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Transmission - Assemble
SMCS - 3150-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 5P-4758 Retaining Ring Pliers As 1
C 5P-5197 Retaining Ring Pliers As 1
D 1P-1863 Retaining Ring Pliers 1
H 9U-7289 Ruler 1
J 1P-0520 Driver Gp 1
K 8T-0984 Pinion Flange Holder 1
L 9U-5017 Torque Wrench 1
M 267-3844 Seal Installer 1
N 267-3845 Guard Installer 1
P 6V-2055 Grease 1
Q 1P-0775 Seal Guide 1
R 267-3850 Clearance Gauge 1
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Illustration 1 g01150633
Illustration 2 g01150630
Illustration 3 g01150629
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Illustration 4 g01150626
Illustration 5 g01150746
Illustration 6 g01150623
5. Use Tooling (J) to install seal (81) to cover (80). Use Tooling (H) to measure the depth of
seal (81). Install seal (81) to the depth that was recorded during disassembly.
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Illustration 7 g01150757
Illustration 8 g01150627
Illustration 9 g01150772
7. Position new bearing cone (74) and new bearing cup (78) together on a flat surface. Rotate
bearing cone (74) in both directions. Use a suitable depth gauge to measure dimension (A).
Subtract 0.10 mm (0.004 inch) from Dimension (A) for bearing preload.
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Illustration 10 g06278522
Illustration 11 g01150921
9. Use the number that is stamped on pinion (71) as Dimension (C), this number is in
millimeters. Use 189.0 mm (7.44 inch) as Dimension (D). Dimension (D) is the constant
value for the desired pinion depth.
Illustration 12 g01150964
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10. Subtract Dimension (C) from Dimension (D) to obtain Dimension (E). Add Dimension (A)
to Dimension (B) to obtain Dimension (F). Subtract Dimension (E) from Dimension (F) to
obtain the required thickness for shim (79).
Illustration 13 g01150971
12. Use Tooling (J) to install bearing cup (78) to cover (80).
Illustration 14 g01151014
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Illustration 15 g01151015
Illustration 16 g01150614
15. Raise the temperature of bearing cone (74) and install bearing cone (74) onto pinion (71).
Install bushing (73) and O-ring seal (72) onto pinion (71).
Illustration 17 g01151025
Illustration 18 g01151028
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17. Position the transmission housing so that the weight of the housing is on pinion (71). Install
shim (76).
Illustration 19 g01151035
18. Raise the temperature of bearing cone (75) and install bearing cone (75) to pinion (71).
Illustration 20 g01151051
Illustration 21 g01151056
19. If necessary, install studs (69) to gear (67). Tighten studs (69) to a torque of 20 N·m
(15 lb ft).
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20. Install gear (67) and plate (65). Install Tooling (K). Install bolts (63) and (64). Tighten bolts
(63) and (64) to a torque of 46 N·m (34 lb ft).
21. Remove Tooling (K). Use Tooling (L) to check the rolling torque. The rolling torque should
measure 1.5 to 3.0 N·m (13.30 to 27.00 lb in). Change shim (76) to adjust the rolling torque.
22. Install Tooling (K). Remove bolts (63) and (64). Remove gear (67) and plate (65).
Illustration 22 g01151060
Illustration 23 g01151064
24. Use a suitable press and Tooling (N) to install plate (68) to gear (67).
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Illustration 24 g01151068
Illustration 25 g01151072
26. Install plate (65). Install Tooling (K). Install bolts (63) and (64). Install bolts (63) and (64)
to a torque of 46 N·m (34 lb ft).
Illustration 26 g01151077
Illustration 27 g01151085
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27. Use Tooling (J) to install bearing cup (59) (not shown) and bearing cup (60) (not shown).
Illustration 28 g01151088
28. Raise the temperature of inner race (58) and install inner race (58) to gear assembly (50).
Illustration 29 g01151097
29. Use Tooling (P) to position rollers (57) to inner race (58).
Illustration 30 g01151098
30. Install planetary pinion (55) and shim (56). Use Tooling (C) to install retaining ring (54).
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Illustration 31 g01137229
Illustration 32 g01151103
31. Install spring pins (53) to gear assembly (50). Install spring pins (53) to a depth of
28 ± 1.0 mm (1.1 ± 0.04 inch). Use Tooling (H) to measure the depth of spring pins (53).
Illustration 33 g01151106
32. Use a suitable press, Tooling (J), and Tooling (Q) to install bearing cone (52) to gear
assembly (50).
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Illustration 34 g01137187
Illustration 35 g01151110
34. Use suitable cribbing and position the transmission on gear assembly (50) (not shown) to
keep gear assembly (50) in place.
Illustration 36 g01151120
35. Raise the temperature of bearing cone (51) and install bearing cone (51) to gear assembly
(50). Position washer (49) and install bolts (48). Tighten bolts (48) to a torque of 46 N·m
(34 lb ft).
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Illustration 37 g01153935
36. Position lubrication pump (47) and install bolts (46). Install speed sensor (45) and bolts
(45A). Tighten bolts (46) and (45A) to a torque of 23 N·m (17 lb ft).
Illustration 38 g01151139
37. Reposition the transmission. Position races (43) and (40). Position bearing (44).
Illustration 39 g01151141
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Illustration 40 g01151145
Illustration 41 g01151148
40. Position shaft assembly (31) to gear (32). Use Tooling (D) to install retaining ring (39). Use
Tooling (C) to install retaining ring (38) and (37).
Illustration 42 g01137136
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Illustration 43 g01137133
41. Install gear (32). Install discs (35) and clutch discs (36) alternately.
Illustration 44 g01137130
42. Install shim (34) and retaining ring (33) to gear (32).
Illustration 45 g01154987
43. Use Tooling (B) to install retaining ring (30) to gear (32).
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Illustration 46 g01154279
Illustration 47 g01154282
Illustration 48 g01154286
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Illustration 49 g01137095
Illustration 50 g01154687
Illustration 51 g01137088
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Illustration 52 g01154289
Illustration 53 g01154338
49. Install race (13), thrust bearing (12), and race (14).
Illustration 54 g01151213
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Illustration 55 g01151214
Illustration 56 g01151216
Illustration 57 g01151218
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Illustration 58 g01151231
Improper assembly of parts that are spring loaded can cause bodily
injury.
54. Position Tooling (R) and install bolts (2). Alternately tighten bolts (2) to a torque of 80 N·m
(59 lb ft).
Illustration 59 g01151311
55. Use a suitable depth gauge to measure the distance from the face of Tooling (R) to piston
(15). Record this dimension as Dimension (G).
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Illustration 60 g01151316
56. Use a suitable depth gauge to measure the distance from the face of Tooling (R) to piston
(11). Record this dimension as Dimension (H).
Illustration 61 g01151231
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Illustration 62 g01151321
58. Position Tooling (R) on a flat surface. Use a suitable depth gauge to measure the distance
from the lower surface of Tooling (R). Record this dimension as Dimension (J).
Illustration 63 g01151323
59. Use a suitable depth gauge to measure the distance from the upper surface of Tooling (R).
Record this dimension as Dimension (K). Subtract Dimension (J) from Dimension (G) to
obtain Dimension (L). Dimension (L) should measure 1.8 ± .30 mm (0.07 ± 0.012 inch).
60. Subtract Dimension (K) from Dimension (H) to obtain Dimension (M). Dimension (M)
should measure 2.4 ± .30 mm (0.09 ± 0.012 inch). If Dimension (L) or Dimension (M) are
not within the specification, adjust the thickness of the clutch packs.
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Illustration 64 g01151218
Illustration 65 g01151216
Illustration 66 g01151214
Illustration 67 g01151213
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Illustration 68 g01154338
65. Remove race (13), thrust bearing (12), and race (14).
Illustration 69 g01154689
Improper assembly of parts that are spring loaded can cause bodily
injury.
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