R NEHS0866-01

September 2006

TOOL
OPERATING
MANUAL
Operation and Maintenance of
301-5215 Stud Tensioner Tooling Group
Used on 3600 Engines (except 3618)

SMCS: 1000, 1100, 1203, 0617, and 0632

Important Safety Information
Think Safety
Most accidents that involve product operation,
maintenance, and repair are caused by failure
to observe basic safety rules or precautions.
An accident can often be avoided by
recognizing potentially hazardous situations
before an accident occurs. A person must be
alert to potential hazards. This person should
also have the necessary training, skills, and
tools to perform these functions properly.
Improper operation, lubrication,
maintenance, or repair of this product can
be dangerous and could result in injury or
death.
Do not operate or perform any lubrication,
maintenance, or repair on this product until
you have read and understood the
operation, lubrication, maintenance, and
repair information.
Safety precautions and warnings are provided
in this manual and on the product. If these
hazard warnings are not heeded, bodily injury
or death could occur to you or to other
persons.
The hazards are identified by the “Safety Alert
Symbol” and followed by a “Signal Word” such
as “DANGER”, “WARNING”, or “CAUTION”.
The Safety Alert “WARNING” label is shown
below.
WARNING
The meaning of this safety alert symbol is as
follows:
Attention! Become Alert! Your Safety is
Involved.
2
The message that appears under the warning
explains the hazard and can be either written
or pictorially presented.
Operations that may cause product damage
are identified by “NOTICE” labels on the
product and in this publication.
Caterpillar cannot anticipate every possible
circumstance that might involve a potential
hazard. The warnings in this publication
and on the product are, therefore, not
all-inclusive. If a tool, procedure, work
method, or operating technique that is not
specifically recommended by Caterpillar is
used, you must satisfy yourself that it is
safe for you and for others. You should
also ensure that the product will not be
damaged or be made unsafe by the
operation, lubrication, maintenance or
repair procedures that you choose.
The information, specifications, and illustrations
in this publication are on the basis of
information that was available at the time that
the publication was written. The specifications,
torques, pressures, measurements,
adjustments, illustrations, and other items can
change at any time. These changes can affect
the service that is given to the product. Obtain
the complete and most current information
before you start any job.
WARNING
When replacement parts are required for this
product, Caterpillar recommends using
Caterpillar replacement parts or parts with
equivalent specifications including, but not
limited to, physical dimensions, type,
strength, and material.
Failure to heed this warning can lead to
premature failures, product damage,
personal injury, or death.
Contents
Literature Information. . . . . . . . . . . . . . . . . . . 3
Safety Section . . . . . . . . . . . . . . . . . . . . . . . 3
General Information Section . . . . . . . . . . . . 3
Operation Section . . . . . . . . . . . . . . . . . . . . 3
Maintenance Section . . . . . . . . . . . . . . . . . . 3
Safety Section
Safety Icon Nomenclature . . . . . . . . . . . . . . . 4
Personal Protection/Important Information . 4
Prohibited Action . . . . . . . . . . . . . . . . . . . . . 4
Hazard Avoidance . . . . . . . . . . . . . . . . . . . . 4
Safety Warnings . . . . . . . . . . . . . . . . . . . . . . . 4
Personal Protection . . . . . . . . . . . . . . . . . . . 4
Hazard Avoidance . . . . . . . . . . . . . . . . . . . . 4
General Information Section
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . 6
References. . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 7
Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Basic Tooling Required . . . . . . . . . . . . . . . . 8
Optional Tooling . . . . . . . . . . . . . . . . . . . . . . 9
Operation Section
Typical Cylinder Group Setups . . . . . . . . . . 10
General Operating Tips . . . . . . . . . . . . . . . . 11
Pressure Settings . . . . . . . . . . . . . . . . . . . . . 15
Pumps with Pressure Limiting Valves
(Electric and Pneumatic) . . . . . . . . . . . . . 15
Pumps without Pressure Limiting
Valves (Manual) . . . . . . . . . . . . . . . . . . . . 15
Maintenance Section
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . 16
Replacing the Seals in Cylinder Groups . . 16
Replacing the Bushing . . . . . . . . . . . . . . . 17
Installing/Removing the Turning Sleeve . . 17
3
Literature Information
This manual should be stored with the tool
group.
This manual contains safety information,
operation instructions, and maintenance
information.
Some photographs or illustrations in this
publication show details that can be different
from your service tool. Guards and covers
might have been removed for illustrative
purposes.
Continuing improvement and advancement of
product design might have caused changes to
your service tool, which are not included in this
publication.
Whenever a question arises regarding your
service tool or this publication, please consult
Dealer Service Tools (DST) for the latest
available information.
Safety Section
The Safety section lists basic safety
precautions.
Read and understand the basic precautions
listed in the Safety section before operating or
performing maintenance and repair on this
service tool.
General Information Section
The General Information section describes
tooling functions and features. It provides
useful information on individual parts,
additional tooling, and resources.
Operation Section
The Operation section is a reference for the
new operator and a refresher for the
experienced operator.
Photographs and illustrations guide the
operator through correct procedures for using
the tool group.
Operating techniques outlined in this
publication are basic. Skill and techniques
develop as the operator gains knowledge of
the service tool and its capabilities.
Maintenance Section
The Maintenance section is a guide to
equipment care.
Safety Section Safety Warnings
Safety Icon Nomenclature Personal Protection

Personal Protection/Important WARNING

Information
To avoid personal injury or
Read the manual death, carefully read and
understand all instructions
before attempting to
Read applicable manuals operate any equipment. DO NOT operate,
modify, repair, or maintain any machine unless
M DS
MS
MS
M SDS
SD
DS S
Material safety data sheet you read and understand the instructions and
warnings in this and all other applicable
manuals and technical publications. Contact
Eye protection DST for replacement manuals. Proper care is
your responsibility. Always follow all State
Face protection and Federal health and safety laws and/or
local regulations.
Use proper tools Always consult the Material Safety
Data Sheet for chemical hazards
and first aid instructions. These
Prohibited Action sheets should be available from the
manufacturer/ supplier of the fluid.
No loose clothing/gloves
To avoid eye injury, always
wear protective glasses or
No open flame a face shield. Eye
protection is required
No smoking when operating machinery or while using a
hammer or similar tools. Make sure no one
can be struck by flying debris which can
Hazard Avoidance cause serious personal injury.
Electrocution hazard Hazard Avoidance

Entanglement hazard (body) WARNING

Always wear protective
Fire hazard clothing while operating
any machines or
High-pressure fluid hazard equipment. DO NOT wear
any loose clothing, jewelry, watches, gloves,
or anything else that might catch on
Pressurized air controls, tooling, side bars, or any part of the
equipment.
Pressurized fluid Personal injury can result
from removing hoses or
quick-disconnect fittings in
a pressure system. Failure
to relieve pressure can cause personal injury.
Do not disconnect or remove hoses or fittings
until all pressure in the system has been
relieved.

4
Hazard Avoidance (Continued) Carefully read and understand the directions in
this Tool Operating Manual and in the
WARNING appropriate “3600 Engine Disassembly and
Assembly” manuals before beginning work.
Check hydraulic oil lines, Always observe the warnings on prevention of
tubes, and hoses accidents and damage to property. Before
carefully. DO NOT use operating, check the stud tensioning cylinder
your bare hand to check (pre-tensioning force pressure). Also, check the
for potential leaks. Always use a board or stud’s quality and thread length above the nut.
cardboard when checking for a leak. When working with hydraulic stud tensioning
Escaping hydraulic fluid under pressure, cylinders, always observe the general
even a pinhole size leak, can penetrate body regulations for accident prevention.
tissue, causing serious injury, and possible
death. If fluid is injected into your skin, it • Do not exceed the specified hydraulic
must be treated immediately by a doctor pressure.
familiar with this type of injury.
• Work as quickly and safely as possible
Personal injury while the stud tensioning cylinders are
or death can under pressure.
result from a fire. • Always release the hydraulic pressure to
Flammable fluid stud tensioning cylinders when they are
leaked or spilled onto hot surfaces or not being used.
electrical components can cause a fire.
Clean up all leaked or spilled flammable fluid • Under no circumstances should
immediately. Sparks or open flames can alterations or modifications be made to
the tools without the written approval of
cause flammable fluid to ignite. DO NOT the manufacturer.
smoke while working on or near any
flammable fluid.
Contact with electrical
components may cause
injury or death.
Completely disconnect
the main power, remove all jewelry, and use
properly insulated tools when working on
this equipment.

5
General Information Section References
SENR4259 Disassembly and Assembly G3606
and G3608 Engines
Introduction
SENR5535 Disassembly and Assembly G3612
The 301-5215 Stud Tensioner Tool Group is
and G3616 Engines
designed for efficient tightening and loosening
of studs on the crankshaft main bearing caps SENR3600 Disassembly and Assembly 3606
and cylinder heads on 3600 Series Engines. and 3608 Engines
For information on ordering service parts, SENR3594 Disassembly and Assembly 3612
please contact Dealer Service Tools (DST) at: and 3616 Engines
Dealer Service Tools
501 S. W. Jefferson
Peoria, IL U.S.A. 61630-2125
U.S.A.: 1-800-542-8665
Illinois: 1-800-541-8665
Canada: 1-800-523-8665
World: 1-309-675-6277
Fax: 1-309-494-1355
dealerservicetool_hotline@cat.com
All the components in this tool group are
covered by the standard Caterpillar warranty.
Do not perform any procedure outlined in the
manual, or order any parts, until you have read
and understood the information contained in
this manual and other support literature.

6
Specifications Chart D.
High-Pressure Pump Unit (Pneumatic)
Chart A. Description Specification
191-5322 Stud Tensioning Cylinders Oil Quantity 4.0 Liters (.88 gal)
Cylinder Head Studs Maximum Operating 150 mPa (21,750 psi)
Description Specification Pressure
Maximum Tensioning Force 1100 kN (247,289 lbs) Air Pressure 3.5 to 8 Bar (51 to 116 psi)
Maximum Operating Pressure 150 mPa (21,755 psi) Air Consumption 104 to 206 gpm
Effective Piston Surface 73.2 cm2 (11. in2) Weight 22 kg (48.5 lbs)
Stroke 10 mm (.39 in)
Weight 9.5 kg (21 lbs)
Chart E.
Oil Specification
Description Specification
Chart B.
191-5323 Stud Tensioning Cylinders Oil Viscosity at 50°C (122°F) 1.75 E-9.1 Centistokes

Main Bearing Cap Studs Oil Temperature (maximum) 60°C (140°F)

Description Specification Oil Approval HLP10 nach/acc.to

Maximum Tensioning Force
Maximum Operating Pressure
Effective Piston Surface
Stroke
Weight
VDMA 24318 bzw./resp.
2015 kN (452,990 lbs)
DIN51525
150 mPa (21,755 psi)
134.3 cm2 (20.8 in2)
10 mm (.39 in)
19.5 kg (43 lbs)

Chart C.
High-Pressure Pump Unit (Electric)
Description Specification
Oil Quantity 3.8 Liters (.84 gal)
Maximum Operating 150 mPa (21,755 psi)
Pressure
Voltage, Frequency 120/240 Volts, 60/50 Hz
Weight 33 kg (73 lbs)

7
Tooling 15 8
Basic Tooling Required
150 140
130 ®

120 23000 MPa

20000 psi
110
0 0
100
15000
90 10
5000 20
80 10000
70 30
60 50 40

11 1

3 2

10

0762-38
5
12 13 Illustration 2. Pumps, Hoses, And Couplings. (One
Pump, Four Hoses, And One Coupler Are Required.)
Refer To Chart G For Item Identification.
7
6 Chart G.
Pumps, Hose, and Coupler Used with Cylinder Groups
0762-37
Item Part No. Qty. Description
Illustration 1. 301-5215 Stud Tensioner Tool Group 10 227-6724 1 Hydraulic Pump, Electric, 120 V
(Required). Refer To Chart F For Item Identification. 227-8834 1 Hydraulic Pump, Electric, 240 V
191-5347 1 Hydraulic Pump, Pneumatic
156-7167 1 Hydraulic Pump, Manual
Chart F.
— 229-9453 1 Pump Accessory Group
301-5215 Basic Stud Tensioner Tool Group For 3600 Engines
8 4 Hose Assembly
Item Part No. Qty. Description 9 1 Distribution Coupler
1 191-5322 4 Cylinder Head Cylinder Group 15 1 Comparison Gauge
2 191-5333 4 Cylinder Head Support
3 191-5323 2 Main Bearing Cylinder Group
12 13
4 191-5335 2 Main Bearing Support
5 9U-5141 2 Nut Turning Handle
6 — 2 Spanner Wrench
7 — 2 Swivel Head Ratchet 0762-40
(1/2 inch square drive)
11 191-5324 4 Bushing (For 191-5322 Cylinder Illustration 3. Adapter And Support Bushing (Used To
Head Cylinder Group) Work Around Support Bracket At Front Of Engine).
191-5326 2 Bushing (For 191-5323 Main
Bearing Cylinder Group)
12 225-5637 2 Support (Used with 191-5322
Cylinder Head Cylinder Group and
191-5324 Bushing)
13 225-5636 2 Adapter (Used with 191-5322
Cylinder Head Cylinder Group and
191-5324 Bushing)

8
Optional Tooling
17
14b

0 0
15 14
0
13 ®
0 00
12 00 230 a
200 MP
0 psi
11
0 00 0 0
10
150
90 10
0
00 500
80 100 20
70 30
60 50 40

14a 16 15
9
0762-39

0762-41 Illustration 5. Service Parts. Refer To Chart J For Item

Identification.
Illustration 4. Optional Gear Drive. (Permits Faster
Rotation Of The Nut Onto The Stud.) Refer To Chart I For
Item Identification. Chart J.
Service Parts
Chart I. Item Part No. Qty. Description
Optional Gear Drive Group 8 178-9312 1 Hose Assembly
Item Part No. Qty. Description 9 178-9313 1 Distribution Coupler
14 191-5341 1 Gear Drive Group (Optional, 15 185-0683 1 Comparison Gauge
Includes Items 14a and 14b)
16 185-4436 1 Pressure Gauge (Service part for
14a 191-5343 4 Turning Sleeve (For 191-5322 227-6724, 227-8834, and
Cylinder Head Cylinder Group) 191-5347 Pumps)
14a 192-4316 2 Turning Sleeve (For 191-5323 17 178-9058 1 Seal Kit (For 191-5322 Cylinder
Main Bearing Cylinder Group) Head Cylinder Group)
14b 191-5342 6 Gear Drive Assembly 175-0191 1 Seal Kit (For 191-5323 Main
Bearing Cylinder Group)
227-6725 1 Seal Kit (For 227-6724 Pump and
227-8834 Pump)
194-8202 1 Seal Kit (For 191-5347 Pump)

9
Operation Section 0762-30

12
Typical Cylinder Group Setups

1
1
14b

11 14a

11

2
14b
14a
13

Illustration 8. Typical Cylinder Group Setup For 3612

0762-25
Illustration 6. Typical Cylinder Group Setup For 3606,
3608, 3612, And 3616 Engines. Refer To Illustration 7
For Installation Of Parts.
(1) Cylinder Head Cylinder Group. (2) Support.
(11) Bushing. (14a) Turning Sleeve. (14b) Gear Drive
Assembly.
And 3616 Diesel Engines. Used To Work Around
Support Bracket At Front Of Engine; Front Two Cylinder
Head Studs. Refer To Illustrations 9 And 10 For
Installation Of Parts.
(1) Cylinder Head Cylinder Group. (11) Bushing.
(12) Support. (13) Adapter. (14a) Turning Sleeve.
(14b) Gear Drive Assembly.

Illustration 7. Standard Cylinder Head Cylinder Group

Setup.
(1) Cylinder Head Cylinder Group. (2) Support.

10
 General Operating Tips
WARNING
When pressure is applied to the
stud tensioners, remain at least 3 to
5 meters (10 to 16 ft) from the stud
tensioning cylinder. Never stand in
front of the unit, in the direction in which the
tensioning force is being applied. Failure to
follow these recommendations could result
in serious bodily injury or death.
Illustration 9. Use Adapter (13) And Bushing (12) For
Front Two Cylinder Head Studs.
1. Stay 3 to 5 meters (10 to 16 ft) away from
the stud tensioning cylinders when
pressure is applied. Always position the
pump where the pressure gauge and the
stud can be observed during the nut
removal or installation process.

Illustration 10. Attach Cylinder Head Cylinder Group (1)

To Adapter And Support.
1 2 0762-06

Illustration 11. Keep 3 To 5 Meters (10 To 16 ft) Away

From The Stud Tensioning Cylinders When Pressure Is
Applied.
(1) Stud Tensioning Cylinder. (2) Pump Unit (Electric,
Pneumatic, Or Hand Lever).

11
2. Before screwing the stud tensioning
cylinder onto the stud, make sure there is
sufficient thread projection above the nut.
The minimum thread length is calculated by
multiplying 0.8 times the stud diameter.
0.8 x Ø
5. Do not apply pressure to the stud
tensioning cylinder until it is firmly screwed
down onto the cylinder head/bearing stud.
NOTICE
If pressure is applied when the stud tensioning
cylinder is not threaded onto the stud, severe
damage can occur to the cylinder.

0762-36

Illustration 12. Calculating Thread Projection.

(Multiply 0.8 Times Stud Diameter.)

3. Before using the stud tensioning cylinder,

grease the thread of the stud.
4. Before beginning work, make sure the
piston is in its end position (the bushing is
level with the cover).

B A

Illustration 14. Apply Pressure Only After Stud Tensioner

Is Screwed Onto Stud.
(1) High-Pressure Quick-Disconnect Nipple.
(2) Hose Line.

0762-17
WARNING
Illustration 13. Before Operating, Bushing Must Be Flush
With Cover. Due to high pressure, do not allow
(A) Acceptable. (B) Unacceptable. hoses to bend with less than a
250 mm (10.0 in) radius. A tighter
bending radius or kink could cause
the hose to break, causing possible bodily
WARNING injury.
Personal injury can result
from removing hoses or
quick-disconnect fittings
in a pressure system.
Failure to relieve pressure
can cause personal injury. Do not
disconnect or remove hoses or fittings until
all pressure in the system has been relieved.

12
6. When hydraulic pressure is applied to the
stud tensioner, make sure hose (1) is not WARNING
kinked or bent in a tight radius.
Personal injury can result from
testing the stud tensioner group.
The stud tensioner cylinder group
is tested with hydraulic oil under
2
high-pressure. To avoid personal injury, do
not stand in line with the stud tensioner
cylinder group.

8. Before using the stud tensioner, check the

A pressure gauge to make sure it provides
1 accurate readings. Check the unit’s
0762-02
pressure gauge using a 185-0683
Comparison Gauge. The maximum
Illustration 15. Do Not Allow Tight Bending (A) Of Hoses.
deviation is 1% of the maximum gauge
(1) Hose. (2) High-Pressure Quick-Disconnect Nipple.
value. For example, a 130 mPa (18855 psi)
pressure gauge must be within 1.3 mPa
(188 psi) of the test gauge.
WARNING NOTE: When checking pressure, remove the
distribution coupler and replace it with the
Improper use or storage of a
comparison gauge.
high-pressure hose may cause the
hose to break or have a high-
pressure leak, causing possible
bodily injury or death.
70 80
60 90
50 100
10000
40 ® 15000 110

7. Before using the high-pressure hose, make 30 5000 120

sure it is not damaged or kinked. Never 20 20000 130

use a damaged, defective, or kinked hose. 10 0

185-4436 23000
psi
MPa
140
0 150

0762-04

Illustration 17. 185-0683 Comparison Gauge.

0762-03

Illustration 16. Never Use A Damaged Hose.

13
9. Never exceed the maximum operating
pressure of the stud tensioning cylinder. B
A
The maximum operating pressure is
150 mPa (21755 psi). For the actual
pressure required to properly tension the
stud, refer to the appropriate engine
Service Manual.
1

70 80 0762-07
60 90
50 100
10000 Illustration 19. Do Not Raise The Stud Tensioning
40 15000 110
® Cylinder Above The Maximum Stroke Mark (1).
30 5000 120 (A) Acceptable. (B) Unacceptable.
20 20000 130
185-4436 23000
10 0 140
psi
MPa
12. Once the desired pressure has been
0 150
reached, turn the motor/pump unit OFF.
13. Do not unhook the high-pressure hose(s)
until the piston is fully retracted (bushing
is flush with top of cylinder).
14. Storing the stud tensioning tool group in a
0762-05
dry climatized storage area is essential.
Illustration 18. Do Not Exceed The Maximum 150 mPa
(21,755 psi) Operating Pressure.

10. The pressure gauge readings must be

carefully monitored at all times by the
operator. If the pressure reading does not
rise, even while continually applying
pressure, stop immediately. This symptom
may indicate warping or deformation of
the stud. If this problem occurs, it is
essential to check the shape and
dimensional accuracy of the stud and
joint.
11. The stud tensioning cylinders must never
exceed their maximum stroke. When the
maximum stroke is achieved, a red mark is
visible on the bushing.

NOTICE
If the stud tensioning cylinder is operated above
its maximum stroke, it will no longer function.

14
Pressure Settings
Pumps with Pressure Limiting
Valves (Electric and Pneumatic)
1. Unhook the stud tensioning cylinder from
the motor/pump unit, if attached.
2. Close the stop valve.
3. Turn the motor/pump unit ON using safety
toggle switch.
4. Screw the pressure limit valve inward or
outward until the desired pressure is
obtained. Do not exceed the maximum
pressure rating for the unit.
5. Turn the motor/pump unit OFF.
6. Open the stop valve.
15
Pumps Without Pressure Limiting
Valves (Manual)
1. Place the stud tensioning cylinder onto the
stud. Make sure the bottom of the cylinder
is against the supporting surface of the
engine.
2. Connect the stud tensioning pump to the
high-pressure hose.
3. Close the stop valve.
4. Pump the unit until the desired pressure is
reached. Do not exceed the maximum
pressure rating for the unit.
Maintenance Section 1. Clamp the stud tensioning cylinder (1) into
a vice with copper jaws.
2. Remove cover (7) with a spanner wrench
Maintenance (part of 301-5215 Stud Tensioner Tool
Group).
WARNING 3. Remove spring plates (5).

Improper maintenance procedures

can result in bodily injury or death.

Make sure that all

hydraulic pressure has
been relieved before
working on the hydraulic
system. Personal injury can result from
removing hoses or quick-disconnect fittings
in a pressure system. Failure to relieve
pressure can cause personal injury. Do not
disconnect or remove hoses or fittings until
all pressure in the system has been relieved.

Replacing the Seals in Cylinder

Groups
Illustration 21. Position of seals when reassembling.
(1) Cylinder. (2) Piston. (10) Backup Ring. (11) Seal.

4. Remove high-pressure coupling nipple (8)

Illustration 20. Nomenclature For The Stud Tensioner.
(1) Cylinder. (2) Piston. (3) Bushing. (4) First Spring
Plate. (5) Spring Plates. (6) Cover. (7) Spanner Wrench.
(8) High-Pressure Couple Nipple. (9) High-Pressure Seal.
and seal (9).
5. Remove piston (2) from the cylinder using a
plastic or rubber hammer.
6. Remove old seals (11) and backup rings
(10). Clean all parts thoroughly.
7. Install new seals and backup rings, as
shown in Illustration 21.
8. Place a small amount of oil on the piston
and cylinder. Assemble the piston into the
cylinder.
NOTE: The clearance between piston and
cylinder should be between 0.005 and
0.02 mm (.0002 and .0008 in).
9. Reassemble in reverse order, as described
above. Reassemble springs (5), as shown
in Illustration 20.

16
Replacing the Bushing Installing/Removing the Turning
Sleeve

Illustration 23.
(1) Securing Ring. (2) Turning Sleeve. (3) Screwdriver.

1. Using a screwdriver (3) or a pointed tool,

Illustration 22. Stud Tensioner Nomenclature.
remove securing ring (1) from the bottom of
(1) Cylinder. (2) Bushing. (3) First Spring Plate.
the stud tensioning cylinder.
(4) Spring Plates. (5) Cover. (6) Spanner Wrench.
2. Remove and replace turning sleeve (2).
3. Reassemble in reverse order.
1. Clamp cylinder (1) into a vice with copper
jaws. NOTE: Clean and lightly grease all parts
before reassembly.
2. Remove cover (5) with a spanner wrench
(part of 301-5215 Stud Tensioner Tool
Group).
3. Remove spring plates (4).
4. Remove and replace bushing (2).
5. Reassemble the stud tensioning cylinder in
reverse order.
NOTE: Clean and lightly grease all parts
before reassembly. Reassemble springs (4),
as shown in Illustration 22.

17
Notes

18
Notes

19
 For information on service tools or shop supplies,
contact Dealer Service Tools on:

Dealer Service Tools

501 S. W. Jefferson
Peoria, IL U.S.A. 61630-2125
U.S.A.: 1-800-542-8665
Illinois: 1-800-541-8665
Canada: 1-800-523-8665
World: 1-309-675-6277
Fax: 1-309-494-1355
dealerservicetool_hotline@cat.com

©2006 Caterpillar NEHS0866-01

All Rights Reserved Printed in U.S.A.