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wanghaijun Dingqinghua
0 13/02/2020 FOR COMMENT
设计单位资质、总图批准手续;
设计及引用标准、总图的内容
Design qualification, general ASME SEC. Ⅷ
1.1.1 图纸 Drawing R R
approval procedures; Div.1,2017
Design and reference standard, H/R
general content
强度计算书 ASME SEC. Ⅷ 强度计算书
签字手续齐全 Signed procedures
1.1.2 Strength Div.1,2017 R R Strength
are completed H/R
calculation TEMA 2007ED calculation
设计变更文件
签字手续齐全 Signed procedures 设计变更单
1.1.3 Design changing R R
are completed. H/R Technical query
document
材料代用单
图纸和图样技术条件
1.1.4
材 料 代 用 Material 审批手续齐全 Review and approval
Drawing technology R
H/R Material
substitution procedures are completed R substitution
condition
requisition
检查焊接工艺指导书编写是否符合
焊接作业指导书
1.2.1 要求。Check whether the WPS is in ASME SEC. Ⅸ R R R WPS
(WPS)
line with the requirements.
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 2
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
焊接工艺评定记录审 审查焊接工艺评定是否符合图纸要
查 求 焊接工艺评定
1.2.2 Review weld process Review welding process ASME SEC. Ⅸ R R R 报告
qualification qualification to meet drawing PQR
record requirements
持证项目符合焊接工艺要求 Welder
持证焊工一览表
焊工资质 Welder qualification conforms to the R
1.3 Welder qualification R R
qualification requirements of welding
chart
processes
2 材料入库验收 Material receiving examination
板材、管材、换热管等材料验收
2.1
Material receiving examination for plate、pipe、tube etc.
材料检查 材料检查记录
检查材料外观及尺寸。
2.1.1 Material 图样技术条件 H R R Checking record of
Check material surface and size.
examination Drawing material
按采购要求及材料标准审查材质证 材料标准
材质证明书审查 材料质量证明书
明书 Review material certificate Material Standard
2.1.2 Review material R R R material
according to purchase ASME SEC.Ⅱ
certificate certificate
requirement
2.2 焊接材料 welding material
按采购要求及材料标准审查材质证
质量证明书审查 明书 Review material certificate 焊材标准 焊材质量证明书
2.2.1 Review material according to purchase welding material R R R welding material
certificate requirement and material standard certificate
standard.
材料检查入库 标记检查、实物抽查 焊材标准 焊材检查记录
2.2.2 Material receiving Check marking and welding welding material W R R Checking record of
examination material surface standard welding material
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 3
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
焊材的领用、发放和
回收 按焊材管理制度进行检查 焊材管理制度
2.2.3 Welding material Check according to welding material management R R R
receiving、issuing material management system system
and retrieving
法兰、管板锻件的检 采购技术条件
尺寸、外观检查;标记检查;质量
验 Purchased technology 法兰检验记录
证明书审核 Check appearance and
2.3.1 Inspection of condition H R R Inspection record
size; check marking; Review
flange and 材料标准 of flange
material certificate.
tubesheet forging Material Standard
螺栓、螺母、密封件
尺寸、外观检查;标记检查;质量
的验收
证明书审核;
Receiving 材料标准
2.3.2 Check appearance and size; W R R
examination of Material standard
check marking; Review material
bolts、nuts and
certificate.
gasket
3 部件制造 Part manufacture
管板、折流板加工后的尺寸、外观
管板、折流板加工 管板加工
检查;标记检查; 图样、工艺流转卡
Tubesheet and 检查记录
3.1 Check appearance and size of Drawing W R R
baffle plate Inspection record
tubesheet and baffle plate after process doc.
processing of tubesheet
machining; check marking;
3.2 封头的制造 head manufacture
检查下料尺寸,核查标记移植 图纸、工艺流转卡
封头的下料
3.2.1 Check cutting size and material Drawing W R R
Cutting of head.
mark removal. process doc.
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 4
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
图纸、工艺流转卡
筒节的校圆 检查椭圆度、棱角度和外观; 筒节检查记录
Drawing
3.3.4 Roundness correction Check roundness、edge angle and W R R Inspection record
process doc.
of shell. appearance. of shell
ASME SEC. Ⅷ Div.1
纵缝无损检测 FULL RT 符合 ASME Ⅷ-1 UW51.
ASME SEC. Ⅴ 无损检测报告
3.3.5 NDE for longitudinal FULL RT according with ASME Ⅷ R R R
ASME SEC. Ⅷ Div.1 NDE report
seam welding of shell -1 UW51。
4 装配与焊接 Assembly and welding(包括壳体和管箱 Including shell and channel)
图纸、工艺流转卡
筒体环缝组对 坡口、间隙、错边量、总长等; Drawing 筒体组对记录
4.1 Assembly of shell Check groove、gap、offset、total process doc. W R R Shell assembly
circular seam length. ASME SEC. Ⅷ Div.1 record
TEMA-2007 ED
按 WPS 进行焊接,检查焊材,焊接参
数,焊工资质,焊接质量
筒体环缝焊接
Welding according to WPS,Check R 施焊记录
4.2 Circular seam WPS W R
the welding material, welding Welding record
welding of shell
parameters, welder
qualification, welding quality
筒体环缝无损检测 FULL RT 符合 ASME Ⅷ-1 UW51.
ASME SEC. Ⅴ 无损检测报告
4.3 NDE for shell FULL RT according with ASME Ⅷ R R R
ASME SEC. Ⅷ Div.1 NDE report
circular seam -1 UW51。
接管与法兰或焊环组
对、焊接 Assembly 图纸、工艺 Drawing
组对间隙、坡口检查;焊接质量
and welding process doc. 施焊记录
4.4 Check assembly gap 、groove and W R R
fornozzle and ASME SEC. Ⅷ Div.1 Welding record
welding quality.
flange or weld TEMA-2007 ED
ring
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 6
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
管板垂直度、平行度检查;坡口检 图纸、工艺
管板与壳体组对
查 Check the perpendicularity Drawing R R
4.12 Assembly of shell W
and parallelism of tubesheet process doc.
and tubesheet
、gradient degree. TEMA-2007 ED
按 WPS 进行焊接,检查焊材,焊接参
管板与壳体焊接 数,焊工资质,焊接质量
Welding for welding Welding according to WPS,Check 施焊记录 Welding
4.13 WPS W R
of tubesheet to the welding material, welding R record
shell parameters, welder
qualification, welding quality
管板与壳体焊缝无损 100% MT 按 ASME Ⅷ-1 附录 6
无损检测报告
4.14 检测 NDE for weld of 100% MT according with ASME SEC. Ⅷ Div.1 R R R
NDE report
tubesheet and shell ASME Ⅷ-1 app.6
换热管与管板装配焊
换热管与管板装配 图纸、工艺 接记录
换热管的伸出高度
4.15 Assembly of tube to Drawing W R R Assembly and
Projection highness of tube
tubesheet Process doc. welding record for
tube-to-tubesheet
按 WPS 进行焊接,检查焊材,焊接
换热管与管板焊接 参数,焊工资质,焊接质量
Welding for Welding according to WPS. R R
4.16 WPS W
tube-to-tubesheet Check the welding material,
joints welding parameters, welder
qualification, welding quality
换热管与管板焊缝无
损检测 100% PT,按 ASME Ⅷ-1 附录 8
R R 无损检测报告
4.17 NDE for 100% PT, according with ASME SEC. Ⅷ Div.1 R
NDE report
tube-to-tubesheet ASME Ⅷ-1 app.8
joints
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 8
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
贴胀。检查胀接压力及胀管率。
图纸、工艺
胀接 Light expansion. Check 胀接检查报告
4.18 Drawing W R R
Expansion expansion pressure and rate of Expansion report
Process doc.
expansion.
检查附件组装方位,按 WPS 进行焊
接,检查焊材,焊接参数,焊工资
其他附件的组装与焊 质,焊接质量 图纸、工艺
接 Check orientation of attachment Drawing 施焊记录
4.19 W R R
Other attachments Welding according to WPS。 Check process doc. Welding record
assembly and weld the welding material, welding WPS
parameters, welder
qualification, welding quality
附件焊接完成后无损
100% MT/100% PT,按 ASME Ⅷ-1
检测
附录 6/8 R 无损检测报告
4.20 NDE for tube to ASME SEC. Ⅷ Div.1 R R
100% MT/100% PT, according NDE report
attachment after
with ASME Ⅷ-1 app.6/8
welding
5 总装、试压
设备外观尺寸、接管方位、焊缝表
最终外观与几何尺寸 面质量等;检验文件审核 图纸 容器组装
检查 Check vessel appearance、 size、 Drawing R R 检查记录
5.1 H
Check final nozzle location、welding surface ASME SEC. Ⅷ Div.1 Vessel assembly
appearance and size quality; Review inspection TEMA-2007 ED inspection record
document.
补强圈进行 1bar 气密试验 图纸
气密试验 Gas 气密试验报告 Gas
5.2 Gas leak test for reinforcing Drawing W W R
leak test leak test report
pad with 1bar. ASME SEC. Ⅷ Div.1
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 9
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date
用水清洁,氯离子含量不超过
25mg/L,水温 8~40℃. The
水压前的准备 图纸 水质报告
hydrostatic test should use R
5.3 Preparation before Drawing W R Water quality
clean water and the CL content
hydrostatic test ASME SEC. Ⅷ Div.1 report
shall be not more than 25mg/l;
the water temperature 8~40℃.
试验压力:5.17MPa.保压 30 分钟。
检查设备泄漏情况。
壳程水压试验 图纸 水压试验报告
Test pressure:5.17MPa. The W R
5.4 Hydrostatic test of Drawing H Hydrostatic test
pressure hold for at least 30
shell side ASME SEC. Ⅷ Div.1 report
minutes.check leakage
condition.
试验压力:2.23MPa.保压 30 分钟。
检查设备泄漏情况。
管程水压试验 图纸 水压试验报告
Test pressure: 2.23MPa. The
5.5 Hydrostatic test of Drawing H W R Hydrostatic test
pressure hold for at least 30
tube side ASME SEC. Ⅷ Div.1 report
minutes.check leakage
condition.
6 包装、发运 package、transport
酸洗钝化 蓝点检测,无蓝点为合格 图纸、工艺
6.1 Pickling and Blue point test. No blue point is Drawing W R R
passivation acceptable. Process doc.
喷砂按照 IS0 851-1 Sa2.5 级,并
碳钢外表面喷砂、油 涂无机富锌底漆(75um) 。Sand
漆 blasting according with level 图纸 油漆报告
6.2 Sand blasting and Sa2.5 of IS0 851-1, and Drawing W R R Sand blasting and
painting for CS painted with inorganic zinc IS0 851-1 painting report
outside. silicate primer.( 75 microns
DFT)
江苏中圣压力容器装备制造有限公司 文件编号 版次 页码
ITP-Y19-164AB 0 10
Doc. NO. Rev. Page
Jiangsu Sunpower Heat Exchanger & 设备名称 C3 HEATER 工作令号 日期
Pressure Vessel Co.,Ltd Y19-164AB 2020.2.13
Equipment name E-101AB Work No. Date