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Soerensen, Jan (WP TE MD NAC)/ 2017.10.12
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This document is a guideline for appling of linear dimension on 2D drawing of how to compile drawings of non-welded and welded
steel and aluminum components with a “low degree” of turning, milling, and drilling operations.
Examples for how to apply measurement
In special case when due to the complety of the drawing will be be acceptable to use form of line. In this case the procedure in Table9-Annex
A must be followed.
Table of contenct
Table9-1. Introduction.............................................................................................................................................................. 17
Table 9-2, Definitions............................................................................................................................................................... 18
Table 9-3 General introduction ................................................................................................................................................. 18
Table 9-2.1 Assembly .............................................................................................................................................................. 18
Table 9-3.1 Introduction ........................................................................................................................................................... 18
Table 9-2.2 Component / Part .................................................................................................................................................. 18
Table 9-3.2 General requirements – Drawing setup .................................................................................................................. 18
Table 9-3.2.1 Projection of view ............................................................................................................................................... 18
Table 9-2.3- Dimensions .......................................................................................................................................................... 18
Table 9-3.2.3 Naming/Location of section cut views .................................................................................................................. 19
Table 9-3.2.6 Naming/Location of detail view............................................................................................................................ 19
Table 9-3.2.4 Projection of section cut view .............................................................................................................................. 19
Table 9-3.2.7 Use of temporaty attachements........................................................................................................................... 19
Table 9-3.2.5 Ultrasonic testing of constituent products ............................................................................................................ 19
Table 9-3.2.8 Decimal number – Norminal dimensions ............................................................................................................. 20
Table 9-3.2.9 Naming/Location of detail view............................................................................................................................ 20
Table 9-3.2.10 Flattened pattern .............................................................................................................................................. 21
Table 9-4. Application of meassuements – 2D part drawing ...................................................................................................... 22
Table 9-Step 1 – Welding symbols ........................................................................................................................................... 22
Table 9-Step 2 – Tread plate.................................................................................................................................................... 22
Table 9-Step 3 – Rounding of corners ...................................................................................................................................... 22
Table 9-Step 4 – Bend radius................................................................................................................................................... 22
Table 9-Step 5 - Overall evaluation of the functions .................................................................................................................. 22
Table 9-Step 6 – Dimensioning – Hole sizes, center points for holes, and linear dimension of parts’ contour – Planning stage ... 23
Table 9-Step 7 – Dimensioning – Hole sizes, center points for holes, and linear dimension parts’ contour – Execution stage ..... 23
Table 9-Step 8 – Dimensioning – Component – (Interactions between parts) - Planning stage .................................................. 23
Table 9-Step 9 – Dimensioning – Component – (Interactions between parts) - Execution stage ................................................ 23
Table 9-Step 10 – Flatness requirements of one or more surface(s) .......................................................................................... 24
Table 9-Step 11 – Parallelism – Surfaces ................................................................................................................................. 24
Table 9-Step 12 – Bended parts surfaces ................................................................................................................................. 24
Table 9-Step 13 – Apply GPS-symbols and missing dimension ................................................................................................. 24
Table 9-Step 14 – Apply Dim Test meassurements................................................................................................................... 24
Table 9, Cutting tolerances ...................................................................................................................................................... 25
Table 10, Overview – Best practice .......................................................................................................................................... 26
Table 11, Overview – Best practice .......................................................................................................................................... 27
Table 9-Annex A - Application of meassuements – 2D part drawing .......................................................................................... 28
For tread plate; the thickness to be indicated in brackets ( ) in the drawing must be the nominal thickness t of the plate.
Table 9-2.3- Dimensions
In general when using the specification basis based on ZPS D1462270 and ZPS D1462271 the component must comply with Example, See Figure 8
geometrical requirements given in the drawing.
The geometry of the component must meet the dimensions given on drawing where: Figure 8, Thickness of a material position
· linear dimensions (inclusive radiuses, dimension of holes, and threaded holes) are applicable for the component in as-
welded condition. When linear dimensions are verified in as-coated condition they must be compensated for the layer
thickness of the surface corrosion protection system;
· angular dimensions are applicable for the component in as-coated condition;
· straightness, flatness and parallelism are applicable for the component in as-coated condition;
· other dimensions are applicable for the component in as-coated condition.
Table 9-3.2.3 Naming/Location of section cut views Table 9-3.2.6 Naming/Location of detail view
Naming of section cut view - See the specification “Main Part 2-1 Drawing/Specification setup - nonwelded and welded steel and Naming of detail views - See the specification “Main Part 2-1 Drawing/Specification setup - nonwelded and welded steel and
aluminum component” aluminum component”
The location of a section cut must be lillustratied with a The section cut view must be located at an appricate location in The location of the origin of the detail view must be illustrated The detail view must be located at an appriated location in the
· 2 arrows; the drawing where with a drawing where
· 2 letters; · the naming of the section cut view must be placed above · circle; · the naming of the detail view must be placed above the
· a dot /dash line. the section cut. The naming must be center around the · a letter (The letter must be placed at an apprioated detail view. The naming must be center around the vertical
vertical center axis of the section cut; location in near the detail view). center axis of the detail view;
· the scale of the cut must be placed just below the · the scale of the detail view must be placed to the left for
namining of the section cut view. Example, See Figure 11 the naming of the detail view;
Figure 9, Section cut in the part Figure 10, Section cut view Figure 11, Origin - Detail view in the part Figure 12, Detail view Figure 13, Multiply detail views
Table 9-3.2.4 Projection of section cut view Table 9-3.2.7 Use of temporaty attachements
When creating a section cut view, it has to be turned such that it has It must be noted that ZPS D1462270 and ZPS D1462271 state that “Any areas where welding of temporary attachments is not
· a “corrected” orientation, See Figure 14 permitted are specified in the drawing.”
and not Therefore when it is not acceptable due to design calculation to weld on temporay attachements, then this must be indicated in
· an “angled” orientation, See Figure 14 the drawing as listed hereafter
Figure 14, Projection of view · Custom Symbol: “ST_B_6_Welding_on_of_temporay_attachment” must be applied in an appropriate location near the
location of the zone with this restriction;
· The zone must be framed in the drawing with a hatched line;
· A leader must connect the text box and the frame.
Table 9-3.2.8 Decimal number – Norminal dimensions Table 9-3.2.9 Naming/Location of detail view
For all nominal measurements (shown in the blue box in the figure below) must be made with a NX setting: Precision level 1 Tolerance - “Integer” e.g. ±1, ±2
The tolerance field is an “integer”, e.g. ±2 (shown in the red box), then the tolerance must be made with a NX setting: Precision
level 1
The drawing must not show a flattened geometry of the part before the bend/shaping operation. See Figure 17
For construction details for which it is essential that the geometry of the zone to be bent/shaped is made with a specified
geometry:
· this construction detail must be indicated with a circle and a leader with custom symbol: ST_12_Lead_Spec_Bend_req
· a detail must be made on the drawing in which the specific requirements for the geometry before the bend/shaping
operation is shown, including the location of the reference line. Example, See Figure 20.
· Best practice for steel and stainless steel componets · Custom symbol: “ST_09_Lead_Loc_thr_plate” must be · Preferred standard dimension incl. tolerance field, See note 3 in Table 9.
When a component is to be coated (metallized/hot dip applied in an appropriate location on the part on the · Multiply corners
galvanized) or painted, then all weld gaps should be surface where the raised pattern has to be located; · When more corners have to be rounded with the same radius, then
sealed by welding prior to application of the corrosion o a radius must be specified for each individual corner;
protecton system prevent the ingress of acid, rust running · Best practice, See Figure 26. or
out etc.. o the radius of “multiply corners” must be specified by the term “[A] xR[b]”.
Key
[A]: number of corners
[b]: radius of corners. Preferred standard dimension incl. tolerance field, See note 3 in Table 9.
· In the drawing it might be necessary to indicate those radiuses at several positions/views. The dimensioning must be
made in a way, so dimension of “multiply corners” e.g. 2xR10 gives an intuitive understanding of which corners there are
covered by this specific dimension.
Table 9-Step 6 – Dimensioning – Hole sizes, center points for holes, and linear dimension of parts’ contour – Planning stage Table 9-Step 7 – Dimensioning – Hole sizes, center points for holes, and linear
dimension parts’ contour – Execution stage
· Evaluate the function of holes in the component and Figure 20, Location of Origin – Parts - Examples · Apply linear dimension of circular holes, slotted holes and holes for threads;
identify holes (individual holes and holes for bolt groups) Example no. 1 Example no. 2 o Best practice, See Figure 31 and Figure 32.
where the interrelationship is essential to ensure that the
component will fit with its counterpart(s) in the assembly o Minimum hole size, See Note 3 - Table 9. Note. Please look into the possibility to
and there though enable a trouble free mounting; make larger holes than indicated, otherwise it shall be expect that cost will be
added as it will be necessary to manual drill the hole in a subsequently fabrication
· Identify “Part Origin - Holes” to be used as Zero Point (One process – (Additional work!!!!);
or more) for applying of linear dimensions to the center
points of individual holes. Examples, see Figure 20; o It is required that dimension of circular holes and slotted holes specified in the
document “D1583014 - Part 1 – Overall specification overview” must be used –
· Evaluated the possibility to use one of the SWP standard unless some good reasons;
tolerance classes for linear dimension of center point(s) for
holes. See Table 9; · Apply linear dimension of holes’ center points.
Priority Standard tolerance to be used o Tolerance to be used - See Column 2 - Table 9;
See Column 2 - Table 9.
“Low Precisions” o Best practice, See Figure 30;
or Note.
1. § 1 or 2 holes in a bolt group – Use linear dimension only;
“Normal Precisions” – Only if required in
order to ensure functionality § 3 holes or more holes in a bolt group - Use GPS – Position – without
datum;
“Low Precisions”
or · Apply linear dimension of individual parts’ contour;
2
“High Precisions” – Only if required in o Tolerance to be used – See Column 1 - Table 9;
order to ensure functionality
o Best practice, See Figure 29.
Specify the needed tolerance values
3. Table 9-Step 8 – Dimensioning – Component – (Interactions between parts) -
required.
Planning stage
· Identify “Origin - Part” on each individual part to be used as · Identify the component’s point of
Zero Point for applying the linear dimension of each Example no. 3 o “Origin – Component – Main system” on the component for applying of linear
individual part’s contour. Examples, see Figure 20; dimensions;
o “Origin – Component – Secondary system(s)” for secondary function(s);
· Evaluated the possibility to use one of the SWP standard
tolerance classes for linear dimension of the individual
to be used as datum for applying of linear dimensions for the component;
part’s contour. See Table 9;
Priority Standard tolerance to be used
Note
See Column 1 - Table 9.
Secondary functions means functions built into the component, which are independent of
“Low Precisions” the component’s main function e.g. a parts for a cable tray, bracket for lightning protections
or etc.;
1.
“Normal Precisions” - Only if required in
order to ensure functionality
· Examples, see Figure 21;
“Low Precisions”
or Figure 21, Location of Origin – Component - Example
2
“High Precisions” – Only if required in order
to ensure functionality
Specify the needed tolerance values
3.
required.
Table 9-Step 10 – Flatness requirements of one or Table 9-Step 11 – Parallelism – Surfaces Table 9-Step 12 – Bended parts surfaces Table 9-Step 13 – Apply GPS-symbols and
more surface(s) missing dimension
· Evaluated the function and the need to specified flatness · Evaluated the function and the need to specify that · Evaluated the function and the need to specify angles of bended · Evaluated the dimensions applied during
requirements to specific surfaces. surfaces have to be parallel; parts formed out of plate, sections, bars etc. execution of Table 9-Step 1 to Table 9-Step 12.
The evaluation shall be based on function, stiffness of the · Identify the · Evaluated the possibility to use the standard tolerance class for · In the case that those dimension of the
component, distortion which may be expected during the o “Origin surface – Parallelism” – to be used as angle. See Note 8 - Table 9. component do not fully describes the
fabrication process, etc.; Datum; requirements to the geometry of the component;
o Deviated surfaces with “parallelism” requirements · For applying angle use the dimension “Angel measurement” (See then add needed GPS symbols to ensure this.
· Apply the flatness requirement; related to this surface; Figure 24) and not the perpendicular symbol (This symbol is
only to be used in special cases);
· Best practice, See Figure 22; · Apply the parallelism requirement ;
· Apply the relevant angularity requirements to the specific surfaces;
Note · Best practice, See Figure 23;
For fricions surface the flatness of is normally · Best practice, See Figure 24;
required.
Figure 22, Flatness requirements Figure 23, Symbols for Parallelism Figure 24, Angularity – Bended parts surfaces
When it is wished that the results of the verification(s) shall be included in the as-built documentation submitted to Siemens Wind
Power, then the dimension(s) in question must be indicated with the syntax “Dim. Test 1-[XX]” or “Dim. Test 2-[XX]”, where [XX] is
a consecutive number of each individual series to be recorded. The figures in Figure 25 gives some guideline about location of the
syntax.
· When the syntax “Dim. Test 1-[XX]” is used; it means that it is required that the supplier must record the
· ID number of the component;
· Specified measurement and tolerance field;
· Actual minimum,- and maximum measurements;
· Statement about the measurement is acceptable or not.
Typically “Dim. Test 1-[XX]” shall by used when the correct dimension is of utmost importance for the function/structural
integrity, and assembly of primary structures of the turbine (for instance RESS connection to bedframe) and in general
acceptance of deviations will not be acceptable.
· When the syntax “Dim. Test 2-[XX]” is used; it means that it is required that the supplier must record the
· ID number of the component;
· Statement about the measurement is acceptable or not.
Typically “Dim. Test 2-[XX]” shall by used when the correct dimension is of importance for mounting the component
and/or if measurement is of a go/no go category (for instance hole, position and thread-dimension).
Figure –
Figure – See note 5 See note 6 Figure – See note 5 Figure –
See note 6
Precision Precision Precision Precision Precision Precision Precision Precision
Normal Low High Low Normal Low High Low
Use of digtics – X.X X X X X X X.X X X X.X X.X X X X X X.X X.X X X
Length l<2000 l ≤ 30 30 < l ≤ 120 < l ≤ 500 < l ≤ 900 < l ≤ l<2000 D≤150 D>150 0<l≤ 500 900 < l ≤ 2000 < l E≤ 120 E>120
120 500 900 6000 500 <l 2000
Linear GPS Linear GPS
≤
900
Steel
0 < t ≤ 10 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,3 ±1 T.B.C ±0,3 0,6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±1 T.B.C
10 < t ≤ 15 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,3 ±2 T.B.C ±0,3 0,6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±2 T.B.C
15 < t ≤ 20 ±0,7 ±2 ±2 ±2 ±3 ±3 ±0,7 ±2 T.B.C ±0,3 0,6 ±2 ±2 ±2 ±3 ±0,3 0.6 ±2 T.B.C
20 < t ≤ 29 T.B.C ±2 ±2 ±2 ±3 ±3 T.B.C ±3 T.B.C T.B.C T.BC ±2 ±2 ±2 ±3 T.B.C T.BC ±3 T.B.C
Aluminum
0 < t ≤ 10 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,3 ±1 T.B.C ±0,3 0.6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±1 T.B.C
Plate
0 < t ≤ 10 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,7 ±1 T.B.C ±0,3 0.6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±1 T.B.C
Tread Plate
10 < t ≤ 20 ±0,7 ±2 ±2 ±2 ±3 ±3 ±0,7 ±2 T.B.C ±0,3 0.6 ±2 ±2 ±2 ±3 ±0,3 0.6 ±2 T.B.C
20 < t ≤ 29 T.B.C ±2 ±2 ±2 ±3 ±3 T.B.C ±3 T.B.C T.B.C T.BC ±2 ±2 ±2 ±3 T.B.C T.BC ±3 T.B.C
Stainless steel
0 < t ≤ 10 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,3 ±1 T.B.C ±0,3 0.6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±1 T.B.C
10 < t ≤ 12 ±0,7 ±1 ±2 ±2 ±2 ±3 ±0,3 ±2 T.B.C ±0,3 0.6 ±1 ±2 ±2 ±2 ±0,2 0,4 ±2 T.B.C
12 < t ≤ 20 ±0,7 ±2 ±2 ±2 ±3 ±3 ±0,7 ±2 T.B.C ±0,3 0.6 ±2 ±2 ±2 ±3 ±0,3 0.6 ±2 T.B.C
20 < t ≤ 29 T.B.C ±2 ±2 ±2 ±3 ±3 T.B.C ±3 T.B.C T.B.C T.BC ±2 ±2 ±2 ±3 T.B.C T.BC ±3 T.B.C
Notes
Note 1. Process overview Note 5, Dimensions – Flat pattern – No bend included Note 6, Dimensions – Linear dim, including one bend Note 8, Standard tolerance class for angle
:Laser
:Plasma/Water/Laser
:Oxygen
:Plasma/Water
Note 2. Dicits -
Key. X: No digtic e.g ±1
X.X: One digtices e.g. ±1.1
Note 3. Rounding of corners
Standard size Rounding Radius
R3±1 R10±2 Note 7, Dimensions
R5±1 R15±2
Bim. including several bends
R8±2 R20±3
Note 4, Minimum holes size – Cutting
proces
Aluminum / Steel
Stainleess
T.B.C T.B.C
Key: T.B.C means that the designer has to evaluated and concluded on the actual tolerance to be used
Figure 29, Starting points – Linear dimensions Figure 30, Center points Figure 31, Linear Dimensioning of sizes of circular holes, slotted holes and thread holes
Center point Circular hole Center point – Slotted hole GPS – Position – w.out datum Single hole / slotted hole / thread holes Single – Circular hole Single slotted hole
Feature Description in the drawing
One circular Ø “Diameter of the hole”
hole
One slotted Length-, and width dimension of the slotted
holes hole
Thread Size
and
Customer symbol: “T_06-_Note_Gen_To”
(Located above the drawing header)
Bend - Not in 90 deg Linear dimension only Multiply holes / Multiply slotted holes / Multiply threads holes Multiply – Circular holes Multiply slotted holes
Feature Description in the drawing
Several [A]xØ“Diameter of the hole”
circular
holes
Several [B]x“Details”
slotted holes
Seveval [A]x Size
threads and
Customer symbol: “T_06-5_Note_Gen_To”
When this type of measurement is used it is required that the (Located above the drawing header)
· tolerance field is min. ±1 mm
Key.
· Significant figure is X [A]: number of holes/threads
[B]: number of details Countersunk hole - Plate Countersunk hole – Tread
plate
It might be necessary to indicate those holes/slotted
holes/threads at several positions/views. The dimensioning
must be made in a way, so the “size of the multiply
holes/slotted holes/threads e.g. “2xø14±0.5” gives an intuitive
understanding of which holes/slotted holes/threads there are
covered by this specific “dimension”
Key
[X]: Number for the note in question