780 210
Type B 1020 858* 1780 260
* including front handle; without handle: 830 mm.
9.6. Empty options compartment

A matching compartment is available for customized applications such as:
• Isolation transformers
• Input/Output voltage matching transformers
• Customized distribution boards

Options Chloride 80-NET
One size is available:

Width (mm) Depth (mm) Height (mm) Net Weight (kg)
Type B 1020 858* 1780 240
* including front handle; without handle: 830 mm.
9.7. Frequency converter application

Chloride 80-NET can be programmed for use as a frequency converter (50Hz in - 60Hz out,
or 60Hz in - 50Hz out), with or without a battery connected. In this operating configuration,
the data (such as output overload capacity) shown in the standard technical data tables may
vary. Please contact Chloride Technical Support for details.
9.8. MopUPS shutdown and monitoring software

MopUPS Professional is a software package providing safe system shutdown and power
management. With advanced features such as network shutdown, scheduled shutdown and
restart, event messaging, event logging, data logging, real time viewing, UPS diagnostics
and remote access, MopUPS has everything necessary for preserving data and maximizing
system uptime.
The software features:
1 Remote management
Site power and UPS status information can be accessed securely from any computer on
your IP-based network. View event history and voltage logs for trend analysis. View UPS
system status in real time for situational decision support. Access is based on User
Authentication with 128bit, MD5 encryption.
2 Remote messaging
Keeps you informed anywhere -- fault and recovery messages are sent via SNMP Trap or
email. Body of email will include URL for quick link back to UPS Web page. Many pager
systems will forward email to your wireless pager - so you can be informed anywhere.
3 Safe system shutdown
Preserves data integrity and minimizes recovery delays with automated system
shutdown. MopUPS monitors the UPS for power failure, low battery, or other events that
jeopardize computer power -- and initiates controlled system shutdown.
While it is always possible to use a serial connection, it is recommended that a ManageUPS
network SNMP Adapter be used for scommunication between MopUPS Professional and
Chloride 80-NET so that multiple Server Systems can communicate with the UPS via
Ethernet.
With Chloride 80-NET in redundant parallel configuration, MopUPS P/R Edition monitors all
the connected Chloride 80-NET units simultaneously. It acquires load data, estimated
capacities, and other measurements from individual modules, and groups them together
according to whether the system is serial or parallel-redundant and whether it is centralized
or parallel-distributed (with or without redundancy). This special edition of MopUPS can
analyse module-specific conditions and report situations that may affect redundancy or
power margin.
ManageUPS Net Adapter is required when using MopUPS P/R Edition.
For more details, see http://connectivity.chloridepower.com/

9.9. ManageUPS adapter

ManageUPS NET Adapter III offers an open approach to network power management by
delivering a complete set of manageability options including: WEB, Telnet, and Out-Of-Band
accessibility, in addition to the full-featured, embedded SNMP agent. Event messages are
also available as email and SNMP Traps - a truly versatile tool for managing Chloride 80-NET
UPS systems in a network environment.
The software features:
1 DHCP Network Configuration
Supports automatic IP settings configuration using the DHCP protocol. The DHCP server
must be located on a network that is routable from the LAN which ManageUPS-II is
connected to.
2 Multiple Network Access Methods
Site power and UPS status information can be accessed securely from any computer on
your network. View UPS system status in real time for situational decision support.
Access via Telnet, SNMP, or Web Browser. SNMP Agent conforms to RFC1628 Standard
UPS MIB.
3 Network Shutdown
ManageUPS includes a UPS status server and a network shutdown controller. Use these
features with host shutdown software (RCCMD, MopUPS NSA, MopUPS Professional or
MopUPS P/R) to ensure safe shutdown of multiple servers, workstations or PCs in TCP/IP
network environments.
4 Event and Data Logging
ManageUPS II keeps a log file of UPS events and environment data. On-board log file
viewer lets you filter records for easy analysis.
For details, see http://connectivity.chloridepower.com/

9.10. Connectivity
The following table gives details of the various combinations of connectivity solutions which
can be used in association with Chloride 80-NET. Only one of the combinations may be used
at a time; other combinations may be possible. For port numbers, please refer to chap. 4. on
page 45. For further information, please see Chloride Connectivity. The following interfaces
can be found on Chloride 80-NET:
Interface Description Input/Output/Serial/CAN

XS3 Slot available for use with a connectivity Serial
option, typically ManageUPS NET III Adapter
XS6 Slot for the LIFE.net slot modem Serial
X3 Standard serial interface RS232 COM Serial
- female -
Available, if XS3 slot is empty or MUN III card
is installed
X6 Standard serial interface RS232 COM for Serial
external LIFE.net kit (e.g. LIFE.net, GSM
modem) only is XS6 is empty
- male -
Not available, if a XS6 slot modem is installed
X9 RJ45 Ethernet interface for service and CAN
placement into service;
Interface for PPVis communication
X19 2x15-pole screw connector for parallel UPS
connection
X20 RJ45 interface for synchronization with
external signal
XT_A/B 2x16-pole screw connector for input and Input and Output
output contacts
XT 1/2 Only pin 1 and 2 of the 4-pole screw Input
connector is used for
> external battery status
XT 3/08 4-pole screw for EPO input and output Input and Output
XT1 External battery temperature sensor Input
connection
XT2 2-pole screw connector for backfeed output Output
contact
XT4 Not used!

9.11. Special versions (60-200 kVA)

Chloride 80-NET can be supplied with an optional isolation transformer for specific load
requirements. The transformer may be installed on the input (Fig. 47 on page 111) or output
line (Fig. 48 on page 111), as requested, and provides complete electrical isolation between
the load and the input line power utility.
FRONT
Figure 45 - Chloride 80-NET Figure 46 - Chloride 80-NET 160/200 kVA

60/80/100/120 kVA Transformer version (front view)
Transformer version (side view)
On160-200 kVA models, the transformer is housed in an additional compartment mounted

on the left side of the UPS (see Fig. 46). On 60-120 kVA models, the transformer is mounted
inside the UPS (behind the switch panel) (see Fig. 45).

The following table lists resulting variations in technical data:
UNIT RATING
DESCRIPTION
kVA 60 80 100/120 160 200
Depth mm 851
Width mm 570 845 1375
Height mm 1780
Floor area INPUT/
OUTPUT (depth
without handle: 830 m2 0,47 0,70 1,14
mm)
Net Weight INPUT Kg 600 815 1200 1320
Floor loading INPUT kg/m2 1277 1164 1053 1158
Net Weight OUTPUT Kg 585 810 1250 1420
Floor loading OUTPUT kg/m2 1245 1157 1096 1246
Heat dissipation of the
transformer option at
kW 1,67 2,23 3,34 4,45 5,57
nominal load and
input conditions
Note:
the total heat dissipation of the UPS is the sum of the UPS dissipation on chap. 10.?on
page?113 and transformer heat dissipation.

U1, V1, W1
U, V, W
N U2, V2, W2
Figure 47 - INPUT ISOLATION TRANSFORMER
U1, V1, W1
U2, V2
U, V, W W2
N N1
N
Figure 48 - OUTPUT ISOLATION TRANSFORMER

It may be necessary to connect the isolated neutral from the secondary side of the
transformer to the grounding system, depending on the local standard.
N.B.: If Primary Line power and Bypass Line power are supplied from separate sources, the
jumper cables connected between UPS terminals U and U1, V and V1, W and W1 must be
removed.


Chloride 80-NET Technical data
10. TECHNICAL DATA

10.1. UPS 60-120 kVA
UPS model Chloride 80-NET
Power (kVA) 60 80 100 120
System data
AC/AC efficiency with 50% load (%) 94,4 94,5 94,7 95
resistive load, without 100% load (%) 94,5 94,5 95 95
recharging current1) 2) VFD (%) 98,3 98,3 98,3 98,3
Float mode (kW) 3,5 4,7 5,3 6,3
(Btu/h) 10723 14298 16162 19395
Heat dissipation at Recharge mode (kW) 3,7 4,8 5,5 6,6
1) (Btu/h) 12458 16544 18856 22570
maximum output load
Digital i/active mode
1,2 1,6 2,0 2,4
(kW)
Noise at 1 m as per ISO 3746 (dBA ± 2dBA) 62 65
Protection degree with doors open IP20
Mechanical dimensions:
Height (mm) 1780
Width (mm) 570 845
Depth (mm) 851
Shipping Weight (kg) 320 436
Net Weight (kg) 290 400
Number of cabinets 1
Frame color (RAL scale) 7016
Floor area (depth without handle: 830 mm) (m2) 0,47 0,70
2 592 613 570
Floor loading (kg/m )
Cable entry Bottom
Service access Front/Top
Cooling Forced ventilation, front air intake, top air outlet
(m3/h) 662 918
Indoor
Location
(free from corrosive gases and conductive dust)
Operating (°C)3) 0-40
Temperature Transport and
-20 to +70
storage (°C)
Max. relative humidity @ 20°C (non condensing)(%) Up to 95
Up to 1000 above M.S.L. (at higher altitudes
Max. altitude above sea-level without derating (m)
Chloride 80-NET complies with IEC/EN 62040-3)
Immunity to electrical interference IEC/EN 62040-2
EMC CLASS standard IEC/EN 62040-2 Class C3

Technical data Chloride 80-NET

Power (kVA) 60 80 100 120
Input
Nominal voltage (4-wire, 3-Ph+N) (V)4) 400
Input voltage range without battery discharge (V) 250 - 460
Nominal frequency (Hz) 50 (60 selectable) 10%
Maximum input current (A) 98 130 163 195
Power factor @ nominal load and input
1) 0.99
conditions
1) <3
I/p current distortion @ max. i/p current (%) 5)
Walk in/Soft start (s) 10 (1-90 selectable)
Rectifier Hold-off (s) 1 (1-180 selectable)
Inrush current/Imax. input 1
Battery
Permissible battery voltage range (V) 396 to 700
VRLA 240-300
Number of cells Wet 240-300
NiCd 375-468
VRLA float voltage @ 20°C (V/cell) 2,27
VRLA end voltage (V/cell) 1,65
VRLA float voltage temperature compensation -0.11% per °C
Float mode DC ripple for 10 min. operating
<0.05C10
capacity as per VDE0510
Float voltage stability in steady state (%) 1
DC ripple voltage without battery (%) 1
Optimum battery temperature (°C) 15 to 25
DC/AC _Efficiency in discharge mode@nominal
95,7 95,9
active load (%) 2)
Batt. recharge current setting for range: 240 cells @
5 to 17 5 to 22 5 to 30 5 to 35
Vi/p = 400 V and nominal load (A)
Battery o/p power in discharge mode, with nominal
56,5 75,3 93,8 112,6
load (kW)
End battery voltage with 240 cells (V) 396
End battery current with 240 cells and nominal
143 190 237 284
load (A)
Inverter output
Nom. apparent power @ 40°C ambient temp.,
60 80 100 120
lagging or leading load PF (kVA)
Nominal active power (kW) 54 72 90 108
Nominal output current (A) 87 116 145 174
Maximum active power (kVA) 6) 60 80 100 120


Power (kVA) 60 80 100 120
Overload at VOUT NOM. for 10 min. (%) 125
Short circuit current for 10ms/<5s (%) 300/150
Nominal output voltage (V) 400 (380/415 selectable; 3Ph + N)
Nominal output frequency (Hz) 50 (60 selectable)
Voltage stability in steady state condition for input
variations (AC & DC) and step load (0 to a nominal ±1
load) (%)
Voltage stability in dynamic condition for i/p
variations (AC & DC) and step load (0 to a nominal Complies with IEC/EN 62040-3, Class 1
load and vice versa)
Voltage stability in steady state with nominal load
±3
imbalance (0, 0, 100) (%)
Synch. with bypass
±1 (2, 3, 4 selectable)
Output frequency line power (%)
stability Synch. with internal
±0.1
clock (%)
Frequency slew rate (Hz/s) <1
Output voltage distortion at 100% nominal load (%) <1
Output voltage distorsion at @ ref. non-linear load
<3
as per IEC/EN62040-3 (%)
Load Crest Factor without derating (Ipk:Irms) 3:1
Phase angle accuracy with bal. loads (°) 1
Phase angle accuracy with 100% unbalanced
<3
loads (°)
Neutral conductor size 1.7 x nominal current
Nominal output power 25°C (%) 110
upgrading with ambient 30°C (%) 105
temperature at: 40°C (%) 100
Static Bypass
4) 400 (380/415 selectable, 3Ph + N)
Nominal voltage (V)
Voltage range (%) 10 (5 to 15 selectable)
Nominal frequency (Hz) ±50 (60 selectable)
Frequency range (%) ±1 (2, 3, 4 selectable)
10 min. (%) 125
Maximum overload 1 min. (%) 150
capacity7) 600 ms (%) 700
100 ms (%) 1000


Power (kVA) 60 80 100 120
I2t @ Tvj=125 °C
80000 125000
2s)
SCR 8.3-10 ms (A
ITSM @ Tvj=125 °C
4000 5000
10 ms (A)
I2t @ Tvj=125 °C
Inverter fuse rating 3800 14500
8.3-10 ms (A2s)
Inverter to Bypass and Bypass to inverter transfer
No break
time with inverter synchronized to Bypass (ms)
Default transfer delay time (inverter to Bypass) with
<20
inverter not synchronized to Bypass (ms)
1) Nominal input voltage and input frequency;
2) For tolerances see IEC/EN 60146-1 or DIN VDE 0558. The data refers to 25°C ambient temperature;
3) Recommended average daily ambient temperature 35°C, with a maximum of 40°C for 8 hours, as
required by product standard;
4) If a split input configuration is used, the primary input and the Bypass input must have a common
neutral. The neutral conductor may be connected only to the Bypass or to primary line power, but it
must be present (Bypass and primary neutrals are connected inside the UPS);
5) With input voltage at nominal value and voltage distortion THD 1%;
6) Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of
other performance values. Please contact the technical support team for further
information;
7) In case of different levels of overload, see the specific overload curve.
General conditions for the Technical Data table:
The data shown are typical and not definable in other ways; furthermore, the data refer to
25°C ambient temperature and PF= 1 unless otherwise specified.
Not all the data shown apply simultaneously and may be changed without prior notice.
Data apply to the standard version, unless otherwise specified. For test conditions and
measurement tolerances not specified on the table, see the Witness Test Report procedure.
Notice
Read and heed the information provided on device labels.

10.2. UPS 160-200 kVA

Power (kVA) 160 200
System data
AC/AC efficiency with resistive load, 50% load (%) 94,6 94,7
100% load (%) 95 95
without recharging current1) 2) VFD (%) 98,3 98,3
Float mode (kW) 8,4 10,5
(Btu/h) 25859 32324
Heat dissipation at maximum
1) Recharge mode (kW) 8,8 11,0
output load (Btu/h) 30094 37617
Digital i/active mode (kW) 3,3 4,1
Noise at 1 m as per ISO 3746 (dBA ± 2dBA) 67
Protection level with doors open IP20
Height (mm) 1780
Width (mm) 975
Depth (mm) 851
Shipping Weight (kg) 600 695
Net Weight (kg) 550 632
Floor area (depth without handle: 830 mm) (m2) 0,81
Floor loading (kg/m2) 680 781
Cable entry Bottom/Top
Forced ventilation,
Cooling
front air intake, top air outlet
(m3/h)
1555 1770
Indoor (free from corrosive gases
Location
and conductive dust)
Operating (°C) 3) 0-40
Temperature
Transport and storage -20 to +70
Max. relative humidity @ 20°C (non condensing) (%) Up to 95
Up to 1000 above M.S.L. (at
Max. altitude above sea-level without derating (m) higher altitudes Chloride 80-NET
complies with IEC/EN 62040-3)
Input


Power (kVA) 160 200
Input voltage range (V) 250 - 460
Nominal frequency (Hz) 50 (60 selectable) ±10%
Maximum input current (A) 260 325
Power factor @ nominal load and input conditions
1) 0.99
1) <3
Battery
VRLA 240-300
NiCd 375-468
Float mode DC ripple for 10 min. operating capacity as per
<0.05C210
VDE0510
2) 95,9
DC/AC _Efficiency in discharge mode@nominal active load (%)
Batt. recharge current setting for range: 240 cells @ Vi/p = 400 V
5 to 46 5 to 58
and nominal load (A)
Battery o/p power in discharge mode, with nominal load (kW) 150,1 187,7
End battery current with 240 cells and nominal load (A) 379 474
Inverter output
Nom. apparent power @ 40°C ambient temperature, lagging or
160 200
leading load PF (kVA)
Nominal active power (kW) 144 180
Nominal output current (A) 232 290
Maximum active power (kVA) 6) 160 200
400
Nominal output voltage (V)
(380/415 selectable; 3Ph + N)


Power (kVA) 160 200
Voltage stability in steady state condition for input variations (AC &
±1
DC) and step load (0 to 100%) (%)
Voltage stability in dynamic condition for i/p variations (AC & DC) Complies with IEC/EN 62040-3,
and step load (0 to 100% and vice versa) Class 1
Voltage stability in steady state with 100% load imbalance (0, 0,
±3
100) (%)
Synch. with Bypass line
Output frequency stability power (%)
Synch. with internal clock (%) ±0.1
Output voltage distorsion at @ ref. non-linear load as per IEC/
<3
EN62040-3 (%)
Phase angle accuracy with 100% unbalanced loads (°) <3
25°C (%) 110
Nominal output power upgrading
30°C (%) 105
with ambient temperature at:
40°C (%) 100
Static Bypass
4) 400
Nominal voltage (V) (380/415 selectable, 3Ph + N)
10 min. (%) 125
1 min. (%) 150
Maximum overload capacity 7)
600 ms (%) 700
100 ms (%) 1000
I2t @ Tvj=125 °C; 8.3-10 ms
320000
SCR (A2s)
ITSM @ Tvj=125 °C; 10 ms (A) 8000
I2t @ T vj=125 °C; 8.3-10 ms
2s)
(A
Inverter to Bypass and Bypass to inverter transfer time with inverter
No break
synchronized to Bypass (ms)


Power (kVA) 160 200
Default transfer delay time (inverter to Bypass) with inverter not
<20
synchronized to Bypass (ms)
6) Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other
performance values. Please contact the technical support team for further information;
Notice
Read and heed to the information provided on the device labels.

10.3. UPS 300-500 kVA

Power (kVA) 300 400 500
System data
AC/AC efficiency with 50% load (%) 94,6 94,7 95
resistive load, without 100% load (%) 95 95 95
recharging current1) 2) VFD (%) 98,3 98,3 98,3
Float mode (kW) 15,8 21,1 26,3
(Btu/h) 48486 64648 80811
Heat dissipation at Recharge mode (kW) 16,5 21,9 27,4
1) (Btu/h) 56274 74669 93336
maximum output load
Digital i/active mode
6,1 8,2 10,2
(kW)
Noise at 1 m as per ISO 3746 (dBA ± 2dBA) 70 71 72
Protection degree with doors open IP20
Height (mm) 1800
Width (mm) 1675 1900
Depth (mm) 851
Shipping Weight (kg) 1115 1285 1550
Net Weight (kg) 1035 1190 1430
Floor area (depth without handle: 830 mm) (m2) 1,39 1,58
Floor loading (kg/m2) 762 878 907
Cable entry Bottom/Top
Cooling Forced ventilation, front air intake, top air outlet
(m3/h) 2916 3401 3822
Indoor
Location
(free from corrosive gases and conductive dust)
Operating (°C) 3) 0-40
Temperature Transport and
-20 to +70
storage (°C)
Max. relative humidity @ 20°C (non condensing) (%) Up to 95
Up to 1000 above M.S.L. (at higher altitudes
Max. altitude above sea-level without derating (m)
Chloride 80-NET complies with IEC/EN 62040-3)
Input


Power (kVA) 300 400 500
Input voltage range (V) 250 Ð² 460
Nominal frequency (Hz) 50 (60 selectable) ±10%
Maximum input current (A) 486 644 805
Power factor @ nominal load and input conditions
1) 0.99
1) <3
Battery
VRLA 240-300
NiCd 375-468
Float mode DC ripple for 10 min. operating capacity
<0.05C810
as per VDE0510
DC/AC _Efficiency in discharge mode @ nominal
2) 95,9
active load (%)
Batt. recharge current setting for range: 240 cells @
5 to 85 5 to 109 5 to 136
Vi/p = 400 V and nominal load (A)
Battery o/p power in discharge mode, with nominal
281,5 375,4 469,2
load (kW)
End battery current with 240 cells and nominal
711 948 1185
load (A)
Inverter output
Nom. apparent power @ 40°C ambient temp.,
300 400 500
lagging or leading load PF (kVA)
Nominal active power (kW) 270 360 450
Nominal output current (A) 435 580 725
Maximum active power (kVA) 6) 300 400 500


Power (kVA) 300 400 500
Nominal output voltage (V) 400 (380/415 selectable; 3Ph + N)
Voltage stability in steady state condition for input
variations (AC & DC) and step load (0 to a nominal ±1
load) (%)
Voltage stability in dynamic condition for i/p
variations (AC & DC) and step load (0 to a nominal Complies with IEC/EN 62040-3, Class 1
load and vice versa)
Voltage stability in steady state with nominal load
±3
imbalance (0, 0, 100) (%)
Synch. with Bypass
Output frequency line power (%)
stability Synch. with internal
±0.1
clock (%)
Output voltage distorsion at @ ref. non-linear load as
<3
per IEC/EN62040-3 (%)
Phase angle accuracy with 100% unbalanced loads(°) <3
Nominal output power 25°C (%) 110
upgrading with ambient 30°C (%) 105
temperature at: 40°C (%) 100
Static Bypass
4) 400 (380/415 selectable, 3Ph + N)
Nominal voltage (V)
10 min. (%) 125
Maximum overload 1 min. (%) 150
capacity7) 600 ms (%) 700
100 ms (%) 1000
I2t @ Tvj=125 °C
320000 1201250
SCR 8.3-10 ms (A2s)
ITSM @ Tvj=125 °C
8000 15500
10 ms (A)


Power (kVA) 300 400 500
I2t @ Tvj=125 °C
2s)
8.3-10 ms (A
Inverter to Bypass and Bypass to inverter transfer
No break
time with inverter synchronized to Bypass (ms)
Default transfer delay time (inverter to Bypass) with
<20
inverter not synchronized to Bypass (ms)
6) Nominal apparent power loads with PF > 0.9 can be supplied with marginal limitation of other
performance values. Please contact the technical support team for further information;
Notice
Read and heed the information provided on device labels.

Ensuring The High Availability
Of Mission-Critical Data And Applications.
Locations
Emerson Network Power - EMEA

Via Leonardo Da Vinci 16/18
Zona Industriale Tognana
35028 Piove di Sacco (PD) Italy
Tel: +39 049 9719 111
Fax: +39 049 5841 257
marketing.emea@emersonnetworkpower.com
Chloride - World Headquarters

Via Fornace, 30
40023 Castel Guelfo (BO) Italy
Tel: +39 0542 632 111
Fax: +39 0542 632 120
enquiries.chloride@emerson.com
United States
1050 Dearborn Drive
P.O. Box 29186
Columbus, OH 43229
Tel: +1 614 8880246
Asia
7/F, Dah Sing Financial Centre
108 Gloucester Road, Wanchai
Hong Kong
Tel: +852 2572220
Fax: +852 28029250
Emerson Network Power

The global leader in enabling Business-Critical Continuity™ EmersonNetworkPower.com
AC Power Embedded Computing Outside Plant Racks & Integrated Cabinets
Connectivity Embedded Power Power Switching & Controls Services
DC Power Infrastructure Management & Monitoring Precision Cooling Surge Protection
Emerson, Business-Critical Continuity and Emerson Network Power are trademarks of Emerson Electric Co. or one of its affiliated companies. ©2011 Emerson Electric Co.

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AC Power for

Chloride 80-NET from 60 to 500 kVA

UNINTERRUPTIBLE POWER SUPPLY

All rights, including rights of translation,

Chloride 80-NET may differ from the model

2 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011 3

5.5. Operating modes................................................................................................. 56

4 User Manual 10H52179UM10 - Rev. 3 - 06/2011

1.1. Notes to the CE Declaration of Conformity

1.2. Symbols and pictograms

Indicates a step that you must carry out.

User Manual 10H52179UM10 - Rev. 3 - 06/2011 5

1.3. Terms used

1.4. Documentation structure

1.5. Information about the presence of foreign materials in the

6 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011 7

8 User Manual 10H52179UM10 - Rev. 3 - 06/2011

2. PREPARATION FOR USE

2.2. Delivery and storage

2.3. Unpacking and unloading the cabinets from the pallet

User Manual 10H52179UM10 - Rev. 3 - 06/2011 9

2.4. Environmental conditions

Figure 2 - Permissible load dependent on installation altitude

10 User Manual 10H52179UM10 - Rev. 3 - 06/2011

2.5. Access to service area and cooling system

Figure 3 - In/out air flow

User Manual 10H52179UM10 - Rev. 3 - 06/2011 11

2.6. Installation and footprint

Figure 4 - Chloride 80-NET 60/80 kVA - UPS bottom view

12 User Manual 10H52179UM10 - Rev. 3 - 06/2011

Figure 6 - Chloride 80-NET 100/120 kVA - UPS bottom view

User Manual 10H52179UM10 - Rev. 3 - 06/2011 13

Figure 8 - Chloride 80-NET 160/200 kVA - UPS bottom view

14 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011 15

Figure 11 - Chloride 80-NET 300/400 kVA - UPS bottom view

16 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011 17

18 User Manual 10H52179UM10 - Rev. 3 - 06/2011

Figure 14 - Chloride 80-NET 500 kVA - UPS bottom view

User Manual 10H52179UM10 - Rev. 3 - 06/2011 19

20 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011 21

3.2. Currents and suggested cable sizes

22 User Manual 10H52179UM10 - Rev. 3 - 06/2011

3.3. Physical appearance

ST. SW./BOOST MODULE

QS1 QS2 QS4

60/80kVA 100/120 KVA

User Manual 10H52179UM10 - Rev. 3 - 06/2011 23

Figure 17 - Chloride 80-NET 160/200 kVA - UPS front view

24 User Manual 10H52179UM10 - Rev. 3 - 06/2011

User Manual 10H52179UM10 - Rev. 3 - 06/2011

Figure 18 - Chloride 80-NET 300/400 kVA - UPS front view

Figure 19 - Chloride 80-NET 500 kVA - UPS front view

User Manual 10H52179UM10 - Rev. 3 - 06/2011

3.4. External protection devices

MAKE SURE THE UNINTERRUPTIBLE POWER SYSTEM IS ISOLATED

3.4.1. Use of differential protection devices

User Manual 10H52179UM10 - Rev. 3 - 06/2011 27

3.4.2. Primary line power input