Documente Academic
Documente Profesional
Documente Cultură
2020
Operating Manual
0000000163-008
-02-g 18.05.2020
Index
1 EU Conformity declaration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Marking of the device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Spare parts list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3 Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Symbols and their meanings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2 Qualification of personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Additional Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5 Electromagnetic compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.1 General notes on earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.5.2 Earthing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.3 EMC (electromagnetic compatibility) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.4 Correct cable selection and cable laying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.5.5 Correct choice of installation accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.1 Correct application of the shielding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
8 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
8.2 Standard screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Power module view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.4 Fault list/fault log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
8.5 Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
8.6 System configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.7 Sensor modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.8 Trend display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
8.9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
9 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
9.1 Initial configuration filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.1 Control module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.1.1 For filter with valve boxes (part 1/2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
11.1.2 For filter with pilot valves (part 1/2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
11.1.3 For filters with valve boxes or pilot valves (part 2/2) . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Control module circuit board view:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
11.1.4 Control module in IP65 casing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
11.1.5 Control module - for control cabinet installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
11.2 Power module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.2.1 For filter with valve boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
11.2.2 For filter with pilot valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Power module circuit board view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
11.2.3 Power module in the IP65 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
11.3 Sensor module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Circuit board view Sensor module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
11.3.1 Sensor module in the IP65 housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
11.4 Supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
11.4.1 Supply module in the IP65 housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
0000000163-008
-02-g 18.05.2020
1 EU Conformity declaration
in its standard design, corresponding to all applicable provisions of the following directives:
2014/35/EU Directive relating to electrical equipment designed for use within certain
voltage limits on the market
ÖVE/ÖNORM EN 61010-1: 2011 08 01 Safety requirements for electrical equipment for measurement, control,
and laboratory use - Part 1: General requirements
2014/30/ED Directive relating to electromagnetic compatibility
ÖVE/ÖNORM EN 61000-6-2: 2006 05 01 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - im-
munity for industrial environments
ÖVE/ÖNORM EN 61000-6-4: 2011 10 01 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards;
emission standard for industrial environments
2014/34/EU Directive on equipment and protective systems intended for use in po-
tentially explosive atmospheres
ÖVE/ÖNORM EN 60079-0: 2014 07 01 Explosive atmospheres - Part 0: Requisite equipment - General require-
ments
Explosion-prone areas - Part 31: Devices - Dust explosion protection via
ÖVE/ÖNORM EN 60079-31: 2015 01 01
casing "t"
The filter control unit is suitable for use in zone 22 and is compliant with Directive 2014/34/EU, Group IIIC, equipment protection
level Dc.
ATEX conformity according to ÖVE/ÖNORM EN 60079-0: 2014 07 01 and ÖVE/ÖNORM EN 60079-31: 2015 01 01, guideline
2014/34/EU only applies to the IP65 design of the control, power, sensor und supply module.
Contact person for the technical documentation in accordance with the Machinery Directive:
Scheuch GmbH
Weierfing 68, A-4971 Aurolzmünster, Austria
Aurolzmünster, 2020-05-18
0000000163-008
-02-g 18.05.2020
Control module:
Serviceline: +43/7752/905-8905
Controlmodule PM-A
InforAS-Nr.: XXXXXXX
SVS-spec.: XXXXXXXXXX
Serien-Nr.: EXXXXXXX
Version: HW: VX.XX - SW:VX.XX
Supply: XXXXXXXXXX
tc IIIC T70 °C Dc
-20 °C ≤ Ta ≤ 60 °C
Power module:
Serviceline: +43/7752/905-8905
Powermodule PM-A
InforAS-Nr.: XXXXXXX
SVS-spec.: XXXXXXXXXX
Serien-Nr.: EXXXXXXX
Version: HW: VX.XX - SW:VX.XX
Supply: XXXXXXXXXX
tc IIIC T70 °C Dc
-40 °C ≤ Ta ≤ 60 °C
0000000163-008
-02-g 18.05.2020
Sensor module
Serviceline: +43/7752/905-8905
Sensormodule PM-A
InforAS-Nr.: XXXXXXX
SVS-spec.: XXXXXXXXXX
Serien-Nr.: EXXXXXXX
Version: HW: VX.XX - SW:VX.XX
Supply: XXXXXXXXXX
tc IIIC T70 °C Dc
-20 °C ≤ Ta ≤ 60 °C
Supply module:
Serviceline: +43/7752/905-8905
Supplymodule PM-A
InforAS-Nr.: XXXXXXX
SVS-spec.: XXXXXXXXXX
Serien-Nr.: EXXXXXXX
Version: HW: VX.XX - SW:VX.XX
Supply: XXXXXXXXXX
tc IIIC T70 °C Dc
-20 °C ≤ Ta ≤ 60 °C
0000000163-008
-02-g 18.05.2020
2 Spare parts
We recommend keeping a stock of the most important spare and wear parts on site in order to ensure contin-
uous operational readiness and function.
No warranty claim exists for components subject to natural wear; the same applies to operating conditions not
specified in the design data.
Scheuch accepts no liability and provides no warranty nor guarantee for damage and consequential damage
caused by failure to use original spare parts or accessories.
The guarantee is also voided in the event of unauthorised and unapproved repairs, modifications or changes.
The spare parts can be found in the spare parts list, see Chapter 2.1 Spare parts list, 10.
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
DC/DC Module
sfe pma-nt-dcdc 1254851 0.10
18-36 VDC/24 VDC, 2 A
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
3 Safety instructions
DANGER
Indication of an imminent danger.
Failure to avoid the danger will lead to death or serious personal injury.
WARNING
Indication of a potentially dangerous situation.
Failure to avoid the danger can lead to death or serious bodily injury.
CAUTION
Indication of a potentially dangerous situation.
Failure to act with appropriate caution can lead to minor bodily injuries.
NOTE
Indication of a potentially dangerous situation.
If not avoided, the product itself or entities in the vicinity could be damaged.
0000000163-008
-02-g 18.05.2020
Qualified personnel are individuals who are able to assess the assigned work and identify potential dangers on
the basis of:
• their specialist training
• their knowledge and skills
• their experience
• instruction by the operator
All work, such as assembly, disassembly, cleaning, maintenance and servicing work, may only be carried out
by qualified personnel.
0000000163-008
-02-g 18.05.2020
The filter control unit is state-of-the-art and fulfils basic safety and health requirements in accordance with EC
Directives.
The filter control unit offers a high degree of operational safety and a high standard of quality guaranteed by a
certified quality management system (ÖNORM EN ISO 9001: 2015 11 15).
Every individual commissioned to carry out work on the device must read and apply the information in the op-
erating manual. The operating manual must be kept to hand. For this reason, a copy of the manual should be
kept at the operating location.
This operating manual contains important information that you need to commission and use the filter control
unit. The manual is intended for qualified persons who will commission, use or connect the filter control unit as
well as for service and maintenance technicians who will work on the filter control unit.
Precise adherence to the terms and conditions provided in this operating manual with respect to connection,
safety and operational conditions is a requirement for safe installation and commissioning as well as for safety
during operation and maintenance.
In addition to the operating manual, the relevant binding regulations for accident prevention in the country of
use and at the deployment site must be observed.
Scheuch accepts no liability whatsoever for damage and malfunctions caused by failure to observe the oper-
ating manual. The guarantee is void in the event of unauthorised repairs and modifications to the device.
Correct transportation, storage, installation, operation and maintenance are essential for trouble-free, safe op-
eration of the filter control unit.
The following information and explanations must be followed to the letter during use, installation, commission-
ing, maintenance and repair to the filter control unit.
The exact type designation of the device can be found in the enclosed data sheet.
This operating manual applies for the filter control unit and all modules.
If references are made to the filter control unit, these instructions also apply to its modules.
0000000163-008
-02-g 18.05.2020
DANGER
Risk of injury due to electrocution!
Touching electricity-conducting parts can lead to life-threatening injuries.
Always open the circuit-breaker before opening the control unit.
NOTE
Malfunctions possible
Fluctuations or deviations in the mains voltage from the rated value may not exceed the toler-
ance limits listed in the technical data, otherwise malfunctions in and risks to electrical compo-
nents/equipment cannot be excluded.
Observe the technical data, see Chapter 11 Technical data, 87.
If fuses have to be replaced, use only the types specified in this operating manual.
NOTE
Damage to the device is possible
If the operating voltage of the control unit does not match the line voltage, the device can be dam-
aged.
Prior to commissioning, compare the control unit's operating voltage with the voltage on-site.
A secure electrical disconnection of the low voltage must be ensured for a 24 volt supply.
If the system is permanently connected to an electricity supply without a master circuit break-
er and fuse, install a master circuit breaker or a fuse in the building's electricity supply. It must
be properly arranged, easily accessible and be labelled as a separating device for the control
unit (control and heater circuit).
Connection and signal lines are to be installed so that inductive and capacitive interspersion
causes no reduction in equipment function.
Built-in devices may only be operated when built-in devices and those with housing may only be operated if the
housing is closed.
0000000163-008
-02-g 18.05.2020
The following points provide practical information on the subject of earthing, insulating and EMC safety. It is
substantially limited to the area of assembly and operation of our filter control units.
WARNING
Risk of injury due to electrocution
Critical voltage relationships can be detected when establishing cable connections.
Test local earthing and voltage relationships as well as network conditions before beginning
installation.
Lay the cable shields on both sides for reasons of electromagnetic compatibility.
Prevent equalizing currents that could destroy the shielding or electronics, or keep them low.
Make sure that cable shields consist of all-round copper braiding for the cables as such, and
single-core copper-braid or copper-foil shields.
NOTE
Damage to the device is possible!
Test the local earthing and voltage relationships for cable lengths >25 m. If differences in poten-
tial, which can cause equalizing currents, are determined, the following measures are to be con-
sidered:
Check the current-carrying capacity of the shielding in order to rule out the possibility of dam-
age.
The connection to ground should have as large a footprint as possible, it should be a low-imped-
ance connection and short!
In areas subject to the danger of explosions and in adjacent areas, regulations which require spe-
cial handling may apply.
0000000163-008
-02-g 18.05.2020
3.5.2 Earthing
Earthing means the connection to a reference potential with conductive earth by means of an “earthing device”.
a) Earthing as a safety measure in the sense of the low voltage directive 2014/35/EU and DIN VDE 0100-410:
2018 10, whereby national differences are to be observed.
b) Determination of a common reference potential for the operation of electrical devices and equipment.
c) Prevention of interference and emitted interference as set out in the EMC Directive
Insulated protective conductors are to be identified green-yellow for their entire length. Connecting points are
to be identified with "PE" or with .
Twisting the ends of the shielding together significantly reduces the effective cross-section of the shielding as
a whole, and the same applies when braids are soldered or crimped on!
If the shielding is connected at one end only, it is important to ensure that the other end cannot inadvertently
be brought into conductive connection with the housing!
CE
The European regulations regarding electromagnetic compatibility (EMC) for electrical devices
and equipment define limit values for emitted interference as well as for immunity to interference.
The following points are important with regard to routing the cable:
• Always route signal and data cables separately from and well away from power and control cables. Un-
avoidable intersecting must run at right angles.
• The laying of the cable must run the shortest distance possible without loops.
• Conductors of equal voltage should, as far as possible, be connected at one point in a star pattern.
0000000163-008
-02-g 18.05.2020
The shielded cables must be installed using suitable EMC threaded fasteners and earthed rails.
Example representation:
2 2
1 Keep the shielding on the cable until it is as close as possible to the point of connection
2 shielding busbar
It is also possible to use suitable EMC-rated threaded fasteners instead of a shielding busbar to carry the cable
through into the housing and to connect the shield to the metal housing.
0000000163-008
-02-g 18.05.2020
This filter control unit serves exclusively for the cleaning of a pulse filter using compressed air pulses.
The necessary electrical signals are shown or saved in the filter control unit and made available for possible
use by superordinate control systems.
Power module
Max. ambient temperature -40 °C to +60 °C
Max. humidity 10% to 90% not condensing
Max. height above see level 5000 m
0000000163-008
-02-g 18.05.2020
The control provides all control signals to the cleaning valves , necessary for cleaning the filter using com-
pressed air pulses.
The filter control unit is fully electronic and requires no maintenance if installed with care.
Control module
The control module provides the visualisation.
It serves at the same time as the man-machine interface.
One power module is already integrated into the control module as standard.
With the option “fieldbus interface", the interface for the corresponding bus system is already integrated into
the control module.
Power module
The power module is responsible for the activation of the valves for up to four units (4 x 5 valves or 4 x 7 valves).
Additionally in the case of a specially designed filter, the power module controls the monitoring of the pressure
tank.
0000000163-008
-02-g 18.05.2020
Sensor module
The sensor module collects data from analog and digital inputs and makes them available to the control module
via the field bus interface.
In addition, the sensor module controls analog and digital outputs based on the values which are made avail-
able via the field bus interface.
The sensor module can only be used in combination with the control module and with the option “Field bus
interface” executed.
Supply module
The supply module is responsible for supplying power to the power modules.
At the same time, it can be used as a terminal box for the supply and heating voltages of the sensor modules
and the control module.
0000000163-008
-02-g 18.05.2020
5.1 Transportation
NOTE
Damage to the device is possible!
Built-in components are sensitive to rough handling, jolting and impact.
Protect the control unit during transportation against mechanical stress, vibration, dust and
corrosive gases.
NOTE
Damage to the device is possible!
Cold weather conditions and large temperature differences can cause device damage.
Ensure that no dampness (condensation) forms on or in the control unit.
In the event that condensation has formed, the control unit must not be turned on again until
it has been completely dried.
5.2 Storage
0000000163-008
-02-g 18.05.2020
NOTE
Damage to the device is possible!
If the control unit is not put into operation immediately, it must be properly stored; otherwise per-
sonal and property damage cannot be ruled out.
The control unit as well as spare parts must be free of dust, dry and protected against vibra-
tion, jolting and corrosive gases during storage.
The control unit is to be stored in a dry and well ventilated room. Use moisture-absorbing ma-
terials when storing for longer than 8 weeks. Moisture can corrode and destroy the control
unit.
Never store the control unit outdoors.
Never store the control unit outdoors near the sea. Storage nearby salt water will subject com-
ponents to corrosion resulting from the salt content of the air in connection with moisture (high
humidity, condensation).
Cables are to be protected against vermin (rats, weasels and the like).
The condition of the stored parts must be checked at regular intervals, but at least every 6
weeks.
If the product is delivered in a crate, it is completed according to category 8 by default, i.e. the crate is outfitted
with a water impervious lid and with walls to protected against splashing water.
Replacement circuit boards must be packaged for transportation in Scheuch protective cardboard or compara-
ble packing with anti-static interior material without fail.
5.3 Unpacking
1) Do not throw the original packaging away. Keep it for possible future transportation of the device.
2) Refer to your order to check that the delivery is complete.
3) Keep the supplied documentation, it provides important information on the handling of the control unit.
4) Check the contents of the package for visible damage caused during transportation.
5) Please inform your Scheuch clerk if you discover damage or determine discrepancies between your order
and the delivery.
WARNING
Danger of static electricity discharge!
For control units intended for installation in a control cabinet, neither the top side of the blank nor
the individual components may be touched.
Use ESD protection.
0000000163-008
-02-g 18.05.2020
NOTE
Damage to the device is possible!
Ambient conditions such as heat, water, dust, etc. can damage the device.
Pay attention to the filter temperature and heat emitting devices.
Protect the device from direct solar radiation.
When wiring, ensure that inlets are dustproof and watertight.
Seal unneeded inlets.
0000000163-008
-02-g 18.05.2020
6 Assembly
Only trained workers with the relevant qualifications, see Chapter 3.2 Qualification of personnel, 14, are al-
lowed to assemble the control unit.
WARNING
Personal and property damages possible!
If the control unit is not properly installed, personal and property damage can occur.
Assembly must take place in the shade, e.g. on the north side of the filter or protective sun
sheeting.
The assembly site must be free of vibration.
Install the control module close to the filter to facilitate checking the interaction between control unit and valves
and to keep the connections as short as possible.
0000000163-008
-02-g 18.05.2020
7 Electrical connections
Connect the filter control unit to the connecting terminals as shown on the wiring diagram. An individual circuit
is to be provided for the connection to the mains power supply. Do not route the cables to and from the filter
control unit directly alongside cables for heavy electrical consumers (motors, etc.).
The power supply must be connected with phase to "L1" and with neutral (earthed conductor) to "N".
The total bus cable length between the individual modules may not exceed a maximum length of 500
metres.
DANGER
Risk of fatal injury due to electrocution!
If the valve box or one of the modules is opened in a switched-on control cabinet, risk of fatal
injury exists.
Turn the power off before opening a valve box or a control unit module.
NOTE
Damage to the device is possible!
If the filter control unit is installed in an environment subject to frost, failures can occur.
Provide a secured circuit for heating.
Provide for heating to be connected.
Ensure the heating remains operational even when the system is shut down.
When using the standard valve box, the built-in thermostat switches the heater on if the ambient
temperature drops below +4 °C.
Heating capacity for each control, supply and sensor module: 10 W/230 VAC
The supply (24 VDC) of the differential pressure transmitter (DDMU DS3, two-conductor, 4 - 20 mA) comes
from the control unit.
0000000163-008
-02-g 18.05.2020
• Stripping insulation
X=8 mm
Y=200 mm
x
x
Y
0000000163-008
-02-g 18.05.2020
When performing the control module control cabinet installation, the shielding is routed up to the terminal point,
at which point the cable is stripped in the vicinity of the control cabinet feedthrough and connected to the hous-
ing with low impedance, by means of an EMC cable gland.
0000000163-008
-02-g 18.05.2020
8 Operation
8.1 Input
The control unit is operated by means of a touchscreen, i.e. by touching the display.
Buttons
Clicking a button turns it blue and invokes the appropriate action or activates a parameter.
Checkbox
Drop-down Menu
Clicking on the drop down menu opens a selection list for settings. The selection takes place by clicking again
on the desired setting.
UpDown-Control
cancels all changes on the parameter and hides the " Up/Down control".
0000000163-008
-02-g 18.05.2020
Only the measure inputs set (differential pressure, broken-bag etc.) are represented.
1 Cleaning
Indicates the current filter differential pressure or, if the parameter "P28 analog input (AIN1)" is set to
"Differential pressure (absolute), the absolute pressure on the clean gas side.
0000000163-008
-02-g 18.05.2020
Indicates the current filter differential pressure (by redundant measurement) or if the parameter "P29
analog input (AIN2)" is set to "differential pressure (absolute)", the crude gas absolute pressure.
4 Broken Bag
Shows the current relative clean gas dust load (in %).
5 Negative pressure
Shows the current clean gas side negative pressure of the filter.
6 Fault display
System time
Circulation time
Pulse counter
Indicates the quantity of cleaning pulses given off.
Air pressure usage per hour calculated from the measurements of the last
hour.
0000000163-008
-02-g 18.05.2020
Air pressure usage per hour calculated from the measurements since the
last reset.
Cleaning screen
Indicates which Δp-thresholds for Δp-dependent cleaning were exceeded by the current filter differ-
ential pressure.
The squares represent the limits (1 square Δp-threshold 1, 3 squares Δp-threshold 3).
The coloured squares represent the thresholds currently being exceeded the most.
White square: differential pressure measurement successful.
Red square: differential pressure measurement not performed. It is cleaned with the shortest possible
interval time.
Filter differential pressure is in setpoint range, interval time remains the same
Temperature
Volumetric flow
Cleaning pressure
Shows the current cleaning pressure of the filter.
0000000163-008
-02-g 18.05.2020
Error
Δp-alarm
WARNING
Lights up as soon as a warning on the filter control unit appears, see Chapter 10 Fault messages and
their rectification, 85.
Additionally, the "warning" relay will engage.
Operational
In cleaning
DOUT1
Fault list
Details
0000000163-008
-02-g 18.05.2020
Remote
Reset
Fast cleaning
Start cleaning
Menu
0000000163-008
-02-g 18.05.2020
4 Last pulse
Displays the current flow of the last activated magnet coil and, if pressure tank monitoring is enabled
(optional), the drop in pressure in the pressure tank.
0000000163-008
-02-g 18.05.2020
5 Fault
6 Module OFF
Blocks the selected power module. This excludes this module from cleaning. When the quantity of
shut-down power modules "max module OFF" is reached, no additional power modules can be shut
down and a "*" appears on the Module OFF button.
Displays an overview of the selected power module and its set quantity of units and valves/unit. The
last activated valve is highlighted in colour.
The valve test can only be carried out if the power module is switched off (Module OFF) or when the
cleaning program has been stopped.
All valves of the power module are tested automatically and the status indicated by a change in colour.
The valve test can only be carried out if the power module is switched off (Module OFF) or when the
cleaning program has been stopped.
Selecting a valve tests its function.
The valve was not controlled electrically. see Chapter 10 Fault messages and their rectification, 85.
The valve is permanently electrically controlled, see Chapter 10 Fault messages and their rectifica-
tion, 85.
Back
0000000163-008
-02-g 18.05.2020
The fault list shows the pending faults and their location in chronological order.
The fault log shows the last 50 faults in chronological order.
This allows you to switch between the fault list and fault log.
Navigation
0000000163-008
-02-g 18.05.2020
Reset
Back
0000000163-008
-02-g 18.05.2020
8.5 Menu
System
Settings
Sensor module
Trend display
0000000163-008
-02-g 18.05.2020
1 System time
The system time can then be set by clicking on the text fields.
By selecting "Automatic daylight savings", the clock change from summertime to wintertime and win-
tertime to summertime occurs automatically.
2 Security
This allows you to password protect "Settings", "System" or the "Main view".
With password protection enabled, the main view is automatically locked after five minutes of inactiv-
ity.
When password protection is enabled, "Settings" and "System" can only be opened by entering the
password.
The password is 1984
3 Language
0000000163-008
-02-g 18.05.2020
4 Counter
This resets the counter for pulses or the compressed air consumption in the main view to 0. The date
of the last reset is stated under each button.
5 SW-Version
6 Operating time
Displays the "Total", "Undergoing cleaning" and "Δp > 2.0 mbar" operating times.
Back
0000000163-008
-02-g 18.05.2020
This view displays the I/Os and the status of up to three sensor modules
1 Status
2 Inputs/Outputs
Displays the present status of the eight "DINs" and two "DOUTs", as well as the current which is pres-
ent at "AIN1" and "AIN2" or which is output at "AOUT1" and "AOUT2".
0000000163-008
-02-g 18.05.2020
The trend display is used to represent the analog inputs "AIN1" and "AIN2" over a defined period of time. The
set period (a maximum of 14 days) is displayed in the X-axis.
The Y-axis changes depending on which function is set.
Settings
Back
0000000163-008
-02-g 18.05.2020
8.9 Settings
1 Description
Limited information on the selected parameter are shown in this text field.
2 Settings window
Load settings
Save settings
0000000163-008
-02-g 18.05.2020
Apply settings
Quick settings
Opens the menu "Filter quick settings". This allows you to select a predefined parameter list, e.g. di-
vision, filter type, filter model, dust type, by selecting specific filter data. The selected parameter list
can be applied with or discarded with . The loaded parameters are displayed, though not yet
applied!
Back
0000000163-008
-02-g 18.05.2020
9 Settings
Quantity of power modules for which more or less valves are outfitted per power module.
Quantity of valves per power module (for which more or less power modules are fitted).
0000000163-008
-02-g 18.05.2020
• continuous
The filter is cleaned continuously using the longest interval time.
• Δp-dependent
This filter is cleaned depending on the differential pressure, this means the interval is selected relative to
the differential pressure (Δp).
Description:
Threshold 1 > 0
Threshold 2 > 0
Threshold 3 > 0
Threshold 1 = 0 (disabled)
Threshold 2 = 0 (disabled)
Threshold 3 = 0 (disabled)
(1) enabled time in the respective state
(0) inactive times
0000000163-008
-02-g 18.05.2020
• Δp-controller
The time between the cleaning pulses is calculated depending on the differential pressure, i.e. the control-
ler uses the interval time as an adjustment variable to keep the filter differential pressure at the set setpoint.
The interval time (adjustment variable) varies between the shortest and longest interval time.
Example:
Δp setpoint (min) = 8 mbar
Δp setpoint (max) = 10 mbar
Case 1:
Interval time = 5 min
Differential pressure < (8 - 10 mbar), interval time increases
Case 2:
Interval time = 8.5 min
Differential pressure = (8 - 10 mbar), interval time remains the same
Case 3:
Interval time = 8.5 min
Differential pressure > (8 - 10 mbar), interval time shortens
0000000163-008
-02-g 18.05.2020
P=interval time
For all differential pressure cleaning cycles: upon failure of all differential pressure measure-
ments, cleaning takes place with the shortest possible pause times.
• single
One power module will be cleaned at a time.
• dual
power modules will be cleaned simultaneously in pairs (200 ms time offset).
0000000163-008
-02-g 18.05.2020
The cleaning sequence determines, both in single and dual mode, which valve will be activated next.
- single:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 1 2 3 4 5 6 11 8 5 6 7 8 9 10 11 12 9 10 11 12
0000000163-008
-02-g 18.05.2020
- single:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 9 10 11 12 17 18 19 20 5 6 7 8 13 14 15 16 21 22 23 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
- single:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 9 10 11 12 17 18 19 20 21 22 23 24 13 14 15 16 5 6 7 8
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 5 6 7 8 9 10 11 12 9 10 11 12 5 6 7 8 1 2 3 4
- single:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 13 14 15 16 5 6 7 8 17 18 19 20 9 10 11 12 21 22 23 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 2 3 4 9 10 11 12 1 2 3 4 9 10 11 12 5 6 7 8 13 14 15 16
0000000163-008
-02-g 18.05.2020
- single:
M1 M2 M3 M4 M5 M6
Unit 1 7 13 19 2 8 14 20 3 9 15 21 4 10 16 22 5 11 17 23 6 12 18 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 4 7 10 1 4 7 10 2 5 8 11 2 5 8 11 3 6 9 12 3 6 9 12
- single:
M1 M2 M3 M4 M5 M6
Unit 1 7 13 19 3 9 15 21 5 11 17 23 2 8 14 20 4 10 16 22 6 12 18 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 4 7 10 2 5 8 11 3 6 9 12 1 4 7 10 2 5 8 11 3 6 9 12
- single:
M1 M2 M3 M4 M5 M6
Unit 1 7 13 19 3 9 15 21 5 11 17 23 6 12 18 24 4 10 16 22 2 8 14 20
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 4 7 10 2 5 8 11 3 6 9 12 3 6 9 12 2 5 8 11 1 4 7 10
0000000163-008
-02-g 18.05.2020
- single:
M1 M2 M3 M4 M5 M6
Unit 1 7 13 19 4 10 16 22 2 8 14 20 5 11 17 23 3 9 15 21 6 12 18 24
- dual:
M1 M2 M3 M4 M5 M6
Unit 1 5 9 13 3 7 11 15 1 5 9 13 3 7 11 15 2 6 10 14 4 8 12 16
- single:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 5 9 13 17 21 2 6 10 14 18 22 3 7 11 15 19 23 4 8 12 16 20 24
- dual:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 3 5 7 9 11 1 3 5 7 9 11 2 4 6 8 10 12 2 4 6 8 10 12
- single:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 5 9 13 17 21 3 7 11 15 19 23 2 6 10 14 18 22 4 8 12 16 20 24
- dual:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 3 5 7 9 11 2 4 6 8 10 12 1 3 5 7 9 11 2 4 6 8 10 12
0000000163-008
-02-g 18.05.2020
- single:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 5 9 13 17 21 3 7 11 15 19 23 4 8 12 16 20 24 2 6 10 14 18 22
- dual:
M1 M2 M3 M4
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 3 5 7 9 11 2 4 6 8 10 12 2 4 6 8 10 12 1 3 5 7 9 11
- single:
M1 M2 M3 M4 M5 M6
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 7 13 19 4 10 16 22 2 8 14 20 5 11 17 23 3 9 15 21 6 12 18 24
- dual:
M1 M2 M3 M4 M5 M6
Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2 Eh1 Eh2
Valves 1 5 9 13 3 7 11 15 1 5 9 13 3 7 11 15 2 6 10 14 4 8 12 16
M=power module
Eh=unit
0000000163-008
-02-g 18.05.2020
• No fieldbus:
no fieldbus interface available
• Control commands:
Fieldbus interface enabled.
All status data can be found on the bus.
The filter control unit only analyses control commands.
Sent parameters are ignored by the filter control unit.
• CC + parameter:
Fieldbus interface enabled.
All status data can be found on the bus.
Control commands and parameter changes from the filter control unit are analysed.
It is possible to read out the data recorded in the filter control unit, e.g. differential pressure (Δp), current valve,
etc., over a field bus interface.
0000000163-008
-02-g 18.05.2020
In addition control commands, such as "Start cleaning", "Reset", "Fast cleaning" and defined parameters can
be controlled or set over the field bus interface.
The precise data order is established in the interface mapping.
Specifications and the regulations regarding the bus system must be adhered to.
The necessary data (interface description, interface mapping, and GSD-,GSDML- EDS file) are made available
on request.
Defines the maximum quantity of power modules that may be shut down.
0000000163-008
-02-g 18.05.2020
Enables the auto reset function, which triggers a reset automatically at an interval of 5 minutes.
Function:
This function enables you to monitor mechanical operation of the diaphragm valves.
When a diaphragm valve (2) opens, the reservoir pressure drops briefly. An absolute pressure transmitter (5)
measures this signal in the tank and converts it into an electrical signal which is transmitted to the control unit
(1).
• The control unit compares this signal with the preset monitoring threshold.
• A warning will be displayed if this threshold is not undercut (the diaphragm valve fails to open).
• Likewise, monitoring also registers whether by the next cleaning pulse tank pressure has reached initial
pressure again (diaphragm valve fails to close).
• Opening and closing of the diaphragm valve is monitored.
0000000163-008
-02-g 18.05.2020
1 Control unit
2 Diaphragm valve
3 Blow-pipe
4 filter bag
5 Pressure sensor
Electrical pulse
Tank pressure
Threshold
Pressure tank monitoring
(%)
1 Valve function OK
2 Fault valve does not open
3 Fault, valve does not close or other leakage
0000000163-008
-02-g 18.05.2020
The automatic cleaning stop is activated herewith when the rupture sensor is triggered.
0000000163-008
-02-g 18.05.2020
The interval times correspond to the time between two cleaning impulses.
Depending on the preset type of program (see Chapter 9.2 Program settings (1), 48 - "P06 Type of program"),
one of the following interval times will be applied for cleaning.
If an interval time is set to 0, no cleaning will take place (if the respective interval time is enabled per program
setting, (see Chapter P06 Type of program, 48 Δp-dependent").
Enabled for "Δp-threshold" cleaning and "Δp > Δp-threshold 3” or when fast cleaning is enabled.
In addition, it is used with “Δp-controller” as the “shortest interval time” (control value).
The pulse duration determines the opening duration of the activated diaphragm valve.
0000000163-008
-02-g 18.05.2020
P20 Δp-threshold 1
P21 Δp-threshold 2
P22 Δp-threshold 3
Sets a threshold adaptation using graphs, in connection with the volumetric flow.
The limits (Δp-threshold 1, 2, 3) will be increased or decreased by the value Δs depending on the volumetric
flow.
The adaptation is carried out by clicking or in 0.5 mbar steps.
0000000163-008
-02-g 18.05.2020
Δs [mbar]
Δp [mbar]
Δp-threshold 3
Δp-threshold 2 Adapted Δp-threshold 3
Δp-threshold 1
Adapted Δp-threshold 2
Adapted Δp-threshold 1
0000000163-008
-02-g 18.05.2020
Defines a warning threshold for the differential pressure (Δp) at which the "warning" relay is switched and a
warning is output on the display.
Defines a fault threshold for the differential pressure (Δp) at which the "fault" relay and "Δp-alarm" relay is ac-
tivated and a fault is output on to the display.
Minimum differential pressure at which the program type “Δp-controller” (see Chapter P06 Type of program,
48) setting should be reached.
Minimum differential pressure at which the program type “Δp-controller” (see Chapter P06 Type of program,
48) setting should be reached.
0000000163-008
-02-g 18.05.2020
The “∆p control rate” is set in minutes and establishes the duration of the interval time adaptation - from “longest
interval time” to “shortest interval time” - at maximum deviation from the norm. A maximum control deviation
exists if the filter differential pressure jumps from the minimum measured value (0 mbar) to the maximum mea-
sured value (end value of the range).
The controller reacts faster and more intensely, the shorter the time setting. Interval time fluctuations become
larger.
The controller reacts more slowly and less intensely, the longer the time setting. Interval time fluctuations be-
come smaller.
R
P Interval time
R Control rate
S Step response
0000000163-008
-02-g 18.05.2020
Here, functions are assigned to the digital input "DIN1" and "DIN2".
• Disabled
Input is not used.
• Fast cleaning
Fast cleaning is started here, i.e. the filter is cleaned with the shortest interval time (P15).
Attention: Fast cleaning can only be started when the start contact is closed or the cleaning program is run-
ning.
Function:
A thermostat is installed in the clean gas chamber. If the limit value set on the thermostat is exceeded, a
fault will be indicated.
Function:
An pressure switch is installed in the compressed air supply line for the pressure tank. If the cleaning pres-
sure undercuts the set value on the pressure switch, a fault will be indicated.
• Full sensor
This function monitors the filter material discharge.
Function:
A full sensor is installed in the dust collecting part of the filter. If the material fill level reaches the full sensor,
a warning will be indicated.
0000000163-008
-02-g 18.05.2020
Function:
A compressed air counter is installed in the main compressed air line.
At a flow rate of 1 Nm3, the compressed air counter emits one pulse which is processed and added by the
filter control unit.
Setting determining whether the sensor connected to "DIN2" is an N/C contact or an N/O contact.
• Disabled
Input is not used.
• Differential pressure
This measures the differential pressure using a differential pressure transmitter (DDMU). The DDMU mea-
sures the differential pressure between the crude and clean gas chambers and serves as an important
source of information concerning filter capacity. It can also be used to regulate it.
• Volumetric flow
This function measures the volumetric flow using a volumetric flow sensor. The volumetric flow is used to
automatically adapt the threshold adaptation with the option "threshold adaptation (P23)".
• Broken Bag
This monitors the dust content in the clean gas channel.
0000000163-008
-02-g 18.05.2020
Function:
A monitor is installed in the clean gas piping (optical or triboelectric dust monitoring device). The device
converts the measured dust content into an electrical signal which is relayed to the control unit. The control
unit compares this signal with the preset limit and emits a warning if the limit is exceeded. The location of
the fault is also indicated.
• Temperature
This measures the temperature using a temperature sensor.
Function:
A temperature sensor is installed in the clean gas pipe. A warning is displayed if the temperature threshold
is exceeded
• Cleaning pressure
This measures the cleaning pressure using an absolute pressure transmitter.
Function:
An absolute pressure measure transmitter is installed in the compressed air supply line for the pressure
tank. A fault will be displayed if the preset cleaning pressure is undercut.
• Negative pressure
This measures the cleaning pressure using an absolute pressure transmitter.
Function:
An absolute pressure measurement transmitter is installed in the clean gas pipe. A warning is displayed if
the negative pressure threshold is exceeded.
0000000163-008
-02-g 18.05.2020
• Disabled
Output is not used.
• Δp warning threshold
If the "Δp warning threshold" is exceeded, the relay will engage.
• Temperature threshold
If the "Temperature threshold" is exceeded, the relay will engage.
• Full sensor
When the "Full sensor" is triggered, the relay will engage.
• Remote enabled
When the "Remote" is enabled, the relay will engage.
0000000163-008
-02-g 18.05.2020
Assigns a function to the analog output "AOUT1". The analog output issues an active 4-20 mA signal, so it re-
quires no additional power supply.
• Disabled
Output is not used.
• Pressure adaptation
This regulates the cleaning pressure using a precision pressure controller.
Assigns a function to the analog output "AOUT2". The analog output issues an active 4-20 mA signal, so it re-
quires no additional power supply.
• Disabled
Output is not used.
• Pressure adaptation
This regulates the cleaning pressure using a precision pressure controller.
0000000163-008
-02-g 18.05.2020
The range (lower measurement range) is set, depending on the type of differential pressure transmitter con-
nected.
The range of the differential pressure transmitter is set depending on the type of differential pressure transmitter
connected.
The range is set depending on the type of absolute pressure transmitter connected.
The range is set depending on the type of absolute pressure transmitter connected.
The range end value, based on the design volumetric flow, is set depending on the type of volumetric flow sen-
sor connected.
Example:
Volumetric flow sensor measurement range: 30 m/s
Design volumetric flow of the filter: 15 m/s
Resulting range end value setting: =200 %
0000000163-008
-02-g 18.05.2020
The range (lower measurement range) is set depending on the type of temperature sensor connected.
P39 Temperature to
The range (upper measurement range) is set depending on the type of temperature sensor connected.
The range (lower measurement range) is set depending on the type of absolute pressure transmitter connect-
ed.
The range (upper measurement range) is set depending on the type of absolute pressure transmitter connect-
ed.
0000000163-008
-02-g 18.05.2020
Sets the monitoring threshold as a % of output pressure (tank pressure before pulse). The monitoring threshold
must be set approx. 5 - 10 % lower than the average displayed drop in pressure, in order to take tolerances in
the compressed air system into account.
The drop in pressure is shown in the power module view.
P44 Temperature
Sets the monitoring threshold for the negative pressure on the clean gas side.
A warning will be indicated if the negative pressure threshold is exceeded.
0000000163-008
-02-g 18.05.2020
Function:
Cleaning pressure for the filter can be adapted on an individual basis to conserve compressed air. In the pro-
cess, a differential pressure window (see "P50 Lower control threshold") and regulation window (see "P51
Upper control threshold") is set, which is used for the regulation as target values. Pressure is adjusted so that
the differential pressure is kept at the lowest possible cleaning pressure within the differential pressure window.
The speed adaptation can be set by means of the parameter "P52 Control rate". There is no adaptation if dif-
ferential pressure lies within the window.
A Cleaning pressure
0000000163-008
-02-g 18.05.2020
The "control rate" is set in minutes and establishes the duration of the cleaning pressure adaptation (from min-
imum to maximum cleaning pressure) at maximum deviation from the norm, e.g. an increase in Δp from 0 mbar
to the end value of the range.
The controller reacts faster and more intensely, the shorter the time setting. Cleaning pressure fluctuations be-
come larger.
The controller reacts more slowly and less intensely, the longer the time setting. Cleaning pressure fluctuations
become smaller.
R
A Cleaning pressure
R Control rate
S Step response
0000000163-008
-02-g 18.05.2020
Function:
The filter control unit contains a freely-adjustable PID controller. The control process is defined with Kp, Tn and
Tv.
P53 Kp
P54 Tn
P55 Tv
P56 Setpoint
Controller setpoint.
Automatic
Used to select whether the control value is calculated automatically or set manually.
0000000163-008
-02-g 18.05.2020
P68 Temperature
0000000163-008
-02-g 18.05.2020
P100 Level1
P101 Level2
P102 Level 3
P104 Level 4
OK
Back
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
Cleaning times
Cleaning thresholds
0000000163-008
-02-g 18.05.2020
Input assignment
0000000163-008
-02-g 18.05.2020
Output assignment
0000000163-008
-02-g 18.05.2020
Controller settings
0000000163-008
-02-g 18.05.2020
Controller settings
Unit settings
The units used relate to the standard setting of the control unit.
0000000163-008
-02-g 18.05.2020
Vari-
Fault message Rectification
ant
Continuous pulse
Replace the control or power module
(continuous electrical pulse)
Check wiring
No pulse
Check settings
(no electrical pulse was emitted)
Check pilot valve box for damage
Valve does not open Check diaphragm und pilot valve box for mechanical defect
(valve does not torque although pulse was Replace silencers
emitted) Disable pressure tank monitoring
Check diaphragm und pilot valve box for mechanical defect
Valve does not close
Disable pressure tank monitoring
Check wiring
Power module not found
Check settings
(no power module found = fault)
Check addressing
Check wiring
Sensor module not found Check settings
Check addressing
Check connections and lines
AIN1-Measuring circuit undercut
Check output signal of the sensor (4 mA - 20 mA).
Check connections and lines
AIN1-Measuring circuit exceeded
Check output signal of the sensor (4 mA - 20 mA).
Check connections and lines
AIN2-Measuring circuit undercut
Check output signal of the sensor (4 mA - 20 mA).
Check connections and lines
AIN2-Measuring circuit exceeded
Check output signal of the sensor (4 mA - 20 mA).
Differential pressure fault threshold ex- Check filter bags, replace if necessary
ceeded Check compressed-air supply
Differential pressure warning threshold ex- Check filter bags, replace if necessary
ceeded Check compressed-air supply
Check connections and lines
Differential pressure measurement failed Check output signal of the sensor
(4mA - 20 mA)
Cleaning pressure threshold - threshold Check supply pressure
undercut Check diaphragm valve
Negative pressure threshold exceeded Stop the system and follow the interlogging instructions.
0000000163-008
-02-g 18.05.2020
Vari-
Fault message Rectification
ant
Check threshold settings
Broken Bag threshold exceeded
Replace filter bags
Temperature threshold exceeded Stop the system and follow the interlogging instructions.
= warning
= error
If your efforts do not rectify the fault, contact Scheuch customer service: +43/7752-905-8905.
For servicing work, please be sure to always indicate the type designation of the filter control unit.
0000000163-008
11
Original
0000000163-008
Valve boxes Valve boxes Valve boxes Valve boxes
L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5
11.1 Control module
N N N N
Technical data
www.scheuch.com, office@scheuch.com
6 1 2 3 4 5 ÖlflexRobust210 6 1 2 3 4 5 ÖlflexRobust210 6 1 2 3 4 5 ÖlflexRobust210 6 1 2 3 4 5 ÖlflexRobust210
7G1 7G1 7G1 7G1
-02-g
C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7
Control module
CAN bus SUPPLY HEATING Module OFF PTM1* PTM2* PTM3* PTM4*
SH
UNITRONIC BUS
YE GN BN SH 1 2 PE 1 2 PE 1 2 PE 1 2 PE 1 2 1 2 1 2 1 2
FD P CAN UL/CSA 3G1.5mm² 3G1.5mm² 3G1.5mm² 3G1.5mm² 2x1mm² 2x1mm² 2x1mm² 2x1mm²
2x2x0.5 shielded
+ 4- - + 4- - + 4- - + 4- -
Sensor Sensor Sensor Sensor
20mA 20mA 20mA 20mA
Sensor (passive) (passive) (passive) (passive)
18.05.2020
87/119
Original
V1 V2 V3 V4 V5 V6 V7
0000000163-008
Valves 8 - 14 Valves 15 - 28
www.scheuch.com, office@scheuch.com
ÖlflexRobust210
10G1.5
ÖlflexRobust210 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 ÖlflexRobust210
10G1.5 10G1.5
ÖlflexRobust210
10G1.5
-02-g
C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7
11.1.2 For filter with pilot valves (part 1/2)
Control module
CAN bus SUPPLY HEATING Module OFF PTM1* PTM2* PTM3* PTM4*
SH
UNITRONIC BUS
YE GN BN SH 1 2 PE 1 2 PE 1 2 PE 1 2 PE 1 2 1 2 1 2 1 2
FD P CAN UL/CSA 3G1.5mm² 3G1.5mm² 3G1.5mm² 3G1.5mm² 2x1mm² 2x1mm² 2x1mm² 2x1mm²
2x2x0.5 shielded
+ 4- - + 4- - + 4- - + 4- -
18.05.2020
88/119
Original
0000000163-008
Control module
+24V IN 0V +24V IN 0V 0V
www.scheuch.com, office@scheuch.com
1 2 1 2
2x1mm² 2x1mm²
+ - + - + - 0V 0V +24VDC + - 0V
4 - 20mA 4 - 20mA 4 - 20mA 4 - 20mA
-02-g
Sensor Sensor Sensor Sensor Sensor (passive) Sensor (active) Sensor (passive) Sensor (active)
Control module
*** Optional,
digital outputs analog outputs - ProfibusDP
11.1.3 For filters with valve boxes or pilot valves (part 2/2)
+24VDC IN 0V +24VDC IN 0V 0V
4 - 20mA 4 - 20mA
Sensor (passive) Sensor (passive)
Filter control unit
89/119
-02-g 18.05.2020
2 3
If the integrated power module of the control module is not used, its address must be set to "0".
If a value of > 0 is attributed to it, sporadic valve errors may ensue.
0000000163-008
-02-g 18.05.2020
The control module provides the man-machine interface, meaning that the control module can be used to
• configure settings
• send control commands
• status data displayed and passed on.
One power module is already integrated into the control module as standard.
With the option “field bus interface", the interface for the corresponding bus system is already integrated into
the control module.
DIGITAL INPUTS
• Start
Cleaning is started by closing the contact.
• Reset
Currently pending faults are acknowledged by closing the contact.
• DIN
DIN1 is assigned a function, see P26 digital input "DIN1", Chapter 9.7 Input assignment, 66.
0000000163-008
-02-g 18.05.2020
• DIN2
DIN2 is assigned a function, see P27 digital input "DIN2", Chapter 9.7 Input assignment, 66.
• OFF
The power module is shut down by closing the contact.
DIGITAL OUTPUTS
If the condition is met, the corresponding relay is energised (C-NO connection).
If the state is not reached or in a de-energised state, the corresponding relay is de-energised (Connection C-
NC).
ATTENTION: Only the “fault” relay is de-energised in the event of a fault (C-NC connection).
• Fault
When a fault occurs, the “fault” relay drops out.
• Warning
When a warning occurs, the "WARNING" relay is energised.
• Δp-alarm
When the set "Δp-threshold-fault" is exceeded, the "Δp-ALARM" relay is energised.
• Cleaning
When cleaning starts, the "cleaning" relay is energised.
• Ready
When there is no fault or warning, the "ready" relay is energised.
• DOUT1
DOUT1 is assigned a function see P30 Relay output "DOUT1", 69.
A function is assigned to "DOUT1" when the status is reached.
Option:
REMOTE MAINTENANCE
The necessary data (description, structure, functionality) are made available upon request.
0000000163-008
-02-g 18.05.2020
Operation: Touchscreen
Dimensions:
Variant for inside housing 240 x 220 x 121.5 mm
Variant for control cabinet installation 238 x 218 x 109.4 mm
Type of protection:
Variant for inside housing IP65
Variant for control cabinet installation IP65 front, IP00 back
Fuse:
AC variant T 1.6 A, 5 x 20 mm
DC variant T 3.15 A, 5 x 20 mm
Supply voltage:
AC variant 100 - 240 VAC, 50 - 60 Hz
DC variant 18 - 36 VDC (nominal 24 V)
Connected load: 60 W
Heating (Option):
Heating supply voltage 120-240 VAC, 50 Hz
Heating connected load 10 W
Ambient temperature (operation) -40 °C to +60 °C
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
Dimensions in mm
0000000163-008
-02-g 18.05.2020
A:
Dimensions in mm
0000000163-008
Original
0000000163-008
Valve boxes Valve boxes Valve boxes Valve boxes
L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5 L1 V1 V2 V3 V4 V5
N N N N
11.2 Power module
www.scheuch.com, office@scheuch.com
6 1 2 3 4 5 ÖlflexRobus210 6 1 2 3 4 5 ÖlflexRobus210 6 1 2 3 4 5 ÖlflexRobus210 6 1 2 3 4 5 ÖlflexRobus210
7G1 7G1 7G1 7G1
11.2.1 For filter with valve boxes
-02-g
C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7
Power module
SH SH
+ 4- - + 4- - + 4- - + 4- -
Sensor Sensor Sensor Sensor
20mA 20mA 20mA 20mA
18.05.2020
97/119
V1 V2 V3 V4 V5 V6 V7
Original
0000000163-008
Valves 8 - 14 Valves 15 - 28
www.scheuch.com, office@scheuch.com
10G1.5 10G1.5
11.2.2 For filter with pilot valves
C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7 C 1 2 3 4 5 6 7
-02-g
Power module
SH SH
+ 4- - + 4- - + 4- - + 4- -
Sensor Sensor Sensor Sensor
20mA 20mA 20mA 20mA
Sensor (passive) (passive) (passive) (passive)
18.05.2020
98/119
-02-g 18.05.2020
1 2 3
The terminal resistance may only be enabled on the module at which the CAN-bus terminates.
0000000163-008
-02-g 18.05.2020
The power module is responsible for the activation of the valves for up to four units (4 x 5 valves or 4 x 7 valves).
Additionally in the case of specially designed filters, the power module controls the monitoring of the pressure
tank.
DIGITAL INPUTS
• OFF
The power module is shut down by closing the contact.
Fuse: FF 1.6 A, 5 x 20 mm
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
Dimensions in mm
0000000163-008
Sensor (passive) Sensor (active) Sensor (passive) Sensor (active) Sensor (passive) Sensor (passive)
4- 4- 4- 4-
4 - 20mA 4 - 20mA
20mA + 20mA
- 20mA + 20mA
-
+ - + - +24VDC IN 0V +24VDC IN 0V
Original
0000000163-008
+24V IN 0V +24V IN 0V +24V OUT 0V +24V OUT 0V
www.scheuch.com, office@scheuch.com
digital outputs digital inputs
(max. 1.5mm²) (max. 1.5mm²)
-02-g
DOUT 1 DOUT 2 DIN1 DIN2 DIN3 DIN4 DIN5 DIN6 DIN7 DIN8
C NC NO C NC NO + + IN 0V + + IN 0V + IN 0V + IN 0V + IN 0V + IN 0V + IN 0V + IN 0V
+24VDC 0V +24VDC 0V
SH SH
Filter control unit
103/119
-02-g 18.05.2020
The terminal resistance may only be enabled on the module at which the CAN-bus terminates.
0000000163-008
-02-g 18.05.2020
The sensor module collects data from analog and digital inputs and makes them available to the control mod-
ule via the field bus interface.
In addition, the sensor module controls analog and digital outputs based on the values which are made avail-
able via the field bus interface.
The sensor module can only be used in combination with the control module and with the option “Field bus
interface”.
The collected data is forwarded 1 to 1 (without manipulation) to the field bus interface or to the control module
indicated in the "Sensor modules" view.
The precise data mapping of the inputs and outputs is established in the interface mapping.
Fuse:
AC variant T 1.6 A, 5 x 20 mm
DC variant T 3.15 A
Supply voltage:
AC variant 100 - 240 VAC, 50 - 60 Hz
DC variant 18 - 36 VDC (nominal 24 V)
Connected load: 60 W
Heating (Option):
Supply voltage heating 120-240 VAC, 50 Hz
Heating connected load 10 W
Ambient temperature (operation) -40 °C to +60 °C
0000000163-008
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
Dimensions in mm
0000000163-008
-02-g 18.05.2020
Supply module
PE
PE
0V
L1
+24VDC
2x1.5mm²
1
POWER MODULE SUPPLY/+24V
2
POWER MODULE SUPPLY/0V
3G1.5mm²
1
CONTROL MODULE SUPPLY/L1
3
2
CONTROL MODULE SUPPLY/N
5
PE
PE
3G1.5mm²
1
SUPPLY SUPPLY/L1(+)
1
AC: 90 – 264VAC
50 – 60Hz
2
PE
PE
3G1.5mm²
3G2.5mm²
3G1.5mm² 1
HEATING
2
PE
PE
3G1.5mm²
1
PE
PE
3G1.5mm²
1
PE
PE
3G1.5mm²
1
0000000163-008
-02-g 18.05.2020
The supply module is responsible for supplying power to the power modules.
At the same time, it can be used as a terminal box for the supply and heating voltages of the sensor modules
and the control module.
Fuse:
DC variant T 3.15 A
Heating (Option):
Supply voltage heating 230 VAC, 50 Hz
Heating connected load 10 W
Connected load (auxiliary units) Max. 500 W
Ambient temperature (operation) -40 °C to +60 °C
0000000163-008
-02-g 18.05.2020
Dimensions in mm
0000000163-008
12
Original
0000000163-008
SUPPLY
3G1.5mm²
Customer
SUPPLY HEATING
AC: 90 – 264VAC 115/230VAC Sensor module 1 Sensor module 2 Sensor module 3
50 – 60Hz
www.scheuch.com, office@scheuch.com
3G1.5mm² Address: 1 Address: 2 Address: 3
DC: 18 – 36VDC
3G1.5mm²
-02-g
CAN bus
UNITRONIC BUS FD P CAN UL/CSA
ÖlflexRobust210 2x2x0.5, shielded
7G1
HEATING
3G1.5mm² Valve boxes 1 Valve boxes 2 Valve boxes 3 Valve boxes 4
18.05.2020
111/119
SUPPLY
3G1.5mm² Original
0000000163-008
Customer
www.scheuch.com, office@scheuch.com
SUPPLY (24VDC)
2x1.5mm² To other power modules (max.15)
Supply module
-02-g
SUPPLY
3G1.5mm² HEATING
Power module 1 Power module 2 Power module 15
ÖlflexRobust210
CAN bus 7G1
UNITRONIC BUS FD P CAN UL/CSA
2x2x0.5, shielded
Valve boxes 4 Valve boxes 4 Valve boxes 4
3G1.5mm²
To other valve boxes (max. 60)
Filter control unit
IMPORTANT: At the end of the CAN bus line, a terminating resistor must be connected to the applicable module.
-- The other end of the CAN bus line must always be at the control module. In this case, the terminating resistor is fixed to the end!
- Individual module addressing must be correctly performed. The module address influences filter cleaning.
PulseMaster Advanced (PM-A)
112/119
-02-g 18.05.2020
0000000163-008
-02-g 18.05.2020
Weight: 100 g
0000000163-008
-02-g 18.05.2020
Connection diagram:
Mounting holes M5
0000000163-008
-02-g 18.05.2020
EC Declaration Of
Conformity
for the
PRESSURE TRANSMITTER
DPTL-Extc (Scheuch Type DDMU DS3)
We, Prignitz Mikrosystemtechnik GmbH, hereby declare that the pressure transmitter of the above-
mentioned type series are in conformity with the protection requirements of EC Directive
04/108/EC with respect to electro-magnetic compatibility and with Directive RL 2014/34/EU for
requisite equipment in potentially explosive areas.
The stated pressure transmitters are electronic devices that are operated with low voltage, which
convert the physical variable pressure into an electric signal (current).
These pressure transmitters are maintenance-free. Based on the type of construction and extremely
low energy performance balance, there are no residual risks.
The equipment may only be installed by qualified personnel; who must observe the applicable
safety regulations.
Generic standards
• Explosion protection requirements:
EN 60079-0:2015 Electrical requisite equipment for explosion-prone
areas
EN 60079-31:2016 Equipment protection with type of protection "tc"
• Emitted interference:
EN 61000-6-3 8/02 with Emitted interference for the ISM area
basic standards:
DIN EN 55011 / 05.2000
• Safety regulations:
EN 61010-1 8/02 Safety requirements for electrical
equipment for measurement, control,
and laboratory us
0000000163-008
-02-g 18.05.2020
Index
A
Absolute 31 32 68
Addressing 94 101 106
Adjustment variable 49
Ambient temperature 20 23 27 93 100 105 109 109 113
Analog input 67
analog inputs 106
analog outputs 94 106
Auto reset 58
B
Broken Bag 32 67 73
Button 30
C
Checkbox 30
Circulation time 32
Cleaning 20 21 61
Cleaning pressure 33 66 66 68 69 70 70 71 73 74 75 81 81 82 82 83 83 85 86
Cleaning sequence 51 55
Cleaning valves 21
Compressed air pulses 20 21
Connected load 93 105 109
Connections 27
Continuous 48
Control contacts 21 35
Control module 10 21 29 91
Control unit 27
D
Diaphragm valve 59 61
Differential pressure 56
Differential pressure thresholds 49
Digital input 66
Digital inputs 91 94 100 106
Digital outputs 92 94 94 100 106
Drop-down 30
Dual 50
E
Earthing 18
EMC 17 18 18 19 29
F
Fault 92
Field bus interface 91
Fieldbus 56
Fieldbus interface 12 21 56
Filter differential pressure 31 32 33 33
Fuse 16 16 93 100 105 109
G
Guarantee 9
H
0000000163-008
-02-g 18.05.2020
Heater rating 27
Heating 27 93 105 105 109 109
I
Identification plate 9
Installation accessories 18 19
Insulating 17
Interface 94 100 105
Interval time 48 49 50 61
L
Language 41
Lappkabel 27
M
Mains voltage 16
Module 47 51 57 104
P
Parameter list 46 46 78
PID controller 68
Power module 10 21 36 50 99 100
Power supply 27
Pressure tank monitoring 58 59 92 94 99 100
Profibus-DP 11
Pulse duration 61
Pulse filter 20
R
Repair 15
Reservoir pressure 58
Rupture sensor 60 66
S
Sensor module 11 22 40 60 104 105 106
Sensor modules 43
Setpoint 49
Shielding 17 18 19 19 29
Single 50
Software version 42
Spare part 9
Spare parts 24
Special cleaning sequence 51 55 56
Supply module 10 22 109
Supply voltage 93 105 109
Switching threshold 62
System time 32 41
T
Tank pressure 59 73
Temperature 68 73
Terminal resistor 94 99 104
Thermostat 27 66 86
Threshold 48
Threshold adaptation 49 62 67
Touchscreen 30
0000000163-008
-02-g 18.05.2020
Trend display 40 44
Type of protection 93 100 105 109
U
UpDown-Control 30
USB 46 46 51 94
V
Valve 21 26 37 47 56 56 59 94
Valve test 37
Volumetric flow 33 49 62 67 71 81 81 82
Δ
Δp-controller 33 49 61 64
Δp-dependent 48 49 61
Δp-threshold 34 48 61 62 64 69
0000000163-008